Toro 03780, Reelmaster 7000-D Operator's Manual

FormNo.3398-993RevA

Reelmaster

®

7000-D4-Wheel

DriveTractionUnit

ModelNo.03780—SerialNo.316000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3398-993*A

ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,pleaseseetheseparateproductspecic
DeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Figure1

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.

Theenclosedengineowner’smanualissuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughtheengine
manufacturer.

Introduction

Thismachineisaride-on,reel-bladelawnmowerintended
tobeusedbyprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforcuttinggrasson
well-maintainedlawnsingolfcourses,parks,sportselds,
andoncommercialgrounds.Itisnotdesignedforcutting
brush,mowinggrassandothergrowthalongsidehighways,
orforagriculturaluses.

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safety-alertsymbol.

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontherightfrontframemember
oftheproduct.Writethenumbersinthespaceprovided.

©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroRidingMowerSafety........................................6

SoundPowerLevel..................................................7

SoundPressureLevel...............................................7

VibrationLevel......................................................7

Engine-EmissionCertication..................................7

SafetyandInstructionalDecals.................................7

Setup...........................................................................13

1AdjustingtheSupportRollers................................14

2ReplacingtheWarningDecalforCE

Compliance........................................................14

3InstallingtheHoodLockforCE

Compliance........................................................14

4InstallingtheCuttingUnits....................................15

5AdjustingtheTurf-CompensationSpring................19

6UsingtheCutting-UnitKickstand...........................19

7GreasingtheMachine...........................................20

8CheckingtheFluidLevels.....................................21

9UsingtheGaugeBar............................................21

ProductOverview.........................................................22

Controls...............................................................22

Specications........................................................28

TractionUnitSpecications.....................................28

Attachments/Accessories........................................28

Operation....................................................................29

ThinkSafetyFirst...................................................29

CheckingtheLeveloftheEngineOil.........................29

CheckingtheCoolingSystem...................................30

FillingtheFuelTank...............................................30

CheckingtheLeveloftheHydraulicFluid..................31

CheckingtheTirePressure......................................32

StartingandStoppingtheEngine..............................32

EngineSpeedSwitch...............................................33

CheckingtheInterlockSwitches...............................33

AdjustingtheLift-ArmCounterbalance.....................34

AdjustingtheLift-ArmTurnaroundPosition..............34

PushingorTowingtheMachine...............................34

HaulingtheMachine...............................................36

IdentifyingtheJackingPoints...................................36

IdentifyingtheTie-DownPoints..............................36

OperatingCharacteristics........................................36

OperatingTips......................................................37

Maintenance.................................................................38

RecommendedMaintenanceSchedule(s)......................38

DailyMaintenanceChecklist....................................39

ServiceIntervalChart.............................................40

PremaintenanceProcedures........................................41

RemovingtheHood...............................................41

Lubrication...............................................................41

GreasingtheBearingsandBushings..........................41

EngineMaintenance..................................................43

ServicingtheAirCleaner.........................................43

ServicingtheEngineOilandFilter............................44

ServicingtheDieselParticulateFilter(DPF)...............44

ServicingtheDieselOxidationCatalyst

(DOC)..............................................................44

FuelSystemMaintenance...........................................45

DrainingtheFuelTank...........................................45

CheckingtheFuelLinesandConnections..................45

ServicingtheWaterSeparator..................................45

ServicingtheFuelFilter...........................................45

CleaningtheFuel-IntakeScreen...............................46

ElectricalSystemMaintenance....................................46

ChargingandConnectingtheBattery........................46

ServicingtheBattery...............................................47

LocatingtheFuses..................................................48

DriveSystemMaintenance.........................................49

CheckingtheTorqueoftheWheelNuts.....................49

CheckingthePlanetaryGearDriveOil......................49

ChangingthePlanetaryGearDriveOil......................49

CheckingtheOilLeveloftheRearAxle.....................50

ChangingtheOilintheRearAxle.............................50

CheckingtheLubricantintheGearBoxofthe

RearAxle...........................................................50

AdjustingtheTractionDriveforNeutral....................51

CheckingtheRear-WheelToe-In..............................51

CoolingSystemMaintenance......................................52

ServicingtheEngineCoolingSystem........................52

BrakeMaintenance....................................................53

AdjustingtheServiceBrakes....................................53

BeltMaintenance......................................................54

ServicingtheAlternatorBelt....................................54

HydraulicSystemMaintenance....................................54

ChangingtheHydraulicFluid...................................54

ReplacingtheHydraulicFilters.................................54

CheckingtheHydraulicLinesandHoses....................55

CuttingUnitMaintenance...........................................56

BacklappingtheCuttingUnits..................................56

Storage........................................................................57

PreparingtheEngine..............................................57

PreparingtheTractionUnit.....................................57

3

Safety

ThismachinemeetsorexceedsENISO5395:2013(when
appropriatedecalsapplied),andANSIB71.4-2012.

Improperlyusingormaintainingthemachinecanresult
ininjury.T oreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safety-alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theinstructionmayresultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheENISO5395:2013
andANSIB71.4-2012.

Training

•Readtheoperator'smanualandothertrainingmaterial

carefully.Befamiliarwiththecontrols,safetysigns,and
theproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Keepinmindthattheoperatororuserisresponsiblefor

accidentsorhazardsoccurringtootherpeopleortheir
property.

•Donotcarrypassengers.

•Alldriversandmechanicsshouldseekandobtain

professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstructionshould
emphasize:

–theneedforcareandconcentrationwhenworking

withride-onmachines;

–controlofaride-onmachineslidingonaslopewill

notberegainedbytheapplicationofthebrake.The
mainreasonsforlossofcontrolare:

◊insufcientwheelgrip;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrecthitchingandloaddistribution.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtopeopleordamageto
property.

Preparation

•Whilemowing,alwayswearappropriateclothing,

includingeyeprotection,substantial,slip-resistant
footwear,longtrousers,andearprotection.

•Tiebacklonghair.Donotwearjewelry.

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallobjectswhichmaybethrownby
themachine.

•Replacefaultysilencers/mufers.

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.

•Checkthattheoperator'spresencecontrols,safety

switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,useextreme

careinhandlingfuel.Fuelisextremelyammableandthe
vaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageallblade

attachmentclutches,shiftintoneutral,andengagethe
parkingbrake.

•Rememberthereisnosuchthingasasafeslope.Travel

ongrassslopesrequiresparticularcare.T oguardagainst
overturning:

4

–donotstoporstartsuddenlywhengoingupor

downhill;

–machinespeedsshouldbekeptlowonslopesand

duringtightturns;

–stayalertforhumpsandhollowsandotherhidden

hazards;

–Donotturnsharply.Usecarewhenreversing.

–Usecounterweight(s)orwheelweightswhen

suggestedintheoperator'smanual.

•Stayalertforholesintheterrainandotherhiddenhazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfacesother

thangrass.

•Whenusinganyattachments,neverdirectdischargeof

materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,shields,

orwithoutsafetyprotectivedevicesinplace.Besureall
interlocksareattached,adjustedproperly ,andfunctioning
properly.

•Donotchangetheenginegovernorsettingsorover-speed

theengine.Operatingtheengineatexcessivespeedmay
increasethehazardofpersonalinjury.

•Beforeleavingtheoperator'sposition:

–stoponlevelground;

–disengagethepowertake-offandlowerthe

attachments;

–changeintoneutralandsettheparkingbrake;

–stoptheengineandremovethekey.

•Disengagedrivetoattachmentswhentransportingornot

inuse.

•Stoptheengineanddisengagedrivetoattachment:

–beforerefuelling;

–beforemakingheightadjustmentunlessadjustment

canbemadefromtheoperator'sposition.

–beforeclearingblockages;

–beforechecking,cleaningorworkingonthemower;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage
andmakerepairsbeforerestartingandoperatingthe
equipment.

•Reducethethrottlesettingduringenginerun-outand,if

theengineisprovidedwithashut-offvalve,turnthefuel
offattheconclusionofmowing.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopcylinders/reelsifnot
mowing.

•Donotoperatethemachinewhenill,tired,orunderthe

inuenceofalcoholordrugs.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Keepallfastenerstighttobesurethattheequipmentis

insafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetankinsidea

buildingwherefumesmayreachanopenameorspark.

•Allowtheenginetocoolbeforestoringinanyenclosure.

•Toreducetheriskofre,keeptheengine,

silencer/mufer,batterycompartmentandfuelstorage
areafreeofgrass,leaves,orexcessivegrease.Cleanupoil
orfuelspillage.

•Keepallpartsingoodworkingconditionandallhardware

andhydraulicttingstightened.Replaceallwornor
damagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachinetoprevent

entrapmentofthengersbetweenmovingbladesand
xedpartsofthemachine.

•Onmulti-cylinder/multi-reelmachines,takecareas

rotatingonecylinder/reelcancauseothercylinders/reels
torotate.

•Disengagedrives,lowerthecuttingunits,setparking

brake,stopengineandremovekeyfromignition.Wait
forallmovementtostopbeforeadjusting,cleaningor
repairing.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectbatterybeforemakinganyrepairs.Disconnect

thenegativeterminalrstandthepositivelast.Reconnect
positiverstandnegativelast.

•Usecarewhencheckingthecylinders/reels.Weargloves

andusecautionwhenservicingthem.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugchargerbeforeconnecting
ordisconnectingfrombattery.W earprotectiveclothing
anduseinsulatedtools.

5

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usefullwidthrampsforloadingmachineintotraileror

truck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine

•Donottouchtheengine,silencer/mufer,orexhaust

pipewhiletheengineisrunningorsoonafterithas
stoppedbecausetheseareascouldbehotenoughtocause
burns.

•Onanyhill,thereisthepossibilityoftippingorrolling

over,buttheriskincreasesastheslopeangleincreases.
Steephillsshouldbeavoided.

Cuttingunitsmustbeloweredwhengoingdownslopes
tomaintainsteeringcontrol

ToroRidingMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCEN,ISO,orANSIstandard.

Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustouserandbystanders.

WARNING

Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.

Donotrunengineindoorsorinanenclosedarea.

•Knowhowtostoptheenginequickly.

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance
regulations.

•Handlefuelcarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.

•Beforestartingtheengine,sitontheseat.

•Usingthemachinedemandsattention.Topreventloss

ofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,

embankments,orotherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Applytheservicebrakeswhengoingdownhillto

keepforwardspeedslowandtomaintaincontrolof
themachine.

•WhenoperatingamachinewithROPS(roll-over

protectionsystem)neverremovetheROPSandalways
usetheseatbelt.

•Raisethecuttingunitswhendrivingfromoneworkarea

toanother.

•Engagetractiondriveslowly,alwayskeepfootontraction

pedal,especiallywhentravelingdownhill.

Usereverseontractionpedalforbraking.

•Ifthemachinestallswhenclimbingaslope,donotturn

themachinearound.Alwaysbackslowly,straightdown
theslope.

•Whenapersonorpetappearsunexpectedlyinornearthe

mowingarea,stopmowing.Carelessoperation,combined
withterrainangles,ricochets,orimproperlypositioned
guardscanleadtothrownobjectinjuries.Donotresume
mowinguntiltheareaiscleared.

MaintenanceandStorage

•Makesureallhydrauliclineconnectorsaretightandall

hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinholeleaksor

nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,notyourhands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetratetheskinandcauseserious
injury.Seekimmediatemedicalattentionifuidis
injectedintoskin.

•Beforedisconnectingorperforminganyworkonthe

hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengineandloweringthecutting
unitsandattachmentstotheground.

•Checkallfuellinesfortightnessandwearonaregular

basis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromthecuttingunits,attachments,and
anymovingparts.

•Toensuresafetyandaccuracy,haveanAuthorizedToro

Distributorcheckthemaximumenginespeedwitha
tachometer.

•Ifmajorrepairsareeverneededorifassistanceisdesired,

contactanAuthorizedToroDistributor.

•UseonlyToro-approvedattachmentsandreplacement

parts.Thewarrantymaybevoidedifusedwith
unapprovedattachments.

6

SoundPowerLevel

VibrationLevel

Thisunithasaguaranteedsoundpowerlevelof100dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof83
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

Hand-Arm

Measuredvibrationlevelforrighthand=0.3m/s

Measuredvibrationlevelforlefthand=0.3m/s

UncertaintyValue(K)=0.16m/s

2

2

2

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.

WholeBody

Measuredvibrationlevel=0.2m/s

UncertaintyValue(K)=0.1m/s

2

2

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.

Engine-EmissionCertication

TheengineinthismachineisEPATier4FinalandEUStage
3bcompliant.

1.Toengagetheparking
brake,securethebrake
pedalswiththelockingpin,
presstheparkingbrake
pedalsandengagethetoe
pedal.

117-4763

93-6680

2.Todisengagetheparking
brake,disengagethe
lockingpinandreleasethe
pedals.

93-6686

1.Hydraulicoil

2.ReadtheOperator'sManual.

117-4765

1.ReadtheOperator'sManual.

2.Donotusestartingaids.

7

117-4766

1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.

117–2718

106-6755

110-9642

1.Storedenergyhazard—readtheOperator'sManual.

2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator'sManual.

1.Warning—wearhearingprotection.

1.Warning—readthe
instructionsbefore
servicingorperforming
maintenance.

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe

Operator'sManual.

98-4387

93-6688

2.Cuttinghazardofhandor
foot—stoptheengineand
waitformovingpartsto
stop.

125–8754

1.Headlights

2.Engage7.Lowerthecuttingunits

3.Powertake-off(PTO)

4.Disengage

5.Fast

6.Slow

8.Raisethecuttingunits

9.ReadtheOperator’s
Manual.

1.ReadtheOperator’sManual.

8

121–3887

121–3884

1.Engine—stop3.Engine—start

2.Engine—preheat

112-5019

93–6681

1.Cutting/dismembermenthazard—stayawayfrommoving
parts.

125–4605

1.Powerseat,10A6.Powersupplied,10A

2.Worklight,10A

3.Engine,10A8.Powersupplied,7.5A

4.Cigarettelighter,10A9.Controller,2A

5.Infocenter,2A

7.Controller,2A

10.Enginepreheat,60A

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.

120-1670

1.Tractionunitspeed3.Fast

2.Slow

9

BatterySymbols

Someorallofthesesymbolsareonyourbattery

130-1651

1.ReadtheOperator'sManualformoreinformationof
servicingthemachine.

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

10

120-1683

1.Warning—readtheOperator'sManual,donotoperatethis
machineunlessyouaretrained.

2.Warning—readtheOperator'sManualbeforetowingthe
machine.

3.Tippinghazard—slowmachinebeforeturning,donotturnat
highspeeds;lowerthecuttingunitwhendrivingdownslopes;
usearolloverprotectionsystemandweartheseatbelt

4.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingunits,stoptheengineand
removetheignitionkeybeforeleavingthemachine.

5.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine.

6.Entanglementhazard,belt—stayawayfrommovingparts,
keepallguardsandshieldsinplace.

11

120-1686

Afxoverpartno.120–1683forCE*

*ThissafetydecalincludesaslopewarningrequiredonthemachinefrocompliancetotheEuropeanLawnMowerStandardENISO5395:2013.Theconservativemaximumslope

anglesindicatedforoperationofthismachineareprescribedbyandrequiredbythisstandard.

1.Warning—readtheOperator'sManual,donotoperatethis
machineunlessyouaretrained.

2.Warning—readtheOperator'sManualbeforetowingthe
machine.

3.Tippinghazard—donotturnathighspeeds,donotupand
downslopesgreaterthan16degrees,donotmowacross
slopesgreaterthan22degrees;lowerthecuttingunitwhen
drivingdownslopes;usearolloverprotectionsystemand
weartheseatbelt

4.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingunits,stoptheengineand
removetheignitionkeybeforeleavingthemachine.

5.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine.

6.Entanglementhazard,belt—stayawayfrommovingparts,
keepallguardsandshieldsinplace.

12

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

3

4
5

6
7

8

9

Nopartsrequired

Warningdecal1

Hood-lockbracket1
Rivet2
Screw,1/4x2inch
Flatwasher,1/4inch
Locknut,1/4inch
Fronthoseguide,right1
Fronthoseguide,left

Nopartsrequired

Cutting-unitkickstand

Nopartsrequired

Nopartsrequired

Gaugebar

Qty.

–

1
2
1

1

–

1Usethecutting-unitkickstand.

–

–

1

Adjustthesupportrollers.

ReplacethedecalforCECompliance.

InstallthehoodlockforEuropeanCE
Compliance.

Installthecuttingunits.

Adjusttheturf-compensationspring.

Greasethemachine.

Checkthelevelsoftherearaxle
lubricant,hydraulicuid,andengineoil.

Usethegaugebartoadjustthecutting
unit.

Use

MediaandAdditionalParts

Description

Operator'sManual

Engineoperator'smanual1

PartsCatalog

Operatortrainingmaterial

DeclarationofConformity

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Qty.

1

1

1

1

Readthemanualbeforeoperatingthemachine.

Readthemanualbeforeoperatingtheengine.

Usethecatalogtoreferencepartnumbers.

Viewthetrainingmaterialbeforeoperatingthemachine.

ThisdocumentindicatesCEcompliance.

Use

13

1

g019541

1

2

3

2

AdjustingtheSupportRollers

NoPartsRequired

Procedure

Dependingonwhatwidthcuttingunitsaretobeinstalledon
thetraction,adjustthesupportrollersasfollows:

•Ifusing27inchcuttingunits,therollersaretobeinstalled

intheuppermountingholesofsupportassembly
channels(Figure3).

•Ifusing32inchcuttingunits,therollersaretobe

installedinthelowermountingholesofsupportassembly
channels(Figure3).

ReplacingtheWarningDecal forCECompliance

Partsneededforthisprocedure:

1Warningdecal

Procedure

OnmachinesrequiringCECompliance,afxtheCEwarning
decal,PartNo.120-1683overthestandardwarningdecal,
PartNo.120-1686.

3

InstallingtheHoodLockfor CECompliance

Partsneededforthisprocedure:

Figure3

1.Supportassemblychannel3.Usethisholefor32inch
cuttingunits.

2.Usethisholefor27inch

cuttingunits.

1Hood-lockbracket

2Rivet

1

Screw,1/4x2inch

2

Flatwasher,1/4inch

1

Locknut,1/4inch

Procedure

1.Unhookthehoodlatchfromthehood-latchbracket
(Figure4).

14

G012628

1

2

G012629

1

2

Figure6

G012630

1

G012631

1

2

3

Figure4

1.Hoodlatch

2.Removethe2rivetssecuringthehood-latchbracketto
thehood(Figure5).

Figure5

1.Hood-latchbracket2.Rivets

1.CElockbracket

2.Boltandnutassembly

5.Alignthewasherswiththeholesontheinsideofthe
hood.

6.Rivetthebracketsandthewasherstothehood(Figure

6).

7.Hookthelatchontothehood-latchbracket(Figure7).

Figure7

1.Hoodlatch

8.Screwtheboltintotheotherarmofhood-lockbracket
tolockthelatchinposition(Figure8).

3.Removethehood-latchbracketfromthehood.

4.Whilealigningthemountingholes,positiontheCE
lockbracketandthehood-latchbracketontothehood.

Note:Thelockbracketmustbeagainstthehood
(Figure5).

Donotremoveboltandnutassemblyfromthe
lock-bracketarm.

Figure8

1.Bolt

2.Nut

3.Armofthehood-lock
bracket

9.Tightentheboltsecurelybutdonottightenthenut.

15

4

InstallingtheCuttingUnits

Partsneededforthisprocedure:

1Fronthoseguide,right

1

Fronthoseguide,left

Procedure

1.Removethereelmotorsfromtheshippingbrackets.

2.Removetheshippingbracketsanddiscard.

3.Removethecuttingunitsfromthecartons.

4.Assembleandadjustasdescribedinthecuttingunit
Operator'sManual.

5.Makesurethatthecounterweight(Figure9)isinstalled
totheproperendofthecuttingunitasdescribedinthe
cuttingunitOperator'sManual.

Figure10

1.Turfcompensationspring3.Springtube

2.Rodbracket

B.Removetheangenutsecuringthespring-tube

bolttothecarrier-frametab(Figure10)

C.Removetheassembly.

D.Mountthespring-tubebolttotheoppositetabon

thecarrierframeandsecurewiththeangenut.

Note:Theboltheadistobepositionedtothe
outersideofthetabasshowninFigure11.

Figure11

1.Oppositecarrierframetab

2.Rodbracket

Figure9

1.Counterweight

6.Allofthecuttingunitsareshippedwiththeturf
compensationspringmountedtotherightsideofthe
cuttingunit.Theturfcompensationspringmustbe
mountedtothesamesideofthecuttingunitasthe
reeldrivemotor.Repositiontheturfcompensation
asfollows:

A.Removethe2carriageboltsandnutssecuringthe

rodbrackettothecutting-unittabs(Figure10).

E.Mounttherodbrackettothecuttingunittabs

withthecarriageboltsandnuts(Figure11).On
thecuttingunit,mountthelefthoseguidetothe
frontofthecuttingunittabswhenreinstallingthe
rodbracket(Figure13).

Important:OnCuttingUnit4(leftfront)
andCuttingUnit5(rightfront),usethe
rod-bracketmountingnutstoinstallthehose
guidestothefrontofthecutting-unittabs.
Thehoseguidesshouldleantowardthecenter
cuttingunit(Figure12throughFigure14).

16

Figure12

g019602

1

1

1.Cuttingunit15.Cuttingunit5

2.Cuttingunit2

3.Cuttingunit3

4.Cuttingunit4

6.Reelmotor

7.Weight

Figure13

1.Hoseguides(eachmustleantowardthecentercuttingunit)

Note:Wheninstallingorremovingthecutting
units,makesurethatthehairpincotterisinstalled
inthespring-rodholenexttotherodbracket.
Otherwise,thehairpincottermustbeinstalledin
theholeintheendoftherod.

1.Hoseguide(leftside
shown)

2.Rodbracket

Figure14

3.Nuts

7.Increasethesteeringontherearcuttingunitsby
removingthe2pivotspacers,hex-socketscrews,and
angelocknuts(Figure15)fromthecarrierframesof
therearcuttingunits(CuttingUnits2and3);referto

Figure12.

17

Figure15

G015976

1

2

3

4

5

1

G015977

10.Forthefrontcuttingunits,slideacuttingunitunder
theliftarmwhileinsertingtheshaftofthecarrier
frameupintothelift-armpivotyoke(Figure16).Make
surethatthethrustwasherisinpositiononthecarrier
frameshaft.

11.Securethecarrier-frameshafttothelift-armyokewith
theklikpin(Figure16).

12.Tolock(x)thesteeringonthecuttingunits,secure
thepivotyoketothecarrierframewiththesnapper
pin(Figure17).

1.Hex-socketscrew

2.Pivotspacer4.Flangelocknut

3.Carrierframe

8.Loweralloftheliftarmscompletely.

9.Coatthecarrier-frameshaftwithcleangrease(Figure

16).

Figure17

1.Snapperpin

Note:Fixedsteeringisrecommendedwhen
cuttingonsidehills.

13.Usethefollowingprocedureontherearcuttingunits
whentheheightofcutisabove19mm(3/4inch).

A.Removethelynchpinandwashersecuringthe

lift-armpivotshafttotheliftarmandslidethe
lift-armpivotshaftoutoftheliftarm(Figure18).

1.Lift-armpivot-shaftlynchpinandwasher

Figure18

B.Insertthelift-armyokeontothecarrierframe

shaft(Figure16).

1.Lift-armpivotyoke4.Carrier-frameshaft

2.Liftarm

3.Klikpin

Figure16

5.Thrustwasher

C.Insertthelift-armshaftintotheliftarmand

secureitwiththewasherandthelynchpin(Figure

18).

14.Securethelift-armchaintothechainbracketwiththe
snapperpin(Figure19).

Note:Usethenumberofchainlinksdescribedinthe
cuttingunitOperator'sManual.

18