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Operator's Manual
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Toro 03706, 03707, Reelmaster 4000-D Operator's Manual

FormNo.3363-382RevA
Reelmaster
®
4000-D2-Wheeland
4-WheelDriveTractionUnit
ModelNo.03706—SerialNo.310000001andUp
ModelNo.03707—SerialNo.310000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)
ThisproductcomplieswithallrelevantEuropean
G012278
1
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Important:Thisengineisnotequippedwitha sparkarrestermufer.ItisaviolationofCalifornia PublicResourceCodeSection4442touseoroperate theengineonanyforest-covered,brush-covered,or grass-coveredland.Otherstatesorfederalareas mayhavesimilarlaws.
Introduction
Thismachineisaride-on,reel-bladelawnmower intendedtobeusedbyprofessional,hiredoperatorsin commercialapplications.Itisprimarilydesignedfor cuttinggrassonwell-maintainedlawnsingolfcourses, parks,sportselds,andoncommercialgrounds.Itis notdesignedforcuttingbrush,mowinggrassandother growthalongsidehighways,orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Figure1
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol
Figure1),whichsignalsahazardthatmaycauseserious
( injuryordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.
Figure1 illustratesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
©2009—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ToroRidingMowerSafety....................................6
SoundPowerLevel...............................................7
SoundPressureLevel...........................................7
VibrationLevel....................................................7
SafetyandInstructionalDecals.............................8
ProductOverview......................................................12
Controls.............................................................12
Specications.....................................................16
Attachments/Accessories...................................16
Contactusatwww.T oro.com.
2
PrintedintheUSA.
AllRightsReserved
Operation...................................................................17
CheckingtheEngineOilLevel............................17
CheckingtheCoolingSystem..............................17
AddingFuel.......................................................18
Checking/AddingHydraulicFluid......................19
CheckingtheReeltoBedknifeContact................20
CheckingtheTirePressure.................................20
RearBallast........................................................20
StartingandStopping.........................................20
BleedingtheFuelSystem....................................21
CheckingtheWarningIndicatorLights...............21
CheckingtheSafetyInterlockSystem..................21
PushingorTowingtheMachine..........................22
OperatingTips...................................................23
Maintenance...............................................................26
RecommendedMaintenanceSchedule(s)................26
DailyMaintenanceChecklist...............................27
Lubrication.............................................................27
GreasingtheBearingsandBushings....................27
EngineMaintenance...............................................29
ServicingtheAirCleaner....................................29
ChangingtheEngineOilandFilter.....................29
FuelSystemMaintenance.......................................30
DrainingtheFuelTank.......................................30
CheckingtheFuelLinesandConnections...........30
DrainingtheFuelFilter/WaterSeparator
......................................................................30
ReplacingtheFuelFilterCanister........................31
BleedingAirfromtheFuelInjectors...................31
ElectricalSystemMaintenance................................32
ServicingtheBattery...........................................32
DriveSystemMaintenance.....................................33
Checking/AdjustingtheRearWheel
Toe-in............................................................33
CheckingthePlanetaryGearDriveOil
Level..............................................................33
CoolingSystemMaintenance..................................34
RemovingDebrisfromtheCooling
System............................................................34
BrakeMaintenance.................................................35
AdjustingtheParkingBrakeandTraction
Switches.........................................................35
BeltMaintenance....................................................35
CheckingtheConditionandTensionofthe
AlternatorBelt...............................................35
HydraulicSystemMaintenance...............................36
DrainingWaterfromtheHydraulic
Reservoir........................................................36
ChangingtheHydraulicFluid.............................36
ChangingtheHydraulicFilter.............................36
ReplacingtheHydraulicSystemBreather............37
CheckingtheHydraulicLinesandHoses.............37
HydraulicSystemTestPorts...............................37
Storage.......................................................................38
PreparingtheTractionUnit................................38
PreparingtheEngine..........................................38
Schematics.................................................................39
ConditionsandProductsCovered.......................44
InstructionsforObtainingW arranty
Service...........................................................44
OwnerResponsibilities.......................................44
ItemsandConditionsNotCovered.....................44
Parts...................................................................44
NoteRegardingDeepCycleBattery
Warranty:.......................................................44
MaintenanceisatOwner’sExpense.....................44
GeneralConditions............................................44
Noteregardingenginewarranty:.........................44
CountriesOtherthantheUnitedStatesor
Canada...........................................................44
3
Safety
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
ThismachinemeetsorexceedsCENstandard EN836:1997,ISOstandard5395:1990,andANSI B71.4-2004specicationsineffectattimeof production,whenequippedwithrearweight.Refer tothesectioninthismanualonInstallingRear Weight.
Improperuseormaintenancebytheoperator orownercanresultininjury.Toreducethe potentialforinjury,complywiththesesafety instructionsandalwayspayattentiontothesafety alertsymbol,whichmeansCaution,Warning,or Danger—personalsafetyinstruction.Failureto complywiththeinstructionmayresultinpersonal injuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromtheCENstandard EN836:1997,ISOstandard5395:1990,andANSI B71.4-2004.
Training
◊incorrecthitchingandloaddistribution.
•Theowner/usercanpreventandisresponsiblefor accidentsorinjuriesoccurringtohimselforherself, otherpeople,orproperty.
Preparation
•Whilemowing,alwayswearsubstantialfootwear, longtrousers,hardhat,safetyglasses,andear protection.Longhair,looseclothing,orjewelrymay gettangledinmovingparts.Donotoperatethe equipmentwhenbarefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipment istobeusedandremoveallobjectswhichmaybe thrownbythemachine.
•Warning—Fuelishighlyammable.Takethe followingprecautions:
–Storefuelincontainersspecicallydesignedfor
thispurpose.
–Refueloutdoorsonlyanddonotsmokewhile
refuelling.
•Readtheoperator’smanualandothertraining materialcarefully .Befamiliarwiththecontrols, safetysigns,andtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese instructionstouseorservicethemower.Local regulationsmayrestricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpets arenearby .
•Keepinmindthattheoperatororuserisresponsible foraccidentsorhazardsoccurringtootherpeopleor theirproperty.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain professionalandpracticalinstruction.Theowneris responsiblefortrainingtheusers.Suchinstruction shouldemphasize:
–theneedforcareandconcentrationwhen
workingwithride-onmachines;
–controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe brake.Themainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
–Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuelwhile theengineisrunningorwhentheengineishot.
–Iffuelisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe areaofspillageandavoidcreatinganysourceof ignitionuntilfuelvaporshavedissipated.
–Replaceallfueltanksandcontainercapssecurely .
•Replacefaultysilencers/mufers.
•Evaluatetheterraintodeterminewhataccessories andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbythemanufacturer.
•Checkthattheoperator’spresencecontrols,safety switchesandshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.
Operation
•Donotoperatetheengineinaconnedspacewhere dangerouscarbonmonoxidefumescancollect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageall bladeattachmentclutches,shiftintoneutral,and engagetheparkingbrake.
4
•Rememberthereisnosuchthingasasafeslope. Travelongrassslopesrequiresparticularcare.To guardagainstoverturning:
–beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator’ s position;
–donotstoporstartsuddenlywhengoingupor
downhill;
–engagethetractionpedalslowly,alwayskeep
themachineingear,especiallywhentravelling downhill;
–machinespeedsshouldbekeptlowonslopes
andduringtightturns;
–stayalertforhumpsandhollowsandother
hiddenhazards;
–donotturnsharply.Usecarewhenreversing;
–nevermowacrossthefaceoftheslope,unless
themowerisdesignedforthispurpose.
•Stayalertforholesintheterrainandotherhidden hazards.
•Usecarewhenpullingloadsorusingheavy equipment.
–Donotturnsharply.Usecarewhenreversing.
–Usecounterweight(s)orwheelweightswhen
suggestedintheOperator’sManual.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesrotatingbeforecrossingsurfaces otherthangrass.
•Whenusinganyattachments,neverdirectdischarge ofmaterialtowardbystandersnorallowanyonenear themachinewhileinoperation.
•Neveroperatethemachinewithdamagedguards, shields,orwithoutsafetyprotectivedevicesinplace. Besureallinterlocksareattached,adjustedproperly , andfunctioningproperly .
•Donotchangetheenginegovernorsettingsor over-speedtheengine.Operatingtheengineat excessivespeedmayincreasethehazardofpersonal injury.
•Beforeleavingtheoperator’sposition:
–beforeclearingblockages;
–beforechecking,cleaningorworkingonthe
mower;
–afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfordamage andmakerepairsbeforerestartingandoperating theequipment.
•Reducethethrottlesettingduringenginerun-out and,iftheengineisprovidedwithashut-offvalve, turnthefueloffattheconclusionofmowing.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobesure ofaclearpath.
•Slowdownandusecautionwhenmakingturnsand crossingroadsandsidewalks.Stopcylinders/reels ifnotmowing.
•Donotoperatethemowerundertheinuenceof alcoholordrugs.
•Usecarewhenloadingorunloadingthemachine intoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs, trees,orotherobjectsthatmayobscurevision.
•Thismachineisnotdesignedorequippedfor on–roaduseandisa“slow–movingvehicle.”Ifyou mustcrossortravelonapublicroad,youshould beawareofandcomplywithlocalregulations,such asrequiredlights,slowmovingvehiclesigns,and reectors.
•Lightningcancausesevereinjuryordeath.If lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.
WARNING
Engineexhaustcontainscarbonmonoxide,which isanodorless,deadlypoisonthatcankillyou.
–stoponlevelground;
–disengagethepowertake-offandlowerthe
attachments;
–changeintoneutralandsettheparkingbrake;
–stoptheengineandremovethekey.
•Disengagedrivetoattachmentswhentransporting ornotinuse.
•Stoptheengineanddisengagedrivetoattachment:
–beforerefuelling;
Donotrunengineindoorsorinanenclosedarea.
MaintenanceandStorage
•Keepallnuts,bolts,andscrewstighttobesurethe equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetank insideabuildingwherefumesmayreachanopen ameorspark.
•Allowtheenginetocoolbeforestoringinany enclosure.
5
•Toreducetherehazard,keeptheengine, silencer/mufer,batterycompartmentandfuel storageareafreeofgrass,leaves,orexcessivegrease.
•Keepallpartsingoodworkingconditionandall hardwareandhydraulicttingstightened.Replaceall wornordamagedpartsanddecals.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Becarefulduringadjustmentofthemachineto prevententrapmentofthengersbetweenmoving bladesandxedpartsofthemachine.
•Onmulti-cylinder/multi-reelmachines,takecare asrotatingonecylinder/reelcancauseother cylinders/reelstorotate.
•Disengagedrives,lowerthecuttingunits,setparking brake,stopengineandremovekeyfromignition. Waitforallmovementtostopbeforeadjusting, cleaningorrepairing.
•Cleangrassanddebrisfromcuttingunits,drives, silencers/mufers,andenginetohelppreventres. Cleanupoilorfuelspillage.
•Usejackstandstosupportcomponentswhen required.
•Carefullyreleasepressurefromcomponentswith storedenergy.
•Disconnectthebatterybeforemakinganyrepairs. Disconnectthenegativeterminalrstandthe positivelast.Reconnectthepositiverstand negativelast.
•Usecarewhencheckingthecylinders/reels.Wear glovesandusecautionwhenservicingthem.
•Keephandsandfeetawayfrommovingparts.If possible,donotmakeadjustmentswiththeengine running.
•Chargebatteriesinanopenwellventilatedarea, awayfromsparkandames.Unplugchargerbefore connectingordisconnectingfrombattery.Wear protectiveclothinganduseinsulatedtools.
•Donotoperatethemachinewhilewearingtennis shoesorsneakers.
•Wearingsafetyshoesandlongpantsisadvisableand requiredbysomelocalordinancesandinsurance regulations.
•Handlefuelcarefully.Wipeupanyspills.
•Checkthesafetyinterlockswitchesdailyforproper operation.Ifaswitchshouldfail,replacetheswitch beforeoperatingthemachine.
•Beforestartingtheengine,sitontheseat.
•Usingthemachinedemandsattention.Toprevent lossofcontrol:
–Donotdriveclosetosandtraps,ditches,creeks,
orotherhazards.
–Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
–Whennearorcrossingroads,alwaysyieldthe
right-of-way.
–Applytheservicebrakeswhengoingdownhillto
keepforwardspeedslowandtomaintaincontrol ofthemachine.
•Raisethecuttingunitswhendrivingfromonework areatoanother.
•Donottouchtheengine,silencer/mufer,or exhaustpipewhiletheengineisrunningorsoon afterithasstoppedbecausetheseareascouldbehot enoughtocauseburns.
•Iftheenginestallsorlosesheadwayandcannotmake ittothetopofaslope,donotturnthemachine around.Alwaysbackslowly,straightdowntheslope.
•Whenapersonorpetappearsunexpectedlyinor nearthemowingarea,stopmowing.Careless operation,combinedwithterrainangles,ricochets, orimproperlypositionedguardscanleadtothrown objectinjuries.Donotresumemowinguntilthe areaiscleared.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecic toToroproductsorothersafetyinformationthatyou mustknowthatisnotincludedintheCEN,ISO,or ANSIstandard.
Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintended usecouldprovedangeroustouserandbystanders.
•Knowhowtostoptheenginequickly .
MaintenanceandStorage
•Makesureallhydrauliclineconnectorsaretightand allhydraulichosesandlinesareingoodcondition beforeapplyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinhole leaksornozzlesthatejecthydraulicuidunder highpressure.Usepaperorcardboard,notyour hands,tosearchforleaks.Hydraulicuidescaping underpressurecanhavesufcientforcetopenetrate theskinandcauseseriousinjury.Seekimmediate medicalattentionifuidisinjectedintoskin.
6
•Beforedisconnectingorperforminganyworkon thehydraulicsystem,allpressureinthesystemmust berelievedbystoppingtheengineandloweringthe cuttingunitsandattachmentstotheground.
•Checkallfuellinesfortightnessandwearona regularbasis.Tightenorrepairthemasneeded.
•Iftheenginemustberunningtoperforma maintenanceadjustment,keephands,feet,clothing, andanypartsofthebodyawayfromthecutting units,attachments,andanymovingparts.Keep everyoneaway.
•Toensuresafetyandaccuracy ,haveanAuthorized ToroDistributorcheckthemaximumenginespeed withatachometer.Maximumgovernedenginespeed shouldbe2900RPM.
•Ifmajorrepairsareeverneededorifassistanceis desired,contactanAuthorizedToroDistributor.
•UseonlyToro-approvedattachmentsand replacementparts.Thewarrantymaybevoidedif usedwithunapprovedattachments.
UncertaintyValue(K)=0.5m/s
Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN836.
2
SoundPowerLevel
Thisunithasaguaranteedsoundpowerlevelof105 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’s earof86dBA,whichincludesanUncertaintyValue(K) of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinEN836.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=0.38m/s
Measuredvibrationlevelforlefthand=0.34m/s
2
2
UncertaintyValue(K)=0.5m/s
Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN836.
2
WholeBody
Measuredvibrationlevel=0.53m/s
2
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.
1.Temperaturelevel
2.Fourwheeldriveow divider
3.On
4.Off
107-1819
5.Engine—stop7.Engine—preheat
6.Engine—start
1.ReadtheOperator’s Manual;donottowthe machine.
2.Warning—readthe
Operator’sManual.
3.Warning—keepbystanders asafedistancefromthe machine.
4.Cuttinghazardofhand orfoot—stayawayfrom movingparts.
104-5203
5.Warning—locktheparking
6.Warning—usearollover
8
brake,stoptheengine,and removetheignitionkey beforeleavingthemachine.
protectionsystemandwear theseatbelt.
7.Tippinghazard—lowerthe cuttingunitwhendriving downslopes.
104-5204forCE
(Afxoverpartno.104–5203forCE*
*ThissafetydecalincludesaslopewarningrequiredonthemachineforcompliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.Theconservativemaximum
slopeanglesindicatedforoperationofthismachineareprescribedbyandrequiredbythisstandard.
1.ReadtheOperator’s Manual;donottowthe machine.
2.Warning—readthe
Operator’sManual.
1.7-bladereel
3.Warning—keepbystanders asafedistancefromthe machine.
4.Cuttinghazardofhand orfoot—stayawayfrom movingparts.
2.Heightofcut
5.Warning—locktheparking brake,stoptheengine,and removetheignitionkey beforeleavingthemachine.
6.Warning—usearollover protectionsystemandwear theseatbelt.
93-9397
3.Reel—mowingspeeds4.Reel—transportspeeds
7.Tippinghazard—lowerthe cuttingunitwhendriving downslopes.
1.Warning—contentsunderpressure.
59-8440
67-7960
9
114-9600
1.ReadtheOperator’sManual.
93-9404
1.Enginecoolant
2.ReadtheOperator’s
Manual.
85-6410
93-6681
1.Cutting/dismemberment—hazard,fan-stayawayfrom movingparts.
100-6574
1.Hotsurface/burnhazard—stayasafedistancefromthe hotsurface.
2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts;keepallguards andshieldsinplace.
93-9400
1.Warning—readtheOperator’sManual;donottowthe machine.
93-7331
1.Storedenergyhazard—readtheOperator’sManual.
93-6686
1.Hydraulicoil
2.ReadtheOperator’sManual.
1.Reel—mowingspeeds, slowtofast.
2.Fast7.Reel—backlapping
3.Continuousvariable setting
4.Fast
5.Reel—mowing
10
107-1818
6.Disengage
8.Pullandmovethelever.
9.Settheparkingbrake,set thecontrolstoneutral,and starttheengine.
93-9405
2
1
1.Tirepressure—readtheOperator’sManual;llthefront tiresto13psi(0.9bar)andthereartiresto15psi(1.0bar).
93-9406
1.Hydraulicoillevel
2.ReadtheOperator’s
Manual.
93-9399
1.Horn—pressthebutton.
2.Warning—wearhearing protection.
3.ReadtheOperator’s
Manual.
4.Failure/malfunction— pressthebutton.
93-6688
1.Warning—readthe instructionsbefore servicingorperforming maintenance.
2.Cuttinghazardofhandor foot—stoptheengineand waitformovingpartsto stop.
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
93-9407
1.ReadtheOperator’s
Manual.
2.Lowerthereels.4.Raisethereels.
3.Neutral
93-9425
1.ReadtheOperator’sManual.
2.Hydraulichosesareunderpressure—stayawayfrom movingparts.
58-6520
1.Grease
93-9409
1.Tounlockthereelsbeforeloweringthem,pressthepedal.
117–2718
11
ProductOverview
G012285
1
G012493
1
2
Controls
SeatAdjustingLever
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator’s
Manual.
6.Keepbystandersasafe
7.Weareyeprotection;
8.Batteryacidcancause
10.Containslead;donot
Theseatadjustinglever(Figure3)allows5.9inch(15 cm)foreandaftadjustmentin19/32inch(15mm) increments.
distancefromthebattery .
explosivegasescan causeblindnessandother injuries
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard.
Figure3
1.Seatadjustinglever
ArmRest
Pivotthearmrest(Figure4)upanddownforoperator comfort.
Figure4
1.Armrest2.Backrestknob
12
BackrestKnob
G01228 7
1589 10
7
6
2 4
3
EngineOilPressureWarning
Thebackrestknob(Figure4)adjustsbackrestangle from5–20degrees.
SuspensionKnob
Thesuspensionknob,locatedbelowtheseatpan,allows youtosettheseatfortheweightoftheoperator.
Note:Thebackrestandbottomseatcushionsare removable.
CAUTION
Toensurethattheinterlockswitchoperates properly,settheseatsuspensionfortheweightof eachoperator.Ifthesuspensionisnotsetcorrectly, theenginewillrunintermittentlyandtendtostall. Tocorrectthis,setthesuspensionlighter.
WarningLightTestButton
Beforeoperatingmachine,pressthewarninglighttest button(Figure5).Alllightsonthesteeringtower shouldilluminate.Anylightthatdoesnotcomeon indicatesanelectricalmalfunctionthatshouldbe repairedimmediately.Oilpressureandelectricalno chargeindicatorlightsilluminatewhenturningthekey switchOn.
Dangerouslylowengineoilpressureisindicatedbyboth awarningindicatorlightandaudiblesignal(
Figure5). Whenthisoccurs,stoptheengineimmediatelyand correcttheproblem.
FuelSystemWarning
Awarningindicatorlightandaudiblesignal(Figure5) warnofexcesswaterinthefuelsystem.Removewater fromthesystem.
CoolantTemperatureWarning
Ifenginecoolanttemperatureexceeds221°F(105°C)a warningindicatorlight(Figure5)illuminatesandaudible signalsounds.Theengineshutsdowniftemperature ofcoolantexceeds230°F(110°C).Switchresets automaticallywhensystemandenginecoolsdown.
ElectricalNoChargeWarning
Nochargetothebatteriesisindicatedbyawarning indicatorlightandaudiblesignal(
Figure5).
HydraulicOilTemperatureWarning
Awarningindicatorlightandaudiblesignalwarn
Figure5)ofexcessivelyhighhydraulictemperature.
(
Figure5
1.Warninglighttestbutton6.Hydraulicoiltemperature
2.Engineoilpressure warninglight
3.Fuelsystemwarning
4.Coolanttemperature warning
5.Electricalnocharge warning
warning
7.Hydraulicoillevelwarning
8.Hydraulicoillterwarning
9.Aircleanerwarning
10.Alarmsilencebutton
HydraulicandEngineIndicatorLights
Iftheselightscomeon(Figure5),stopthemachineand makerepairsimmediately .
HydraulicOilLevelWarning
Awarningindicatorlightandaudiblesignal(Figure5) warnoflowhydraulicoillevel.Ifoilleveldropsfurther, theenginewillautomaticallybestopped.Enginecannot berestarteduntiloilsupplyisbroughttoasafelevel.
HydraulicOilFilterWarning
Awarningindicatorlightandaudiblesignal(Figure5) warnofacloggedhydrauliclter.
AirCleanerWarning
Awarningindicatorlightandaudiblesignal(Figure5) warnthatthelteriscloggedandinneedofservice.
AlarmSilenceButton
Pressingbutton(Figure5)silencesalarm.Alarmsystem willdisengageandautomaticallyresetwhentheproblem iscorrectedorthealarmsilencebuttonispressed.
TractionPedal
Thetractionpedal(Figure6)controlsforwardand reverseoperation.Pressthetopofthepedaltomove
13
forwardandthebottomtomovebackward.Ground
G012288
4 2
1
3
G012289
1
2
speeddependsonhowfarthepedalispressed.For maximumgroundspeed,fullypressthepedalwhilethe throttleisintheFastposition.Formaximumpower underloadorwhengoinguphill,keeptheenginerpm highbyhavingthethrottleintheFastpositionandthe tractionpedalheldstationaryagainstthegroundspeed limiter.Iftheenginerpmbeginstodecreaseduetoload, graduallyreducethetractionpedalpressureuntilthe enginespeedisincreased.
Tostop,reducefootpressureonthetractionpedaland allowittoreturntothecenterposition.Onextreme downhillslopes,applypressuretothereversesideofthe pedal,oroperatewithyourheelontheReverseandtoe ontheForwardportionofthepedal.
Figure7
1.Centercuttingunitlatch2.Outsidecuttingunitlatch
Figure6
1.Tractionpedal
2.Speedlimiter
3.Camlevernut
4.Transportlatch
GroundSpeedLimiter
Thegroundspeedlimiter(Figure6)controlsthetraction pedalmovement.Thelimiterleverhelpscontrolthe rateofclipandeliminatessuddenspeedvariationsover roughterrain.
Important:Thecamlevernut( betightenedifthelimiterstopwillnotholdthe tractionpedalinthedesiredposition.
Figure6,Inset)can
CuttingUnitLiftControls
Thetwooutsidelevers(Figure8)raiseandlowerthetwo outsidecuttingunits.Thecenterleverraisesandlowers thetwofrontandthecentercuttingunits.Theengine mustberunningtolowerthecuttingunits.Whenthe cuttingunitsarelifted,thereelsautomaticallystop.Do notallowtheleverstosnapbacktoneutral,orcutting unitsmaynotoatfreely.
TransportLatches
Theselatchessecurethecuttingunitsintheupright positionfortransportoperation.Thelatchforthe frontcuttingunitsisfoot–operated(Figure6).The hand-operatedlatchescontrolthecenterandoutside cuttingunits(Figure7).
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