Toro 03698, 03699, reelmaster 6000-d series Operator's Manual

FormNo.3402-461RevA

8or11-BladeDPACuttingUnit

Reelmaster

ModelNo.03698—SerialNo.316000001andUp
ModelNo.03699—SerialNo.316000001andUp

®

6000-DSeriesTractionUnit

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3402-461*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,pleaseseetheDeclarationofIncorporation(DOI)
atthebackofthispublication.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safety-alertsymbol

Introduction

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

1InspectingtheCuttingUnit....................................4

2RemovingtheTipperAssemblies............................4

3MountingtheLiftBracketsandChains.....................5

4UsingtheKickstand..............................................6

5AdjustingtheRearShield.......................................7

6MountingtheCounterweights................................7

7InstallingtheCuttingUnits.....................................8

ProductOverview.........................................................10

Specications........................................................10

Attachments/Accessories........................................10

Operation....................................................................10

MakingAdjustments...............................................10

Height-of-CutChartTerms.....................................12

Height-of-CutChart...............................................14

Maintenance.................................................................18

LubricatingtheCuttingUnit....................................18

AdjustingtheReelBearings......................................18

ServicingtheBedknife............................................19

ServicingtheBedbar...............................................20

ServicingtheRoller.................................................22

1.Locationofthemodelandserialnumbers

©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Figure1

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Safety

advisableandrequiredbysomelocalordinancesand
insuranceregulations.Securelooseclothing.

ThismachinehasbeendesignedinaccordancewithENISO
5395:2013.

Improperuseormaintenanceofthisequipmentcan
resultininjuryordeath.T oreducethepotentialfor
injuryordeath,complywiththefollowingsafety
instructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitOperator’sManualbeforeoperatingthecutting
unit.

•Read,understand,andfollowallinstructionsinthis

Operator’sManualbeforeoperatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatethetraction
unitorthecuttingunitswithoutproperinstruction.Only
trainedoperatorswhohavereadthisOperator’sManual
shouldoperatethecuttingunits.

•Neveroperatethecuttingunitswhentired,ill,orunder

theinuenceofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,a

safetydevice,oradecalisillegibleordamaged,repairor
replaceitbeforeresumingoperation.Also,tightenany
loosenuts,bolts,andscrewstoensurethatthecutting
unitisinsafeoperatingcondition.

•Wearappopriateclothing,includingeyeprotection;

substantial,slip-resistantfootwear;andhearing
protection.Wearingsafetyshoesandlongpantsis

•Tiebacklonghair.Donotwearjewelry.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythereelbladesofthecuttingunit.Keep
allbystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshutofftheengine.Check
thecuttingunitfordamagedparts.Repairanydamage
beforestartingandoperatingthecuttingunit.

•Lowerthecuttingunitstotheground,settheparking

brake,shutofftheengine,andremovethekeyfrom
theignitionswitchwheneveryouleavethemachine
unattended.

•Besurethatthecuttingunitsareinsafeoperating

conditionbykeepingnuts,bolts,andscrewstight.

•Removethekeyfromtheswitchtopreventaccidental

startingoftheenginewhenservicing,adjusting,orstoring
themachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance
isdesired,contactanAuthorizedT oroDistributor.

•Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacementparts
andaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

93–6688

1.Warning—readthe
Operator’sManualbefore
performingmaintenance.

2.Cuttinghazardofhandor
foot—shutofftheengine
andwaitforallmoving
partstostop.

3

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

3

4

5
6

7

Cuttingunit

Nopartsrequired

Liftchain5/7
Chainbracket5/7
U-bolt
Nut
Screw5/7
Washer
Nut

Kickstand(suppliedwithtractionunit)

Nopartsrequired

Nopartsrequired

LargeO-ring5/7
Screw

Qty.

1Inspectthecuttingunit.

–

5/7

10/14

5/7
5/7

1

–

–

2

Removethetipperassemblies.

Mounttheliftbracketsandchains.

Usethekickstandwhentippingthe
cuttingunit.

Adjusttherearshield.

Mountthecounterweights.

Installthecuttingunits.

Use

MediaandAdditionalParts

Description

PartsCatalog
Operator'sManual

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Qty.

1
1

Reviewthematerialandsaveitinanappropriateplace.

3.Makesurethatthecarrierframesuspensionoperates
freelyanddoesnotbindwhenmovedbackandforth.

1

InspectingtheCuttingUnit

2

Partsneededforthisprocedure:

1

Cuttingunit

Procedure

Removethecuttingunitfromtheboxanddothefollowing:

1.Checkeachendofthereelforgrease.

Note:Greaseshouldbevisibleinthereelbearings
andinternalsplinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

RemovingtheTipper Assemblies

NoPartsRequired

Procedure

Removethetipperassemblies(ifsoequipped)fromthe
number1,number2,andnumber3liftarmstoavoid
interferencewiththecarrierframesofthecuttingunits.

Use

4

1.Removethelocknutandthewashersecuringthepivot

1

2

3

g020546

rodtothenumber2liftarm(Figure3).Removethe
pivotrodandspringfromtheliftarm.Repeatthe
procedureonthenumber1andnumber3liftarms.

Figure3

1.Pivotrod2.Tippersupportbracket
w/roller

Figure4

1.Cuttingunit16.Cuttingunit6

2.Cuttingunit27.Cuttingunit7

3.Cuttingunit3

4.Cuttingunit4

5.Cuttingunit5

8.Reelmotor

9.Weight

1.Onliftarmnumbers1,4,and5,positionthechain
bracketsandU-bolts38.1cm(15inches)behindthe
centerlineofthepivotknuckle(Figure5).

2.Onliftarmnumbers1and5thebracketsshouldbe
rotatedtotheright10degreesfromvertical(Figure5).

Note:Thetipperbracketwiththerollerandthetipper
supportbracketsarenotrequiredwhenoperatingthe
DPAcuttingunits(Figure3).

2.Disconnecttheliftchainsfromthecuttingunits,if
attached.

3

MountingtheLiftBracketsand Chains

Partsneededforthisprocedure:

5/7Liftchain

5/7Chainbracket

U-bolt

5/7

10/14

Nut

5/7Screw

Washer

5/7

Nut

5/7

3.Onliftarmnumber4thebracketshouldberotatedto
theleft10degreesfromvertical(Figure5).

Figure5

1.Liftarmnumber5=

38.1cm(15inches)

2.Liftarmnumber4=
10degrees

3.Liftarmnumbers1and5=
10degrees

4.Onliftarmnumbers2and3,positionthebracketsand

Procedure

MountachainbrackettoeachliftarmwithaU-boltand2
nuts.Positionthebracketsasfollows:

Note:RefertoFigure4todeterminetheliftarmnumber

U-bolts38.1cm(15inches)behindthecenterlineof
thepivotknuckle(Figure6).

Note:Rotatethebrackets45degreestotheoutboard
sideofthemachine.

beingdescribed.

5

1

2

g020547

Figure6

1

2

g020548

7.Mountaliftchaintoeachchainbracketwithascrew,
awasher,andanut,positioningthemasshownin

Figure8.

Figure8

1.Liftchain2.Chainbracket

1.Liftarmnumber
2=38.1cm
(15inches)

5.Onliftarmnumber6andnumber7,positionthe
bracketsandU-bolts36.8cm(14.5inches)behindthe
centerlineofthepivotknuckle(Figure7).

Note:Rotatethebrackets10degreestotheoutboard
sideofthemachine.

2.Liftarmnumber3=
45degrees

4

UsingtheKickstand

Partsneededforthisprocedure:

1

Kickstand(suppliedwithtractionunit)

Procedure

Wheneverthecuttingunithastobetippedtoexposethe
bedknife/reel,propuptherearofthecuttingunitwiththe
kickstand(suppliedwiththetractionunit)tomakesurethat
thenutsonthebackendofthebedbaradjustingscrewsare
notrestingontheworksurface(Figure9).

Figure7

1.Liftarmnumber
6=36.8cm
(14.5inches)

6.TightenalltheU-boltnutsto52to65N∙m(38to48
ft-lb).

2.Liftarmnumber7=
10degrees

6

Figure9

Figure10

1.Kickstand

5

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,bestdispersionisattainedwhenthe
rearshieldisclosed(frontdischarge).Whenconditionsare
heavyorwet,therearshieldmaybeopened.

Toopentherearshield(Figure10),loosenthecapscrew
securingtheshieldtotheleftsideplate,rotatetheshieldto
theopenposition,andtightenthecapscrew.

1.Rearshield

2.Capscrew

6

MountingtheCounterweights

NoPartsRequired

Procedure

Allcuttingunitsareshippedwiththecounterweightmounted
totheleftendofthecuttingunit.Usethefollowingdiagram
todeterminethepositionofthecounterweightsandreel
motors.

Note:Sometractionunitshaveonly5cuttingunits.

Figure11

1.Cuttingunit16.Cuttingunit6

2.Cuttingunit27.Cuttingunit7

3.Cuttingunit3

4.Cuttingunit4

5.Cuttingunit5

1.Oncuttingunitnumbers2,4,and6,removethe2
capscrewssecuringthecounterweighttotheleftend
ofthecuttingunit.

7

8.Reelmotor

9.Weight

Note:Removethecounterweight(Figure12).

G003321

1

2

Figure12

1.Counterweight

7

InstallingtheCuttingUnits

Partsneededforthisprocedure:

5/7LargeO-ring

2

Screw

Procedure

1.Insertathrustwasherontothehorizontalshaftofthe
pivotknuckleasshowninFigure14.

2.Ontherightendofthecuttingunit,removetheplastic
plugfromthebearinghousing(Figure13).

3.Removethe2capscrewsfromtherightsideplate
(Figure13).

Figure13

1.Plasticplug

4.Installthecounterweighttotherightendofthecutting
unitwiththe2screwspreviouslyremoved.

5.Looselyinstallthe2reelmotormountingcapscrews
totheleftsideplateofthecuttingunit(Figure13).

2.Capscrew(2)

Figure14

1.Carrierframe

2.Pivotknuckle

3.Lift-armsteeringplate

2.Insertthehorizontalshaftofthepivotknuckleintothe
mountingtubeofthecarrierframe(Figure14).

3.Securepivotknuckletocarrierframewithathrust
washer,aatwasher,andaange-headcapscrew
(Figure14).

4.Insertathrustwasherontotheverticalshaftofthe
pivotknuckle(Figure14).

5.Ifremoved,inserttheverticalshaftofthepivotknuckle
intothelift-armpivothub(Figure14).

6.Guidethepivotknuckleinplacebetweenthe2rubber
centeringbumpersintheundersideofthelift-arm
steeringplate.

7.Insertthelynchpinintothecrossholeonthe
pivot-knuckleshaft(Figure14).

4.Lynchpin

5.Steeringlockingpin

8.Securetheliftarmchaintothecuttingunitchain
bracket(Figure15)withthesnapperpinasfollows:

•Oncuttingunitnumbers1,4,5,6,and7,useonly

6ofthechainlinks.

•Oncuttingunitnumbers2and3,useall7ofthe

chainlinks.

8

Figure15

1.Liftchain2.Snapperpin

9.Coatthesplineofthereelmotorwithcleangrease.

10.OilthereelmotorO-ringandinstallitontothemotor
ange.

11.Installthemotorbyrotatingitclockwisesothatthe
motorangesclearthecapscrews(Figure16).

12.Rotatethemotorcounterclockwiseuntiltheanges
encirclethecapscrewsandthentightenthecapscrews.

Important:Makesurethatthereelmotorhoses
arenottwisted,kinked,oratriskofbeingpinched.

Figure16

1.Reelmotor

2.Capscrew

Note:Ifaxedcuttingunitpositionisrequired,
insertthesteeringlockingpinintothepivotknuckle
mountinghole(Figure14).

13.Hookthespringwirearoundthebottomofthesteering
lockingpin(Figure14).

9