Toro reelmaster 5510, reelmaster 5610, 03682, 03696, 03697 Operator's Manual

FormNo.3362-355RevA

8and11BladeDPACuttingUnits
with7inchReels

Reelmaster

ModelNo.03681—SerialNo.290000001andUp

ModelNo.03682—SerialNo.290000001andUp

ModelNo.03696—SerialNo.290000001andUp

ModelNo.03697—SerialNo.290000001andUp

®

5510&5610TractionUnits

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

Introduction

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready .Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

Figure1

1.Locationofthemodelandserialnumbers

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................3

SafetyandInstructionalDecals.............................3

Setup............................................................................4

1Inspection.........................................................4

2CuttingUnitKickstand......................................4

3AdjustingtheRearShield...................................5

4MounttheCounterWeights...............................5

ProductOverview........................................................7

Specications.......................................................7

CuttingUnitAccessoriesandKits(seeparts

catalogforpartnumbers)..................................8

Operation.....................................................................9

Adjustments.........................................................9

HeightofCutChartTerms.................................10

HeightofCutChart............................................11

ServicingBedknife.............................................13

Maintenance...............................................................15

Lubrication.........................................................15

AdjustingtheReelBearings................................15

ServicingtheBedbar...........................................16

ServicingtheRoller............................................17

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.

©2009—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Safety

advisableandrequiredbysomelocalordinancesand
insuranceregulations.

Hazardcontrolandaccidentpreventionare
dependentupontheawareness,concern,and
propertrainingofthepersonnelinvolvedinthe
operation,transport,maintenance,andstorageof
themachine.Improperuseormaintenanceofthe
machinecanresultininjuryordeath.Toreduce
thepotentialforinjuryordeath,complywiththe
followingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe
tractionunitandcuttingunitoperatorsmanual’ s
beforeoperatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor
cuttingunits.Donotallowadultstooperatetraction
unitorcuttingunitswithoutproperinstruction.
Onlytrainedoperatorswhohavereadthismanual
shouldoperatethetractionunitorcuttingunits.

•Neveroperatethecuttingunitswhenunderthe
inuenceofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifa
shield,safetydeviceordecalisillegibleordamaged,
repairorreplaceitbeforeoperationiscommenced.
Alsotightenanyloosenuts,bolts,andscrewsto
ensurecuttingunitisinsafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperate
cuttingunitswhilewearingsandals,tennisshoes,
sneakersorshorts.Also,donotwearloosetting
clothingwhichcouldgetcaughtinmovingparts.
Alwayswearlongpantsandsubstantialshoes.
Wearingsafetyglasses,safetyshoesandahelmetis

•Removealldebrisorotherobjectsthatmightbe
pickedupandthrownbythecuttingunitreelblades.
Keepallbystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit
vibratesabnormally,stopandshuttheengineoff.
Checkcuttingunitfordamagedparts.Repairany
damagebeforerestartingandoperatingthecutting
unit.

•Lowerthecuttingunitstothegroundandremove
keyfromignitionswitchwhenevermachineisleft
unattended.

•Besurecuttingunitsareinsafeoperatingcondition
bykeepingnuts,boltsandscrewstight.

•Removekeyfromignitionswitchtoprevent
accidentalstartingoftheenginewhenservicing,
adjustingorstoringthemachine.

•Performonlythosemaintenanceinstructions
describedinthismanual.Ifmajorrepairsare
everneededorassistanceisdesired,contactan
AuthorizedT oroDistributor.

•Toensureoptimumperformanceandsafety,always
purchasegenuineTororeplacementpartsand
accessoriestokeeptheToroallTORO.Neveruse

"will-t"replacementpartsandaccessories
madebyothermanufacturers.Lookforthe

Torologotoassuregenuineness.Usingunapproved
replacementpartsandaccessoriescouldvoidthe
warrantyofTheToroCompany.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.

93-6688

1.Warning—readthe
instructionsbefore
servicingorperforming
maintenance.

2.Cuttinghazardofhandor
foot—stoptheengineand
waitformovingpartsto
stop.

3

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3
4

Cuttingunit

Nopartsrequired

Nopartsrequired

Nopartsrequired

MediaandAdditionalParts

Description

Partscatalog1
Operator’sManual
CerticateofCompliance

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

Qty.

Qty.

1Inspectthecuttingunit

–

–

–

1
1

Reviewthematerialandsaveinanappropriateplace:

Usethekickstandwhentippingthe
cuttingunit

Adjusttherearshield

Mountthecounterweights

Use

Use

2

1

Inspection

Partsneededforthisprocedure:

1

Cuttingunit

Procedure

Afterthecuttingunitisremovedfromthebox,inspect
thefollowing:

1.Checkeachendofthereelforgrease.Greaseshould
bevisiblyevidentinthereelbearingsandinternal
splinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethecarrierframesuspensionoperates
freelyanddoesnotbindwhenmovedbackandforth.

CuttingUnitKickstand

NoPartsRequired

Procedure

Wheneverthecuttingunithastobetippedtoexposethe
bedknife/reel,propuptherearofthecuttingunitwith
thekickstand(suppliedwiththetractionunit)tomake
surethenutsonthebackendofthebedbaradjusting
screwsarenotrestingontheworksurface(Figure3).

4

1.Cuttingunitkickstand

Figure3

1.Rearshield

Figure4

2.Capscrew

3

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,bestdispersionisattained
whentherearshieldisclosed(frontdischarge).When
conditionsareheavyorwet,rearshieldmaybeopened.

Toopentherearshield(Figure4),loosenthecapscrew
securingtheshieldtotheleftsideplate,rotatetheshield
totheopenpositionandtightenthecapscrew .

4

MounttheCounterWeights

NoPartsRequired

Procedure

Allcuttingunitsareshippedwiththecounterweight
mountedtotheleftendofthecuttingunit.Usethe
followingdiagramtodeterminethepositionofthe
counterweightsandreelmotors.

Figure5

1.Onthe#2and#4cuttingunits,removethe2cap
screwssecuringthecounterweighttotheleftend
ofthecuttingunit.Removethecounterweight
(Figure6).

5

Figure6

1.Counterweight

2.Onrightendofcuttingunit,removetheplasticplug
fromthebearinghousing(Figure7).

3.Removethe2capscrewsfromtherightsideplate
(Figure7).

Figure7

1.Plasticplug

2.Capscrew(2)

4.Installthecounterweighttotherightendofthe
cuttingunitwiththe2screwspreviouslyremoved.

5.Looselyinstallthe2reelmotormountingcapscrews
totheleftsideplateofthecuttingunit(Figure7).

6