Toro reelmaster 5510, reelmaster 5610, 03682, 03696, 03697 Operator's Manual

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Page 1

FormNo.3362-355RevA

8and11BladeDPACuttingUnits with7inchReels

Reelmaster

ModelNo.03681—SerialNo.290000001andUp

ModelNo.03682—SerialNo.290000001andUp

ModelNo.03696—SerialNo.290000001andUp

ModelNo.03697—SerialNo.290000001andUp

5510&5610TractionUnits

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

Page 2

Introduction

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Figure1

1.Locationofthemodelandserialnumbers

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................3

SafetyandInstructionalDecals.............................3

Setup............................................................................4

1Inspection.........................................................4

2CuttingUnitKickstand......................................4

3AdjustingtheRearShield...................................5

4MounttheCounterWeights...............................5

ProductOverview........................................................7

Specications.......................................................7

CuttingUnitAccessoriesandKits(seeparts

catalogforpartnumbers)..................................8

Operation.....................................................................9

Adjustments.........................................................9

HeightofCutChartTerms.................................10

HeightofCutChart............................................11

ServicingBedknife.............................................13

Maintenance...............................................................15

Lubrication.........................................................15

AdjustingtheReelBearings................................15

ServicingtheBedbar...........................................16

ServicingtheRoller............................................17

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Page 3

Safety

advisableandrequiredbysomelocalordinancesand insuranceregulations.

Hazardcontrolandaccidentpreventionare dependentupontheawareness,concern,and propertrainingofthepersonnelinvolvedinthe operation,transport,maintenance,andstorageof themachine.Improperuseormaintenanceofthe machinecanresultininjuryordeath.Toreduce thepotentialforinjuryordeath,complywiththe followingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe tractionunitandcuttingunitoperatorsmanual’ s beforeoperatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor cuttingunits.Donotallowadultstooperatetraction unitorcuttingunitswithoutproperinstruction. Onlytrainedoperatorswhohavereadthismanual shouldoperatethetractionunitorcuttingunits.

•Neveroperatethecuttingunitswhenunderthe inuenceofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifa shield,safetydeviceordecalisillegibleordamaged, repairorreplaceitbeforeoperationiscommenced. Alsotightenanyloosenuts,bolts,andscrewsto ensurecuttingunitisinsafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperate cuttingunitswhilewearingsandals,tennisshoes, sneakersorshorts.Also,donotwearloosetting clothingwhichcouldgetcaughtinmovingparts. Alwayswearlongpantsandsubstantialshoes. Wearingsafetyglasses,safetyshoesandahelmetis

•Removealldebrisorotherobjectsthatmightbe pickedupandthrownbythecuttingunitreelblades. Keepallbystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit vibratesabnormally,stopandshuttheengineoff. Checkcuttingunitfordamagedparts.Repairany damagebeforerestartingandoperatingthecutting unit.

•Lowerthecuttingunitstothegroundandremove keyfromignitionswitchwhenevermachineisleft unattended.

•Besurecuttingunitsareinsafeoperatingcondition bykeepingnuts,boltsandscrewstight.

•Removekeyfromignitionswitchtoprevent accidentalstartingoftheenginewhenservicing, adjustingorstoringthemachine.

•Performonlythosemaintenanceinstructions describedinthismanual.Ifmajorrepairsare everneededorassistanceisdesired,contactan AuthorizedT oroDistributor.

•Toensureoptimumperformanceandsafety,always purchasegenuineTororeplacementpartsand accessoriestokeeptheToroallTORO.Neveruse

"will-t"replacementpartsandaccessories madebyothermanufacturers.Lookforthe

Torologotoassuregenuineness.Usingunapproved replacementpartsandaccessoriescouldvoidthe warrantyofTheToroCompany.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.

93-6688

1.Warning—readthe instructionsbefore servicingorperforming maintenance.

2.Cuttinghazardofhandor foot—stoptheengineand waitformovingpartsto stop.

Page 4

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

3 4

Cuttingunit

Nopartsrequired

MediaandAdditionalParts

Description

Partscatalog1 Operator’sManual CerticateofCompliance

Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.

Qty.

1Inspectthecuttingunit

–

1 1

Reviewthematerialandsaveinanappropriateplace:

Usethekickstandwhentippingthe cuttingunit

Adjusttherearshield

Mountthecounterweights

Use

Inspection

Partsneededforthisprocedure:

Cuttingunit

Procedure

Afterthecuttingunitisremovedfromthebox,inspect thefollowing:

1.Checkeachendofthereelforgrease.Greaseshould bevisiblyevidentinthereelbearingsandinternal splinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethecarrierframesuspensionoperates freelyanddoesnotbindwhenmovedbackandforth.

CuttingUnitKickstand

NoPartsRequired

Procedure

Wheneverthecuttingunithastobetippedtoexposethe bedknife/reel,propuptherearofthecuttingunitwith thekickstand(suppliedwiththetractionunit)tomake surethenutsonthebackendofthebedbaradjusting screwsarenotrestingontheworksurface(Figure3).

Page 5

1.Cuttingunitkickstand

Figure3

1.Rearshield

Figure4

2.Capscrew

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,bestdispersionisattained whentherearshieldisclosed(frontdischarge).When conditionsareheavyorwet,rearshieldmaybeopened.

Toopentherearshield(Figure4),loosenthecapscrew securingtheshieldtotheleftsideplate,rotatetheshield totheopenpositionandtightenthecapscrew .

MounttheCounterWeights

NoPartsRequired

Procedure

Allcuttingunitsareshippedwiththecounterweight mountedtotheleftendofthecuttingunit.Usethe followingdiagramtodeterminethepositionofthe counterweightsandreelmotors.

Figure5

1.Onthe#2and#4cuttingunits,removethe2cap screwssecuringthecounterweighttotheleftend ofthecuttingunit.Removethecounterweight (Figure6).

Page 6

Figure6

1.Counterweight

2.Onrightendofcuttingunit,removetheplasticplug fromthebearinghousing(Figure7).

3.Removethe2capscrewsfromtherightsideplate (Figure7).

Figure7

1.Plasticplug

2.Capscrew(2)

4.Installthecounterweighttotherightendofthe cuttingunitwiththe2screwspreviouslyremoved.

5.Looselyinstallthe2reelmotormountingcapscrews totheleftsideplateofthecuttingunit(Figure7).

Page 7

ProductOverview

Specications

Tractors

HeightofCutCuttingheightisadjustedonthefrontrollerbytwoverticalscrewsandheldbytwolocking

HeightOfCutRangeStandardbenchheightofcutrangeis.250inch(3mm)to1.00inch(25mm).Benchheight

ReelWeldment

ReelBearings

PowerAttachment

FrameDiecastaluminumcrossmemberwiththreebolt-ondie-castaluminumsideplates.

Rollers

BedknifeReplaceablesingleedged,highcarbonsteelbedknifeisfastenedtoamachinedcastiron

BedknifeAdjustmentDualscrewadjustmenttothereel;detentscorrespondingto.0009inch(.023mm)bedknife

GrassShieldAdjustablerearshieldwithoptionaladjustablecut-offbartoimprovegrassdischargefrom

Counterweight

MaximumReelSpeed

Weight

ThesecuttingunitswillmountontheReelmaster5510&5610TractionUnits.

capscrews

ofcutrangewiththeHighHeightofCutKitinstalledis1.00inch(25mm)to2.00inches (51mm).EffectiveHOCmayvarydependingonturfconditions,typeofbedknife,rollers andattachmentsinstalled.

Reelsare7inches(18cm.)indiameter,22inches(56cm.)inlength.Highstrengthlow alloysteelbladesarethruhardenedandimpactresistant.

Twodoublerowself-aligningballbearings,presstontoreelshaft.

Thereelmotorsfeaturequickdisconnectforremovalorinstallationontocuttingunit.The cuttingunitscanbedrivenfromeitherend.

Thefrontrollerisa3inch(76mm)diameterplasticWiehleroller.Therearrollerisa3inch (76mm)diametersteelfullroller.

bedbarwith8screws.TheEdgeMax®bedknifeisstandard.

movementforeachindexedposition.

reelinwetconditions.

Acastironweightmountedoppositetothedrivemotorbalancesthecuttingunit.

1650RPM.

8Blade–147lb.(67kg)11Blade–151lb.(69kg)

Page 8

CuttingUnitAccessoriesandKits(see partscatalogforpartnumbers)

Note:Allaccessoriesandkitsare1percuttingunit

unlessotherwisespecied. GrassBasketKit:Aseriesofclippingcollection

basketsattachedtothefrontofthecuttingunitsto collectgrassclippings.

RearLiftCylinderKit:Collarsassembledonrear cuttingunitliftarmcylinderstolimittheheightofthe cuttingunits.Thisincreasestheareaforthereargrass baskets.

RearRollerBrushKit:Ahighspeed,highcontact brushthatkeepstherearrollerfreeofgrassanddebris, whichmaintainsaconsistentheightofcutandprevents clumping.Thisleadstoabetteraftercutappearance.

GroomerKit:Rotatingbladesassembledbehindthe frontrollerwhichprovidethebestmethodforreducing grainandspongyturfbystandingupthegrassbefore cutting.Thegroomeralsoknocksoffdewfordecreased stickinessandclumping,opensupcanopyforbetter grassclippingintegration,andliftsgrassforaclean crispcut.Theoveralldesignimprovesthequalityofcut forhealthierturfgrasswhileimprovingtheaftercut appearance

BroomerKit:Multiplebrushstripswovenintothe helicalgroomerbladesimprovetheeffectivenessofthe groomerkit.Performanceofthegroomerisenhanced byenablingafullwidth"Brooming"effectofturfwhile openingupcanopyforbettergrassclippingintegration. Thecombinationofgroomerandbroomersystems optimizethequalityofcutandaftercutappearancefor moreconsistentplayingconditions.

Comb/ScraperKit:Axedcombinstalledbehindthe frontrollerwhichhelpsreducegrainandspongyturfby standingupthegrassbeforecutting.Ascraperforthe frontWiehlerollerisincludedinthekit.

HighHOCKit:Newfrontrollerbracketsand additionalspacersfortherearrollerallowsthecutting unittoachieveheightsofcutabove1.00inch(25mm). Thenewfrontrollerbracketsalsomovethefrontroller outfarthertoimproveafter-cutappearance.

ShoulderRoller:Helpsreduceover-lapmarksfor warmseasongrasses(Bermuda,Zoysia,Paspalum).

CollarKit(6perneededperroller):Helpsreduceover lapmarksforwarmseasongrasses(Bermuda,Zoysia, Paspalum).ThiskitisinstalledontheexistingWiehle roller,butisnotasaggressiveastheShoulderroller.

ShortRearRoller:Helpsreducedoublerollermarks forcoolseasongrasses(Bent,Bluegrass,Rye).

FullFrontRoller:Helpsproducemorepronounced striping(repeatedcuttinginthesamedirection/path),

however,effectiveheightofcutisraisedandqualityof cutisreduced.

Scrapers(Wiehle,Shoulder,Rearroller,FullFront Roller):Fixedscrapersforalloptionalrollersare

availableforreducinggrassbuilduponrollerswhich canaffectheightofcutsettings.

RollerRebuildKit:Includesallthebearings,bearing nuts,innersealsandoutersealsrequiredtorebuilda roller.

RollerRebuildToolKit:Includesallthetoolsandthe installationinstructionsrequiredtorebuildarollerwith therollerrebuildkit.

Page 9

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Adjustments

AdjustingtheBedknifetotheReel

Bedknifetoreeladjustmentisaccomplishedby looseningortighteningbedbaradjustingscrews,located ontopofmower.

1.Positionmachineonaat,levelworksurface.Make surereelcontactisremovedbyturningbedbar adjustingscrewscounterclockwise(Figure8).

Figure8

1.Bedbaradjustingscrew

2.Tiltmoweronback,ontothecuttingunitkickstand, toexposebedknifeandreel.

Important:Makesurenutsonbackendof bedbaradjustingscrewsarenotrestingonthe worksurface(Figure8).

Figure9

4.Checkforlightcontactatotherendofreelusing paperandadjustasrequired.

5.Afteradjustmentisaccomplished,checktoseeif reelcanpinchpaperwheninsertedfromthefront andcutpaperwheninsertedatarightangletothe bedknife(Figure9).Itshouldbepossibletocut paperwithminimumcontactbetweenthebedknife andthereelblades.Ifexcessivecontact/reeldrag isevidentitwillbeeithernecessarytobacklapor regrindthecuttingunittoachievethesharpedges neededforprecisioncutting(RefertotheToro manualforSharpeningReelandRotaryMowers, FormNo.80-300PT).

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure10)tothe desiredheightofcutrangebypositioningthe requiredamountofspacersbelowthesideplate mountingange(Figure10)pertheHOCChart.

3.Atoneendofreel,insertastripofnewspaper betweenreelandbedknife(Figure9).Whileslowly rotatingreelforward,turnbedbaradjustingscrew (Figure8)clockwise(onsameendofreel,one clickatatime,untilpaperispinchedlightly,when insertedfromthefront,paralleltothebedknife.A slightdragwillbenotedasthepaperispulled.

Note:Eachtimeadjustingscrewisrotatedone clickclockwise,bedknifemoves.0009in(.023mm). closertoreel.Donotovertightentheadjusting screws.

Figure10

1.Spacer3.Sideplatemountingange

2.Rollerbracket

2.Raiserearofcuttingunitandplaceablockunder bedknife.

3.Remove(2)nutssecuringeachrollerbracketand spacertoeachsideplatemountingange.

4.Lowerrollerandscrewsfromsideplatemounting angesandspacers.

5.Placespacersontoscrewsonrollerbrackets.

Page 10

6.Re-securerollerbracketandspacerstounderside ofsideplatemountingangeswithnutspreviously removed.

7.Verifythatbedknifetoreelcontactiscorrect.Tip mowertoexposefrontandrearrollersandbedknife.

Note:Thepositionoftherearrollertothe reeliscontrolledbythemachiningtolerances oftheassembledcomponentsandparallelingis notrequired.Alimitedamountofadjustmentis possiblebysettingthecuttingunitonasurface plateandlooseningthesideplatemountingcap screws(Figure11).Adjustandretightencapscrews. Torquethecapscrewsto27-33ft-lb.

Figure11

1.Sideplatemountingcapscrews

allowingthespinningreeltopullmoregrassupinto thebedknife.

Figure12

1.Rearspacers

2.Sideplatemountingange

3.Aggressivenessofcut

RearSpacers

Thenumberofrearspacersdeterminesthe aggressivenessofcutforthecuttingunit.Foragiven heightofcut,addingspacers,belowthesideplate mountingange,increasestheaggressivenessofthe cuttingunit.Allcuttingunitsonagivenmachinemust besettothesameaggressivenessofcut(Numberof rearspacers,partno.106-3925),otherwisetheafter-cut appearancecouldbenegativelyaffected(Figure12).

HeightofCutChartTerms

HeightofCutSetting(HOC)

ThedesiredHeightofCut.

AggressivenessofCut

CuttingunitAggressivenessofCuthasasignicant impactontheperformanceofthecuttingunit. AggressivenessofCutreferstotheangleofthe bedkniferelativetotheground(Figure12).

Thebestcuttingunitsetupisdependentonyour turfconditionsanddesiredresults.Experiencewith thecuttingunitonyourturfwilldeterminethebest settingtouse.Aggressivenessofcutmaybeadjusted throughoutthecuttingseasontoallowforvariousturf conditions.

Ingeneral,lesstonormalaggressivesettingsare moreappropriateforwarmseasongrasses(Bermuda, Paspalum,Zoysia)whilecoolseasongrasses(Bent, Bluegrass,Rye)mayrequirenormaltomoreaggressive setups.Moreaggressivesetupscutmoregrassoffby

ChainLinks

Thelocationatwhichtheliftarmchainisattached determinestherearrollerpitchangle(Figure13).

Figure13

1.Liftchain

2.UBracket

3.Bottomhole

Groomer

Thesearetherecommendedheightofcutsettings whenagroomerkitisinstalledonthecuttingunit.

Page 11

HeightofCutChart

HOCSettingAggressivenessofCutNo.ofRearSpacersNo.ofChainLinksWithGroomerkits

0.250"Less

0.375"Less

0.500"Less

0.625"Less

0.750"Less

0.875"Less

1.000"Less

1.125"Less

1.250"*

1.375"*

1.500"*

1.625"*

1.750"*

1.875"*

2.000"*

+IndicatestheUbracket,onliftarm,ispositionedinthebottomhole(Figure13). *HighHOCKit(PartNo.110-9600)mustbeinstalled.FrontHOCbracketmustbepositionedinthetopsideplatehole.

Normal

Less

Normal

Less

Normal

Less

Normal

Less

Normal

Less

Normal

Less

Normal

Less

Normal

0 0 1

0 1 2

1 2 3

2 3 4

3 4 5

4 5 6

5 6 7

6 7 8

7 8 9

5 5 5

5 5

5 5 5

4 4 4

4 4 5

4 5 5

5 5 5

installed

Y Y

Y Y Y

Y Y

Note:Changingonechainlinkwillchangetherearrollerpitchanglemovementby4.5degrees.

Note:ChangingtheUbracket,ontheliftarm,tothebottomholewilladd2.3degreestotherearrollerpitchangle

Page 12

AdjustingtheHeightofCut

Note:Forheightsofcutgreaterthan1.00"theHigh

HeightofCutKitmustbeinstalled.

1.Loosenlocknutssecuringheight-of-cutarmsto cuttingunitsideplates(Figure14).

Figure16

Figure14

1.Height-of-cutarm

2.Locknut

3.Adjustingscrew

2.Loosennutongaugebar(Figure15)andset adjustingscrewtodesiredheight-of-cut.Distance betweenbottomofscrewheadandfaceofbaris height-of-cut.

Figure15

1.Gaugebar4.Holesusedforsetting

2.Heightadjustingscrew5.Holenotused

3.Nut

GroomerHOG

Important:Whensetproperly,therearand frontrollerswillcontactthegaugebarandthe screwwillbesnugagainstthebedknife.This ensuresthattheheight-of-cutisidenticalat bothendsofthebedknife.

5.Tightennutstosecureadjustment.Donot overtightennut.Tightenenoughtoremoveplay fromwasher.

Usethefollowingcharttodeterminewhich bedknifeisbestsuitedforthedesiredheightofcut.

Bedknife/HeightofCutChart

Bedknife

LowHOC (Optional)

EdgeMax®

(Production)

Standard

(Optional)

HeavyDuty

(Optional)

PartNo.

110-4084.220.250-.375"

108-9095.270.375-1.50"

108-9096.270.375-2.0"

110-4074.370.500-2.0"

BedknifeLip

Height*

HeightofCut

3.Hookthescrewheadoncuttingedgeofbedknife andrestrearendofbaronrearroller(Figure16).

4.Rotatetheadjustingscrewuntilthefrontroller contactsthegaugebar(Figure16).Adjustbothends ofrolleruntilentirerollerisparalleltothebedknife.

Figure17

1.BedknifeLipHeight*

Page 13

CuttingUnitCharacteristics

Thedualknobbedknife-to-reeladjustmentsystem incorporatedinthiscuttingunitsimpliesthe adjustmentprocedureneededtodeliveroptimum mowingperformance.Thepreciseadjustment possiblewiththedualknob/bedbardesigngivesthe necessarycontroltoprovideacontinualself-sharpening action-thusmaintainingsharpcuttingedges,ensuring goodquality-of-cut,andgreatlyreducingtheneedfor routinebacklapping.

DailyAdjustmentsofCuttingUnit

Priortomowingeachday ,orasrequired,eachcutting unitmustbecheckedtoverifyproperbedknife-to-reel contact.Thismustbeperformedeventhough

qualityofcutisacceptable.

1.Lowerthecuttingunitsontoahardsurface,shutoff theengine,andremovetheignitionkey.

2.Slowlyrotatethereelinareversedirection, listeningforreel-to-bedknifecontact.Ifnocontact isevident,turnthebedknifeadjustingknobs clockwise,oneclickatatime,untillightcontactis feltandheard.

Note:Theadjustmentknobshavedetents correspondingto0.0009in.(0.023mm)bedknife movementforeachindexedposition.

3.Ifexcessivecontactisfelt,turnthebedknife adjustingknobscounterclockwise,oneclickat atimeuntilnocontactisevident.Thenturn thebedknifeadjustingknobsoneclickatatime clockwise,untillightcontactisfeltandheard.

Important:Lightcontactispreferredatall times.Iflightcontactisnotmaintained, thebedknife/reeledgeswillnotsufciently self-sharpenanddullcuttingedgeswillresult afteraperiodofoperation.Ifexcessivecontact ismaintained,bedknife/reelwearwillbe accelerated,unevenwearcanresult,andquality ofcutmaybeadverselyaffected.

Note:Overtime,thechamfer(Figure18)willneed toberegroundasitisonlydesignedtolast40% ofthebedknifelife.

Figure18

1.Lead-inchamferonrightendofbedknife

Note:Donotmakelead-inchamfertoolargeas itmaycauseturftufting.

ServicingBedknife

Thebedknifeservicelimitsarelistedinthefollowing charts.

Important:Operatingthecuttingunitwiththe bedknifebelowthe“servicelimit”mayresultin poorafter-cutappearanceandreducethestructural integrityofthebedknifeforimpacts.

BedknifeServiceLimitChart

Bedknife

LowHOC (Optional)

EdgeMax®

(Production)

Standard

(Optional)

HeavyDuty

(Optional)

PartNo.

110-4084.220.190"

108-9095.270.190"

108-9096.270.190"

110-4074.370.190"

BedknifeLip

Height*

Service

Limit*

Note:Asthereelbladescontinuetorunagainst

thebedknife,aslightburrwillappearonthefront cuttingedgesurfacealongthefulllengthofthe bedknife.Ifaleisoccasionallyrunacrossthe frontedgetoremovethisburr,improvedcutting canbeobtained.

Afterextendedrunning,aridgewilleventually developatbothendsofthebedknife.Thesenotches mustberoundedofforledushwiththecutting edgeofthebedknifetoensuresmoothoperation.

Page 14

Note:Therecommendedtopandfrontbedknifegrind angleis3to7degrees(Figure19).

Figure19

1.BedknifeServiceLimit*

Note:Allbedknifeservicelimitmeasurements referencethebottomofthebedknife(Figure20)

Figure20

Page 15

Maintenance

Lubrication

Eachcuttingunithas(6)greasettings(Figure21)that mustbelubricatedregularlywithNo.2GeneralPurpose LithiumBaseGrease.

Thelubricationpointsarefrontroller(2),rearroller(2) andreelbearing(2).

Note:Lubricatingcuttingunitsimmediatelyafter washinghelpspurgewateroutofbearingsand increasesbearinglife.

1.Wipeeachgreasettingwithacleanrag.

2.Applygreaseuntilcleangreaseisseencomingoutof rollersealsandbearingreliefvalve.

3.Wipeexcessgreaseaway .

Figure22

1.Bedknifeadjustingknob

2.Usingaragorthicklypaddedglove,holdontothe reelbladeandtrytomovethereelassemblysideto side(Figure23).

Figure21

1.Reliefvalve

AdjustingtheReelBearings

Toensurelonglifeofthereelbearings,periodically checkifreelendplayexists.Thereelbearingscanbe checkedandadjustedasfollows:

1.Loosenreeltobedknifecontactbyturning thebedknifeadjustingknobs(Figure22) counterclockwiseuntilnocontactexists.

Figure23

3.Ifendplayexists,proceededasfollows:

A.Loosenexternalsetscrewsecuringbearing

adjustingnuttobearinghousinglocatedonthe leftsideofthecuttingunit(Figure24).

Figure24

B.Usinga1-3/8"socketwrench,slowlytightenthe

reelbearingadjustmentnutuntilnoendplayof thereelexists.Ifadjustingnutdoesnoteliminate reelendplay,replacereelbearings.

Page 16

Note:Reelbearingsdonotrequirepreload. Overtighteningreelbearingadjusternutwill damagereelbearings.

4.Retightensetscrewsecuringbearingadjustingnutto bearinghousing.Torqueto12-15in-lb.

ServicingtheBedbar

RemovingtheBedbar

1.Turnbedbaradjusterscrews,counterclockwise,to backbedknifeawayfromreel(Figure25).

Figure25

1.Bedbaradjustingscrew3.Bedbar

2.Springtensionnut

2.Backoutthespringtensionnut,untilthewasheris nolongertensionedagainstthebedbar(Figure25).

3.Oneachsideofthemachine,loosenthelocknut securingthebedbarbolt(Figure26).

4.Washer

Figure27

1.Bedbarbolt

2.Nut4.Nylonwasher

3.Steelwasher

AssemblingtheBedbar

1.Installbedbar,positioningmountingearsbetween washerandbedbaradjuster.

2.Securebedbartoeachsideplatewithbedbarbolts (nutsonbolts)and6washers.Anylonwasheristo bepositionedoneachsideofsideplateboss.Place asteelwasheroutsideeachofthenylonwashers (Figure27).Torquebedbarboltsto27-33ft.-lb. Tightenlocknutsuntiltheoutsidesteelwasher stopsrotatingandendplayisremovedbutdonot overtightenordeectsideplates.Washersoninside mayhaveagap.

Figure26

1.Bedbarbolt2.Locknut

4.Removeeachbedbarboltallowingbedbartobe pulleddownwardandremovedfrommachinebolt (Figure26).Accountfor2nylonand1stampedsteel washersoneachendofbedbar(Figure27).

3.Tightenspringtensionnutuntilspringiscollapsed, thenbackoff1/2turn(Figure28).

Figure28

1.Springtensionnut2.Spring

Page 17

ServicingtheRoller

ARollerRebuildKit,PartNo.114–5430andaRoller RebuildToolKit,PartNo.115–0803(Figure29)are availableforservicingtheroller.TheRollerRebuildKit includesallthebearings,bearingnuts,innersealsand

outersealstorebuildaroller.TheRollerRebuildTool Kitincludesallthetoolsandtheinstallationinstructions requiredtorebuildarollerwiththerollerrebuildkit. Refertoyourpartscatalogorcontactyourdistributor forassistance.

Figure29

1.Rebuildkit(PartNo.114–5430)

2.Rebuildtoolkit(PartNo.115–0803)

3.Innerseal8.Washer

4.Bearing

5.Outerseal

6.Bearingnut

7.Innersealtool

9.Bearing/outersealtool

Page 18

Notes:

Page 19

Notes:

Page 20

Toro General Commercial Products Warranty

A Two-Year Limited Warranty

Conditions and Products Covered

The Toro Company and its afﬁ liate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs ﬁ rst. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products). Where a warrantable condition exists, we will repair the Product at no cost to you including diagnosis, labor, parts, and transportation. This warranty begins on the date the Product is delivered to the original retail purchaser.

* Product equipped with hour meter

Instructions for Obtaining Warranty Service

You are responsible for notifying the Commercial Products Distributor or Authorized Commercial Products Dealer from whom you purchased the Product as soon as you believe a warrantable condition exists. If you need help locating a Commercial Products Distributor or Authorized Dealer, or if you have questions regarding your warranty rights or responsibilities, you may contact us at:

Toro Commercial Products Service Department Toro Warranty Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196 952-888-8801 E-mail: commercial.warrnty@toro.com

Owner Responsibilities

As the Product owner, you are responsible for required maintenance and adjustments stated in your Operator’s Manual. Failure to perform required maintenance and adjustments can be grounds for disallowing a warranty claim.

Items and Conditions Not Covered

Not all product failures or malfunctions that occur during the warranty period are defects in materials or workmanship. This warranty does not cover the following:

Product failures which result from the use of non-Toro

• replacement parts, or from installation and use of add-on, or modiﬁ ed non-Toro branded accessories and products. A separate warranty may be provided by the manufacturer of these items. Product failures which result from failure to perform recom-

• mended maintenance and/or adjustments. Failure to properly maintain your Toro product per the Recommended Maintenance listed in the Operator’s Manual can result in claims for warranty being denied. Product failures which result from operating the Product in an

• abusive, negligent or reckless manner. Parts subject to consumption through use unless found to be

• defective. Examples of parts which are consumed, or used up, during normal Product operation include, but are not limited to, brakes pads and linings, clutch linings, blades, reels, bed knives, tines, spark plugs, castor wheels, tires, ﬁ lters, belts, and certain sprayer components such as diaphragms, nozzles, and check valves, etc. Failures caused by outside inﬂ uence. Items considered to be

• outside inﬂ uence include, but are not limited to, weather, stor- age practices, contamination, use of unapproved coolants,

Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisﬁ ed with your Distributor’s service or have difﬁ culty obtaining guarantee information, contact the Toro importer.

lubricants, additives, fertilizers, water, or chemicals, etc. Normal noise, vibration, wear and tear, and deterioration.

• Normal “wear and tear” includes, but is not limited to, dam-

• age to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc.

Parts

Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled replacement time for that part. Parts replaced under this warranty are covered for the duration of the original product warranty and become the property of Toro. Toro will make the ﬁ nal decision whether to repair any ex- isting part or assembly or replace it. Toro may use remanufactured parts for warranty repairs.

Note Regarding Deep Cycle Battery Warranty:

Deep cycle batteries have a speciﬁ ed total number of kilowatt- hours they can deliver during their lifetime. Operating, recharging, and maintenance techniques can extend or reduce total battery life. As the batteries in this product are consumed, the amount of useful work between charging intervals will slowly decrease until the battery is completely worn out. Replacement of worn out batteries, due to normal consumption, is the responsibility of the product owner. Battery replacement may be required during the normal product warranty period at owner’s expense.

Maintenance is at Owner’s Expense

Engine tune-up, lubrication cleaning and polishing, replacement of ﬁ lters, coolant, and completing Recommended Maintenance are some of the normal services Toro products require that are at the owner’s expense.

General Conditions

Repair by an Authorized Toro Distributor or Dealer is your sole remedy under this warranty.

Neither The Toro Company nor Toro Warranty Company is liable for indirect, incidental or consequential damages in connection with the use of the Toro Products covered by this warranty, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under this warranty. Except for the Emissions warranty referenced below, if applicable, there is no other express warranty. All implied warranties of merchantability and ﬁ tness for use are limited to the duration of this express warranty.

Some states do not allow exclusions of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you. This warranty gives you speciﬁ c legal rights, and you may also have other rights which vary from state to state.

Note regarding engine warranty:

The Emissions Control System on your Product may be covered by a separate warranty meeting requirements established by the U.S. Environmental Protection Agency (EPA) and/or the California Air Resources Board (CARB). The hour limitations set forth above do not apply to the Emissions Control System Warranty. Refer to the Engine Emission Control Warranty Statement printed in your Operator’s Manual or contained in the engine manufacturer’s documentation for details.

Part No. 374-0031 Rev. D