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03691
Operator's Manual
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Toro 03660, 03670, 03680, 03690, 03691 Operator's Manual

...
FormNo.3362-225RevA
Reelmaster
®
5210/5410/5510/5610
Two-WheelDriveTractionUnits
ModelNo.03660—SerialNo.290000001andUp
ModelNo.03670—SerialNo.290000001andUp
ModelNo.03680—SerialNo.290000001andUp
ModelNo.03690—SerialNo.290000001andUp
ModelNo.03691—SerialNo.290000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)
Warning
Proposition65Warning
Dieselengineexhaustandsomeofits constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Important:Thisengineisnotequippedwitha sparkarrestermufer.ItisaviolationofCalifornia PublicResourceCodeSection4442touseoroperate theengineonanyforest-covered,brush-covered,or grass-coveredland.Otherstatesorfederalareas mayhavesimilarlaws.
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Themodel andserialnumbersareonaplatemountedontheleft sideoftheframeunderthefootrest.Writethenumbers inthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure1),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.
Figure1
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
SafeOperatingPractices.......................................3
ToroRidingMowerSafety....................................5
SoundPressureLevel...........................................6
SoundPowerLevel...............................................6
VibrationLevel.....................................................6
SafetyandInstructionalDecals.............................7
Setup..........................................................................12
1AdjustingtheTirePressure..............................12
2AdjustingtheStepHeight................................12
3AdjustingtheControlArmPosition.................13
4InstallingtheCuttingUnits..............................13
5AdjustingtheTurfCompensation
Spring............................................................16
6InstallingRearWeights.....................................17
7InstallingtheCEHoodLatch...........................21
8UsingtheCuttingUnitKickstand.....................21
9UsingtheGaugeBar........................................22
10ReadingtheManualandViewingtheSafety
Video.............................................................22
ProductOverview......................................................23
Controls.............................................................23
Specications.....................................................26
Attachments/Accessories...................................26
Operation...................................................................27
CheckingtheEngineOilLevel............................27
CheckingtheCoolingSystem..............................28
AddingFuel.......................................................28
CheckingtheHydraulicFluid..............................30
CheckingtheReeltoBedknifeContact................31
ChecktheTorqueoftheWheelNuts...................31
BleedingtheFuelSystem....................................31
StartingandStoppingtheEngine........................32
SettingtheReelSpeed.........................................32
AdjustingtheLiftArmCounterbalance...............33
AdjustingtheLiftArmTurnAround
Position..........................................................34
PushingorTowingtheMachine..........................34
JackingPoints.....................................................35
TieDowns.........................................................35
UnderstandingtheDiagnosticLight....................35
DiagnosticAceDisplay.......................................36
CheckingtheInterlockSwitches.........................36
HydraulicValveSolenoidFunctions....................38
©2009—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
OperatingTips...................................................38
Maintenance...............................................................39
RecommendedMaintenanceSchedule(s)................39
DailyMaintenanceChecklist...............................40
ServiceIntervalChart.........................................41
Lubrication.............................................................41
GreasingtheBearingsandBushings....................41
EngineMaintenance...............................................43
ServicingtheAirCleaner....................................43
ServicingtheEngineOilandFilter......................43
AdjustingtheThrottle........................................44
FuelSystemMaintenance.......................................45
DrainingtheFuelTank.......................................45
CheckingtheFuelLinesandConnections...........45
ServicingtheWaterSeparator.............................45
FuelPick-upTubeScreen...................................45
BleedingAirfromtheFuelInjectors...................45
ElectricalSystemMaintenance................................46
ServicingtheBattery...........................................46
Fuses..................................................................47
DriveSystemMaintenance.....................................47
AdjustingtheTractionDriveforNeutral.............47
AdjustingtheRearWheelToe-in.........................48
CoolingSystemMaintenance..................................49
RemovingDebrisfromtheCooling
System............................................................49
BrakeMaintenance.................................................50
AdjustingtheServiceBrakes...............................50
AdjustingtheParkingBrake................................50
BeltMaintenance....................................................51
TensioningtheAlternatorBelt............................51
HydraulicSystemMaintenance...............................51
ChangingtheHydraulicFluid.............................51
ReplacingtheHydraulicFilters...........................52
CheckingtheHydraulicLinesandHoses.............52
HydraulicSystemTestPorts...............................53
CuttingUnitSystemMaintenance...........................54
BacklappingtheCuttingUnits............................54
Storage.......................................................................55
PreparingtheTractionUnit................................55
PreparingtheEngine..........................................55
Schematics.................................................................56
Safety
ThismachinemeetsorexceedsCENstandard EN836:1997,ISOstandard5395:1990,andANSI B71.4-2004specicationsineffectattimeof production,whenequippedwithrearweight.Refer tothesectioninthismanualonInstallingRear Weight.
Improperuseormaintenancebytheoperator orownercanresultininjury.Toreducethe potentialforinjury,complywiththesesafety instructionsandalwayspayattentiontothesafety alertsymbol,whichmeansCaution,Warning,or Danger—personalsafetyinstruction.Failureto complywiththeinstructionmayresultinpersonal injuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromtheCENstandard EN836:1997,ISOstandard5395:1990,andANSI B71.4-2004.
Training
•Readtheoperator’smanualandothertraining materialcarefully .Befamiliarwiththecontrols, safetysigns,andtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese instructionstouseorservicethemower.Local regulationsmayrestricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpets arenearby .
•Keepinmindthattheoperatororuserisresponsible foraccidentsorhazardsoccurringtootherpeopleor theirproperty.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain professionalandpracticalinstruction.Theowneris responsiblefortrainingtheusers.Suchinstruction shouldemphasize:
–theneedforcareandconcentrationwhen
workingwithride-onmachines;
–controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe brake.Themainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
3
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrecthitchingandloaddistribution.
•Theowner/usercanpreventandisresponsiblefor accidentsorinjuriesoccurringtohimselforherself, otherpeople,orproperty.
–donotstoporstartsuddenlywhengoingupor
downhill;
–machinespeedsshouldbekeptlowonslopes
andduringtightturns;
–stayalertforhumpsandhollowsandother
hiddenhazards;
Preparation
•Whilemowing,alwayswearsubstantialfootwear, longtrousers,hardhat,safetyglasses,andear protection.Longhair,looseclothing,orjewelrymay gettangledinmovingparts.Donotoperatethe equipmentwhenbarefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipment istobeusedandremoveallobjectswhichmaybe thrownbythemachine.
•Warning—Fuelishighlyammable.Takethe followingprecautions:
–Storefuelincontainersspecicallydesignedfor
thispurpose.
–Refueloutdoorsonlyanddonotsmokewhile
refuelling.
–Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuelwhile theengineisrunningorwhentheengineishot.
–Iffuelisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe areaofspillageandavoidcreatinganysourceof ignitionuntilfuelvaporshavedissipated.
–Replaceallfueltanksandcontainercapssecurely.
•Replacefaultysilencers/mufers.
•Evaluatetheterraintodeterminewhataccessories andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbythemanufacturer.
•Checkthattheoperator’spresencecontrols,safety switchesandshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.
–Donotturnsharply.Usecarewhenreversing.
–Usecounterweight(s)orwheelweightswhen
suggestedintheoperator’smanual.
•Stayalertforholesintheterrainandotherhidden hazards.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesrotatingbeforecrossingsurfaces otherthangrass.
•Whenusinganyattachments,neverdirectdischarge ofmaterialtowardbystandersnorallowanyonenear themachinewhileinoperation.
•Neveroperatethemachinewithdamagedguards, shields,orwithoutsafetyprotectivedevicesinplace. Besureallinterlocksareattached,adjustedproperly, andfunctioningproperly.
•Donotchangetheenginegovernorsettingsor over-speedtheengine.Operatingtheengineat excessivespeedmayincreasethehazardofpersonal injury.
•Beforeleavingtheoperator’ sposition:
–stoponlevelground;
–disengagethepowertake-offandlowerthe
attachments;
–changeintoneutralandsettheparkingbrake;
–stoptheengineandremovethekey.
•Disengagedrivetoattachmentswhentransporting ornotinuse.
•Stoptheengineanddisengagedrivetoattachment:
–beforerefuelling;
–beforeremovingthegrasscatcher/catchers;
Operation
•Donotoperatetheengineinaconnedspacewhere dangerouscarbonmonoxidefumescancollect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageall bladeattachmentclutches,shiftintoneutral,and engagetheparkingbrake.
•Rememberthereisnosuchthingasasafeslope. Travelongrassslopesrequiresparticularcare.To guardagainstoverturning:
–beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator’s position.
–beforeclearingblockages;
–beforechecking,cleaningorworkingonthe
mower;
–afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfordamage andmakerepairsbeforerestartingandoperating theequipment.
4
•Reducethethrottlesettingduringenginerun-out and,iftheengineisprovidedwithashut-offvalve, turnthefueloffattheconclusionofmowing.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobesure ofaclearpath.
•Slowdownandusecautionwhenmakingturnsand crossingroadsandsidewalks.Stopcylinders/reels ifnotmowing.
•Donotoperatethemowerundertheinuenceof alcoholordrugs.
•Usecarewhenloadingorunloadingthemachine intoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs, trees,orotherobjectsthatmayobscurevision.
•Carefullyreleasepressurefromcomponentswith storedenergy.
•Disconnectbatterybeforemakinganyrepairs. Disconnectthenegativeterminalrstandthe positivelast.Reconnectpositiverstandnegative last.
•Usecarewhencheckingthecylinders/reels.Wear glovesandusecautionwhenservicingthem.
•Keephandsandfeetawayfrommovingparts.If possible,donotmakeadjustmentswiththeengine running.
•Chargebatteriesinanopenwellventilatedarea, awayfromsparkandames.Unplugchargerbefore connectingordisconnectingfrombattery.Wear protectiveclothinganduseinsulatedtools.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetank insideabuildingwherefumesmayreachanopen ameorspark.
•Allowtheenginetocoolbeforestoringinany enclosure.
•Toreducetherehazard,keeptheengine, silencer/mufer,batterycompartmentandfuel storageareafreeofgrass,leaves,orexcessivegrease.
•Checkthegrasscatcherfrequentlyforwearor deterioration.
•Keepallpartsingoodworkingconditionandall hardwareandhydraulicttingstightened.Replaceall wornordamagedpartsanddecals.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Becarefulduringadjustmentofthemachineto prevententrapmentofthengersbetweenmoving bladesandxedpartsofthemachine.
•Onmulti-cylinder/multi-reelmachines,takecare asrotatingonecylinder/reelcancauseother cylinders/reelstorotate.
•Disengagedrives,lowerthecuttingunits,setparking brake,stopengineandremovekeyfromignition. Waitforallmovementtostopbeforeadjusting, cleaningorrepairing.
•Cleangrassanddebrisfromcuttingunits,drives, silencers/mufers,andenginetohelppreventres. Cleanupoilorfuelspillage.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecic toToroproductsorothersafetyinformationthatyou mustknowthatisnotincludedintheCEN,ISO ,or ANSIstandard.
Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintended usecouldprovedangeroustouserandbystanders.
Engineexhaustcontainscarbonmonoxide, whichisanodorless,deadlypoisonthatcan killyou.
Donotrunengineindoorsorinanenclosed area.
•Knowhowtostoptheenginequickly.
•Donotoperatethemachinewhilewearingtennis shoesorsneakers.
•Wearingsafetyshoesandlongpantsisadvisableand requiredbysomelocalordinancesandinsurance regulations.
•Handlefuelcarefully.Wipeupanyspills.
•Checkthesafetyinterlockswitchesdailyforproper operation.Ifaswitchshouldfail,replacetheswitch beforeoperatingthemachine.
•Beforestartingtheengine,sitontheseat.
•Usejackstandstosupportcomponentswhen required.
•Usingthemachinedemandsattention.T oprevent lossofcontrol:
5
–Donotdriveclosetosandtraps,ditches,creeks,
orotherhazards.
withatachometer.Maximumgovernedenginespeed shouldbe3200RPM.
–Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
–Whennearorcrossingroads,alwaysyieldthe
right-of-way.
–Applytheservicebrakeswhengoingdownhillto
keepforwardspeedslowandtomaintaincontrol ofthemachine.
•Raisethecuttingunitswhendrivingfromonework areatoanother.
•Donottouchtheengine,silencer/mufer,or exhaustpipewhiletheengineisrunningorsoon afterithasstoppedbecausetheseareascouldbehot enoughtocauseburns.
•Iftheenginestallsorlosesheadwayandcannotmake ittothetopofaslope,donotturnthemachine around.Alwaysbackslowly ,straightdowntheslope.
•Whenapersonorpetappearsunexpectedlyin ornearthemowingarea,stopmowing.Careless operation,combinedwithterrainangles,ricochets, orimproperlypositionedguardscanleadtothrown objectinjuries.Donotresumemowinguntilthe areaiscleared.
•Ifmajorrepairsareeverneededorifassistanceis desired,contactanAuthorizedToroDistributor.
•UseonlyToro-approvedattachmentsand replacementparts.Thewarrantymaybevoidedif usedwithunapprovedattachments.
SoundPressureLevel
TheseunitshaveanequivalentcontinuousA-weighted soundpressureattheoperatorearof:85dB(A),based onmeasurementsofidenticalmachinesperISO11201.
SoundPowerLevel
Theseunitshaveaguaranteedsoundpowerlevelof: 105dBA/1pW ,basedonmeasurementsofidentical machinesperISO11094.
VibrationLevel
Thisunitdoesnotexceedavibrationlevelof2.5m/s thehandsbasedonmeasurementsofidenticalmachines perEN1033andEN836.
2
at
MaintenanceandStorage
•Makesureallhydrauliclineconnectorsaretightand allhydraulichosesandlinesareingoodcondition beforeapplyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinhole leaksornozzlesthatejecthydraulicuidunder highpressure.Usepaperorcardboard,notyour hands,tosearchforleaks.Hydraulicuidescaping underpressurecanhavesufcientforcetopenetrate theskinandcauseseriousinjury.Seekimmediate medicalattentionifuidisinjectedintoskin.
•Beforedisconnectingorperforminganyworkon thehydraulicsystem,allpressureinthesystemmust berelievedbystoppingtheengineandloweringthe cuttingunitsandattachmentstotheground.
•Checkallfuellinesfortightnessandwearona regularbasis.Tightenorrepairthemasneeded.
•Iftheenginemustberunningtoperforma maintenanceadjustment,keephands,feet,clothing, andanypartsofthebodyawayfromthecutting units,attachments,andanymovingparts.Keep everyoneaway.
Thisunitdoesnotexceedavibrationlevelof0.5m/s attheposteriorbasedonmeasurementsofidentical machinesperEN1032andEN836.
2
•Toensuresafetyandaccuracy,haveanAuthorized ToroDistributorcheckthemaximumenginespeed
6
SafetyandInstructionalDecals
93- 6696
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.
108-5278
1.ReadtheOperator’sManual.
93-7272
1.Cutting/dismembermenthazard;fan—stayawayfromoving parts.
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.
93-6696
1.Storedenergyhazard—readtheOperator’sManual.
110-0984
1.ReadtheOperator’sManual.
2.Engine—Start
3.Engine—Preheat
4.Engine—Stop
110-0986
1.Pressthebrakepedalandparkingbrakepedaltosetthe parkingbrake.
2.Pressthebrakepedaltoapplythebrake.
3.Pressthetractionpedaltomovethemachineforward.
4.Reelenabledmode
5.Transportmode
110-0989
1.ReadtheOperator’sManual.
7
110-8924
1.Warning—readtheOperator’sManualandreceivetraining.
2.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
3.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingunits,stoptheengineand removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—slowmachinebeforeturning,donotturn athighspeeds;lowerthecuttingunitwhendrivingdown slopes.
5.Warning—readtheOperator’sManual,donottowthe machine.
110-8986
(Afxoverpartno.110–8924forCE*)
*Thissafetydecalincludesaslopewarningrequiredonthemachine
forcompliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.The
conservativemaximumslopeanglesindicatedforoperationofthismachineare
prescribedbyandrequiredbythisstandard.
1.Warning—readtheOperator’sManualandreceivetraining.
2.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
3.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingunits,stoptheengineand removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—donotoperateonslopesgreaterthan15°.
5.Warning—readtheOperator’sManual,donottowthe machine.
110-8921
1.Tractionunitspeed
2.Slow
3.Fast
110-9642
1.Storedenergyhazard—readtheOperator’sManual.
2.Movethecotterpintotheholeclosesttotherodbracket andthenremovetheliftarmandpivotyoke.
106-6755
1.Enginecoolantunder pressure.
2.Explosionhazard—read theOperator’sManual.
3.Warning—donottouch thehotsurface.
4.Warning—readthe
Operator’sManual.
93-6689
1.Warning—donotcarrypassengers.
8
1.Headlights
2.Reels—enabled
3.Reelsdisabled—liftonly
4.Reelsloweredandon whenenabled—forward andbacklap
110-0998
5.Reelsraisedandoff
6.Throttle—fast
7.Throttle—slow
8.ReadtheOperator’s
Manual.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator’s
Manual.
6.Keepbystandersasafe
7.Weareyeprotection;
8.Batteryacidcancause
10.Containslead;donot
distancefromthebattery .
explosivegasescan causeblindnessandother injuries
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard.
9
(UseforModels5510&5610with7inchreelcuttingunits)
1.Frontreelscircuitcontrols3.Mowandbacklap
2.Rearreelscircuitcontrols
4.ReadtheOperator’sManual.
(UseforModels5210&5410with5inchreelcuttingunits)
1.Frontreelscircuitcontrols3.Mowandbacklap
2.Rearreelscircuitcontrols
4.ReadtheOperator’sManual.
114–8891
5.Height-of-cut
6.Tractionunitspeed
114–8890
5.Height-of-cut
6.Tractionunitspeed
10
1.ReadtheOperator’sManual.
114-0429
11
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2 3
4 5
6 7 8
9
10
Nopartsrequired
Nopartsrequired
Nopartsrequired
Fronthoseguide-R.H.1 Fronthoseguide-L.H.1
Nopartsrequired
Rearweights(sizevarieswith conguration).
Hoodlatchassembly1 Washer1
Cuttingunitkickstand
Gaugebar
Operator’sManual EngineOperator’sManual PartsCatalog CEcerticate OperatorTrainingMaterial
Varies
Qty.
Use
–
–
–
–
1
1
1 1 1 1 1
Adjustthetirepressure.
Adjustthestepheight.
Adjustthecontrolarmposition.
Installthecuttingunits
Adjusttheturfcompensationspring.
Installrearweights(orderfromyour ToroDistributor).
InstalltheCEHoodLatch
InstalltheCuttingUnitKickstand.
Usethegaugebartoadjustthecutting unit.
ReadtheOperator’sManualandwatch thevideobeforeoperatingthemachine.
Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.
1
AdjustingtheTirePressure
NoPartsRequired
Procedure
Thetiresareover-inatedforshipping.Therefore, releasesomeoftheairtoreducethepressure.Correct airpressureinthefrontandreartiresis12to15psi(83 to103kPa).
Important:Maintainevenpressureinalltiresto ensureuniformcontactwiththeturf.
2
AdjustingtheStepHeight
NoPartsRequired
Procedure
Theheightofthestepscanbeadjustedfortheoperators comfort.
1.Removethe2boltsandnutssecuringthestep bracketstothetractionunitframe(Figure2)
12
Figure2
1.Step2.Stepbrackets
2.Raiseorlowerthesteptothedesiredheightand re-securethebracketstotheframewiththe2bolts andnuts.
3.Repeattheprocedureontheotherstep.
Figure3
1.Controlarm3.Bolts(2)
2.Retainingbrackets
2.Rotatethecontrolarmtothedesiredpositionand tightenthe2bolts.
3
AdjustingtheControlArm Position
NoPartsRequired
Procedure
Thecontrolarmpositioncanbeadjustedforthe operatorscomfort.
1.Loosenthe2boltssecuringthecontrolarmtothe retainingbracket(Figure3).
4
InstallingtheCuttingUnits
Partsneededforthisprocedure:
1Fronthoseguide-R.H.
1Fronthoseguide-L.H.
Procedure
1.Removethereelmotorsfromtheshippingbrackets.
2.Removetheshippingbracketsanddiscard.
3.Removethecuttingunitsfromthecartons.Assemble andadjustasdescribedinthecuttingunitOperator’s Manual.
4.Makesurethecounterweight(Figure4)isinstalled totheproperendofthecuttingunitasdescribedin thecuttingunitOperator’sManual.
13
Figure6
1.Oppositecarrierframetab
2.Rodbracket
D.Mounttherodbrackettothecuttingunittabs
withthecarriageboltsandnuts(Figure6).Also, onthe#4cuttingunit,mountthelefthandhose guidetothefrontofthecuttingunittabswhen reinstallingtherodbracket(Figure7).
Figure4
1.Counterweight
5.Allthecuttingunitsareshippedwiththeturf compensationspringmountedtotherightsideof thecuttingunit.Theturfcompensationspring mustbemountedtothesamesideofthecutting unitasthereeldrivemotor.Repositiontheturf compensationasfollows:
A.Removethe2carriageboltsandnutssecuring
therodbrackettothecuttingunittabs(Figure5).
Figure5
1.Turfcompensationspring3.Springtube
2.Rodbracket
B.Removetheangenutsecuringthespringtube
capscrewtothecarrierframetab(Figure5) Removetheassembly .
C.Mountthespringtubecapscrewtotheopposite
tabonthecarrierframeandsecurewiththe angenut.Thecapscrewheadistobepositioned totheoutersideofthetabasshowninFigure6.
Note:Onthe#5cuttingunit,usetherod bracketmountingnutstoinstalltherighthand hoseguidetothefrontofthecuttingunittabs.
Figure7
1.Hoseguide(Lefthand shown)
2.Rodbracket4.Nuts
3.Carriagebolts
Note:Wheninstallingorremovingthecutting units,makesurethehairpincotterisinstalled inthespringrodholenexttotherodbracket. Otherwise,thehairpincottermustbeinstalledin theholeintheendoftherod.
6.Loweralltheliftarmscompletely.
7.Removethesnapperpinandthecapfromthelift armpivotyoke(Figure8).
14
Figure8
1.Snapperpin2.Cap
8.Forthefrontcuttingunits,slideacuttingunitunder theliftarmwhileinsertingthecarrierframeshaftup intotheliftarmpivotyoke(Figure9).
B.Inserttheliftarmyokeontothecarrierframe
shaft(Figure9).
C.Inserttheliftarmshaftintotheliftarm
andsecureitwiththewasherandlynchpin (Figure10).
10.Insertthecapoverthecarrierframeshaftandlift armyoke.
11.Securethecapandthecarrierframeshafttothe liftarmyokewiththesnapperpin.Usetheslotifa steeringcuttingunitisdesiredorusetheholeifthe cuttingunitistobelockedinposition(Figure8).
12.Securetheliftarmchaintothechainbracketwith thesnapperpin(Figure11).Usethenumberofchain linksdescribedinthecuttingunitOperator’ sManual.
Figure9
1.Liftarm3.Liftarmpivotyoke
2.Carrierframeshaft
9.Usethefollowingprocedureontherearcuttingunits whentheheightofcutisabove3/4inch.
A.Removethelynchpinandwashersecuringthe
liftarmpivotshafttotheliftarmandslidethe liftarmpivotshaftoutoftheliftarm(Figure10).
Figure11
1.Liftarmchain2.Chainbracket
13.Coatthesplineshaftofthereelmotorwithclean grease.
14.OilthereelmotorO-ringandinstallitontothe motorange.
15.Installthemotorbyrotatingitclockwisesothat themotorangesclearthecapscrews(Figure12). Rotatethemotorcounterclockwiseuntiltheanges encirclethecapscrewsthentightenthecapscrews.
Important:Makesurethereelmotorhoses arenottwisted,kinkedorintheriskofbeing pinched.
Figure10
1.Liftarmpivotshaftlynchpinandwasher
15
Figure12
1.Reeldrivemotor2.Mountingcapscrews
Figure13
1.Turfcompensationspring3.Springrod
2.Hairpincotter4.Hexnuts
2.Tightenthehexnutsonthefrontendofthespring roduntilthecompressedlengthofthespringis5 inches(12.7cm)onReelmaster5210&5410,5inch cuttingunitsor6.25inches(15.9cm)onReelmaster 5510&5610,7inchcuttingunits(Figure13).
5
AdjustingtheTurf CompensationSpring
NoPartsRequired
Procedure
Theturfcompensationspring(Figure13)transfers weightfromthefronttotherearroller.(Thishelps toreduceawavepatternintheturf,alsoknownas marcellingorbobbing.)
Important:Makespringadjustmentswiththe cuttingunitmountedtothetractionunit,pointing straightaheadandloweredtotheshopoor.
1.Makesurethehairpincotterisinstalledintherear holeinthespringrod(Figure13).
Note:Whenoperatingonroughterraindecrease thespringlengthby1/2inch.Groundfollowingwill beslightlydecreased.
16
6
InstallingRearWeights
Partsneededforthisprocedure:
Varies
Rearweights(sizevarieswithconguration).
Procedure
TheReelmaster5210/5410/5510and5610TractionUnitscomplywithCENstandardEN836:1997,ISOstandard 5395:1990,andANSIB71.4-2004Standardswhenequippedwithrearweightsand/or90lbofcalciumchloride ballastisaddedtorearwheels.Usethefollowingchartstodeterminethecombinationsofweightsrequiredforyour conguration.OrderpartsfromyourlocalAuthorizedToroDistributor.
WeightP/N110-8985-03
Tractor
RM5210
RM5410
RM5510
RM5610
2*or4
Wheel
Drive
2*
4
2*
4
2*
4
2*
4
Groomers,roller
brushes,and/or
baskets
No00
Yes
No00
Yes20
No00
Yes
No00
Yes20
No40
Yes
No00
Yes44
No00
Yes94
No00
Yes00
Numberof weightsto
meetANSI(US)
standards
90lbcalcium
chloride**
90lbcalcium
chloride**
90lbcalcium
chloride**
Numberof
weightstomeet
CE(European)
standards
90lbcalcium
chloride**
Fasteners(2
eachrequired)
forweights
N/AN/A
7
9
3231-11Carriage
Bolt,104-8301Nut
N/AN/A
3231-6Carriage
Bolt,104-8301Nut
N/AN/A
3231-34Carriage
Bolt,104-8301Nut
N/AN/A
3231-6Carriage
Bolt,104-8301Nut
3231-7Carriage
Bolt,104-8301Nut
N/AN/A
N/AN/A
3231-7Carriage
Bolt,104-8301Nut
N/AN/A
3231-34Carriage
Bolt,104-8301Nut
N/AN/A
N/AN/A
WeightLocation
Underbumper
Underbumper
Underbumper
Underbumper
1ontopofbumper
and3under
bumper
1ontopofbumper
and3under
bumper
Underbumper
*Includes2WDunitswiththeROPSoption.
**Installtubesinsidethereartiresbeforeaddingcalciumchloride.
17
Usethefollowingcharttodeterminetherearweightrequirementswhena4PostROPSConversionKitisadded.
WeightP/N110-8985-03
Tractor
RM5210
RM5410
RM5510
RM5610
2*or4
Wheel
Drive
2*
4
2*
4
2*
4
2*
4
Groomers,roller
brushes,and/or
baskets
No99
Yes
No
Yes
No99
Yes
No44
Yes
No
Yes
No44
Yes
No44
Yes
No00
Yes44
Numberof weightsto
meetANSI(US)
standards
90lbcalcium
chloride**plus
5weights
90lbcalcium
chloride**
90lbcalcium
chloride**
90lbcalcium
chloride**plus
5weights
90lbcalcium
chloride**
90lbcalcium
chloride**
90lbcalcium
chloride**plus
9weights
90lbcalcium
chloride**
90lbcalcium
chloride**plus
2weights
Numberof
weightstomeet
CE(European)
standards
90lbcalcium
chloride**
90lbcalcium
chloride**
90lbcalcium
chloride**
90lbcalcium
chloride**
90lbcalcium
chloride**plus
5weights
90lbcalcium
chloride**
Fasteners(2
eachrequired)
forweights
3231-34Carriage
Bolt,104-8301Nut
3231-11Carriage
Bolt,104-8301Nut
N/AN/A
N/AN/A
3231-34Carriage
Bolt,104-8301Nut
9
9
9
3231-34Carriage
Bolt,104-8301Nut
3231-7Carriage
Bolt,104-8301Nut
N/AN/A
3231-34Carriage
Bolt,104-8301Nut
3231-34Carriage
Bolt,104-8301Nut
3231-7Carriage
Bolt,104-8301Nut
N/AN/A
3231-7Carriage
Bolt,104-8301Nut
3231-34Carriage
Bolt,104-8301Nut
N/AN/A
3231-7Carriage
Bolt,104-8301Nut
WeightLocation
2ontopofbumper
and7under
bumper
Underbumper
2ontopofbumper
and7under
bumper
2ontopofbumper
andtheremaining
underbumper
1ontopofbumper
and3under
bumper
2ontopofbumper
and7under
bumper
2ontopofbumper
andtheremaining
underbumper
1ontopofbumper
and3under
bumper
Underbumper
2ontopofbumper
andtheremaining
underbumper
1ontopofbumper
and3under
bumper
*Includes2WDunitswiththeROPSoption.
**Installtubesinsidethereartiresbeforeaddingcalciumchloride.
18
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