Toro 03660, 03670, 03680, 03690, 03691 Operator's Manual

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Page 1

FormNo.3362-225RevA

Reelmaster

5210/5410/5510/5610

Two-WheelDriveTractionUnits

ModelNo.03660—SerialNo.290000001andUp

ModelNo.03670—SerialNo.290000001andUp

ModelNo.03680—SerialNo.290000001andUp

ModelNo.03690—SerialNo.290000001andUp

ModelNo.03691—SerialNo.290000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

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Warning

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Important:Thisengineisnotequippedwitha sparkarrestermufer.ItisaviolationofCalifornia PublicResourceCodeSection4442touseoroperate theengineonanyforest-covered,brush-covered,or grass-coveredland.Otherstatesorfederalareas mayhavesimilarlaws.

Introduction

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Themodel andserialnumbersareonaplatemountedontheleft sideoftheframeunderthefootrest.Writethenumbers inthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure1),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.

Figure1

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................3

SafeOperatingPractices.......................................3

ToroRidingMowerSafety....................................5

SoundPressureLevel...........................................6

SoundPowerLevel...............................................6

VibrationLevel.....................................................6

SafetyandInstructionalDecals.............................7

Setup..........................................................................12

1AdjustingtheTirePressure..............................12

2AdjustingtheStepHeight................................12

3AdjustingtheControlArmPosition.................13

4InstallingtheCuttingUnits..............................13

5AdjustingtheTurfCompensation

Spring............................................................16

6InstallingRearWeights.....................................17

7InstallingtheCEHoodLatch...........................21

8UsingtheCuttingUnitKickstand.....................21

9UsingtheGaugeBar........................................22

10ReadingtheManualandViewingtheSafety

Video.............................................................22

ProductOverview......................................................23

Controls.............................................................23

Specications.....................................................26

Attachments/Accessories...................................26

Operation...................................................................27

CheckingtheEngineOilLevel............................27

CheckingtheCoolingSystem..............................28

AddingFuel.......................................................28

CheckingtheHydraulicFluid..............................30

CheckingtheReeltoBedknifeContact................31

ChecktheTorqueoftheWheelNuts...................31

BleedingtheFuelSystem....................................31

StartingandStoppingtheEngine........................32

SettingtheReelSpeed.........................................32

AdjustingtheLiftArmCounterbalance...............33

AdjustingtheLiftArmTurnAround

Position..........................................................34

PushingorTowingtheMachine..........................34

JackingPoints.....................................................35

TieDowns.........................................................35

UnderstandingtheDiagnosticLight....................35

DiagnosticAceDisplay.......................................36

CheckingtheInterlockSwitches.........................36

HydraulicValveSolenoidFunctions....................38

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

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OperatingTips...................................................38

Maintenance...............................................................39

RecommendedMaintenanceSchedule(s)................39

DailyMaintenanceChecklist...............................40

ServiceIntervalChart.........................................41

Lubrication.............................................................41

GreasingtheBearingsandBushings....................41

EngineMaintenance...............................................43

ServicingtheAirCleaner....................................43

ServicingtheEngineOilandFilter......................43

AdjustingtheThrottle........................................44

FuelSystemMaintenance.......................................45

DrainingtheFuelTank.......................................45

CheckingtheFuelLinesandConnections...........45

ServicingtheWaterSeparator.............................45

FuelPick-upTubeScreen...................................45

BleedingAirfromtheFuelInjectors...................45

ElectricalSystemMaintenance................................46

ServicingtheBattery...........................................46

Fuses..................................................................47

DriveSystemMaintenance.....................................47

AdjustingtheTractionDriveforNeutral.............47

AdjustingtheRearWheelToe-in.........................48

CoolingSystemMaintenance..................................49

RemovingDebrisfromtheCooling

System............................................................49

BrakeMaintenance.................................................50

AdjustingtheServiceBrakes...............................50

AdjustingtheParkingBrake................................50

BeltMaintenance....................................................51

TensioningtheAlternatorBelt............................51

HydraulicSystemMaintenance...............................51

ChangingtheHydraulicFluid.............................51

ReplacingtheHydraulicFilters...........................52

CheckingtheHydraulicLinesandHoses.............52

HydraulicSystemTestPorts...............................53

CuttingUnitSystemMaintenance...........................54

BacklappingtheCuttingUnits............................54

Storage.......................................................................55

PreparingtheTractionUnit................................55

PreparingtheEngine..........................................55

Schematics.................................................................56

Safety

ThismachinemeetsorexceedsCENstandard EN836:1997,ISOstandard5395:1990,andANSI B71.4-2004specicationsineffectattimeof production,whenequippedwithrearweight.Refer tothesectioninthismanualonInstallingRear Weight.

Improperuseormaintenancebytheoperator orownercanresultininjury.Toreducethe potentialforinjury,complywiththesesafety instructionsandalwayspayattentiontothesafety alertsymbol,whichmeansCaution,Warning,or Danger—personalsafetyinstruction.Failureto complywiththeinstructionmayresultinpersonal injuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard EN836:1997,ISOstandard5395:1990,andANSI B71.4-2004.

Training

•Readtheoperator’smanualandothertraining materialcarefully .Befamiliarwiththecontrols, safetysigns,andtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese instructionstouseorservicethemower.Local regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets arenearby .

•Keepinmindthattheoperatororuserisresponsible foraccidentsorhazardsoccurringtootherpeopleor theirproperty.

•Donotcarrypassengers.

•Alldriversandmechanicsshouldseekandobtain professionalandpracticalinstruction.Theowneris responsiblefortrainingtheusers.Suchinstruction shouldemphasize:

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe brake.Themainreasonsforlossofcontrolare:

◊insufcientwheelgrip;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

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◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrecthitchingandloaddistribution.

•Theowner/usercanpreventandisresponsiblefor accidentsorinjuriesoccurringtohimselforherself, otherpeople,orproperty.

–donotstoporstartsuddenlywhengoingupor

downhill;

–machinespeedsshouldbekeptlowonslopes

andduringtightturns;

–stayalertforhumpsandhollowsandother

hiddenhazards;

Preparation

•Whilemowing,alwayswearsubstantialfootwear, longtrousers,hardhat,safetyglasses,andear protection.Longhair,looseclothing,orjewelrymay gettangledinmovingparts.Donotoperatethe equipmentwhenbarefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment istobeusedandremoveallobjectswhichmaybe thrownbythemachine.

•Warning—Fuelishighlyammable.Takethe followingprecautions:

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe areaofspillageandavoidcreatinganysourceof ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltanksandcontainercapssecurely.

•Replacefaultysilencers/mufers.

•Evaluatetheterraintodeterminewhataccessories andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbythemanufacturer.

•Checkthattheoperator’spresencecontrols,safety switchesandshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.

–Donotturnsharply.Usecarewhenreversing.

–Usecounterweight(s)orwheelweightswhen

suggestedintheoperator’smanual.

•Stayalertforholesintheterrainandotherhidden hazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfaces otherthangrass.

•Whenusinganyattachments,neverdirectdischarge ofmaterialtowardbystandersnorallowanyonenear themachinewhileinoperation.

•Neveroperatethemachinewithdamagedguards, shields,orwithoutsafetyprotectivedevicesinplace. Besureallinterlocksareattached,adjustedproperly, andfunctioningproperly.

•Donotchangetheenginegovernorsettingsor over-speedtheengine.Operatingtheengineat excessivespeedmayincreasethehazardofpersonal injury.

•Beforeleavingtheoperator’ sposition:

–stoponlevelground;

–disengagethepowertake-offandlowerthe

attachments;

–changeintoneutralandsettheparkingbrake;

–stoptheengineandremovethekey.

•Disengagedrivetoattachmentswhentransporting ornotinuse.

•Stoptheengineanddisengagedrivetoattachment:

–beforerefuelling;

–beforeremovingthegrasscatcher/catchers;

Operation

•Donotoperatetheengineinaconnedspacewhere dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall bladeattachmentclutches,shiftintoneutral,and engagetheparkingbrake.

•Rememberthereisnosuchthingasasafeslope. Travelongrassslopesrequiresparticularcare.To guardagainstoverturning:

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator’s position.

–beforeclearingblockages;

–beforechecking,cleaningorworkingonthe

mower;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage andmakerepairsbeforerestartingandoperating theequipment.

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•Reducethethrottlesettingduringenginerun-out and,iftheengineisprovidedwithashut-offvalve, turnthefueloffattheconclusionofmowing.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesure ofaclearpath.

•Slowdownandusecautionwhenmakingturnsand crossingroadsandsidewalks.Stopcylinders/reels ifnotmowing.

•Donotoperatethemowerundertheinuenceof alcoholordrugs.

•Usecarewhenloadingorunloadingthemachine intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs, trees,orotherobjectsthatmayobscurevision.

•Carefullyreleasepressurefromcomponentswith storedenergy.

•Disconnectbatterybeforemakinganyrepairs. Disconnectthenegativeterminalrstandthe positivelast.Reconnectpositiverstandnegative last.

•Usecarewhencheckingthecylinders/reels.Wear glovesandusecautionwhenservicingthem.

•Keephandsandfeetawayfrommovingparts.If possible,donotmakeadjustmentswiththeengine running.

•Chargebatteriesinanopenwellventilatedarea, awayfromsparkandames.Unplugchargerbefore connectingordisconnectingfrombattery.Wear protectiveclothinganduseinsulatedtools.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank insideabuildingwherefumesmayreachanopen ameorspark.

•Allowtheenginetocoolbeforestoringinany enclosure.

•Toreducetherehazard,keeptheengine, silencer/mufer,batterycompartmentandfuel storageareafreeofgrass,leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor deterioration.

•Keepallpartsingoodworkingconditionandall hardwareandhydraulicttingstightened.Replaceall wornordamagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachineto prevententrapmentofthengersbetweenmoving bladesandxedpartsofthemachine.

•Onmulti-cylinder/multi-reelmachines,takecare asrotatingonecylinder/reelcancauseother cylinders/reelstorotate.

•Disengagedrives,lowerthecuttingunits,setparking brake,stopengineandremovekeyfromignition. Waitforallmovementtostopbeforeadjusting, cleaningorrepairing.

•Cleangrassanddebrisfromcuttingunits,drives, silencers/mufers,andenginetohelppreventres. Cleanupoilorfuelspillage.

ToroRidingMowerSafety

Thefollowinglistcontainssafetyinformationspecic toToroproductsorothersafetyinformationthatyou mustknowthatisnotincludedintheCEN,ISO ,or ANSIstandard.

Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintended usecouldprovedangeroustouserandbystanders.

Engineexhaustcontainscarbonmonoxide, whichisanodorless,deadlypoisonthatcan killyou.

Donotrunengineindoorsorinanenclosed area.

•Knowhowtostoptheenginequickly.

•Donotoperatethemachinewhilewearingtennis shoesorsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand requiredbysomelocalordinancesandinsurance regulations.

•Handlefuelcarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper operation.Ifaswitchshouldfail,replacetheswitch beforeoperatingthemachine.

•Beforestartingtheengine,sitontheseat.

•Usejackstandstosupportcomponentswhen required.

•Usingthemachinedemandsattention.T oprevent lossofcontrol:

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–Donotdriveclosetosandtraps,ditches,creeks,

orotherhazards.

withatachometer.Maximumgovernedenginespeed shouldbe3200RPM.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Applytheservicebrakeswhengoingdownhillto

keepforwardspeedslowandtomaintaincontrol ofthemachine.

•Raisethecuttingunitswhendrivingfromonework areatoanother.

•Donottouchtheengine,silencer/mufer,or exhaustpipewhiletheengineisrunningorsoon afterithasstoppedbecausetheseareascouldbehot enoughtocauseburns.

•Iftheenginestallsorlosesheadwayandcannotmake ittothetopofaslope,donotturnthemachine around.Alwaysbackslowly ,straightdowntheslope.

•Whenapersonorpetappearsunexpectedlyin ornearthemowingarea,stopmowing.Careless operation,combinedwithterrainangles,ricochets, orimproperlypositionedguardscanleadtothrown objectinjuries.Donotresumemowinguntilthe areaiscleared.

•Ifmajorrepairsareeverneededorifassistanceis desired,contactanAuthorizedToroDistributor.

•UseonlyToro-approvedattachmentsand replacementparts.Thewarrantymaybevoidedif usedwithunapprovedattachments.

SoundPressureLevel

TheseunitshaveanequivalentcontinuousA-weighted soundpressureattheoperatorearof:85dB(A),based onmeasurementsofidenticalmachinesperISO11201.

SoundPowerLevel

Theseunitshaveaguaranteedsoundpowerlevelof: 105dBA/1pW ,basedonmeasurementsofidentical machinesperISO11094.

VibrationLevel

Thisunitdoesnotexceedavibrationlevelof2.5m/s thehandsbasedonmeasurementsofidenticalmachines perEN1033andEN836.

MaintenanceandStorage

•Makesureallhydrauliclineconnectorsaretightand allhydraulichosesandlinesareingoodcondition beforeapplyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinhole leaksornozzlesthatejecthydraulicuidunder highpressure.Usepaperorcardboard,notyour hands,tosearchforleaks.Hydraulicuidescaping underpressurecanhavesufcientforcetopenetrate theskinandcauseseriousinjury.Seekimmediate medicalattentionifuidisinjectedintoskin.

•Beforedisconnectingorperforminganyworkon thehydraulicsystem,allpressureinthesystemmust berelievedbystoppingtheengineandloweringthe cuttingunitsandattachmentstotheground.

•Checkallfuellinesfortightnessandwearona regularbasis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperforma maintenanceadjustment,keephands,feet,clothing, andanypartsofthebodyawayfromthecutting units,attachments,andanymovingparts.Keep everyoneaway.

Thisunitdoesnotexceedavibrationlevelof0.5m/s attheposteriorbasedonmeasurementsofidentical machinesperEN1032andEN836.

•Toensuresafetyandaccuracy,haveanAuthorized ToroDistributorcheckthemaximumenginespeed

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SafetyandInstructionalDecals

93- 6696

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.

108-5278

1.ReadtheOperator’sManual.

93-7272

1.Cutting/dismembermenthazard;fan—stayawayfromoving parts.

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.

93-6696

1.Storedenergyhazard—readtheOperator’sManual.

110-0984

1.ReadtheOperator’sManual.

2.Engine—Start

3.Engine—Preheat

4.Engine—Stop

110-0986

1.Pressthebrakepedalandparkingbrakepedaltosetthe parkingbrake.

2.Pressthebrakepedaltoapplythebrake.

3.Pressthetractionpedaltomovethemachineforward.

4.Reelenabledmode

5.Transportmode

110-0989

1.ReadtheOperator’sManual.

Page 8

110-8924

1.Warning—readtheOperator’sManualandreceivetraining.

2.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.

3.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingunits,stoptheengineand removetheignitionkeybeforeleavingthemachine.

4.Tippinghazard—slowmachinebeforeturning,donotturn athighspeeds;lowerthecuttingunitwhendrivingdown slopes.

5.Warning—readtheOperator’sManual,donottowthe machine.

110-8986

(Afxoverpartno.110–8924forCE*)

*Thissafetydecalincludesaslopewarningrequiredonthemachine

forcompliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.The

conservativemaximumslopeanglesindicatedforoperationofthismachineare

prescribedbyandrequiredbythisstandard.

1.Warning—readtheOperator’sManualandreceivetraining.

2.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.

3.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingunits,stoptheengineand removetheignitionkeybeforeleavingthemachine.

4.Tippinghazard—donotoperateonslopesgreaterthan15°.

5.Warning—readtheOperator’sManual,donottowthe machine.

110-8921

1.Tractionunitspeed

2.Slow

3.Fast

110-9642

1.Storedenergyhazard—readtheOperator’sManual.

2.Movethecotterpintotheholeclosesttotherodbracket andthenremovetheliftarmandpivotyoke.

106-6755

1.Enginecoolantunder pressure.

2.Explosionhazard—read theOperator’sManual.

3.Warning—donottouch thehotsurface.

4.Warning—readthe

Operator’sManual.

93-6689

1.Warning—donotcarrypassengers.

Page 9

1.Headlights

2.Reels—enabled

3.Reelsdisabled—liftonly

4.Reelsloweredandon whenenabled—forward andbacklap

110-0998

5.Reelsraisedandoff

6.Throttle—fast

7.Throttle—slow

8.ReadtheOperator’s

Manual.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or smoking.

3.Causticliquid/chemical burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator’s

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery .

explosivegasescan causeblindnessandother injuries

blindnessorsevereburns.

withwaterandgetmedical helpfast.

discard.

Page 10

(UseforModels5510&5610with7inchreelcuttingunits)

1.Frontreelscircuitcontrols3.Mowandbacklap

2.Rearreelscircuitcontrols

4.ReadtheOperator’sManual.

(UseforModels5210&5410with5inchreelcuttingunits)

1.Frontreelscircuitcontrols3.Mowandbacklap

2.Rearreelscircuitcontrols

4.ReadtheOperator’sManual.

114–8891

5.Height-of-cut

6.Tractionunitspeed

114–8890

5.Height-of-cut

6.Tractionunitspeed

Page 11

1.ReadtheOperator’sManual.

114-0429

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Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1 2 3

4 5

6 7 8

Nopartsrequired

Fronthoseguide-R.H.1 Fronthoseguide-L.H.1

Nopartsrequired

Rearweights(sizevarieswith conguration).

Hoodlatchassembly1 Washer1

Cuttingunitkickstand

Gaugebar

Operator’sManual EngineOperator’sManual PartsCatalog CEcerticate OperatorTrainingMaterial

Varies

Qty.

Use

–

1 1 1 1 1

Adjustthetirepressure.

Adjustthestepheight.

Adjustthecontrolarmposition.

Installthecuttingunits

Adjusttheturfcompensationspring.

Installrearweights(orderfromyour ToroDistributor).

InstalltheCEHoodLatch

InstalltheCuttingUnitKickstand.

Usethegaugebartoadjustthecutting unit.

ReadtheOperator’sManualandwatch thevideobeforeoperatingthemachine.

Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.

AdjustingtheTirePressure

NoPartsRequired

Procedure

Thetiresareover-inatedforshipping.Therefore, releasesomeoftheairtoreducethepressure.Correct airpressureinthefrontandreartiresis12to15psi(83 to103kPa).

Important:Maintainevenpressureinalltiresto ensureuniformcontactwiththeturf.

AdjustingtheStepHeight

NoPartsRequired

Procedure

Theheightofthestepscanbeadjustedfortheoperators comfort.

1.Removethe2boltsandnutssecuringthestep bracketstothetractionunitframe(Figure2)

Page 13

Figure2

1.Step2.Stepbrackets

2.Raiseorlowerthesteptothedesiredheightand re-securethebracketstotheframewiththe2bolts andnuts.

3.Repeattheprocedureontheotherstep.

Figure3

1.Controlarm3.Bolts(2)

2.Retainingbrackets

2.Rotatethecontrolarmtothedesiredpositionand tightenthe2bolts.

AdjustingtheControlArm Position

NoPartsRequired

Procedure

Thecontrolarmpositioncanbeadjustedforthe operatorscomfort.

1.Loosenthe2boltssecuringthecontrolarmtothe retainingbracket(Figure3).

InstallingtheCuttingUnits

Partsneededforthisprocedure:

1Fronthoseguide-R.H.

1Fronthoseguide-L.H.

Procedure

1.Removethereelmotorsfromtheshippingbrackets.

2.Removetheshippingbracketsanddiscard.

3.Removethecuttingunitsfromthecartons.Assemble andadjustasdescribedinthecuttingunitOperator’s Manual.

4.Makesurethecounterweight(Figure4)isinstalled totheproperendofthecuttingunitasdescribedin thecuttingunitOperator’sManual.

Page 14

Figure6

1.Oppositecarrierframetab

2.Rodbracket

D.Mounttherodbrackettothecuttingunittabs

withthecarriageboltsandnuts(Figure6).Also, onthe#4cuttingunit,mountthelefthandhose guidetothefrontofthecuttingunittabswhen reinstallingtherodbracket(Figure7).

Figure4

1.Counterweight

5.Allthecuttingunitsareshippedwiththeturf compensationspringmountedtotherightsideof thecuttingunit.Theturfcompensationspring mustbemountedtothesamesideofthecutting unitasthereeldrivemotor.Repositiontheturf compensationasfollows:

A.Removethe2carriageboltsandnutssecuring

therodbrackettothecuttingunittabs(Figure5).

Figure5

1.Turfcompensationspring3.Springtube

2.Rodbracket

B.Removetheangenutsecuringthespringtube

capscrewtothecarrierframetab(Figure5) Removetheassembly .

C.Mountthespringtubecapscrewtotheopposite

tabonthecarrierframeandsecurewiththe angenut.Thecapscrewheadistobepositioned totheoutersideofthetabasshowninFigure6.

Note:Onthe#5cuttingunit,usetherod bracketmountingnutstoinstalltherighthand hoseguidetothefrontofthecuttingunittabs.

Figure7

1.Hoseguide(Lefthand shown)

2.Rodbracket4.Nuts

3.Carriagebolts

Note:Wheninstallingorremovingthecutting units,makesurethehairpincotterisinstalled inthespringrodholenexttotherodbracket. Otherwise,thehairpincottermustbeinstalledin theholeintheendoftherod.

6.Loweralltheliftarmscompletely.

7.Removethesnapperpinandthecapfromthelift armpivotyoke(Figure8).

Page 15

Figure8

1.Snapperpin2.Cap

8.Forthefrontcuttingunits,slideacuttingunitunder theliftarmwhileinsertingthecarrierframeshaftup intotheliftarmpivotyoke(Figure9).

B.Inserttheliftarmyokeontothecarrierframe

shaft(Figure9).

C.Inserttheliftarmshaftintotheliftarm

andsecureitwiththewasherandlynchpin (Figure10).

10.Insertthecapoverthecarrierframeshaftandlift armyoke.

11.Securethecapandthecarrierframeshafttothe liftarmyokewiththesnapperpin.Usetheslotifa steeringcuttingunitisdesiredorusetheholeifthe cuttingunitistobelockedinposition(Figure8).

12.Securetheliftarmchaintothechainbracketwith thesnapperpin(Figure11).Usethenumberofchain linksdescribedinthecuttingunitOperator’ sManual.

Figure9

1.Liftarm3.Liftarmpivotyoke

2.Carrierframeshaft

9.Usethefollowingprocedureontherearcuttingunits whentheheightofcutisabove3/4inch.

A.Removethelynchpinandwashersecuringthe

liftarmpivotshafttotheliftarmandslidethe liftarmpivotshaftoutoftheliftarm(Figure10).

Figure11

1.Liftarmchain2.Chainbracket

13.Coatthesplineshaftofthereelmotorwithclean grease.

14.OilthereelmotorO-ringandinstallitontothe motorange.

15.Installthemotorbyrotatingitclockwisesothat themotorangesclearthecapscrews(Figure12). Rotatethemotorcounterclockwiseuntiltheanges encirclethecapscrewsthentightenthecapscrews.

Important:Makesurethereelmotorhoses arenottwisted,kinkedorintheriskofbeing pinched.

Figure10

1.Liftarmpivotshaftlynchpinandwasher

Page 16

Figure12

1.Reeldrivemotor2.Mountingcapscrews

Figure13

1.Turfcompensationspring3.Springrod

2.Hairpincotter4.Hexnuts

2.Tightenthehexnutsonthefrontendofthespring roduntilthecompressedlengthofthespringis5 inches(12.7cm)onReelmaster5210&5410,5inch cuttingunitsor6.25inches(15.9cm)onReelmaster 5510&5610,7inchcuttingunits(Figure13).

AdjustingtheTurf CompensationSpring

NoPartsRequired

Procedure

Theturfcompensationspring(Figure13)transfers weightfromthefronttotherearroller.(Thishelps toreduceawavepatternintheturf,alsoknownas marcellingorbobbing.)

Important:Makespringadjustmentswiththe cuttingunitmountedtothetractionunit,pointing straightaheadandloweredtotheshopoor.

1.Makesurethehairpincotterisinstalledintherear holeinthespringrod(Figure13).

Note:Whenoperatingonroughterraindecrease thespringlengthby1/2inch.Groundfollowingwill beslightlydecreased.

Page 17

InstallingRearWeights

Partsneededforthisprocedure:

Varies

Rearweights(sizevarieswithconguration).

Procedure

TheReelmaster5210/5410/5510and5610TractionUnitscomplywithCENstandardEN836:1997,ISOstandard 5395:1990,andANSIB71.4-2004Standardswhenequippedwithrearweightsand/or90lbofcalciumchloride ballastisaddedtorearwheels.Usethefollowingchartstodeterminethecombinationsofweightsrequiredforyour conguration.OrderpartsfromyourlocalAuthorizedToroDistributor.

WeightP/N110-8985-03

Tractor

RM5210

RM5410

RM5510

RM5610

2*or4

Wheel

Drive

Groomers,roller

brushes,and/or

baskets

No00

Yes

No00

Yes20

No00

Yes

No00

Yes20

No40

Yes

No00

Yes44

No00

Yes94

No00

Yes00

Numberof weightsto

meetANSI(US)

standards

90lbcalcium

chloride**

90lbcalcium

chloride**

90lbcalcium

chloride**

Numberof

weightstomeet

CE(European)

standards

90lbcalcium

chloride**

Fasteners(2

eachrequired)

forweights

N/AN/A

3231-11Carriage

Bolt,104-8301Nut

N/AN/A

3231-6Carriage

Bolt,104-8301Nut

N/AN/A

3231-34Carriage

Bolt,104-8301Nut

N/AN/A

3231-6Carriage

Bolt,104-8301Nut

3231-7Carriage

Bolt,104-8301Nut

N/AN/A

3231-7Carriage

Bolt,104-8301Nut

N/AN/A

3231-34Carriage

Bolt,104-8301Nut

N/AN/A

WeightLocation

Underbumper

1ontopofbumper

and3under

bumper

1ontopofbumper

and3under

bumper

Underbumper

*Includes2WDunitswiththeROPSoption.

**Installtubesinsidethereartiresbeforeaddingcalciumchloride.

Page 18

Usethefollowingcharttodeterminetherearweightrequirementswhena4PostROPSConversionKitisadded.

WeightP/N110-8985-03

Tractor

RM5210

RM5410

RM5510

RM5610

2*or4

Wheel

Drive

Groomers,roller

brushes,and/or

baskets

No99

Yes

No99

Yes

No44

Yes

No44

Yes

No44

Yes

No00

Yes44

Numberof weightsto

meetANSI(US)

standards

90lbcalcium

chloride**plus

5weights

90lbcalcium

chloride**

90lbcalcium

chloride**

90lbcalcium

chloride**plus

5weights

90lbcalcium

chloride**

90lbcalcium

chloride**

90lbcalcium

chloride**plus

9weights

90lbcalcium

chloride**

90lbcalcium

chloride**plus

2weights

Numberof

weightstomeet

CE(European)

standards

90lbcalcium

chloride**

90lbcalcium

chloride**

90lbcalcium

chloride**

90lbcalcium

chloride**

90lbcalcium

chloride**plus

5weights

90lbcalcium

chloride**

Fasteners(2

eachrequired)

forweights

3231-34Carriage

Bolt,104-8301Nut

3231-11Carriage

Bolt,104-8301Nut

N/AN/A

3231-34Carriage

Bolt,104-8301Nut

3231-34Carriage

Bolt,104-8301Nut

3231-7Carriage

Bolt,104-8301Nut

N/AN/A

3231-34Carriage

Bolt,104-8301Nut

3231-34Carriage

Bolt,104-8301Nut

3231-7Carriage

Bolt,104-8301Nut

N/AN/A

3231-7Carriage

Bolt,104-8301Nut

3231-34Carriage

Bolt,104-8301Nut

N/AN/A

3231-7Carriage

Bolt,104-8301Nut

WeightLocation

2ontopofbumper

and7under

bumper

Underbumper

2ontopofbumper

and7under

bumper

2ontopofbumper

andtheremaining

underbumper

1ontopofbumper

and3under

bumper

2ontopofbumper

and7under

bumper

2ontopofbumper

andtheremaining

underbumper

1ontopofbumper

and3under

bumper

Underbumper

2ontopofbumper

andtheremaining

underbumper

1ontopofbumper

and3under

bumper

*Includes2WDunitswiththeROPSoption.

**Installtubesinsidethereartiresbeforeaddingcalciumchloride.

Page 19

Usethefollowingcharttodeterminetherearweightrequirementswhenthetractionunitisalsoequippedwitha SunshadeCanopyona2PostROPS.

WeightP/N110-8985-03

Tractor

RM5210

RM5410

RM5510

RM5610

2*or4

Wheel

Drive

Groomers,roller

brushes,and/or

baskets

No20

Yes

No00

Yes42

No22

Yes

No00

Yes42

No62

Yes

No00

Yes66

No00

Yes

No00

Yes00

Numberof weightsto

meetANSI(US)

standards

90lbcalcium

chloride**

90lbcalcium

chloride**

90lbcalcium

chloride**

90lbcalcium

chloride**

Numberof

weightstomeet

CE(European)

standards

90lbcalcium

chloride**

Fasteners(2

eachrequired)

forweights

3231-6Carriage

Bolt,104-8301Nut

3231-34Carriage

Bolt,104-8301Nut

N/AN/A

3231-7Carriage

Bolt,104-8301Nut

3231-6Carriage

Bolt,104-8301Nut

3231-34Carriage

Bolt,104-8301Nut

N/AN/A

3231-7Carriage

Bolt,104-8301Nut

3231-34Carriage

Bolt,104-8301Nut

N/AN/A

3231-34Carriage

Bolt,104-8301Nut

N/AN/A

3231-34Carriage

Bolt,104-8301Nut

N/AN/A

WeightLocation

Underbumper

1ontopofbumper

andtheremaining

underbumper

Underbumper

2ontopofbumper

and7under

bumper

Underbumper

3ontopofbumper

and3under

bumper

2ontopofbumper

and4under

bumper

*Includes2WDunitswiththeROPSoption.

**Installtubesinsidethereartiresbeforeaddingcalciumchloride.

Important:Alwaysinstalltubesinsidethereartiresbeforecalciumchlorideisinstalled.Ifapuncture occursinatirewithcalciumchloride,removethemachinefromtheturfareaasquicklyaspossible.To preventpossibledamagetotheturf,immediatelysoaktheaffectedareawithwater.

Ontwowheeldrivemodels,mounttheappropriateamountofweight(seeweightcharts)tothetoporbottomof

therearbumperasshowninFigure14.

Page 20

Figure14

1.Weight3.Nut

2.Carriagebolt

Onfourwheeldrivemodels,usethefollowingproceduretomounttheappropriateamountofweight(seeweight charts)tothetoporbottomoftherearbumperasshowninFigure15.

Figure15

1.Tractionmanifold5.Weight(s)

2.Spacers6.Carriagebolt

3.Bolts7.Nut

4.Washers

•Removethe3bolts,washers,andspacerssecuringthetractionmanifoldtothebottomoftherearbumper (Figure15a).

•Positiontheappropriateamountofweightonthetopand/orbottomoftherearbumper.

•Mounttheweight(s)andthetractionmanifoldtothebumperwiththe3bolts,washersandspacerspreviously removed(Figure15b).

Note:Donotusethespacerswheninstallingmorethantwoweightsunderthebumper(Figure15c).

•Securetheouteredgesoftheweight(s)tothebumperwith2carriageboltsandnuts(Figure15c).

Page 21

InstallingtheCEHoodLatch

Partsneededforthisprocedure:

1Hoodlatchassembly

1Washer

4.Outsidethehood,insertthehookendofthelatch throughtheholeinthehood.Makesuretherubber sealingwasherremainstotheoutersideofthehood.

5.Insidethehood,insertthemetalwasherontothe latchandsecurewiththenut.Makesurethelatch engagestheframecatchwhenitislocked.Usethe enclosedhoodlatchkeytooperatethehoodlatch.

Procedure

1.Unlatchandraisethehood.

2.Removetherubbergrommetfromtheholeinthe leftsideofthehood(Figure16).

Figure16

1.Rubbergrommet

UsingtheCuttingUnit Kickstand

Partsneededforthisprocedure:

Cuttingunitkickstand

Procedure

Wheneverthecuttingunithastobetippedtoexposethe bedknife/reel,propuptherearofthecuttingunitwith thekickstandtomakesurethenutsonthebackendof thebedbaradjustingscrewsarenotrestingonthework surface(Figure18).

3.Removethenutfromthehoodlatchassembly (Figure17).

Figure17

1.Hoodlatch3.Rubberwasher

2.Nut4.Metalwasher

Figure18

1.Cuttingunitkickstand

Securethekickstandtothechainbracketwiththe snapperpin(Figure19).

Page 22

Figure19

1.Chainbracket3.Cuttingunitkickstand

2.Snapperpin

UsingtheGaugeBar

Figure20

1.Gaugebar4.Holesusedforsetting GroomerHOG

2.Heightadjustingscrew5.Holenotused

3.Nut

ReadingtheManualand ViewingtheSafetyVideo

Partsneededforthisprocedure:

Gaugebar

Procedure

Usethegaugebartoadjustthecuttingunit.Referto theCuttingUnitOperator’ sManualfortheadjustment procedures(Figure20).

Partsneededforthisprocedure:

Operator’sManual

EngineOperator’sManual

PartsCatalog

CEcerticate

OperatorTrainingMaterial

Procedure

•ReadtheOperator’ sManual.

•ViewtheOperatorTrainingMaterial.

•Storealldocumentationinasafeplaceforfutureuse.

•Fillouttheregistrationcard.

•UsethediagnosticACEdisplayoverlaywhen troubleshootingproblemswiththemachine(storeit intheserviceshopuntilneeded).

Page 23

ProductOverview

1.Enginehood

2.Operator’sseat

3.Controlarm

4.Steeringwheel

Controls

SeatAdjustingKnobs

Figure21

5.Seat

6.Frontcuttingunits

7.Rearcuttingunits

speeddependsonhowfaryoupressthepedal.Forno load,maximumgroundspeed,fullypressthepedalwhile thethrottleisintheFastposition.

Tostop,reducefootpressureonthetractionpedaland allowittoreturntothecenterposition.

Figure23

1.Tractionpedal4.Brakepedal

2.Mowspeedlimiter5.Parkingbrake

3.Spacers

6.Tiltsteeringpedal

Theseatadjustinglever(Figure22)allowsyoutoadjust theseatforeandaft.Theweightadjustingknobadjusts theseatfortheoperator’ sweight.Theweightgauge indicateswhentheseatisadjustedtotheweightofthe operator.Theheightadjustingknobadjuststheseatfor theoperator’ sheight.

Figure22

1.Weightgauge3.Heightadjustingknob

2.Weightadjustingknob

4.Adjustinglever(foreand aft)

TractionPedal

Thetractionpedal(Figure23)controlstheforwardand reverseoperation.Pressthetopofthepedaltomove forwardandthebottomtomoverearward.Ground

MowSpeedLimiter

Whenthemowspeedlimiter(Figure23)isippedupit willcontrolthemowspeedandallowthecuttingunits tobeengaged.Eachspaceradjuststhemowingspeed by½mileperhour.Themorespacersyouhave,onthe topoftheboltthesloweryouwillgo.Fortransport,ip backthemowspeedlimiterandyouwillhavemaximum transportspeed.

BrakePedal

Pressthebrakepedal(Figure23)tostopthemachine.

ParkingBrake

Toengagetheparkingbrake,(Figure23)pushdownon thebrakepedalandpressthetopforwardtolatch.T o releasetheparkingbrake,pressthebrakepedaluntilthe parkingbrakelatchretracts.

TiltSteeringPedal

Totiltthesteeringwheeltowardsyou,pressthefoot pedal(Figure23)down,andpullthesteeringtower towardyoutothemostcomfortablepositionandthen releasethepedal.

Page 24

ThrottleControl

LowerMow/RaiseControlLever

Movethethrottlecontrol(Figure24)forwardtoincrease theenginespeedandrearwardtodecreasespeed.

Figure24

1.Throttlecontrol6.Enginecoolant

2.Enable/disableswitch

3.Glowplugindicatorlight8.Chargeindicator

4.Enginecoolant temperaturewarning light

5.Diagnosticlight

temperaturegauge

7.Engineoilpressure warninglight

9.Keyswitch

10.Lowermow/raisecontrol lever

KeySwitch

Thekeyswitch(Figure24)hasthreepositions:Off, On/Preheat,andStart.

EngineCoolantTemperatureWarning Light

Thislever(Figure24)raisesandlowersthecuttingunits andalsostartsandstopsthereelswhenthereelsare enabledinthemowmode.

GlowPlugIndicatorLight

Thislight(Figure24)illuminateswhentheglowplugs arepreheating.

EngineOilPressureWarningLight

Thislight(Figure24)indicatesdangerouslylowengine oilpressure.

ChargeIndicator

Thechargeindicator(Figure24)illuminateswhenthe systemchargingcircuitmalfunctions.

Enable/DisableSwitch

Usetheenable/disableswitch(Figure24)inconjunction withthelowermow/raisecontrollevertooperate thereels.Thereelscannotbeloweredwhenthe mow/transportleverisinthetransportposition.

BacklapLevers

Usethebacklapleversinconjunctionwiththelower mow/raisecontrolleverforbacklappingthereels (Figure25).

ReelSpeedControls

Thereelspeedcontrolscontrolthespeedofthefront andrearcuttingunits(Figure25).Thereelspeed increasesastheknobsareturnedcounterclockwise.

Thislight(Figure24)illuminatesandthereelsshutdown whentheenginecoolantreachesahightemperature. Iftheenginetemperaturecontinuestorise,theengine willshutdown.

EngineCoolantTemperatureGauge

Duringnormaloperatingconditionsthegauge (Figure24)shouldbeinthegreenrange.Checkthe coolingsystemifthegaugegoestotheyelloworred range.

DiagnosticLight

Itwillilluminateshouldasystemfaultberecognized.

Figure25

1.Backlaplevers

2.Reelspeedcontrols

Page 25

HourMeter

FuelGauge

Thehourmeter(Figure26)showsthetotalhoursthat themachinehasbeenoperated.

Figure26

1.Hourmeter

HydraulicFilterRestrictionIndicator

Thefuelgauge(Figure28)showstheamountoffuel inthetank.

Figure28

1.Fueltankcap

2.Fuelgauge

Withtheenginerunningatnormaloperating temperature,viewtheindicator(Figure27),itshouldbe intheGreenzone.WhentheindicatorisintheRed zone,changethehydrauliclters.

Figure27

1.Hydrauliclterrestrictionindicator

HeadlightSwitch

Pivottheswitchdownwardtoturnontheheadlights (Figure29).

Figure29

1.Headlightswitch

Page 26

PowerPoint

Thepowerpointisa12voltpowersupplyforelectronic devices(Figure30).

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Figure30

1.Powerpoint

SpecicationReelMaster®5210ReelMaster®5410ReelMaster®5510ReelMaster®5610

TransportWidth

Widthofcut100inches(254cm)100inches(254cm)100inches(254cm)100inches(254cm)

Length

Height

Weight

EngineKubota28hpKubota35.5hpKubota35.5hp

Fueltankcapacity

Transportspeed

Mowingspeed

90inches(228cm)90inches(228cm)92inches(233cm)92inches(233cm)

11 1inches(282cm)11 1inches(282cm)11 1inches(282cm)11 1inches(282cm)

62inches(157cm)63inches(160cm)63inches(160cm)63inches(160cm)

2,396lb(1,087kg)2,505lb(1,136kg)2,693lb(1,222kg)2,813lb(1,276kg)

Kubota44.2hp(Turbo)

13.5USgallons(51l)13.5USgallons(51l)13.5USgallons(51l)13.5USgallons(51l)

0–10mph(0–16kph)0–10mph(0–16kph)0–10mph(0–16kph)0–10mph(0–16kph)

0–8mph(0–13kph)0–8mph(0–13kph)0–8mph(0–13kph)0–8mph(0–13kph)

Attachments/Accessories

AselectionofToroapprovedattachmentsand accessoriesareavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.Toro.comforalistofallapprovedattachments andaccessories.

Page 27

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Ifyouleavethekeyintheignitionswitch, someonecouldaccidentlystarttheengineand seriouslyinjureyouorotherbystanders.

Lowerthecuttingunitstotheground,setthe parkingbrakeandremovethekeyfromthe ignitionswitchbeforeservicingormaking adjustmentstothemachine.

CheckingtheEngineOilLevel

Theengineisshippedwithoilinthecrankcase; however,theoillevelmustbecheckedbeforeandafter theengineisrststarted.

Crankcasecapacityformodel5210isapproximately

3.5qt.(3.3l)withthelter.Crankcasecapacityfor models5410,5510and5610isapproximately5.5qt. (5.2l)withthelter.

Figure31

1.Dipstick

4.Removedipstickandcheckoillevelondipstick.

TheoillevelshouldbeuptotheFullmark.

5.IftheoillevelisbelowtheFullmark,removethe llcap(Figure32)andaddoiluntillevelreaches theFullmarkondipstick.

Usehigh-qualityengineoilthatmeetsthefollowing specications:

•APIClassicationLevelRequired:CH-4,CI-4or higher

•Preferredoil:SAE15W-40(above0degreesF)

•Alternateoil:SAE10W-30or5W -30(all temperatures)

ToroPremiumEngineoilisavailablefromyour distributorineither15W-40or10W -30viscosity .

1.Parkthemachineonalevelsurface,stoptheengine, settheparkingbrakeandremovethekeyfromthe ignitionswitch.

2.Openthehood.

3.Removethedipstick,wipeitclean,andinstallit (Figure31).

Figure32

1.Oilllcap

Donotoverll.

Important:Besuretokeeptheengineoillevel betweentheupperandlowerlimitsontheoil

Page 28

gauge.Enginefailuremayoccurasaresultof overllingorunderllingtheengineoil.

2.Ifthecoolantlevelislow ,removetheexpansion tankcapandreplenishthesystem.Donotoverll.

6.Installtheoilllcapandclosethehood.

CheckingtheCoolingSystem

Cleandebrisoffofthescreen,oilcooler,andfront oftheradiatordailyandmoreoftenifconditionsare extremelydustyanddirty.Refertothesectionon RemovingDebrisfromtheCoolingSystemin,page.

Thecoolingsystemislledwitha50/50solution ofwaterandpermanentethyleneglycolantifreeze. Checkthelevelofcoolantintheexpansiontankatthe beginningofeachdaybeforestartingtheengine.The capacityofthecoolingsystemforthemodel5210is5.5 quarts(5.2l).Thecapacityformodel5410is7.0quarts (6.6l)andmodels55105610is10.0quarts(9.5l).

Iftheenginehasbeenrunning,thepressurized, hotcoolantcanescapeandcauseburns.

•Donotopentheradiatorcapwhenthe engineisrunning.

•Usearagwhenopeningtheradiatorcap, andopenthecapslowlytoallowsteamto escape.

1.Checkthelevelofcoolantintheexpansiontank (Figure33).

3.Installtheexpansiontankcap.

AddingFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswith low(<500ppm)orultralow(<15ppm)sulfurcontent. Theminimumcetaneratingshouldbe40.Purchase fuelinquantitiesthatcanbeusedwithin180daysto ensurefuelfreshness.

Fueltankcapacity:13.5gallons(51l)

Usesummergradedieselfuel(No.2-D)attemperatures above20°F(-7°C)andwintergrade(No.1-Dor No.1-D/2-Dblend)belowthattemperature.Useof wintergradefuelatlowertemperaturesprovideslower ashpointandcoldowcharacteristicswhichwillease startingandreducefuellterplugging.

Useofsummergradefuelabove20°F(-7°C)will contributetowardlongerfuelpumplifeandincreased powercomparedtowintergradefuel.

Important:Donotusekeroseneorgasoline insteadofdieselfuel.Failuretoobservethis cautionwilldamagetheengine.

Fuelisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.

Thecoolantlevelshouldbebetweenthemarkson thesideofthetank.

Figure33

1.Expansiontank

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor conditioneropening.

•Keepfuelawayfromeyesandskin.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel ofuptoB20(20%biodiesel,80%petrodiesel).The petrodieselportionshouldbeloworultralowsulfur. Observethefollowingprecautions:

•Thebiodieselportionofthefuelmustmeet specicationASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel blends.

•UseB5(biodieselcontentof5%)orlesserblends incoldweather.

Page 29

•Monitorseals,hoses,gasketsincontactwithfuelas theymaybedegradedovertime.

•Fuellterpluggingmaybeexpectedforatimeafter convertingtobiodieselblended.

•Contactyourdistributorifyouwishformore informationonbiodiesel.

Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanyfuel thatspills.

•Neverllthefueltankinsideanenclosed trailer.

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.

•Storefuelinanapprovedcontainerandkeep itoutofthereachofchildren.Neverbuy morethana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaust systeminplaceandinproperworking condition.

Incertainconditionsduringfueling,static electricitycanbereleasedcausingaspark whichcanignitethefuelvapors.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

•Alwaysplacefuelcontainersontheground awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmay insulatethecontainerandslowthelossof anystaticcharge.

•Whenpractical,removeequipmentfromthe truckortrailerandrefueltheequipment withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainer,ratherthanfromafuel dispensernozzle.

•Ifafueldispensernozzlemustbeused,keep thenozzleincontactwiththerimofthefuel tankorcontaineropeningatalltimesuntil fuelingiscomplete.

1.Parkthemachineonalevelsurface.

2.Usingacleanrag,cleanareaaroundfueltankcap.

3.Removecapfromthefueltank(Figure34).

Figure34

1.Fueltankcap2.Fuelgauge

Page 30

4.Fillthetankuntilthelevelistothebottomofthe llerneckwithdieselfuel.

5.Installfueltankcaptightlyafterllingtank.

Note:Ifpossible,llthefueltankaftereachuse. Thiswillminimizepossiblebuildupofcondensation insidethefueltank.

bymineral-basedhydraulicuidswillchangethe biodegradabilityandtoxicityofthisoil.Whenchanging fromstandarduidtothebiodegradabletype,be certaintofollowtheapprovedushingprocedure. ContactyourlocalToroDistributorfordetails.

1.Positionmachineonalevelsurface,lowerthe cuttingunitsandstoptheengine.

CheckingtheHydraulicFluid

Themachinesreservoirislledatthefactorywith approximately8U .S.gallons(30l)ofhighquality hydraulicuid.Checkthelevelofthehydraulicuid beforetheengineisrststartedanddailythereafter. Therecommendedreplacementuidisasfollows:

ToroPremiumAllSeasonHydraulicFluid(Availablein5 gallonpailsor55gallondrums.SeepartscatalogorT oro distributorforpartnumbers.)

Alternateuids:IftheT orouidisnotavailable,other uidsmaybeusedprovidedtheymeetallthefollowing materialpropertiesandindustryspecications.Wedo notrecommendtheuseofsyntheticuid.Consult withyourlubricantdistributortoidentifyasatisfactory productNote:T orowillnotassumeresponsibilityfor damagecausedbyimpropersubstitutions,souseonly productsfromreputablemanufacturerswhowillstand behindtheirrecommendation.

HighViscosityIndex/LowPourPointAnti-wearHydraulic Fluid,ISOVG46

MaterialProperties:

Viscosity,ASTMD445cSt@40°C44to48

ViscosityIndexASTM D2270 PourPoint,ASTMD97-34°Fto-49°F

IndustrySpecications:

VickersI-286-S(QualityLevel),VickersM-2950-S (QualityLevel),DenisonHF-0

cSt@100°C7.9to8.5 140to160

2.Ontherightsideofthemachine,raisethehydraulic tankcover(Figure35).

Note:Manyhydraulicuidsarealmostcolorless, makingitdifculttospotleaks.Areddyeadditive forthehydraulicsystemoilisavailablein2/3oz.(20 ml)bottles.Onebottleissufcientfor4-6gal(15-22

1)ofhydraulicoil.Orderpartno.44-2500fromyour authorizedTorodistributor.

BiodegradableHydraulicFluid-Mobil224H

ToroBiodegradableHydraulicFluid(Availablein5

gallonpailsor55gallondrums.SeepartscatalogorToro distributorforpartnumbers.)

Alternateuid:MobilEAL224H

Note:Thisisvegetable-oilbasedbiodegradable

oiltestedandapprovedbyT oroforthismodel. Thisuidisnotasresistanttohightemperaturesas standarduid,sobesuretofollowtherecommended uidchangeintervalswiththisuid.Contamination

Figure35

1.Hydraulictankcover

3.Cleanareaaroundllerneckandcapofhydraulic tank(Figure36).Removecapfromllerneck.

Page 31

Figure36

1.Hydraulictankcap

4.Removedipstickfromllerneckandwipeitwith acleanrag.Insertdipstickintollerneck;then removeitandchecklevelofuid.Fluidlevelshould be1/4inchofmarkondipstick.Donotoverll.

5.Iflevelislow,addappropriateuidtoraiselevel tofullmark.

6.Installdipstickandcapontollerneck.

CheckingtheReeltoBedknife

•Initialstartupofanewmachine.

•Enginehasceasedrunningduetolackoffuel.

•Maintenancehasbeenperformeduponfuelsystem components;i.e.,lterreplaced,separatorserviced, etc.

Undercertainconditions,dieselfuelandfuel vaporsarehighlyammableandexplosive.A reorexplosionfromfuelcanburnyouand othersandcancausepropertydamage.

•Useafunnelandllthefueltankoutdoors, inanopenarea,whentheengineisoffand iscold.Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add fueltothefueltankuntilthelevelis1/4to 1/2in.(6to13mm)belowthebottomof thellerneck.Thisemptyspaceinthetank allowsthefueltoexpand.

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.

•Storefuelinaclean,safety-approved containerandkeepthecapinplace.

Contact

Eachdaybeforeoperating,checkreeltobedknife contact,regardlessifthequalityofcuthadpreviously beenacceptable.Theremustbelightcontactacross thefulllengthofthereelandthebedknife(referto AdjustingtheReeltoBedknifeinthecuttingunit Operator’sManual).

ChecktheTorqueoftheWheel Nuts

Torquethewheelnutsto70to90ft-lb(94to122 N⋅m).after1-4hoursofoperationandagainafter10

hoursofoperation.Torqueevery250hoursthereafter.

Failuretomaintainpropertorqueofthewheel nutscouldresultinpersonalinjury.

1.Parkthemachineonalevelsurfaceandensurethat thefueltankisatleasthalffull.

2.Openthehood.

3.Opentheairbleedscrewonthefuelinjectionpump (Figure37)witha12mmwrench.

Figure37

1.Bleedscrew

BleedingtheFuelSystem

Youmustbleedthefuelsystembeforestartingthe engineifanyofthefollowingsituationshaveoccurred:

4.TurnthekeyintheignitionswitchtotheOn position.Theelectricfuelpumpwillbegin operation,therebyforcingairoutaroundtheair

Page 32

bleedscrew .LeavethekeyintheOnpositionuntil asolidstreamoffuelowsoutaroundthescrew .

5.TightenthescrewandturnthekeytotheOff position.

Note:Normally,theengineshouldstartafterthe abovebleedingproceduresarefollowed.However, ifenginedoesnotstart,airmaybetrappedbetween injectionpumpandinjectors;refertoBleedingAir fromtheInjectorsin,page.

SettingtheReelSpeed

Toachieveaconsistent,highquality-of-cutanda uniformaftercutappearance,itisimportantthatyou setthereelspeedcontrols(locatedundertheseat) correctly.Adjustthereelspeedcontrolsasfollows:

1.Selecttheheight-of-cutatwhichthecuttingunits areset.

2.Choosethedesiredgroundspeedbestsuitedfor conditions.

StartingandStoppingthe Engine

Important:Youmustbleedthefuelsystembefore

startingtheengineifyouarestartingtheengine forthersttime,theenginehasstoppeddueto lackoffuel,oryouhaveperformedmaintenanceon thefuelsystem;refertoBleedingtheFuelSystem.

StartingtheEngine

1.Sitontheseat,keepyourfootoffofthetraction pedalsothatitisinNeutral,engagetheparking brake,setthethrottletotheFastposition,and ensurethattheEnable/Disableswitchisinthe Disableposition.

2.TurntheignitionswitchtotheOn/Preheatposition.

Anautomatictimerwillcontroltheglowplug preheatfor6seconds.

3.Afterpreheatingtheglowplugs,turnkeytothe Startposition.

3.Usingtheappropriategraphondecal110–0996 (Figure39)forReelmaster5510&5610,7inch reelcuttingunitsordecal110–8923(Figure40)for Reelmaster5210&5410,5inchreelcuttingunits determinetheproperreelspeedsetting.

Tosetthereelspeed,rotateknobs(Figure38)until theindicatorarrowsareinlinewiththenumber designatingthedesiredsetting.

Figure38

1.Reelspeedcontrolknobs

Cranktheenginefornolongerthan15seconds. Releasethekeywhentheenginestarts.Ifadditional preheatingisrequired,turnkeytotheOffposition andthentotheOn/Preheatposition.Repeatthis processasrequired.

4.Runtheengineatlowidlespeeduntilitwarmsup.

StoppingtheEngine

1.MoveallcontrolstoNeutral,settheparkingbrake, movethethrottletothelowidlepositionandallow theenginetoreachlowidlespeed.

Important:Allowtheenginetoidlefor5 minutesbeforeshuttingitoffafterafullload operation.Failuretodosomayleadtotrouble onaturbo-chargedengine.

2.TurnthekeytotheOffpositionandremoveit fromtheswitch.

Note:Thereelspeedcanbeincreasedordecreased tocompensateforturfconditions.

Page 33

1.Frontreelscircuitcontrols3.Reel—mowandbacklap

2.Rearreelscircuitcontrols

1.Frontreelscircuitcontrols3.Reel—mowandbacklap

2.Rearreelscircuitcontrols

4.ReadtheOperator’sManual.

Figure39

5.Reel—heightofcut

6.Machinespeed

Figure40

5.Reel—heightofcut

6.Machinespeed

AdjustingtheLiftArm Counterbalance

Youcanadjustthecounterbalanceontherear cuttingunitliftarmstocompensatefordifferentturf conditionsandtomaintainauniformheight-of-cutin theroughconditionsorinareasofthatchbuildup.

Youcanadjusteachcounterbalancespringtooneof foursettings.Eachincrementincreasesordecreases counterbalanceonthecuttingunitby5lb(2.3kg).The

springscanbepositionedonthebacksideofthespring actuatortoremoveallcounterbalance(forthposition).

1.Positionthemachineonalevelsurface,lowerthe cuttingunits,stoptheengine,engagetheparking brakes,andremovethekeyfromignitionswitch.

2.Insertatubeorsimilarobjectontothelong springendtorelievethespringtensionduringthe adjustment(Figure41).

Page 34

Thespringsareundertension.

Usecautionwhenadjustingthem.

3.Whilerelievingthespringtension,removethebolt andlocknutsecuringthespringactuatortothe bracket(Figure41).

Figure41

1.Spring

2.Springactuator

4.Movethespringactuatortothedesiredhole locationandsecurewithlocknut.

5.Repeattheprocedureontheremainingspring.

3.Holelocations

Figure42

1.Switch2.Liftarmsensingdevice

PushingorTowingthe Machine

Inanemergency,themachinecanbemovedby actuatingthebypassvalveinthevariabledisplacement hydraulicpumpandpushingortowingthemachine.

Important:Donotpushortowthemachine fasterthan2-3mph(3-4.8km/h)becauseinternal transmissiondamagemayoccur.Thebypassvalve mustbeopenwheneverthemachineispushedor towed.

1.Thebypassvalveislocatedontheleftsideofthe hydrostat(Figure43).Rotatethebolt1–1/2turns toopenandallowoiltobypassinternally.Because uidisbypassed,themachinecanbemovedslowly withoutdamagingthetransmission.

AdjustingtheLiftArmTurn AroundPosition

1.Positionthemachineonalevelsurface,lowerthe cuttingunits,stoptheengine,engagetheparking brakes,andremovethekeyfromignitionswitch.

2.Theliftarmswitchislocatedunderneaththe hydraulictankbehindthefrontrightliftarm (Figure42).

3.Loosentheswitchmountingscrews(Figure42)and movetheswitchdowntoincreasetheliftarmturn aroundheightormovetheswitchuptodecreasethe liftarmturnaroundheight.Tightenthemounting screws.

Figure43

1.Bypassvalve

2.Closethebypassvalvebeforestartingtheengine. However,donotexceed5-8ft.-lb.(7-11N·m) torquetoclosethevalve.

Page 35

Important:Runningtheenginewiththe bypassvalveopenwillcausethetransmission tooverheat.

JackingPoints

Note:Usejackstandstosupportthemachinewhen

required.

•Front—rectangularpad,undertheaxletube,inside eachfronttire(Figure44).

Figure45

1.Fronttiedown

•Rear—eachsideofthemachineontherearframe (Figure46).

Figure44

1.Frontjackingpoint

•Rear—rectangularaxletubeontherearaxle.

TieDowns

•Front—theholeintherectangularpad,underthe axletube,insideeachfronttire(Figure45).

Figure46

1.Reartiedown

UnderstandingtheDiagnostic Light

Themachineisequippedwithadiagnosticlightwhich indicatesiftheelectroniccontrollersensesanelectronic malfunction.Thediagnosticlightislocatedonthe controlarm(Figure47).Whentheelectroniccontroller isfunctioningcorrectlyandthekeyswitchismovedto theOnposition,thecontrollerdiagnosticlightwillturn ONfor3secondsandturnOFFtoindicatethelight isworkingproperly .Ifthemachinekillsthelightwill

Page 36

turnonsteadyuntilthekeypositionischanged.The lightwillblinkifthecontrollerdetectsamalfunctionin theelectricalsystem.Thelightwillstopblinkingand automaticallyresetwhenthekeyswitchisturnedtothe Offpositiononcethefaulthasbeenresolved.

Figure47

1.Diagnosticlight

Whenthecontrollerdiagnosticlightblinks,oneofthe followingproblemshasbeendetectedbythecontroller:

DiagnosticAceDisplay

Themachineisequippedwithanelectroniccontroller whichcontrolsmostmachinefunctions.Thecontroller determineswhatfunctionisrequiredforvariousinput switches(i.e.seatswitch,keyswitch,etc.)andturns ontheoutputstoactuatesolenoidsorrelaysforthe requestedmachinefunction.

Fortheelectroniccontrollertocontrolthemachineas desired,eachoftheinputswitches,outputsolenoids, andrelaysmustbeconnectedandfunctioningproperly.

UsetheDiagnosticACEdisplaytohelpverifyand correctelectricalfunctionsofthemachine.

CheckingtheInterlock Switches

Thepurposeoftheinterlockswitchesistopreventthe enginefromcrankingorstartingunlessthetraction pedalisintheNeutralposition,theEnable/Disable switchisintheDisableposition,andtheLower Mow/RaisecontrolisintheNeutralposition.In addition,theengineshouldstopwhenthetraction pedalispressedwithoperatoroffoftheseatorifthe parkingbrakeisleftengaged.

•Oneoftheoutputshasbeenshorted.

•Oneoftheoutputsisopencircuited.

Usingthediagnosticdisplay ,determinewhichoutput ismalfunctioning;refertoCheckingtheInterlock Switches.

Ifthediagnosticlightisnotilluminatedwhenthekey switchisintheOnposition,thisindicatesthatthe electroniccontrollerisnotoperating.Possiblecauses areasfollows:

•Loop-backisnotconnected.

•Thelightisburnedout.

•Fusesareblown.

•Itisnotfunctioningcorrectly.

Checktheelectricalconnections,inputfuses,and diagnosticlightbulbtodeterminethemalfunction. Ensurethattheloop-backconnectorissecuredtothe wireharnessconnector.

Ifsafetyinterlockswitchesaredisconnected ordamagedthemachinecouldoperate unexpectedlycausingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

VerifyingtheInterlockSwitchFunction

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,stoptheengine,andengagethe parkingbrake.

2.Removetheaccesspanelfromthesideofthe controlarm.

3.Locatethewireharnessandconnectorsnearthe controller(Figure48).

Page 37

8.Individually,changeeachoftheswitchesfrom opentoclosed(i.e.,sitonseat,engagetraction pedal,etc.),andnotethattheappropriateLED onDiagnosticACEwillblinkonandoffwhen correspondingswitchisclosed.Repeatthisforall switchesthatyoucanchangebyhand.

9.IfaswitchisclosedandtheappropriateLEDdoes notturnon,checkallwiringandconnectionsto theswitchand/orchecktheswitcheswithanohm meter.Replaceanydefectiveswitchesandrepair anydefectivewiring.

Figure48

1.Wireharnessandconnectors

4.Carefullyunplugloopbackconnectorfromharness connector.

5.ConnecttheDiagnosticACEdisplayconnectorto theharnessconnector(Figure49).

Note:Makesurecorrectoverlaydecalispositioned onDiagnosticACEdisplay.

Note:TheDiagnosticACEalsohastheabilityto detectwhichoutputsolenoidsorrelaysareturned on.Thisisaquickwaytodetermineifamachine malfunctioniselectricalorhydraulic.

VerifyingOutputFunction

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,stoptheengine,andengagethe parkingbrake.

2.Removetheaccesspanelfromthesideofthe controlarm.

3.Locatewireharnessandconnectorsnearcontroller.

4.Carefullyunplugloopbackconnectorfromharness connector.

5.ConnecttheDiagnosticACEconnectortothe harnessconnector.

Note:Makesurecorrectoverlaydecalispositioned onDiagnosticACE.

6.TurnthekeyswitchtotheONposition,butdonot startmachine.

Figure49

1.DiagnosticACE

6.TurnthekeyswitchtotheOnposition,butdonot startthemachine.

Note:Theredtextontheoverlaydecalrefersto inputswitchesandthegreentextreferstooutputs.

7.The“inputsdisplayed”LED ,onthelower rightcolumnoftheDiagnosticACE,shouldbe illuminated.Ifthe“outputsdisplayed”LEDis illuminated,pressthetogglebutton,onDiagnostic ACE,tochangeLEDto“inputsdisplayed”.

TheDiagnosticACEwillilluminatetheLED associatedwitheachoftheinputswhenthatinput switchisclosed.

Note:Theredtextontheoverlaydecalrefersto inputswitchesandthegreentextreferstooutputs.

7.The“outputsdisplayed”LED,onlowerright columnofDiagnosticACE,shouldbeilluminated. Ifthe“inputsdisplayed”LEDisilluminated,press thetogglebutton,ontheDiagnosticACE,to changetheLEDto“outputsdisplayed”.

Note:Itmaybenecessarytotogglebetween “inputsdisplayed”and“outputsdisplayed”several timestodothefollowingstep.T otogglebackand forth,pressthetogglebuttononce.Thismaybe doneasoftenasrequired.Donotholdthebutton.

8.Sitontheseatandattempttooperatethedesired functionofthemachine.Theappropriateoutput LEDsshouldilluminatetoindicatethattheECMis turningonthatfunction.

Page 38

Note:IfthecorrectoutputLEDsdonotilluminate, verifythattherequiredinputswitchesareinthe necessarypositionstoallowthatfunctiontooccur. Verifycorrectswitchfunction.

IftheoutputLEDsareonasspecied,butthe machinedoesnotfunctionproperly,thisindicatesa non-electricalproblem.Repairasnecessary.

Note:Ifeachoutputswitchisinthecorrectposition andfunctioningcorrectly,buttheoutputLEDsarenot correctlyilluminated,thisindicatesanECMproblem. Ifthisoccurs,contactyourT oroDistributorfor assistance.

Important:TheDiagnosticACEdisplaymust notbeleftconnectedtothemachine.Itisnot designedtowithstandtheenvironmentofthe machine’severydayuse.Whendoneusingthe DiagnosticACE,disconnectitfromthemachine andconnectloop-backconnectortoharness connector.Themachinewillnotoperatewithout loopbackconnectorinstalledontheharness.Store theDiagnosticACEindry,securelocationinthe shop,notonthemachine.

HydraulicValveSolenoid Functions

Usethelistbelowtoidentifyanddescribethedifferent functionsofthesolenoidsinthehydraulicmanifold. Eachsolenoidmustbeenergizedtoallowfunctionto occur.

WarningSystem

Ifawarninglightcomesonduringoperation,stopthe machineimmediatelyandcorrecttheproblembefore continuingoperation.Seriousdamagecouldoccurif youoperatethemachinewithamalfunction.

Mowing

StarttheengineandmovethethrottletotheFast position.MovetheEnable/Disableswitchtothe EnablepositionandusetheLowerMow/Raiselever tocontrolthecuttingunits(thefrontcuttingunitsare timedtolowerbeforetherearcuttingunits).Tomove forwardandcutgrass,pressthetractionpedalforward.

Note:Allowtheenginetoidlefor5minutesbefore shuttingitoffafterafullloadoperation.Failuretodo somayleadtoturbo-chargertrouble.

Transport

MovetheEnable/DisableswitchtotheDisable positionandraisethecuttingunitstothetransport position.MovetheMow/Transportlevertothe transportposition.Becarefulwhendrivingbetween objectssoyoudonotaccidentallydamagethemachine orcuttingunits.Useextracarewhenoperatingthe machineonslopes.Driveslowlyandavoidsharpturns onslopestopreventrollovers.Lowerthecuttingunits whengoingdownhillforsteeringcontrol.

Solenoid

MSV2

MSV1

SVRVLift/lowercuttingunits

SV1Lift/lowerfrontcuttingunit

SV3Lift/lowerrearcuttingunit

SV2

Frontreelcircuit

Rearreelcircuit

Raiseanycuttingunits

Function

OperatingTips

Familiarization

Beforemowinggrass,practiceoperatingthemachine inanopenarea.Startandstoptheengine.Operatein forwardandreverse.Lowerandraisethecuttingunits andengageanddisengagethereels.Whenyoufeel familiarwiththemachine,practiceoperatingupand downslopesatdifferentspeeds.

Page 39

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Afterthersthour

Aftertherst8hours

Aftertherst10hours

Aftertherst50hours

Beforeeachuseordaily

Every50hours

Every100hours

MaintenanceProcedure

•T orquethewheellugnutsto70to90ft-lb(94to122N⋅m).

•Checktheconditionandtensionofthealternatorbelt.

•T orquethewheellugnutsto70to90ft-lb(94to122N⋅m).

•Checkandadjustthebrakecablestoequalizetheengagement.

•Changetheengineoilandlter.

•ChecktheengineRPM(idleandfullthrottle).

•Checktheengineoillevel.

•Checkthecoolingsystem.

•Checkthehydraulicuidlevel.

•Checkthereeltobedknifecontact.

•Checktheoperationoftheinterlockswitches.

•Removedebrisfromthescreen,oilcoolers,andradiator(morefrequentlyindirty operatingconditions).

•Checkthehydrauliclinesandhosesforleaks,kinkedlines,loosemountingsupports, wear,loosettings,weatherdeterioration,andchemicaldeterioration.

•Greasethebearingsandbushings.(Greasethemimmediatelyaftereverywashing regardlessoftheintervallisted.)

•Checktheconditionofandcleanthebattery.

•Checkthebatterycableconnections.

•Inspectthecoolingsystemhoses.

•Checktheconditionandtensionofthealternatorbelt.

Every150hours

Every200hours

Every250hours

Every400hours

Every800hours

Beforestorage

Every2years

•Changetheengineoilandlter.

•Drainmoisturefromthefuelandhydraulicuidtanks.

•Checkthereelbearingpreload.

•T orquethewheellugnutsto70to90ft-lb(94to122N⋅m).

•Servicetheaircleaner.(Servicetheaircleanerearlieriftheaircleanerindicator showsred.Serviceitmorefrequentlyinextremelydirtyordustyconditions.)

•Checkthefuellinesandconnectionsfordeterioration,damage,orlooseconnections.

•Replacethefuelltercanister.

•ChecktheengineRPM(idleandfullthrottle).

•Drainandcleanthefueltank

•Checktherearwheeltoe-in.

•Changethehydraulicuid.

•Changethehydrauliclters(sooneriftheserviceintervalindicatorisintheRed zone).

•Packtherearwheelbearings

•Adjusttheenginevalves(refertotheengineOperator’sManual)

•Drainandcleanthefueltank

•Flushandreplacethecoolingsystemuid.

•Drainandushthehydraulictank.

•Replaceallmovinghoses.

Page 40

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof: MaintenanceCheckItem

Mon.Tues.Wed.Thurs.Fri.

Checkthesafetyinterlockoperation.

Checkthebrakeoperation.

Checktheengineoilandfuellevel.

Drainthewater/fuelseparator.

Checktheairlterrestrictionindicator.

Checktheradiatorandscreenfordebris.

Checkunusualenginenoises.

Checkunusualoperatingnoises.

Checkthehydraulicsystemoillevel.

Checkthehydrauliclterindicator.

Checkhydraulichosesfordamage.

Checkforuidleaks.

Checkthetirepressure.

Checktheinstrumentoperation.

Checkthereel-to-bedknifeadjustment.

Checktheheight-of-cutadjustment.

Checkallgreasettingsforlubrication.

Touch-updamagedpaint.

1.Checktheglowplugandinjectornozzlesifhardstarting,excesssmoke,orroughrunningisnoted.

Sat.Sun.

2.Checkwiththeenginerunningandtheoilatoperatingtemperature

3.Immediatelyaftereverywashing,regardlessoftheintervallisted

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Important:Refertoyour

Information

Engine Operator’ s Man ual

foradditionalmaintenanceprocedures.

Page 41

ServiceIntervalChart

Figure50

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

Lubrication

GreasingtheBearingsand Bushings

Ifyouoperatethemachineundernormalconditions, lubricateallgreasettingsforthebearingsandbushings afterevery50hoursofoperationwithNo.2General PurposeLithiumBaseGrease.Lubricatebearingsand bushingsimmediatelyaftereverywashing,regardless oftheintervallisted.

Thegreasettinglocationsandquantitiesareasfollows:

•PumpdriveshaftU-joint(3)(Figure51)

•Cuttingunitliftarmcylinders(2each)(Figure52)

Figure51

Figure52

Page 42

•Liftarmpivots(1each)(Figure52)

•Cuttingunitcarrierframeandpivot(2each) (Figure53)

Figure53

•Liftarmpivotshaft(1each)(Figure54)

•Axlesteeringpivot(1)(Figure56)

Figure56

•Steeringcylinderballjoints(2)(Figure57)

Figure54

•Rearaxletierod(2)(Figure55)

Figure57

•Brakepedal(1)(Figure58)

Figure58

Figure55

Page 43

EngineMaintenance

ServicingtheAirCleaner

Checktheaircleanerbodyfordamagewhichcould causeanairleak.Replaceifdamaged.Checkthewhole intakesystemforleaks,damageorloosehoseclamps.

Servicetheaircleanerlteronlywhentheservice indicator(Figure59)requiresit.Changingtheairlter beforeitisnecessaryonlyincreasesthechanceofdirt enteringtheenginewhenthelterisremoved.

Important:Besurethecoverisseatedcorrectly andsealswiththeaircleanerbody.

1.Releasethelatchessecuringtheaircleanercoverto theaircleanerbody(Figure59).

Figure60

1.Aircleanercover

2.Aircleanerlter

3.Aircleanerindicator

4.Cleanthedirtejectionportlocatedintheremovable cover.Removetherubberoutletvalvefromthe cover,cleanthecavityandreplacetheoutletvalve.

5.Installthecoverorientingtherubberoutletvalvein adownwardposition—betweenapproximately5:00 to7:00whenviewedfromtheend.

Figure59

1.Aircleanercover3.Aircleanerservice indicator

2.Aircleanercoverlatch

2.Removethecoverfromtheaircleanerbody .Before removingthelter,uselowpressureair(40psi, cleananddry)tohelpremovelargeaccumulations ofdebrispackedbetweenoutsideofthelterand thecanister.Avoidusinghighpressureairwhich

couldforcedirtthroughthelterintotheintake tract.

Thiscleaningprocesspreventsdebrisfrommigrating intotheintakewhenthelterisremoved.

3.Removeandreplacethelter(Figure60).

6.Securethelatches.

ServicingtheEngineOiland Filter

Changetheengineoilandlterinitiallyaftertherst50 hoursofoperationandevery150hoursthereafter.

1.Removethedrainplug(Figure61)andlettheoil owintoadrainpan.

Cleaningoftheusedelementisnotrecommended duetothepossibilityofdamagetotheltermedia. Inspectthenewlterforshippingdamage,checking thesealingendofthelterandthebody.Donot useadamagedelement.Insertthenewlterby applyingpressuretotheouterrimoftheelementto seatitinthecanister.Donotapplypressuretothe

exiblecenterofthelter.

Figure61

1.Oildrainplug

2.Whentheoilstops,installthedrainplug.

3.Removetheoillter(Figure62).

Page 44

Figure62

1.Oillter

4.Applyalightcoatofcleanoiltothenewlterseal.

3.Holdtheinjectionpumpleverarmagainstthehigh idlestop(Figure63).

4.Whilepullingthethrottlecable,toremoveanyslack, tightenthethrottlecableconnector.

Note:Whentightened,thecablepivotmustbefree toswivelontheinjectionpumpleverarm.

5.Ifthethrottledoesnotstayinpositionduring operation,increasethetorqueonthelocknut,used tosetthefrictiondeviceonthethrottlelever.

5.Installthereplacementoilltertothelteradapter. Turntheoillterclockwiseuntiltherubbergasket contactsthelteradapter,thentightenthelteran additional1/2turn.

Important:Donotover-tightenthelter.

6.Addoiltothecrankcase;refertoCheckingthe EngineOilin,page.

AdjustingtheThrottle

1.Positionthethrottleleverforwardsoitis approximately1/8inchfromthefrontofthecontrol armslot.

2.Loosenthethrottlecableconnector,onthethrottle cable,nexttotheinjectionpumplever(Figure63).

Figure63

1.Throttlecablepivot3.Highidlestop

2.Injectionpumpleverarm4.Throttlecableconnector

Page 45

FuelSystem Maintenance

Undercertainconditions,dieselfuelandfuel vaporsarehighlyammableandexplosive.A reorexplosionfromfuelcanburnyouand othersandcancausepropertydamage.

•Useafunnelandllthefueltankoutdoors, inanopenarea,whentheengineisoffand iscold.Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add fueltothefueltankuntilthelevelis1/4to 1/2in.(6to13mm)belowthebottomof thellerneck.Thisemptyspaceinthetank allowsthefueltoexpand.

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.

•Storefuelinaclean,safety-approved containerandkeepthecapinplace.

DrainingtheFuelTank

ServiceInterval:Every800hours

Beforestorage

Drainandcleanthefueltankifthefuelsystembecomes contaminatedorifthemachineistobestoredforan extendedperiod.Usecleanfueltoushoutthetank.

Figure64

1.Waterseparatorltercanister

3.Cleantheareawheretheltercanistermounts.

4.Removetheltercanisterandcleanthemounting surface.

5.Lubricatethegasketontheltercanisterwithclean oil.

6.Installtheltercanisterbyhanduntilthegasket contactsmountingsurface,thenrotateitan additional1/2turn.

7.Tightenthedrainplugonthebottomofthelter canister.

FuelPick-upTubeScreen

Thefuelpick-uptube,locatedinsidethefueltank,is equippedwithascreentohelppreventdebrisfrom enteringthefuelsystem.Removethefuelpick-uptube andcleanscreenasrequired.

CheckingtheFuelLinesand Connections

Checkthefuellinesandconnectionsevery400hours oryearly,whichevercomesrst.Inspectthemfor deterioration,damage,orlooseconnections.

ServicingtheWaterSeparator

ServiceInterval:Every400hours

Drainwaterorothercontaminantsfromwaterseparator (Figure64)daily.Replaceltercanisterafterevery400 hoursofoperation.

1.Placeacleancontainerunderthefuellter.

2.Loosenthedrainplugonthebottomofthelter canister.

BleedingAirfromtheFuel Injectors

Note:Thisprocedureshouldbeusedonlyifthe

fuelsystemhasbeenpurgedofairthroughnormal primingproceduresandtheenginewillnotstart;refer toBleedingtheFuelSystemin,page.

1.LoosenthepipeconnectiontotheNo.1nozzleand holderassembly(Figure65).

Page 46

ElectricalSystem Maintenance

Important:Beforeweldingonthemachine, disconnectbothcablesfromthebattery,bothwire harnessplugsfromtheelectroniccontrolmodule, andtheterminalconnectorfromthealternatorto preventdamagetotheelectricalsystem.

ServicingtheBattery

Figure65

1.Fuelinjectors

2.TurnthekeyinthekeyswitchtotheOnposition andwatchthefuelowaroundtheconnector.When youobserveasolidowoffuel,turnthekeytothe Offposition.

3.Tightenthepipeconnectorsecurely.

4.Repeatsteps1through3ontheremainingnozzles.

Warning

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Batteryelectrolytecontainssulfuricacidwhich isadeadlypoisonandcausessevereburns.

•Donotdrinkelectrolyteandavoidcontact withskin,eyes,orclothing.Wearsafety glassestoshieldyoureyesandrubbergloves toprotectyourhands.

•Fillthebatterywherecleanwaterisalways availableforushingtheskin.

Chargingthebatteryproducesgassesthatcan explode.

Neversmokenearthebatteryandkeepsparks andamesawayfromit.

Checkthebatteryconditionweeklyorafterevery50 hoursofoperation.Keeptheterminalsandtheentire batterycasecleanbecauseadirtybatterywilldischarge slowly.Tocleanthebattery,washtheentirecasewitha solutionofbakingsodaandwater.Rinseitwithclear water.

Page 47

Fuses

DriveSystem

Thereare8fusesintheelectricalsystem.Thefuseblock (Figure66)islocatedbehindthecontrolarmaccess panel.

Figure66

1.Fuseblock

Maintenance

AdjustingtheTractionDrive forNeutral

Themachinemustnotcreepwhenthetractionpedalis released.Ifitdoescreep,adjustasfollows:

1.Parkthemachineonalevelsurface,stoptheengine, andlowerthecuttingunitstotheoor.

2.Disconnecttheleftbrakecablefromthebrakepedal (Figure68)andsettheparkingbrake.

Figure67

Figure68

1.Leftbrakecable

3.Jackuptheleftsideofthemachineuntilthefront tireisofftheshopoor.Supportthemachinewith jackstandstopreventitfromfallingaccidentally .

Note:On4wheeldrivemodels,therightreartire mustalsobeofftheshopoor

4.Ontherightsideofthehydrostat,loosenthelocknut onthetractionadjustmentcam(Figure69).

2.Brakepedal

Page 48

Figure69

1.Locknut2.Tractionadjustmentcam

Theenginemustberunningsothenal adjustmentofthetractionadjustmentcamcan beperformed.Thiscouldcausepersonalinjury.

Keephands,feet,face,andotherbodyparts awayfromthemufer,otherhotpartsofthe engine,andanyrotatingparts.

5.Starttheengineandrotatethecamhexineither directionuntilthewheelceasesrotation.

6.Tightenthelocknuttosecuretheadjustment.

7.Stoptheengineandreleasetheparkingbrake. Removethejackstandsandlowerthemachineto theshopoor.

Figure70

1.Jamnut3.Wrenchslot

2.Tierod

3.Usingthewrenchslot,rotatethetierod

4.Measurethedistanceatthefrontandrearoftherear wheelsataxleheight.Thedistanceatthefrontof therearwheelsshouldbelessthan1/4inch(6mm) ofthedistancemeasuredattherearofthewheels.

5.Repeatprocedureasrequired.

8.Re-attachtheleftbrakecabletothebrakepedal.

9.Testdrivethemachinetomakesureitdoesnot creep.

AdjustingtheRearWheel Toe-in

1.Rotatethesteeringwheelsothattherearwheelsare straightahead.

2.Loosenthejamnutoneachendofthetierod (Figure70).

Note:Theendofthetierodwiththeexternal grooveisalefthandthread.

Page 49

CoolingSystem Maintenance

RemovingDebrisfromthe CoolingSystem

Removedebrisfromthescreen,oilcoolers,andradiator daily(cleanmorefrequentlyindirtyconditions).

1.Turntheengineoffandremovethekeyfromthe ignitionswitch.

2.Thoroughlycleanalldebrisoutoftheenginearea.

3.Unlatchtheclampandpivotopentherearscreen (Figure71).

Figure72

1.Oilcooler2.Oilcoolerlatches

6.Thoroughlycleanbothsidesoftheoilcoolerandthe radiator(Figure73)withcompressedair.

Figure71

1.Rearscreenlatch2.Rearscreen

4.Cleanthescreenthoroughlywithcompressedair.

5.Pivotthelatchesinwardtoreleasetheoilcooler (Figure72).

Figure73

1.Radiator

7.Pivottheoilcoolerbackintopositionandsecure thelatches.

8.Closethescreenandsecurethelatch.

Page 50

BrakeMaintenance

AdjustingtheServiceBrakes

Adjusttheservicebrakeswhenthereismorethan1inch offreetravelofthebrakepedal,orwhenthebrakesdo notworkeffectively.Freetravelisthedistancethebrake pedalmovesbeforeyoufeelbrakingresistance.

1.Toreducefreetravelofthebrakepedals,tightenthe brakesbylooseningthefrontnutonthethreaded endofthebrakecable(Figure74).

Figure75

1.Brakecables3.Parkingbrakepawl

2.Screws(2)

2.Loosenthe2screwssecuringtheparkingbrakepawl totheframe(Figure75).

4.Brakedetent

Figure74

1.Frontnuts2.Brakecables

2.Tightentherearnuttomovethecablebackward untilbrakepedalshave1/4to1/2inch(.63to

1.27cm)offreetravel.

3.Tightenthefrontnuts,ensuringthatbothcables actuatethebrakessimultaneously .

4.Toincreasebrakepedaltravel,movethebrake cablestotheuppersetofholesinthebrakepedal mechanism.Checkadjustmentandrepeatprocedure ifadditionaladjustmentisrequired.

AdjustingtheParkingBrake

Iftheparkingbrakefailstoengage,anadjustmentto thebrakepawlisrequired.

3.Presstheparkingbrakepedalforwarduntilthe brakedetentcompletelyengagesonthebrakepawl (Figure75).

4.Tightenthe2screwslockingtheadjustment.

5.Pressthebrakepedaltoreleasetheparkingbrake.

6.Checktheadjustmentandre-adjustasrequired.

7.Securethebrakecablestothebrakepedalwiththe cotterpinsandclevispinsremoved.

1.Removethecotterpinsandclevispinssecuringthe brakecablestothebrakepedalrod(Figure75).

Page 51

BeltMaintenance

HydraulicSystem

Checktheconditionandtensionofthealternatorbelt aftertherstdayofoperationandevery100operating hoursthereafter.

TensioningtheAlternatorBelt

1.Openthehood.

2.Checkthetensionofthealternatorbeltbydepressing it(Figure76)midwaybetweenthealternatorandthe crankshaftpulleyswith22lb(10kg)offorce.

Maintenance

ChangingtheHydraulicFluid

Changehydraulicuidafterevery800operatinghours, innormalconditions.Ifuidbecomescontaminated, contactyourlocalT orodistributorbecausethesystem mustbeushed.Contaminateduidlooksmilkyor blackwhencomparedtocleanoil.

1.Stoptheengineandraisethehood.

2.Placealargedrainpanunderthettingsecured tothebottomofthehydraulicuidreservoir (Figure77).

Figure76

1.Brace3.Pivotbolt

2.Alternatorbelt

Thebeltshoulddeect7/16inch(11mm).Ifthe deectionisincorrect,proceedtostep3.Ifcorrect, continueoperation.

3.Loosentheboltsecuringthebracetotheengine (Figure76),theboltsecuringthealternatortothe braceandthepivotbolt.

4.Insertaprybarbetweenthealternatorandthe engineandpryoutonthealternator.

5.Whenyouachievethepropertension,tighten thealternator,braceandpivotboltstosecurethe adjustment.

Figure77

1.Hose

3.Disconnectthehosefromthebottomofthetting andletthehydraulicuidowintothedrainpan.

4.Installthehosewhenhydraulicuidstopsdraining.

5.Fillthereservoirwithapproximately8U .S.gallons (30l)ofhydraulicuid;refertoCheckingthe HydraulicFluidin,page.

Important:Useonlyhydraulicuidsspecied. Otheruidscouldcausesystemdamage.

6.Installthereservoircap.

7.Starttheengineanduseallofthehydrauliccontrols todistributehydraulicuidthroughoutthesystem. Alsocheckforleaks.

8.Stoptheengine.

9.Checkthelevelofthehydraulicuidandaddenough toraiseleveltotheFullmarkonthedipstick.

Important:Donotover-ll.

Page 52

ReplacingtheHydraulicFilters

Thehydraulicsystemisequippedwithaserviceinterval indicator(Figure78).Withtheenginerunning,view theindicator,itshouldbeintheGreenzone.Whenthe indicatorisintheRedzone,changethehydrauliclters.

Figure78

1.Hydrauliclterrestrictionindicator

Important:Useofanyotherltersmayvoidthe warrantyonsomecomponents.

1.Positionthemachineonalevelsurface,lowerthe cuttingunits,stoptheengine,engagetheparking brake,andremovethekeyfromtheignitionswitch.

2.Cleantheareaaroundtheltermountingarea andplaceadrainpanunderlter(Figure79)and (Figure80).

Figure80

1.Hydrauliclter

3.Removethelter.

4.Lubricatethegasketonthenewlterwithhydraulic oil.

5.Ensurethattheltermountingareaisclean.

6.Installthelterbyhanduntilthegasketcontactsthe mountingsurface,thenrotateitanadditional1/2 turn.

7.Repeattheprocedureontheotherlter.

8.Starttheengineandletitrunforabouttwominutes topurgeairfromthesystem.

1.Hydrauliclter

9.Stoptheengineandcheckforleaks.

CheckingtheHydraulicLines andHoses

Daily,checkhydrauliclinesandhosesforleaks,kinked lines,loosemountingsupports,wear,loosettings, weatherdeterioration,andchemicaldeterioration.Make allnecessaryrepairsbeforeoperating.

Figure79

Page 53

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.

•Makesureallhydraulicuidhosesand linesareingoodconditionandallhydraulic connectionsandttingsaretightbefore applyingpressuretothehydraulicsystem.

•Keepyourbodyandhandsawayfrompin holeleaksornozzlesthatejecthighpressure hydraulicuid.

•Usecardboardorpapertondhydraulic leaks.

•Safelyrelieveallpressureinthehydraulic systembeforeperforminganyworkonthe hydraulicsystem.

•Getimmediatemedicalhelpifuidis injectedintoskin.

HydraulicSystemTestPorts

Usethehydraulicsystemtestportstotestthepressure inthehydrauliccircuits.ContactyourlocalToro distributorforassistance.

Usethetestportsonthefronthydraulictubes(Figure81) toassistintroubleshootingthetractioncircuit.

Figure82

1.Mowcircuittestports(2)

Usethetestportontheliftmanifoldblock(Figure83) toassistintroubleshootingtheliftcircuit.

Figure81

1.Tractioncircuittestport

Usethetestportsonthemowmanifoldblock (Figure82)toassistintroubleshootingthemowcircuit.

Figure83

1.Liftcircuittestport

Page 54

CuttingUnitSystem Maintenance

BacklappingtheCuttingUnits

Contactwiththereelsorothermovingparts canresultinpersonalinjury.

•Keepngers,hands,andclothingawayfrom thereelsorothermovingparts.

Figure84

1.Backlaplevers2.Reelspeedcontrolknobs

•Neverattempttoturnthereelsbyhandor footwhiletheengineisrunning.

Note:Whenbacklapping,thefrontunitsalloperate together,andtherearunitsoperatetogether.

1.Positionthemachineonalevelsurface,lowerthe cuttingunits,stoptheengine,engagetheparking brake,andmovetheEnable/Disableswitchto disableposition.

2.Unlockandraisetheseattoexposethecontrols.

3.Makeinitialreeltobedknifeadjustmentsappropriate forbacklappingonallcuttingunitswhichareto bebacklapped;refertothecuttingunitOperator’s Manual.

4.Starttheengineandrunatlowidlespeed.

Changingtheenginespeedwhilebacklapping maycausethereelstostall.

•Neverchangetheenginespeedwhile backlapping.

•Onlybacklapatidleenginespeed.

6.Selecteitherfront,rearorbothbacklapleversto determinewhichunitstobacklap(Figure84).

Toavoidpersonalinjury,becertainthatyouare clearofthecuttingunitsbeforeproceeding.

7.WiththeMow/Transportleverinthemowposition, movetheEnable/DisableswitchtotheEnable position.MovetheLowerMow/Liftcontrolforward tostartthebacklappingoperationonthedesignated reels.

8.Applylappingcompoundwithalonghandlebrush. Neveruseashorthandledbrush.

9.Ifthereelsstallorbecomeerraticwhilebacklapping, selectahigherreelspeedsettinguntilthespeed stabilizes,thenreturnthereelspeedtosetting1or toyourdesiredspeed.

10.Tomakeanadjustmenttothecuttingunitswhile backlapping,turnthereelsoffbymovingtheLower Mow/Raiseleverrearward;theEnable/Disable switchtotheDisableposition,andstoptheengine. Aftercompletingadjustments,repeatsteps5through

5.Setbothreelspeedcontrolstoposition1(Figure84).

11.Repeattheprocedureforallcuttingunitsyouwant tobacklap.

12.Whennished,returnthebacklapleverstothe Mowposition,lowertheseat,andwashalllapping compoundoffofthecuttingunits.Adjustcutting unitreeltobedknifeasneeded.Movethecuttingunit reelspeedcontrolstothedesiredmowingposition.

Important:Ifthebacklapswitchisnotreturned totheOffpositionafterbacklapping,thecutting unitswillnotraiseorfunctionproperly.

Page 55

Storage

PreparingtheTractionUnit

1.Thoroughlycleanthetractionunit,cuttingunits, andengine.

2.Checkthetirepressure.Inatealltractionunittires to12to15psi(83to103kPa).

3.Checkallfastenersforloosenessandtightenthem asnecessary.

4.Greaseallgreasettingsandpivotpoints.Wipeup anyexcesslubricant.

5.Lightlysandandusetouch-uppaintonpaintedareas thatarescratched,chipped,orrusted.Repairany dentsinthemetalbody .

6.Servicethebatteryandcablesasfollows:

A.Removethebatteryterminalsfromthebattery

posts.

B.Cleanthebattery,terminals,andpostswitha

wirebrushandbakingsodasolution.

C.Coatthecableterminalsandbatterypostswith

Grafo112Xskin-overgrease(ToroPartNo. 505-47)orpetroleumjellytopreventcorrosion.

D.Slowlyrechargethebatteryevery60daysfor24

hourstopreventleadsulfationofthebattery.

PreparingtheEngine

1.Draintheengineoilfromtheoilpanandreplace thedrainplug.

2.Removeanddiscardtheoillter.Installanewoil lter.

3.Relltheoilpanwithdesignatedquantityofmotor oil.

4.Starttheengineandrunitatidlespeedfor approximatelytwominutes.

5.Stoptheengine.

6.Thoroughlydrainallfuelfromthefueltank,lines, andthefuellter/waterseparatorassembly .

7.Flushthefueltankwithfresh,cleandieselfuel.

8.Secureallfuelsystemttings.

9.Thoroughlycleanandservicetheaircleaner assembly.

10.Sealtheaircleanerinletandtheexhaustoutletwith weatherprooftape.

11.Checktheantifreezeprotectionandaddasneeded forexpectedminimumtemperatureinyourarea.

Page 56

Schematics

HydraulicSchematic,Model5210&5410(Rev .A)

Page 57

HydraulicSchematic,Model5510&5610(Rev .A)

Page 58

ElectricalSchematic(Rev.-)

Page 59

Notes:

Page 60

Toro General Commercial Products Warranty

A Two-Year Limited Warranty

Conditions and Products Covered

The Toro Company and its afﬁ liate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs ﬁ rst. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products). Where a warrantable condition exists, we will repair the Product at no cost to you including diagnosis, labor, parts, and transportation. This warranty begins on the date the Product is delivered to the original retail purchaser.

* Product equipped with hour meter

Instructions for Obtaining Warranty Service

You are responsible for notifying the Commercial Products Distributor or Authorized Commercial Products Dealer from whom you purchased the Product as soon as you believe a warrantable condition exists. If you need help locating a Commercial Products Distributor or Authorized Dealer, or if you have questions regarding your warranty rights or responsibilities, you may contact us at:

Toro Commercial Products Service Department Toro Warranty Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196 952-888-8801 E-mail: commercial.warrnty@toro.com

Owner Responsibilities

As the Product owner, you are responsible for required maintenance and adjustments stated in your Operator’s Manual. Failure to perform required maintenance and adjustments can be grounds for disallowing a warranty claim.

Items and Conditions Not Covered

Not all product failures or malfunctions that occur during the warranty period are defects in materials or workmanship. This warranty does not cover the following:

Product failures which result from the use of non-Toro

• replacement parts, or from installation and use of add-on, or modiﬁ ed non-Toro branded accessories and products. A separate warranty may be provided by the manufacturer of these items. Product failures which result from failure to perform recom-

• mended maintenance and/or adjustments. Failure to properly maintain your Toro product per the Recommended Maintenance listed in the Operator’s Manual can result in claims for warranty being denied. Product failures which result from operating the Product in an

• abusive, negligent or reckless manner. Parts subject to consumption through use unless found to be

• defective. Examples of parts which are consumed, or used up, during normal Product operation include, but are not limited to, brakes pads and linings, clutch linings, blades, reels, bed knives, tines, spark plugs, castor wheels, tires, ﬁ lters, belts, and certain sprayer components such as diaphragms, nozzles, and check valves, etc. Failures caused by outside inﬂ uence. Items considered to be

• outside inﬂ uence include, but are not limited to, weather, stor- age practices, contamination, use of unapproved coolants,

Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisﬁ ed with your Distributor’s service or have difﬁ culty obtaining guarantee information, contact the Toro importer.

lubricants, additives, fertilizers, water, or chemicals, etc. Normal noise, vibration, wear and tear, and deterioration.

• Normal “wear and tear” includes, but is not limited to, dam-

• age to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc.

Parts

Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled replacement time for that part. Parts replaced under this warranty are covered for the duration of the original product warranty and become the property of Toro. Toro will make the ﬁ nal decision whether to repair any ex- isting part or assembly or replace it. Toro may use remanufactured parts for warranty repairs.

Note Regarding Deep Cycle Battery Warranty:

Deep cycle batteries have a speciﬁ ed total number of kilowatt- hours they can deliver during their lifetime. Operating, recharging, and maintenance techniques can extend or reduce total battery life. As the batteries in this product are consumed, the amount of useful work between charging intervals will slowly decrease until the battery is completely worn out. Replacement of worn out batteries, due to normal consumption, is the responsibility of the product owner. Battery replacement may be required during the normal product warranty period at owner’s expense.

Maintenance is at Owner’s Expense

Engine tune-up, lubrication cleaning and polishing, replacement of ﬁ lters, coolant, and completing Recommended Maintenance are some of the normal services Toro products require that are at the owner’s expense.

General Conditions

Repair by an Authorized Toro Distributor or Dealer is your sole remedy under this warranty.

Neither The Toro Company nor Toro Warranty Company is liable for indirect, incidental or consequential damages in connection with the use of the Toro Products covered by this warranty, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under this warranty. Except for the Emissions warranty referenced below, if applicable, there is no other express warranty. All implied warranties of merchantability and ﬁ tness for use are limited to the duration of this express warranty.

Some states do not allow exclusions of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you. This warranty gives you speciﬁ c legal rights, and you may also have other rights which vary from state to state.

Note regarding engine warranty:

The Emissions Control System on your Product may be covered by a separate warranty meeting requirements established by the U.S. Environmental Protection Agency (EPA) and/or the California Air Resources Board (CARB). The hour limitations set forth above do not apply to the Emissions Control System Warranty. Refer to the Engine Emission Control Warranty Statement printed in your Operator’s Manual or contained in the engine manufacturer’s documentation for details.

Part No. 374-0031 Rev. D