Toro 03673 Reelmaster 5410-G, 03689 Reelmaster 5510-G, 03673, 03689 Operator's Manual

Page 1
FormNo.3376-722RevB
Reelmaster
®
5410-Gand5510-G
TractionUnits
ModelNo.03673—SerialNo.313000001andUp ModelNo.03689—SerialNo.313000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
Page 2
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered land.Otherstatesorfederalareasmayhavesimilarlaws.
Introduction
Thismachineisaride-on,reel-bladelawnmowerintended tobeusedbyprofessional,hiredoperatorsincommercial applications.Itisprimarilydesignedforcuttinggrasson well-maintainedlawnsingolfcourses,parks,sportselds, andoncommercialgrounds.Itisnotdesignedforcutting brush,mowinggrassandothergrowthalongsidehighways, orforagriculturaluses.
Figure1
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Themodelandserialnumbersareona platemountedontheleftsideoftheframeunderthefoot rest.Writethenumbersinthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure1), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Page 3
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................6
SafetyandInstructionalDecals.................................7
Setup...........................................................................10
1AdjustingtheTirePressure....................................10
2AdjustingtheStepHeight.....................................10
3AdjustingtheControlArmPosition........................11
4InstallingtheCuttingUnits....................................11
5AdjustingtheTurfCompensationSpring.................14
6UsingtheCuttingUnitKickstand...........................15
ProductOverview.........................................................16
Controls...............................................................16
Specications........................................................22
Attachments/Accessories........................................22
Operation....................................................................23
CheckingtheEngineOilLevel.................................23
CheckingtheCoolingSystem...................................23
AddingFuel...........................................................24
CheckingtheHydraulicFluid...................................25
CheckingtheReeltoBedknifeContact......................26
ChecktheTorqueoftheWheelNuts.........................26
StartingandStoppingtheEngine..............................26
SettingtheReelSpeed.............................................26
AdjustingtheLiftArmCounterbalance.....................26
AdjustingtheLiftArmTurnAroundPosition.............26
PushingorTowingtheMachine................................27
JackingPoints........................................................27
TieDowns............................................................28
UnderstandingtheDiagnosticLight..........................28
CheckingtheInterlockSwitches...............................28
HydraulicValveSolenoidFunctions..........................29
OperatingTips......................................................29
Maintenance.................................................................30
RecommendedMaintenanceSchedule(s)......................30
DailyMaintenanceChecklist....................................31
ServiceIntervalChart.............................................32
Lubrication...............................................................32
GreasingtheBearingsandBushings..........................32
EngineMaintenance..................................................34
ServicingtheAirCleaner.........................................34
ServicingtheEngineOilandFilter............................34
ReplacingtheSparkPlugs........................................35
FuelSystemMaintenance...........................................36
ReplacingtheFuelFilter..........................................36
CheckingtheFuelLinesandConnections..................36
FuelPick-upTubeScreen........................................36
ElectricalSystemMaintenance....................................37
ServicingtheBattery...............................................37
Fuses....................................................................37
DriveSystemMaintenance.........................................38
AdjustingtheTractionDriveforNeutral....................38
AdjustingtheRearWheelToe-in..............................38
CoolingSystemMaintenance......................................39
RemovingDebrisfromtheCoolingSystem................39
BrakeMaintenance....................................................40
AdjustingtheServiceBrakes....................................40
AdjustingtheParkingBrake....................................40
BeltMaintenance......................................................41
TensioningtheAlternatorBelt.................................41
HydraulicSystemMaintenance....................................41
ChangingtheHydraulicFluid...................................41
ReplacingtheHydraulicFilters.................................42
CheckingtheHydraulicLinesandHoses....................42
HydraulicSystemTestPorts.....................................43
CuttingUnitSystemMaintenance.................................44
BacklappingtheCuttingUnits..................................44
Storage........................................................................45
PreparingtheTractionUnit.....................................45
PreparingtheEngine..............................................45
3
Page 4
Safety
ThismachinemeetsorexceedsCENstandardEN 836:1997,ISOstandard5395:1990,andANSIB71.4-2012 specicationsineffectattimeofproduction,when equippedwithrearweight.Refertothesectioninthis manualonInstallingRearWeight.
Improperuseormaintenancebytheoperatoror ownercanresultininjury.Toreducethepotential forinjury,complywiththesesafetyinstructionsand alwayspayattentiontothesafetyalertsymbol,which meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromtheCEN standardEN836:1997,ISOstandard5395:1990,andANSI B71.4-2012.
Training
Readtheoperator'smanualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,and theproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local regulationsmayrestricttheageoftheoperator.
Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir property.
Donotcarrypassengers.
Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris responsiblefortrainingtheusers.Suchinstructionshould emphasize:
theneedforcareandconcentrationwhenworking
withride-onmachines;
controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthebrake.The mainreasonsforlossofcontrolare:
insufcientwheelgrip;
beingdriventoofast;
inadequatebraking;
thetypeofmachineisunsuitableforitstask;
lackofawarenessoftheeffectofground
conditions,especiallyslopes;
incorrecthitchingandloaddistribution.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other people,orproperty.
Preparation
Whilemowing,alwayswearsubstantialfootwear,long
trousers,hardhat,safetyglasses,andearprotection.Long hair,looseclothing,orjewelrymaygettangledinmoving parts.Donotoperatetheequipmentwhenbarefootor wearingopensandals.
Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby themachine.
Replacefaultysilencers/mufers.
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.
Checkthattheoperator'spresencecontrols,safety
switchesandshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Neverremovefuelcaporaddfuelwiththeengine
running.
Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater heateroronotherappliances.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch equipmentwithaportablecontainer,ratherthanfroma fueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete. Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeclothingimmediately.
Neveroverllfueltank.Replacefuelcapandtighten
securely.
Operation
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Mowonlyindaylightoringoodarticiallight.
4
Page 5
Beforeattemptingtostarttheengine,disengageallblade
attachmentclutches,shiftintoneutral,andengagethe parkingbrake.
Rememberthereisnosuchthingasasafeslope.Travel
ongrassslopesrequiresparticularcare.T oguardagainst overturning:
donotstoporstartsuddenlywhengoingupor
downhill;
machinespeedsshouldbekeptlowonslopesand
duringtightturns;
stayalertforhumpsandhollowsandotherhidden
hazards;
Donotturnsharply.Usecarewhenreversing.
Usecounterweight(s)orwheelweightswhen
suggestedintheoperator'smanual.
Stayalertforholesintheterrainandotherhiddenhazards.
Watchoutfortrafcwhencrossingornearroadways.
Stopthebladesrotatingbeforecrossingsurfacesother
thangrass.
Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe machinewhileinoperation.
Neveroperatethemachinewithdamagedguards,shields,
orwithoutsafetyprotectivedevicesinplace.Besureall interlocksareattached,adjustedproperly ,andfunctioning properly.
Donotchangetheenginegovernorsettingsorover-speed
theengine.Operatingtheengineatexcessivespeedmay increasethehazardofpersonalinjury.
Beforeleavingtheoperator'sposition:
stoponlevelground;
disengagethepowertake-offandlowerthe
attachments;
changeintoneutralandsettheparkingbrake;
stoptheengineandremovethekey.
Disengagedrivetoattachmentswhentransportingornot
inuse.
Stoptheengineanddisengagedrivetoattachment:
beforerefuelling;
beforeremovingthegrasscatcher/catchers;
beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition.
beforeclearingblockages;
beforechecking,cleaningorworkingonthemower;
afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfordamage andmakerepairsbeforerestartingandoperatingthe equipment.
Reducetheenginespeedsettingduringenginerun-out
and,iftheengineisprovidedwithashut-offvalve,turn thefueloffattheconclusionofmowing.
Keephandsandfeetawayfromthecuttingunits.
Lookbehindanddownbeforebackinguptobesureof
aclearpath.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopcylinders/reelsifnot mowing.
Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumesmayreachanopenameorspark.
Allowtheenginetocoolbeforestoringinanyenclosure.
Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuelstorage areafreeofgrass,leaves,orexcessivegrease.
Checkthegrasscatcherfrequentlyforwearor
deterioration.
Keepallpartsingoodworkingconditionandallhardware
andhydraulicttingstightened.Replaceallwornor damagedpartsanddecals.
Ifthefueltankhastobedrained,dothisoutdoors.
Becarefulduringadjustmentofthemachinetoprevent
entrapmentofthengersbetweenmovingbladesand xedpartsofthemachine.
Onmulti-cylinder/multi-reelmachines,takecareas
rotatingonecylinder/reelcancauseothercylinders/reels torotate.
Disengagedrives,lowerthecuttingunits,setparking
brake,stopengineandremovekeyfromignition.Wait forallmovementtostopbeforeadjusting,cleaningor repairing.
Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelppreventres.Clean upoilorfuelspillage.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectbatterybeforemakinganyrepairs.Disconnect
thenegativeterminalrstandthepositivelast.Reconnect positiverstandnegativelast.
Usecarewhencheckingthecylinders/reels.Weargloves
andusecautionwhenservicingthem.
5
Page 6
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Whennearorcrossingroads,alwaysyieldthe
right-of-way.
Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugchargerbeforeconnecting ordisconnectingfrombattery.W earprotectiveclothing anduseinsulatedtools.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usefullwidthrampsforloadingmachineintotraileror
truck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine

ToroRidingMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknowthat isnotincludedintheCEN,ISO,orANSIstandard.
Thisproductiscapableofamputatinghandsandfeetand throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintendeduse couldprovedangeroustouserandbystanders.
WARNING
Engineexhaustcontainscarbonmonoxide,which isanodorless,deadlypoisonthatcankillyou.
Donotrunengineindoorsorinanenclosedarea.
Knowhowtostoptheenginequickly.
Donotoperatethemachinewhilewearingtennisshoes
orsneakers.
Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance regulations.
Handlefuelcarefully.Wipeupanyspills.
Applytheservicebrakeswhengoingdownhillto
keepforwardspeedslowandtomaintaincontrolof themachine.
Raisethecuttingunitswhendrivingfromoneworkarea
toanother.
Donottouchtheengine,silencer/mufer,orexhaust
pipewhiletheengineisrunningorsoonafterithas stoppedbecausetheseareascouldbehotenoughtocause burns.
Iftheenginestallsorlosesheadwayandcannotmakeit
tothetopofaslope,donotturnthemachinearound. Alwaysbackslowly,straightdowntheslope.
Whenapersonorpetappearsunexpectedlyinornearthe
mowingarea,stopmowing.Carelessoperation,combined withterrainangles,ricochets,orimproperlypositioned guardscanleadtothrownobjectinjuries.Donotresume mowinguntiltheareaiscleared.
MaintenanceandStorage
Makesureallhydrauliclineconnectorsaretightandall
hydraulichosesandlinesareingoodconditionbefore applyingpressuretothesystem.
Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthydraulicuidunderhighpressure. Usepaperorcardboard,notyourhands,tosearchfor leaks.Hydraulicuidescapingunderpressurecanhave sufcientforcetopenetratetheskinandcauseserious injury.Seekimmediatemedicalattentionifuidis injectedintoskin.
Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthesystemmustbe relievedbystoppingtheengineandloweringthecutting unitsandattachmentstotheground.
Checkallfuellinesfortightnessandwearonaregular
basis.Tightenorrepairthemasneeded.
Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof thebodyawayfromthecuttingunits,attachments,and anymovingparts.Keepeveryoneaway.
Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch beforeoperatingthemachine.
Beforestartingtheengine,sitontheseat.
Usingthemachinedemandsattention.Topreventloss
ofcontrol:
Donotdriveclosetosandtraps,ditches,creeks,or
otherhazards.
Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
Toensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha tachometer.
Ifmajorrepairsareeverneededorifassistanceisdesired,
contactanAuthorizedToroDistributor.
UseonlyToro-approvedattachmentsandreplacement
parts.Thewarrantymaybevoidedifusedwith unapprovedattachments.
6
Page 7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
93-7272
1.Cutting/dismemberment—hazard,fan-stayawayfrom movingparts.
106-6755
93–6696
1.Storedenergyhazard—readtheOperator'sManual.
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.
110-0986
1.Pressthebrakepedalandparkingbrakepedaltosetthe parkingbrake.
2.Pressthebrakepedaltoapplythebrake.
3.Pressthetractionpedaltomovethemachineforward.
4.Reelenabledmode
5.Transportmode
1.Enginecoolantunder pressure.
2.Explosionhazard—read theOperator'sManual.
3.Warning—donottouchthe hotsurface.
4.Warning—readthe
Operator'sManual.
117–2718
110-8924
1.Warning—readtheOperator'sManualandreceivetraining.
2.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
3.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingunits,stoptheengineand removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—slowmachinebeforeturning,donotturn athighspeeds;lowerthecuttingunitwhendrivingdown slopes.
5.Warning—readtheOperator'sManual,donottowthe machine.
7
Page 8
110-9642
1.Storedenergyhazard—readtheOperator'sManual.
2.Movethecotterpintotheholeclosesttotherodbracket andthenremovetheliftarmandpivotyoke.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
117–0169
1.ReadtheOperator'sManual.
2.Powerpoint—10amp
3.Headlights—10amp
4.Power—10amp
5.Enginestart—15amp
6.Optionalairrideseatsuspension—10amp
7.EnginecomputermanagementC—10amp
8.EnginecomputermanagementB—10amp
9.EnginecomputermanagementA—10amp
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe
7.Weareyeprotection;
8.Batteryacidcancause
10.Containslead;donot
93–6689
1.Danger—donotsitontheplasticshroud.
distancefromthebattery.
explosivegasescan causeblindnessandother injuries
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard.
1.Tractionunitspeed
2.Slow
3.Fast
110-8921
8
Page 9
1.ReadtheOperator’sManual
125–2924
121–5643
1.ReadtheOperator’s Manual.
2.Engine—start4.Engine—stop
3.Engine—run
125–8754
1.Headlights
2.Engage7.Lowerthecuttingunits
3.Powertake-off(PTO)
4.Disengage
5.Fast
6.Slow
8.Raisethecuttingunits
9.ReadtheOperator’s Manual.
9
Page 10
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2 3
4 5
6
MediaandAdditionalParts
Description
Operator'sManual
EngineOperator'sManual
PartsCatalog
Nopartsrequired
Nopartsrequired
Nopartsrequired
Fronthoseguide-R.H.1 Fronthoseguide-L.H.1
Nopartsrequired
Cuttingunitkickstand
Qty.
1
1
1
ReadtheOperator'sManualbeforeoperatingthemachine.
Usetoreferenceengineinformation
Usetoreferencepartnumbers
Qty.
Use
1
Adjustthetirepressure.
Adjustthestepheight.
Adjustthecontrolarmposition.
Installthecuttingunits
Adjusttheturfcompensationspring.
InstalltheCuttingUnitKickstand.
Use
OperatorTrainingMaterial
CuttingPerformancePaper
Shim
Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.
1
1
1
1

AdjustingtheTirePressure

NoPartsRequired
Procedure
Thetiresareover-inatedforshipping.Therefore,release someoftheairtoreducethepressure.Correctairpressurein thefrontandreartiresis83to103kPa(12to15psi).
Important:Maintainevenpressureinalltirestoensure uniformcontactwiththeturf.
Reviewbeforeoperatingthemachine
Usedforadjustingthecuttingunitbedknifetoreel
Usedforadjustingthecuttingunitbedknifetoreel
2

AdjustingtheStepHeight

NoPartsRequired
Procedure
Theheightofthestepscanbeadjustedfortheoperators comfort.
1.Removethe2boltsandnutssecuringthestepbrackets tothetractionunitframe(Figure2)
10
Page 11
Figure2
1.Step2.Stepbrackets
2.Raiseorlowerthesteptothedesiredheightand re-securethebracketstotheframewiththe2bolts andnuts.
3.Repeattheprocedureontheotherstep.
3

AdjustingtheControlArm Position

NoPartsRequired
Procedure
Thecontrolarmpositioncanbeadjustedfortheoperators comfort.
1.Loosenthe2boltssecuringthecontrolarmtothe retainingbracket(Figure3).
Figure3
1.Controlarm3.Bolts(2)
2.Retainingbrackets
2.Rotatethecontrolarmtothedesiredpositionand tightenthe2bolts.
4

InstallingtheCuttingUnits

Partsneededforthisprocedure:
1Fronthoseguide-R.H.
1Fronthoseguide-L.H.
Procedure
1.Removethereelmotorsfromtheshippingbrackets.
2.Removetheshippingbracketsanddiscard.
3.Removethecuttingunitsfromthecartons.Assemble andadjustasdescribedinthecuttingunitOperator's Manual.
4.Makesurethecounterweight(Figure4)isinstalledto theproperendofthecuttingunitasdescribedinthe cuttingunitOperator'sManual.
11
Page 12
Figure6
Figure4
1.Counterweight
5.Allthecuttingunitsareshippedwiththeturf compensationspringmountedtotherightsideofthe cuttingunit.Theturfcompensationspringmustbe mountedtothesamesideofthecuttingunitasthe reeldrivemotor.Repositiontheturfcompensation asfollows:
A.Removethe2carriageboltsandnutssecuringthe
rodbrackettothecuttingunittabs(Figure5).
1.Oppositecarrierframetab
2.Rodbracket
D.Mounttherodbrackettothecuttingunittabs
withthecarriageboltsandnuts(Figure6).
Important:Onthe#4(leftfront)and#5 (rightfront)cuttingunits(Figure7),use therodbracketmountingnutstoinstallthe hoseguidestothefrontofthecuttingunit tabs(Figure8).Thehoseguidesshouldlean towardthecentercuttingunit(Figure8and Figure9).
Figure7
Figure5
1.Turfcompensationspring3.Springtube
2.Rodbracket
B.Removetheangenutsecuringthespringtube
bolttothecarrierframetab(Figure5)Remove theassembly.
C.Mountthespringtubebolttotheoppositetabon
thecarrierframeandsecurewiththeangenut. Theboltheadistobepositionedtotheouterside ofthetabasshowninFigure6.
1.Hoseguide(#4cuttingunit shown)
2.Rodbracket
12
Figure8
3.Nuts
Page 13
g019284
1
1
1.Hoseguides(eachmustleantowardthecentercuttingunit)
Note:Wheninstallingorremovingthecutting units,makesurethehairpincotterisinstalledin thespringrodholenexttotherodbracket.When notinstallingorremovingthecuttingunits,the hairpincottermustbeinstalledintheholeinthe endoftherod.
6.Loweralltheliftarmscompletely.
7.Removethesnapperpinandthecapfromtheliftarm pivotyoke(Figure10).
Figure9
Figure11
1.Liftarm3.Liftarmpivotyoke
2.Carrierframeshaft
Figure10
1.Snapperpin2.Cap
8.Forthefrontcuttingunits,slideacuttingunitunder theliftarmwhileinsertingthecarrierframeshaftup intotheliftarmpivotyoke(Figure11).
9.Usethefollowingprocedureontherearcuttingunits whentheheightofcutisabove3/4inch.
A.Removethelynchpinandwashersecuringthelift
armpivotshafttotheliftarmandslidethelift armpivotshaftoutoftheliftarm(Figure12).
Figure12
1.Liftarmpivotshaftlynchpinandwasher
13
Page 14
B.Inserttheliftarmyokeontothecarrierframe
shaft(Figure11).
C.Inserttheliftarmshaftintotheliftarmandsecure
itwiththewasherandlynchpin(Figure12).
10.Insertthecapoverthecarrierframeshaftandliftarm yoke.
11.Securethecapandthecarrierframeshafttothelift armyokewiththesnapperpin.Usetheslotifasteering cuttingunitisdesiredorusetheholeifthecuttingunit istobelockedinposition(Figure10).
12.Securetheliftarmchaintothechainbracketwiththe snapperpin(Figure13).Usethenumberofchainlinks describedinthecuttingunitOperator'sManual.
Figure14
1.Reeldrivemotor2.Mountingbolts
Figure13
1.Liftarmchain2.Chainbracket
13.Onthe#4(leftfront)and#5(rightfront)cutting units,insertthereelmotorhosesintotherespective hoseguide.
14.Coatthesplineshaftofthereelmotorwithclean grease.
15.OilthereelmotorO-ringandinstallitontothemotor ange.
16.Installthemotorbyrotatingitclockwisesothatthe motorangesclearthebolts(Figure14).Rotatethe motorcounterclockwiseuntiltheangesencirclethe boltsthentightenthebolts.
Important:Makesurethereelmotorhosesare nottwisted,kinkedorintheriskofbeingpinched.
5

AdjustingtheTurf CompensationSpring

NoPartsRequired
Procedure
Theturfcompensationspring(Figure15)transfersweight fromthefronttotherearroller.(Thishelpstoreduceawave patternintheturf,alsoknownasmarcellingorbobbing.)
Important:Makespringadjustmentswiththecutting unitmountedtothetractionunit,pointingstraight aheadandloweredtotheshopoor.
1.Makesurethehairpincotterisinstalledintherearhole inthespringrod(Figure15).
14
Page 15
Figure15
1.Turfcompensationspring3.Springrod
2.Hairpincotter4.Hexnuts
Figure16
2.Tightenthehexnutsonthefrontendofthespring roduntilthecompressedlengthofthespringis12.7 cm(5inches)onReelmaster5410,5inchcuttingunits or15.9cm(6.25inches)onReelmaster5510,7inch cuttingunits(Figure15).
Note:Whenoperatingonroughterraindecrease thespringlengthby12.7mm(1/2inch).Ground followingwillbeslightlydecreased.
6

UsingtheCuttingUnit Kickstand

Partsneededforthisprocedure:
1
Cuttingunitkickstand
Procedure
Wheneverthecuttingunithastobetippedtoexposethe bedknife/reel,propuptherearofthecuttingunitwiththe kickstandtomakesurethenutsonthebackendofthe bedbaradjustingscrewsarenotrestingontheworksurface (Figure16).
1.Cuttingunitkickstand
Securethekickstandtothechainbracketwiththesnapper pin(Figure17).
Figure17
1.Chainbracket3.Cuttingunitkickstand
2.Snapperpin
15
Page 16
ProductOverview
Figure18
speed,fullypressthepedalwhiletheenginespeedsetting isintheFastposition.
Tostop,reducefootpressureonthetractionpedalandallow ittoreturntothecenterposition.
1.Enginehood
2.Operator'sseat
3.Controlarm
4.Steeringwheel
5.Seat
6.Frontcuttingunits
7.Rearcuttingunits
Controls
SeatAdjustingKnobs
Theseatadjustinglever(Figure19)allowsyoutoadjustthe seatforeandaft.Theweightadjustingknobadjuststheseat fortheoperator'sweight.Theweightgaugeindicateswhen theseatisadjustedtotheweightoftheoperator.Theheight adjustingknobadjuststheseatfortheoperator'sheight.
Figure20
1.Tractionpedal4.Brakepedal
2.Mowspeedlimiter5.Parkingbrake
3.Spacers
6.Tiltsteeringpedal
MowSpeedLimiter
Whenthemowspeedlimiter(Figure20)isippedupitwill controlthemowspeedandallowthecuttingunitstobe engaged.Eachspaceradjuststhemowingspeedby.8kph(½ mileperhour).Themorespacersyouhave,onthetopofthe boltthesloweryouwillgo.Fortransport,ipbackthemow speedlimiterandyouwillhavemaximumtransportspeed.
BrakePedal
Pressthebrakepedal(Figure20)tostopthemachine.
ParkingBrake
Figure19
1.Weightgauge3.Heightadjustingknob
2.Weightadjustingknob
4.Adjustinglever(foreand aft)
TractionPedal
Thetractionpedal(Figure20)controlstheforwardand reverseoperation.Pressthetopofthepedaltomoveforward andthebottomtomoverearward.Groundspeeddependson howfaryoupressthepedal.Fornoload,maximumground
Toengagetheparkingbrake,(Figure20)pushdownonthe brakepedalandpressthetopforwardtolatch.Toreleasethe parkingbrake,pressthebrakepedaluntiltheparkingbrake latchretracts.
TiltSteeringPedal
Totiltthesteeringwheeltowardsyou,pressthefootpedal (Figure20)down,andpullthesteeringtowertowardyouto themostcomfortablepositionandthenreleasethepedal.
EngineSpeedSwitch
Theenginespeedswitch(Figure21)hastwomodesto changetheenginespeed.Bymomentarilytappingtheswitch, theenginespeedcanbeincreasedordecreasedin100rpm
16
Page 17
increments.Byholdingtheswitchdowntheenginewill
1
2
3
4
5
6
G021208
1
g021209
automaticallymovetoHighorLowidle,dependingonwhich endoftheswitchisdepressed.
Figure21
1.Lowermow/raisecontrol lever
2.Keyswitch5.Enginespeedswitch
3.InfoCenter
4.Enable/disableswitch
6.Headlightswitch
Enable/DisableSwitch
Usetheenable/disableswitch(Figure21)inconjunctionwith thelowermow/raisecontrollevertooperatethecutterheads.
InfoCenter
TheInfoCenterLCDdisplayshowsinformationaboutyour machinesuchastheoperatingstatus,variousdiagnosticsand otherinformationaboutthemachine(Figure21).
KeySwitch
Thekeyswitch(Figure21)hasthreepositions:Off,On/Run, andStart.
LowerMow/RaiseControlLever
Figure22
1.Backlaplevers
HydraulicFilterRestrictionIndicator
Withtheenginerunningatnormaloperatingtemperature, viewtheindicator(Figure23),itshouldbeintheGreenzone. WhentheindicatorisintheRedzone,changethehydraulic lters.
Thislever(Figure21)raisesandlowersthecuttingunitsand alsostartsandstopsthecutterheadswhenthecutterheads areenabledinthemowmode.Thecutterheadscannotbe loweredwhenthemow/transportleverisinthetransport position.
HeadlightSwitch
Pivottheswitchdownwardtoturnontheheadlights(Figure
21).
1.Hydrauliclterrestrictionindicator
PowerPoint
Thepowerpointisa12voltpowersupplyforelectronic devices(Figure24).
Figure23
BacklapLevers
Usethebacklapleversinconjunctionwiththelower mow/raisecontrolleverforbacklappingthereels(Figure22).
17
Page 18
1
g020650
2
3
4
TORO
InfoCenterIconDescription
Figure24
1.Powerpoint
UsingtheInfoCenterLCDDisplay
TheInfoCenterLCDdisplayshowsinformationaboutyour machinesuchastheoperatingstatus,variousdiagnostics andotherinformationaboutthemachine(Figure25)There isasplashscreenandmaininformationscreenofthe InfoCenter.Youcanswitchbetweenthesplashscreenand maininformationscreen,atanytime,bypressinganyof theInfoCenterbuttonsandthenselectingtheappropriate directionalarrow .
SERVICEDUE
Indicateswhenscheduledservice shouldbeperformed
EngineRPM/status—indicatesthe engineRPM
Hourmeter
Infoicon
Fast
Slow
Fuellevel
Raisecuttingunits
Lowercuttingunits
Operatormustsitinseat
ParkingBrakeIndicator—indicates whentheparkingbrakeisOn
IdentiestherangeasHigh (Transport)
Neutral
IdentiestherangeasLow(Mow)
CoolantTemperature-indicatesthe enginecoolanttemperatureineither °Cor°F
Temperature(hot)
Figure25
1.Indicatorlight3.Middlebutton
2.Rightbutton
4.Leftbutton
LeftButton,MenuAccess/BackButton—pressthis
buttontoaccesstheInfoCentermenus.Youcanuseitto backoutofanymenuyouarecurrentlyusing.
MiddleButton—usethisbuttontoscrolldownmenus.
RightButton—usethisbuttontoopenamenuwherea
rightarrowindicatesadditionalcontent.
PTOisengaged
Deniedornotallowed
EngineStart
Stoporshutdown
Engine
Note:Thepurposeofeachbuttonmaychangedepending onwhatisrequiredatthetime.Eachbuttonwillbelabeled withanicondisplayingitscurrentfunction.
Keyswitch
18
Page 19
InfoCenterIconDescription(cont'd.)
Symbolsareoften combinedtoform sentences.Some examplesareshown below
Indicateswhenthecuttingunitsare beinglowered
Indicateswhenthecuttingunitsare beingraised
PINpasscode
CANbus
InfoCenter
Badorfailed
Bulb
OutputofTECcontrollerorcontrol wireinharness
Switch
Operatormustreleaseswitch
Operatorshouldchangetoindicated state
Operatorshouldputmachinein neutral
Enginestartdenied
Engineshutdown
Enginecoolanttoohot
Sitdownorsetparkingbrake
UsingtheMenus
ToaccesstheInfoCentermenusystem,pressthemenuaccess buttonwhileatthemainscreen.Thiswillbringyoutothe mainmenu.Refertothefollowingtablesforasynopsisof theoptionsavailablefromthemenus:
MainMenu
MenuItemDescription
FaultsTheFaultsmenucontains
ServiceTheServicemenucontains
DiagnosticsTheDiagnosticsmenu
SettingsTheSettingsmenuallows
AboutTheAboutmenuliststhe
Service
MenuItemDescription
Hours
Counts
alistoftherecentmachine faults.RefertotheService ManualoryourAuthorized ToroDistributorformore informationontheFaults menuandtheinformation containedthere.
informationonthemachine suchashoursofusecounters andothersimilarnumbers.
displaysthestateofeach machineswitch,sensorand controloutput.Y oucanuse thistotroubleshootcertain issuesasitwillquicklytellyou whichmachinecontrolsareon andwhichareoff.
youtocustomizeandmodify congurationvariablesonthe InfoCenterdisplay.
modelnumber,serialnumber, andsoftwareversionofyour machine.
Liststhetotalnumberofhours thatthemachine,engineand PTOhavebeenon,aswell asthenumberofhoursthe machinehasbeentransported andservicedue.
Listsnumerouscountsthe machinehasexperienced.
Diagnostics
MenuItemDescription
CuttingUnitsIndicatestheinputs,qualiers
Hi/LowRangeIndicatestheinputs,qualiers
PTOIndicatestheinputs,qualiers
19
andoutputsforraisingand loweringthecuttingunits.
andoutputsfordrivingin transportmode.
andoutputsforenablingthe PTOcircuit.
Page 20
EngineRun
Backlap
Settings
MenuItemDescription
Units
Language
LCDBacklightControlsthebrightnessofthe
LCDContrastControlsthecontrastofthe
FrontBacklapReelSpeedControlsthespeedofthefront
RearBacklapReelSpeedControlsthespeedoftherear
ProtectedMenusAllowsthe
AutoIdle
BladeCountControlsthenumberofblades
MowSpeedControlsthegroundspeedfor
Heightofcut(HOC)Controlstheheightofcut
FReelRPMDisplaysthecalculatedreel
RReelRPMDisplaysthecalculatedreel
Indicatestheinputs,qualiers andoutputsforstartingthe engine.
Indicatestheinputs,qualiers andoutputsforoperatingthe backlapfunction.
Controlstheunitsusedonthe InfoCenter.Themenuchoices areEnglishorMetric
Controlsthelanguageused ontheInfoCenter*.
LCDdisplay.
LCDdisplay.
reelsinbacklapmode.
reelsinbacklapmode.
superintendant/mechanic toaccessprotectedmenusby inputtingapasscode.
Controlstheamountoftime allowedbeforereturningthe enginetolowidlewhenthe machineisstationary.
onthereelforreelspeed.
determiningthereelspeed.
(HOC)fordeterminingthereel speed.
speedforthefrontreels.The reelscanalsobemanually adjusted.
speedfortherearreels.The reelscanalsobemanually adjusted.
*Only"operator-faced"textistranslated.Faults,Service,and Diagnosticsscreensare"service-faced".Titleswillbeinthe selectedlanguage,butmenuitemsareinEnglish.
About
MenuItemDescription
Model
SNListstheserialnumberofthe
Liststhemodelnumberofthe machine.
machine.
MachineControllerRevisionListsthesoftwarerevisionof
InfoCenterRevisionListsthesoftwarerevisionof
CANBus
themastercontroller .
theInfoCenter.
Liststhemachine communicationbusstatus.
ProtectedMenus
Thereare7operatingcongurationsettingsthatareadjustable withintheSettingsMenuoftheInfoCenter:autoidletime delay,BladeCount,MowSpeed,HeightofCut(HOC),F ReelRPMandRReelRPM.Thesesettingscanbelocked byusingtheProtectedMenu.
Note:Atthetimeofdelivery,theinitialpasswordcodeis programmedbyyourdistributor.
AccessingtheProtectedMenuSettings
ToaccesstheProtectedMenuSettings
FromtheMainMenu,scrolldowntotheSettingsMenu
andpresstherightbutton.
IntheSettingsMenu,scrolldowntotheProtectedMenu
andpresstherightbutton.
Toenterthepasscode,usethecenterbuttontosetthe
rstdigitthenpresstherightbuttontomoveontothe nextdigit.
Usethecenterbuttontosettheseconddigitthenpress
therightbuttontomoveontothenextdigit.
Usethecenterbuttontosetthethirddigitthenpressthe
rightbuttontomoveontothenextdigit.
Usethecenterbuttontosetthefourthdigitthenpress
therightbutton.
Pressthemiddlebuttontoenterthecode.
Ifthecodehasbeenacceptedandtheprotectedmenuhas
been“Unlocked”,“PIN”willbedisplayedintheupper rightcornerofthedisplayscreen.
TheabilitytoviewandchangethesettingsintheProtected Menucanbechanged.OncetheProtectedMenuhasbeen accessed,scrolldowntoProtectSettings.Usingtheright button,changingProtectSettingstoOFFwillallowthe abilitytoviewandchangethesettingsintheProtectedMenu withoutenteringthepasscode.ChangingProtectSettingsto ONwillhidetheprotectedoptionsandwillrequireenteringa passcodetochangethesettingintheProtectedMenu.After thepasscodehasbeenset,thekeyswitchmustbeturnedoff andbackontoenableandsavethisfeature.
Note:Ifthepasscodehasbeenforgottenormisplaced, pleasecontactyourdistributorforassistance.
ToSettheAutoIdle
IntheSettingsMenu,scrolldowntoAutoIdle.
Presstherightbuttontochangetheautoidletime
betweenOFF,8S,10S,15S,20S,&30S.
20
Page 21
ToSettheBladeCount
IntheSettingsMenu,scrolldowntoBladeCount
Presstherightbuttontochangethebladecountbetween
5,8or11bladereels.
ToSettheMowSpeed
IntheSettingsMenu,scrolldowntoMowSpeed.
Presstherightbuttontoselectmowspeed.
Usethecenterandrightbuttontoselecttheappropriate
mowspeedsetonthemechanicalmowspeedlimiteron thetractionpedal.
Presstheleftbuttontoexitmowspeedandsavethe
setting.
ToSettheHeightofCut(HOC)
IntheSettingsMenu,scrolldowntoHOC.
PresstherightbuttontoselectHOC.
Usethecenterandrightbuttontoselecttheappropriate
HOCsetting.(Iftheexactsettingisnotdisplayed,select thenearestHOCsettingfromthelistdisplayed).
PresstheleftbuttontoexitHOCandsavethesetting.
ToSettheFrontandRearReelSpeeds
Althoughthefrontandrearreelspeedsarecalculatedby inputtingthenumberofblades,mowspeedandHOCinto theInfoCenter,thesettingcanbemanuallychangedto accommodatefordifferentmowingconditions.
TochangetheReelSpeedSettings,scrolldowntotheF
ReelRPM,RReelRPMorboth.
Presstherightbuttontochangethereelspeedvalue.As
thespeedsettingischanged,thedisplaywillcontinueto showthecalculatedreelspeedbasedonbladecount, mowspeedandHOCwhichwaspreviouslyentered,but thenewvaluewillalsobedisplayed.
21
Page 22
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
SpecicationReelMaster®5410-GReelMaster®5510-G
TransportWidth
Widthofcut254cm(100inches)254cm(100inches)
Length
Height
Weight (withuidsand8bladecuttingunitsinstalled)
EngineKubota49hp
Fueltankcapacity
228cm(90inches)233cm(92inches)
282cm(111inches)282cm(111inches)
160cm(63inches)160cm(63inches)
1,247kg(2,750lb)1,335kg(2,943lb)
WG1605EFI
53liters(14USgallons)53liters(14USgallons)
Kubota49hp
WG1605EFI
Transportspeed
Mowingspeed

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.
0–16kph(0–10mph)0–16kph(0–10mph)
0–13kph(0–8mph)0–13kph(0–8mph)
22
Page 23
Operation
g02121 1
2
1
Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.
CAUTION
Ifyouleavethekeyintheignitionswitch,someone couldaccidentlystarttheengineandseriously injureyouorotherbystanders.
Lowerthecuttingunitstotheground,setthe parkingbrakeandremovethekeyfromtheignition switchbeforeservicingormakingadjustmentsto themachine.

CheckingtheEngineOilLevel

Theengineisshippedwithoilinthecrankcase;however,the oillevelmustbecheckedbeforeandaftertheengineisrst started.
Crankcasecapacityisapproximately6liters(6.3qt.)with thelter.
Useanyhigh-qualityengineoilthatmeetstheAPI classicationlevelofSLorhigher.
Changethetypeofengineoilaccordingtotheambient temperature.
ToroPremiumEngineoilisavailablefromyourdistributorin either15W -40or10W-30viscosity .
Above25degreesC(77 degreesF)
0degreesCto25degreesC (32degreesFto77degrees F)
0degreesCto–20degreesC (32degreesFto–4degrees F)
1.Parkthemachineonalevelsurface,stoptheengine, settheparkingbrakeandremovethekeyfromthe ignitionswitch.
2.Openthehood.
3.Removethedipstick,wipeitclean,andinstallit(Figure
26).
4.Removedipstickandcheckoillevelondipstick.The oillevelshouldbeuptotheFullmark.
5.IftheoillevelisbelowtheFullmark,removethell cap(Figure26)andaddoiluntillevelreachestheFull markondipstick.Donotoverll.
6.Afteraddingoil,waitmorethan5minutesandcheck theoillevelagain.Ittakessometimefortheoilto draindowntothepan.
SAE30orSAE10W-30
SAE15W-40
SAE20orSAE10W-30
SAE10WorSAE10W-30
Figure26
1.Dipstick
Important:Besuretokeeptheengineoillevel betweentheupperandlowerlimitsontheoil gauge.Enginefailuremayoccurasaresultofover llingorunderllingtheengineoil.
7.Installtheoilllcapandclosethehood.
2.Oilllcap

CheckingtheCoolingSystem

Cleandebrisoffofthescreen,oilcooler,andfrontofthe radiatordailyandmoreoftenifconditionsareextremely dustyanddirty.RefertothesectiononRemovingDebris fromtheCoolingSystem.
Thecoolingsystemislledwitha50/50solutionofwater andpermanentethyleneglycolantifreeze.Checkthelevelof coolantintheexpansiontankatthebeginningofeachday beforestartingtheengine.Thecapacityofthecoolingsystem is6.6liters(7.0quarts).
CAUTION
Iftheenginehasbeenrunning,thepressurized,hot coolantcanescapeandcauseburns.
Donotopentheradiatorcapwhentheengine isrunning.
Usearagwhenopeningtheradiatorcap,and openthecapslowlytoallowsteamtoescape.
1.Checkthelevelofcoolantintheexpansiontank (Figure27).
Thecoolantlevelshouldbebetweenthemarksonthe sideofthetank.
23
Page 24
g021214
1
DANGER
Incertainconditions,fuelisextremelyammable andhighlyexplosive.Areorexplosionfromfuel canburnyouandothersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,when theengineiscold.Wipeupanyfuelthatspills.
Neverllthefueltankinsideanenclosedtrailer.
Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.
Figure27
1.Expansiontank
2.Ifthecoolantlevelislow,removetheexpansiontank capandreplenishthesystem.Donotoverll.
3.Installtheexpansiontankcap.

AddingFuel

Thefueltankcapacityisapproximately53liters(14gallons)
Useunleadedregulargasolinesuitableforautomotiveuse (87pumpoctaneminimum).Leadedregulargasolinemaybe usedifunleadedregularisnotavailable.
Important:Neverusemethanol,gasolinecontaining methanol,orgasoholcontainingmorethan10%ethanol becausethefuelsystemcouldbedamaged.Donotmix oilwithgasoline.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor conditioneropening.
Keepfuelawayfromeyesandskin.
Storefuelinanapprovedcontainerandkeepit outofthereachofchildren.Neverbuymore thana30-daysupplyoffuel.
Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethefuelvapors.Areorexplosionfrom fuelcanburnyouandothersandcandamage property.
Alwaysplacefuelcontainersonthegroundaway fromyourvehiclebeforelling.
Donotllfuelcontainersinsideavehicleoron atruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.
Whenpractical,removeequipmentfromthe truckortrailerandrefueltheequipmentwithits wheelsontheground.
Ifthisisnotpossible,thenrefuelsuchequipment onatruckortrailerfromaportablecontainer, ratherthanfromafueldispensernozzle.
Ifafueldispensernozzlemustbeused,keepthe nozzleincontactwiththerimofthefueltank orcontaineropeningatalltimesuntilfuelingis complete.
1.Parkthemachineonalevelsurface.
2.Usingacleanrag,cleanareaaroundfueltankcap.
3.Removethecapfromthefueltank(Figure28).
24
Page 25
1
G021210
Figure28
1
g021215
1.Fueltankcap
4.Addunleadedregulargasolinetothefueltankuntilthe levelis25mm(1inch)belowthebottomoftheller neck.
Thisspaceinthetankallowsgasolinetoexpand.Do
notllthefueltankcompletelyfull.
5.Installthefueltankcapsecurely.Wipeupanygasoline thatmayhavespilled.

CheckingtheHydraulicFluid

Themachinesreservoirislledatthefactorywith approximately30liters(8U.S.gallons)ofhighquality hydraulicuid.Checkthelevelofthehydraulicuid beforetheengineisrststartedanddailythereafter.The recommendedreplacementuidisasfollows:
PremiumBiodegradableHydraulicFluid-MobilEAL EnviroSyn46H
Important:MobilEALEnviroSyn46Histheonly syntheticbiodegradableuidapprovedbyT oro.This uidiscompatiblewiththeelastomersusedinToro hydraulicsystemsandissuitableforawide-range oftemperatureconditions.Thisuidiscompatible withconventionalmineraloils,butformaximum biodegradabilityandperformancethehydraulicsystem shouldbethoroughlyushedofconventionaluid.The oilisavailablein19liter(5gallon)containersor55gallon drumsfromyourMobilDistributor.
Important:Manyhydraulicuidsarealmostcolorless, makingitdifculttospotleaks.Areddyeadditive forthehydraulicsystemoilisavailablein20ml(2/3 oz.)bottles.Onebottleissufcientfor15-22liters(4-6 gallons)ofhydraulicoil.Orderpartno.44-2500from yourauthorizedTorodistributor.Thisreddyeisnot recommendedforusewithbiodegradableuids.Use foodcoloring.
1.Positionmachineonalevelsurface,lowerthecutting unitsandstoptheengine.
2.Cleanareaaroundllerneckandcapofhydraulictank (Figure29).Removecapfromllerneck.
ToroPremiumAllSeasonHydraulicFluid(Available in19liter(5gallon)pailsor55gallondrums.Seeparts catalogorTorodistributorforpartnumbers.)
Alternateuids:IftheT orouidisnotavailable,other uidsmaybeusedprovidedtheymeetallthefollowing materialpropertiesandindustryspecications.W edonot recommendtheuseofsyntheticuid.Consultwithyour lubricantdistributortoidentifyasatisfactoryproductNote: Torowillnotassumeresponsibilityfordamagecausedby impropersubstitutions,souseonlyproductsfromreputable manufacturerswhowillstandbehindtheirrecommendation.
HighViscosityIndex/LowPourPointAnti-wearHydraulic Fluid,ISOVG46
MaterialProperties:
Viscosity,ASTMD445cSt@40°C44to48
ViscosityIndexASTM D2270
PourPoint,ASTMD97-34°Fto-49°F
IndustrySpecications:
VickersI-286-S(QualityLevel),VickersM-2950-S (QualityLevel),DenisonHF-0
cSt@100°C7.9to8.5 140to160
Important:TheISOVG46Multigradeuidhasbeen foundtoofferoptimalperformanceinawiderangeof temperatureconditions.Foroperationinconsistently highambienttemperatures,18°C(65°F)to49°C (120°F),ISOVG68hydraulicuidmayofferimproved performance.
Figure29
1.Hydraulictankcap
3.Removedipstickfromllerneckandwipeitwitha cleanrag.Insertdipstickintollerneck;thenremoveit andchecklevelofuid.Fluidlevelshouldbe6.3mm (1/4inch)ofmarkondipstick.Donotoverll.
4.Iflevelislow,addappropriateuidtoraiselevelto fullmark.
5.Installdipstickandcapontollerneck.
25
Page 26
CheckingtheReeltoBedknife
g019276
1
2
Contact
Eachdaybeforeoperating,checkreeltobedknifecontact, regardlessifthequalityofcuthadpreviouslybeenacceptable. Theremustbelightcontactacrossthefulllengthofthereel andthebedknife(refertoAdjustingtheReeltoBedknifein thecuttingunitOperator'sManual).
bladecount,mowspeedandHOC,butthenewvalue willalsobedisplayed.
Note:Thereelspeedmayneedtobeincreasedor decreasedtocompensateforvaryingturfconditions.

AdjustingtheLiftArm Counterbalance

ChecktheTorqueoftheWheel Nuts

Torquethewheelnutsto94to122N-m(70to90ft-lb).after 1-4hoursofoperationandagainafter10hoursofoperation. Torqueevery250hoursthereafter.
WARNING
Failuretomaintainpropertorqueofthewheelnuts couldresultinpersonalinjury.

StartingandStoppingthe Engine

StartingtheEngine
1.Sitontheseat,keepyourfootoffofthetractionpedal sothatitisinNeutral,engagetheparkingbrake,setthe enginespeedswitchtotheMidpositionandensurethat theEnable/DisableswitchisintheDisableposition.
2.Removeyourfootfromthetractionpedalandmake surethepedalisintheNeutralposition.
3.Insertandrotatetheignitionkeyclockwiseuntilthe enginestarts.
Youcanadjustthecounterbalanceontherearcuttingunit liftarmstocompensatefordifferentturfconditionsandto maintainauniformheight-of-cutintheroughconditionsor inareasofthatchbuildup.
Youcanadjusteachcounterbalancespringtooneof foursettings.Eachincrementincreasesordecreases counterbalanceonthecuttingunitby2.3kg(5lb).The springscanbepositionedonthebacksideoftherstspring actuatortoremoveallcounterbalance(forthposition).
1.Positionthemachineonalevelsurface,lowerthe cuttingunits,stoptheengine,engagetheparking brakes,andremovethekeyfromignitionswitch.
2.Insertatubeorsimilarobjectontothelongspringend andpivotitaroundthespringactuatortothedesired position(Figure30).
CAUTION
Thespringsareundertension.
Usecautionwhenadjustingthem.
StoppingtheEngine
1.MoveallcontrolstoNeutral,settheparkingbrake, movetheenginespeedswitchtothelowidleposition andallowtheenginetoreachlowidlespeed.
2.TurnthekeytotheOffpositionandremoveitfrom theswitch.

SettingtheReelSpeed

Toachieveaconsistent,highquality-of-cutandauniform aftercutappearance,itisimportantthatyousetthereelspeed tothepropersetting.Adjustthereelspeedasfollows:
1.IntheInfoCenter,enterthebladecount,mowspeed andHOCtocalculatetheproperreelspeed.
2.Iffurtheradjustmentsarerequired,scrolldown,onthe InfoCenter,,totheFReelRPM,RReelRPMorboth.
3.Presstherightbuttontochangethereelspeedvalue. Asthespeedsettingischanged,thedisplaywill continuetoshowthecalculatedreelspeedbasedon
Figure30
1.Spring2.Springactuator
3.Repeattheprocedureontheotherspring.

AdjustingtheLiftArmTurn AroundPosition

1.Positionthemachineonalevelsurface,lowerthe cuttingunits,stoptheengine,engagetheparking brakes,andremovethekeyfromignitionswitch.
2.Theliftarmswitchislocatedunderneaththehydraulic tankbehindthefrontrightliftarm(Figure31).
26
Page 27
3.Loosentheswitchmountingscrews(Figure31)and movetheswitchdowntoincreasetheliftarmturn aroundheightormovetheswitchuptodecreasethelift armturnaroundheight.Tightenthemountingscrews.
Figure31
1.Switch2.Liftarmsensingdevice
Figure32
1.Bypassvalve
2.Closethebypassvalvebeforestartingtheengine. However,donotexceed7-11N-m.(5-8ft.-lb)torque toclosethevalve.
Important:Runningtheenginewiththebypass valveopenwillcausethetransmissiontooverheat.

PushingorTowingthe Machine

Inanemergency,themachinecanbemovedbyactuatingthe bypassvalveinthevariabledisplacementhydraulicpumpand pushingortowingthemachine.
Important:Donotpushortowthemachinefasterthan 3-4.8km/h(2-3mph)becauseinternaltransmission damagemayoccur.Thebypassvalvemustbeopen wheneverthemachineispushedortowed.
1.Thebypassvalveislocatedontheleftsideofthe hydrostat(Figure32).Rotatethebolt1–1/2turnsto openandallowoiltobypassinternally.Becauseuid isbypassed,themachinecanbemovedslowlywithout damagingthetransmission.

JackingPoints

Note:Usejackstandstosupportthemachinewhenrequired.
Front—rectangularpad,undertheaxletube,insideeach
fronttire(Figure33).
Figure33
1.Frontjackingpoint
Rear—rectangularaxletubeontherearaxle.
27
Page 28

TieDowns

g021272
TORO
Front—theholeintherectangularpad,undertheaxle
tube,insideeachfronttire(Figure34).
(Figure36).Whenthemachineisfunctioningproperly andthekeyswitchismovedtotheOn/Runposition,the diagnosticlightwillturnonbrieytoindicatethelight isworkingproperly.Whenamachineadvisorymessage isdisplayed,thelightwillilluminatewhenthemessageis present.Whenafaultmessageisdisplayed,thelightwillblink untilthefaultisresolved
Figure36
Figure34
1.Fronttiedown
Rear—eachsideofthemachineontherearframe(Figure
35).
Figure35
1.Reartiedown
1.Diagnosticlight

CheckingtheInterlock Switches

Thepurposeoftheinterlockswitchesistopreventthe enginefromcrankingorstartingunlessthetractionpedalis intheNeutralposition,theEnable/Disableswitchisinthe Disableposition,andtheLowerMow/Raisecontrolisinthe Neutralposition.Inaddition,theengineshouldstopwhen thetractionpedalispressedwithoperatoroffoftheseatorif theparkingbrakeisleftengaged.
CAUTION
Ifsafetyinterlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.

UnderstandingtheDiagnostic Light

Themachineisequippedwithadiagnosticlightwhich indicatesifthemachinedetectsamalfunction.Thediagnostic lightislocatedontheInfoCenter,abovethedisplayscreen
VerifyingtheInterlockSwitchFunction
1.Parkthemachineonalevelsurface,lowerthecutting units,stoptheengine,andengagetheparkingbrake.
2.TurnthekeyswitchtotheOnposition,butdonot startthemachine.
3.Locatetheappropriateswitchfunctioninthe diagnosticsmenuontheInfoCenter.
28
Page 29
4.Individually,changeeachoftheswitchesfromopento closed(i.e.,sitonseat,engagetractionpedal,etc.),and notethattheappropriatestateoftheswitchchanges. Repeatthisforallswitchesthatyoucanchangeby hand.
5.Ifaswitchisclosedandtheappropriateindicatordoes notchange,checkallwiringandconnectionstothe switchand/orchecktheswitcheswithanohmmeter. Replaceanydefectiveswitchesandrepairanydefective wiring.
OperatingTips
Familiarization
Beforemowinggrass,practiceoperatingthemachineinan openarea.Startandstoptheengine.Operateinforwardand reverse.Lowerandraisethecuttingunitsandengageand disengagethereels.Whenyoufeelfamiliarwiththemachine, practiceoperatingupanddownslopesatdifferentspeeds.
Note:TheInfoCenterdisplayalsohastheabilitytodetect whichoutputsolenoidsorrelaysareturnedon.Thisisa quickwaytodetermineifamachinemalfunctioniselectrical orhydraulic.
VerifyingOutputFunction
1.Parkthemachineonalevelsurface,lowerthecutting units,stoptheengine,andengagetheparkingbrake.
2.TurnthekeyswitchtotheOnposition,butdonot startthemachine.
3.Locatetheappropriateoutputfunctioninthe diagnosticsmenuontheInfoCenter.
4.Sitontheseatandattempttooperatethedesired functionofthemachine.Theappropriateoutputs shouldchangestatetoindicatethattheECMisturning onthatfunction.
Note:Ifthecorrectoutputsdonotilluminate,verifythatthe requiredinputswitchesareinthenecessarypositionstoallow thatfunctiontooccur.Verifycorrectswitchfunction.
Iftheoutputdisplaysareonasspecied,butthemachine doesnotfunctionproperly,thisindicatesanon-electrical problem.Repairasnecessary.

HydraulicValveSolenoid Functions

WarningSystem
Ifawarninglightcomesonduringoperation,stopthe machineimmediatelyandcorrecttheproblembefore continuingoperation.Seriousdamagecouldoccurifyou operatethemachinewithamalfunction.
Mowing
Starttheengineandmovetheenginespeedswitchtothe Fastposition.MovetheEnable/DisableswitchtotheEnable positionandusetheLowerMow/Raiselevertocontrolthe cuttingunits(thefrontcuttingunitsaretimedtolowerbefore therearcuttingunits).Tomoveforwardandcutgrass,press thetractionpedalforward.
Note:Allowtheenginetoidlefor5minutesbeforeshutting itoffafterafullloadoperation.Failuretodosomayleadto turbo-chargertrouble.
Transport
MovetheEnable/DisableswitchtotheDisablepositionand raisethecuttingunitstothetransportposition.Movethe Mow/Transportlevertothetransportposition.Becareful whendrivingbetweenobjectssoyoudonotaccidentally damagethemachineorcuttingunits.Useextracarewhen operatingthemachineonslopes.Driveslowlyandavoid sharpturnsonslopestopreventrollovers.Lowerthecutting unitswhengoingdownhillforsteeringcontrol.
Usethelistbelowtoidentifyanddescribethedifferent functionsofthesolenoidsinthehydraulicmanifold.Each solenoidmustbeenergizedtoallowfunctiontooccur.
Solenoid
SP2
SP1
SVRVLift/lowercuttingunits
SV1Lift/lowerfrontcuttingunits
SV3Lift/lowerrearcuttingunits
SV2
Frontreelcircuit
Rearreelcircuit
Raiseanycuttingunits
Function
29
Page 30
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Afterthersthour
Aftertherst8hours
Aftertherst10hours
Aftertherst50hours
Beforeeachuseordaily
Every50hours
Every100hours
MaintenanceProcedure
•Torquethewheellugnutsto94to122N-m(70to90ft-lb).
•Checktheconditionandtensionofthealternatorbelt.
•Torquethewheellugnutsto94to122N-m(70to90ft-lb).
•Changetheengineoilandlter.
•ChecktheengineRPM(idleandfullspeed).
•Checktheengineoillevel.
•Checkthecoolingsystem.
•Checkthehydraulicuidlevel.
•Checkthereeltobedknifecontact.
•Checktheoperationoftheinterlockswitches.
•Removedebrisfromthescreenandradiator/oilcooler(morefrequentlyindirty operatingconditions).
•Checkthehydrauliclinesandhosesforleaks,kinkedlines,loosemountingsupports, wear,loosettings,weatherdeterioration,andchemicaldeterioration.
•Greasethebearingsandbushings.(Greasethemimmediatelyaftereverywashing regardlessoftheintervallisted.)
•Checktheconditionofandcleanthebattery.
•Checkthebatterycableconnections.
•Inspectthecoolingsystemhoses.
•Checktheconditionandtensionofthealternatorbelt.
Every200hours
Every250hours
Every400hours
Every800hours
Every2,000hours
Every2years
•Changetheengineoilandlter.
•Drainmoisturefromthehydraulicuidtank.
•Checkthereelbearingpreload.
•Torquethewheellugnutsto94to122N-m(70to90ft-lb).
•Servicetheaircleaner.(Servicetheaircleanerearlieriftheaircleanerindicator showsred.Serviceitmorefrequentlyinextremelydirtyordustyconditions.)
•Replacethefuellter.
•Checkthefuellinesandconnectionsfordeterioration,damage,orlooseconnections.
•ChecktheengineRPM(idleandfullspeed).
•Checktherearwheeltoe-in.
•Changethehydraulicuid.
•Changethehydrauliclters(sooneriftheserviceintervalindicatorisintheRed zone).
•Packtherearwheelbearings
•Adjusttheenginevalves(refertotheengineOperator'sManual)
•Replacethesparkplugs.
•Flushandreplacethecoolingsystemuid.
•Drainandushthehydraulictank.
•Replaceallmovinghoses.
30
Page 31

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.
MaintenanceCheckItem
Checkthesafetyinterlockoperation.
Checkthebrakeoperation.
Checktheengineoilandfuellevel.
Checktheairlterrestrictionindicator.
Checktheradiatorandscreenfordebris.
Checkunusualenginenoises.
Checkunusualoperatingnoises.
Checkthehydraulicsystemoillevel.
Checkthehydrauliclterindicator.
Checkhydraulichosesfordamage.
Checkforuidleaks.
Checkthetirepressure.
Checktheinstrumentoperation.
Checkthereel-to-bedknifeadjustment.
Checktheheight-of-cutadjustment.
Checkallgreasettingsforlubrication.
Touch-updamagedpaint.
1.Checkwiththeenginerunningandtheoilatoperatingtemperature
1
2
Fortheweekof:
Mon.Tues.Wed.Thurs.Fri.
Sat.Sun.
2.Immediatelyaftereverywashing,regardlessoftheintervallisted
NotationforAreasofConcern
Inspectionperformedby:
ItemDate
1
2
3
4
5
6
7
8
Important:Refertoyour
Information
Engine Operator's Man ual
foradditionalmaintenanceprocedures.
31
Page 32

ServiceIntervalChart

g021216
Figure37
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.
Removethekeyfromtheignitionbeforeyoudoanymaintenance.
Lubrication

GreasingtheBearingsand Bushings

Ifyouoperatethemachineundernormalconditions,lubricate allgreasettingsforthebearingsandbushingsafterevery 50hoursofoperationwithNo.2GeneralPurposeLithium BaseGrease.Lubricatebearingsandbushingsimmediately aftereverywashing,regardlessoftheintervallisted.
Thegreasettinglocationsandquantitiesareasfollows:
Pumpdriveshaft(3)(Figure38)
Cuttingunitliftarmcylinders(2each)(Figure39)
Figure39
Liftarmpivots(1each)(Figure39)
Figure38
32
Page 33
Cuttingunitcarrierframeandpivot(2each)(Figure40)
G011615
Axlesteeringpivot(1)(Figure43)
Figure43
Figure40
Liftarmpivotshaft(1each)(Figure41)
Figure41
Rearaxletierod(2)(Figure42)
Steeringcylinderballjoints(2)(Figure44)
Figure44
Brakepedal(1)(Figure45)
Figure42
Figure45
33
Page 34
EngineMaintenance
g021217
3
1
2
3
2
1
g021218
g021212

ServicingtheAirCleaner

Checktheaircleanerbodyfordamagewhichcouldcausean airleak.Replaceifdamaged.Checkthewholeintakesystem forleaks,damageorloosehoseclamps.
Servicetheaircleanerlteronlywhentheserviceindicator (Figure46)requiresit.Changingtheairlterbeforeitis necessaryonlyincreasesthechanceofdirtenteringtheengine whenthelterisremoved.
Important:Besurethecoverisseatedcorrectlyand sealswiththeaircleanerbody .
1.Releasethelatchessecuringtheaircleanercovertothe aircleanerbody(Figure46).
Figure46
1.Aircleanercover3.Aircleanerservice indicator
2.Aircleanercoverlatch
Figure47
1.Aircleanercover
2.Aircleanerlter
3.Aircleanerindicator
4.Cleanthedirtejectionportlocatedintheremovable cover.Removetherubberoutletvalvefromthecover, cleanthecavityandreplacetheoutletvalve.
5.Installthecoverorientingtherubberoutletvalveina downwardposition—betweenapproximately5:00to 7:00whenviewedfromtheend.
6.Securethelatches.

ServicingtheEngineOiland Filter

Changetheengineoilandlterinitiallyaftertherst50hours ofoperationandevery200hoursthereafter.
1.Removethedrainplug(Figure48)andlettheoilow intoadrainpan.
2.Removethecoverfromtheaircleanerbody.Before removingthelter,uselowpressureair(40psi,clean anddry)tohelpremovelargeaccumulationsofdebris packedbetweenoutsideofthelterandthecanister.
Avoidusinghighpressureairwhichcouldforce dirtthroughthelterintotheintaketract.
Thiscleaningprocesspreventsdebrisfrommigrating intotheintakewhenthelterisremoved.
3.Removeandreplacethelter(Figure47).
Cleaningoftheusedelementisnotrecommendeddue tothepossibilityofdamagetotheltermedia.Inspect thenewlterforshippingdamage,checkingthesealing endofthelterandthebody .Donotuseadamaged element.Insertthenewlterbyapplyingpressureto theouterrimoftheelementtoseatitinthecanister.
Donotapplypressuretotheexiblecenterofthe lter.
Figure48
1.Oildrainplug
2.Whentheoilstops,installthedrainplug.
3.Removetheoillter(Figure49).
34
Page 35
g021213
1
Figure49
1.Oillter
4.Applyalightcoatofcleanoiltothenewltergasket.
5.Installthereplacementoilltertothelteradapter. Turntheoillterclockwiseuntiltherubbergasket contactsthelteradapter,thencontinuetighteningby handuntilitistight.
Important:Donotover-tightenthelter.
6.Addoiltothecrankcase;refertoCheckingtheEngine Oil.
7.Runtheengineforawhileandcheckforleaks.Add oilasrequired.
Figure50
1.Airgap
5.Installthecorrectlygappedsparkplugwithgasketseal, andtightentheplugto25to30Nm(18to21.6ft-lb). Ifatorquewrenchisnotused,tightentheplugrmly.

ReplacingtheSparkPlugs

Replacethesparkplugsafterevery2000operatinghours.
Therecommendedairgapis0.76mm(0.030inch).
ThecorrectsparkplugtouseisaNGKIFR6F8DN.
Note:Thesparkplugusuallylastsalongtime;however,the plugshouldberemovedandcheckedwhenevertheengine malfunctions.
1.Cleantheareaaroundthesparkplugssoforeignmatter cannotfallintothecylinderwhenthesparkplugis removed.
2.Pullthesparkplugwiresoffofthesparkplugsand removetheplugsfromthecylinderhead.
3.Checktheconditionofthesideelectrode,center electrode,andcenterelectrodeinsulatortoensurethat thereisnodamage.
Important:Replaceacracked,fouled,dirty,or otherwisemalfunctioningsparkplug.Donotsand blast,scrape,orcleanelectrodesbyusingawire brushbecausegritmayeventuallyreleasefromthe plug,fallintothecylinder,anddamagetheengine.
4.Settheairgapbetweenthecenterandsideofthe electrodesat0.76mm(0.03inch)(Figure50).
35
Page 36
FuelSystem
G021237
1
1
2
1
3
g021236
Maintenance

ReplacingtheFuelFilter

DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Draingasolinefromthefueltankwhenthe engineiscold.Dothisoutdoorsinanopenarea. Wipeupanygasolinethatspills.
1.Fuelpump
2.Hoseclamp
Figure52
3.Fuelline/fuellter
Neversmokewhendraininggasoline,andstay awayfromanopenameorwhereasparkmay ignitethegasolinefumes.
1.Removethe(5)screwssecuringthefuelpumpcoverto thefueltankandremovethecover(Figure51).
4.Removethefuelpumpcapfromthetopofthefuel tank(Figure52).
5.Removethefuelpumpassemblyandfuellterfrom thetank(Figure52).
6.Removetheclampsecuringthefuellterhosetothe fuelpumptting.Removethehosefromthetting (Figure52).
7.Insertthenewhoseclampontothenewfuellterhose.
8.Insertthehoseontothefuelpumpandsecurethe clamp
9.Inserttheassemblyintothefueltankandtightenthe capto20to22N-m(175to200in-lb).
10.Connectthewiresandsecurethehosewiththehose clamp.
CheckingtheFuelLinesand
Figure51
1.Covermountingscrews
2.Fueltank
2.Unplugthewireharnessconnectorsfromthefuel pump(Figure52).
3.Loosenthehoseclampanddisconnectthefuelline fromthefuelpumpcap(Figure52).
3.Fuelpumpcover
Connections
Checkthefuellinesandconnectionsevery400hoursor yearly,whichevercomesrst.Inspectthemfordeterioration, damage,orlooseconnections.

FuelPick-upTubeScreen

Thefuelpick-uptube,locatedinsidethefueltank,isequipped withascreentohelppreventdebrisfromenteringthefuel system.Removethefuelpick-uptubeandcleanscreenas required.
36
Page 37
ElectricalSystem
1
g021219
Maintenance
Important:Beforeweldingonthemachine,disconnect bothcablesfromthebattery,bothwireharnessplugs fromtheelectroniccontrolmodule,andtheterminal connectorfromthealternatortopreventdamagetothe electricalsystem.

ServicingtheBattery

WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
DANGER
Batteryelectrolytecontainssulfuricacidwhichisa deadlypoisonandcausessevereburns.
Donotdrinkelectrolyteandavoidcontactwith skin,eyes,orclothing.Wearsafetyglassesto shieldyoureyesandrubberglovestoprotect yourhands.
Fillthebatterywherecleanwaterisalways availableforushingtheskin.
Figure53
1.Fuseblock
Figure54
WARNING
Chargingthebatteryproducesgassesthatcan explode.
Neversmokenearthebatteryandkeepsparksand amesawayfromit.
Checkthebatteryconditionweeklyorafterevery50hours ofoperation.Keeptheterminalsandtheentirebatterycase cleanbecauseadirtybatterywilldischargeslowly .Toclean thebattery,washtheentirecasewithasolutionofbaking sodaandwater.Rinseitwithclearwater.

Fuses

Thereare8fusesintheelectricalsystem.Thefuseblock (Figure53)islocatedbehindthecontrolarmaccesspanel.
37
Page 38
DriveSystem Maintenance
AdjustingtheTractionDrive
5.Tightenthelocknuttosecuretheadjustment.
6.Stoptheengine.Removethejackstandsandlowerthe machinetotheshopoor.
7.Testdrivethemachinetomakesureitdoesnotcreep.
forNeutral
Themachinemustnotcreepwhenthetractionpedalis released.Ifitdoescreep,adjustasfollows:
1.Parkthemachineonalevelsurface,stoptheengine, andlowerthecuttingunitstotheoor.
2.Jackupthefrontofthemachineuntilthefronttires areofftheshopoor.Supportthemachinewithjack standstopreventitfromfallingaccidentally.
Note:On4wheeldrivemodels,thereartiresmust alsobeofftheshopoor
3.Ontherightsideofthehydrostat,loosenthelocknut onthetractionadjustmentcam(Figure55).

AdjustingtheRearWheel Toe-in

1.Rotatethesteeringwheelsothattherearwheelsare straightahead.
2.Loosenthejamnutoneachendofthetierod(Figure
56).
Note:Theendofthetierodwiththeexternalgroove isalefthandthread.
Figure55
1.Locknut2.Tractionadjustmentcam
WARNING
Theenginemustberunningsothenal adjustmentofthetractionadjustmentcam canbeperformed.Thiscouldcausepersonal injury.
Keephands,feet,face,andotherbodyparts awayfromthemufer,otherhotpartsofthe engine,andanyrotatingparts.
4.Starttheengineandrotatethecamhexineither directionuntilthewheelsceaserotation.
Figure56
1.Jamnut3.Wrenchslot
2.Tierod
3.Usingthewrenchslot,rotatethetierod
4.Measurethedistanceatthefrontandrearoftherear wheelsataxleheight.Thedistanceatthefrontofthe rearwheelsshouldbelessthan6mm(1/4inch)ofthe distancemeasuredattherearofthewheels.
5.Repeatprocedureasrequired.
38
Page 39
CoolingSystem
g021238
1
Maintenance

RemovingDebrisfromthe CoolingSystem

Removedebrisfromthescreenandradiator/oilcoolerdaily (cleanmorefrequentlyindirtyconditions).
1.Turntheengineoffandremovethekeyfromthe ignitionswitch.
2.Thoroughlycleanalldebrisoutoftheenginearea.
3.Unlatchtheclampandpivotopentherearscreen (Figure57).
Figure58
1.Radiator/oilcooler
Figure57
1.Rearscreenlatch2.Rearscreen
4.Thoroughlycleanbothsidesoftheandtheradiator/oil cooler(Figure58)withcompressedair.
5.Closethescreenandsecurethelatch.
39
Page 40
BrakeMaintenance
1
2
1
4
3
2

AdjustingtheServiceBrakes

Adjusttheservicebrakeswhenthereismorethan1inchof freetravelofthebrakepedal,orwhenthebrakesdonotwork effectively.Freetravelisthedistancethebrakepedalmoves beforeyoufeelbrakingresistance.
Note:Usethewheelmotorbacklashtorockthedrums backandforthtoensurethatthedrumsarefreepriortoand afteradjustment.
1.Toreducefreetravelofthebrakepedals,tightenthe brakesbylooseningthefrontnutonthethreadedend ofthebrakecable(Figure59).

AdjustingtheParkingBrake

Iftheparkingbrakefailstoengage,anadjustmenttothe brakepawlisrequired.
1.Loosenthe2screwssecuringtheparkingbrakepawl totheframe(Figure60).
Figure60
1.Brakecables3.Parkingbrakepawl
2.Screws(2)
4.Brakedetent
Figure59
1.Brakecables2.Frontnuts
2.Tightentherearnuttomovethecablebackwarduntil brakepedalshave1.27to1.9cm(1/2to3/4inch)of freetravel,beforewheellockupisachieved.
3.Tightenthefrontnuts,ensuringthatbothcables actuatethebrakessimultaneously.
2.Presstheparkingbrakepedalforwarduntilthebrake detentcompletelyengagesonthebrakepawl(Figure
60).
3.Tightenthe2screwslockingtheadjustment.
4.Pressthebrakepedaltoreleasetheparkingbrake.
5.Checktheadjustmentandreadjustasrequired.
40
Page 41
BeltMaintenance
HydraulicSystem
Checktheconditionandtensionofthealternatorbeltafter therstdayofoperationandevery100operatinghours thereafter.

TensioningtheAlternatorBelt

1.Openthehood.
2.Checkthetensionofthealternatorbeltbydepressing it,withmoderatethumbpressure,midwaybetweenthe alternatorandtheenginepulley(Figure61).
Maintenance

ChangingtheHydraulicFluid

Changehydraulicuidafterevery800operatinghours,in normalconditions.Ifuidbecomescontaminated,contact yourlocalTorodistributorbecausethesystemmustbe ushed.Contaminateduidlooksmilkyorblackwhen comparedtocleanoil.
1.Stoptheengineandraisethehood.
2.Placealargedrainpanunderthettingsecuredtothe bottomofthehydraulicuidreservoir(Figure62).
Figure61
1.Brace3.Pivotbolt
2.Alternatorbelt
Thebeltshoulddeect7to9mm(0.28to0.35inch). Ifthedeectionisincorrect,proceedtostep3.If correct,continueoperation.
3.Loosentheboltsecuringthebracetotheengine (Figure61),theboltsecuringthealternatortothebrace andthepivotbolt.
4.Insertaprybarbetweenthealternatorandtheengine andpryoutonthealternator.
5.Whenyouachievethepropertension,tighten thealternator,braceandpivotboltstosecurethe adjustment.
Figure62
1.Hose
3.Disconnectthehosefromthebottomofthettingand letthehydraulicuidowintothedrainpan.
4.Installthehosewhenhydraulicuidstopsdraining.
5.Fillthereservoirwithapproximately30liters(8U .S. gallons)ofhydraulicuid;refertoCheckingthe HydraulicFluid.
Important:Useonlyhydraulicuidsspecied. Otheruidscouldcausesystemdamage.
6.Installthereservoircap.
7.Starttheengineanduseallofthehydrauliccontrolsto distributehydraulicuidthroughoutthesystem.Also checkforleaks.
8.Stoptheengine.
9.Checkthelevelofthehydraulicuidandaddenough toraiseleveltotheFullmarkonthedipstick.
Important:Donotover-ll.
41
Page 42

ReplacingtheHydraulicFilters

g021271
1
Thehydraulicsystemisequippedwithaserviceinterval indicator(Figure63).Withtheenginerunningatoperating temperature,viewtheindicator,itshouldbeintheGreen zone.WhentheindicatorisintheRedzone,changethe hydrauliclters.
Figure65
1.Hydrauliclter
Figure63
1.Hydrauliclterrestrictionindicator
Important:Useofanyotherltersmayvoidthe warrantyonsomecomponents.
1.Positionthemachineonalevelsurface,lowerthe cuttingunits,stoptheengine,engagetheparkingbrake, andremovethekeyfromtheignitionswitch.
2.Cleantheareaaroundtheltermountingareaandplace adrainpanunderlter(Figure64)and(Figure65).
Figure64
3.Removethelter.
4.Lubricatethegasketonthenewlterwithhydraulicoil.
5.Ensurethattheltermountingareaisclean.
6.Installthelterbyhanduntilthegasketcontactsthe mountingsurface,thenrotateitanadditional1/2turn.
7.Repeattheprocedureontheotherlter.
8.Starttheengineandletitrunforabouttwominutesto purgeairfromthesystem.
9.Stoptheengineandcheckforleaks.

CheckingtheHydraulicLines andHoses

Daily,checkhydrauliclinesandhosesforleaks,kinked lines,loosemountingsupports,wear,loosettings,weather deterioration,andchemicaldeterioration.Makeallnecessary repairsbeforeoperating.
1.Hydrauliclter
42
Page 43
WARNING
1
g021221
1
Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.
Makesureallhydraulicuidhosesandlinesare ingoodconditionandallhydraulicconnections andttingsaretightbeforeapplyingpressureto thehydraulicsystem.
Keepyourbodyandhandsawayfrompin holeleaksornozzlesthatejecthighpressure hydraulicuid.
Usecardboardorpapertondhydraulicleaks.
Safelyrelieveallpressureinthehydraulicsystem beforeperforminganyworkonthehydraulic system.
Getimmediatemedicalhelpifuidisinjected intoskin.

HydraulicSystemTestPorts

Usethehydraulicsystemtestportstotestthepressurein thehydrauliccircuits.ContactyourlocalTorodistributorfor assistance.
Usethetestportsonthefronthydraulictubes(Figure66)to assistintroubleshootingthetractioncircuit.
Figure67
1.Mowcircuittestports(2)
Usethetestportontheliftmanifoldblock(Figure68)to assistintroubleshootingtheliftcircuit.
Figure66
1.Tractioncircuittestport
Usethetestportsonthemowmanifoldblock(Figure67)to assistintroubleshootingthemowcircuit.
Figure68
1.Liftcircuittestport
43
Page 44
CuttingUnitSystem
1
g021209
stabilizes,thenreturnthereelspeedtoyourdesired speed.
Maintenance

BacklappingtheCuttingUnits

WARNING
Contactwiththereelsorothermovingpartscan resultinpersonalinjury.
Keepngers,hands,andclothingawayfromthe reelsorothermovingparts.
Neverattempttoturnthereelsbyhandorfoot whiletheengineisrunning.
Note:Whenbacklapping,thefrontunitsalloperatetogether, andtherearunitsoperatetogether.
1.Positionthemachineonalevelsurface,lowerthe cuttingunits,stoptheengine,engagetheparking brake,andmovetheEnable/Disableswitchtodisable position.
2.Unlockandraisetheseattoexposethebacklaplevers (Figure69).
3.Makeinitialreeltobedknifeadjustmentsappropriate forbacklappingonallcuttingunitswhicharetobe backlapped;refertothecuttingunitOperator'sManual.
4.Starttheengineandrunatlowidlespeed.
9.Tomakeanadjustmenttothecuttingunitswhile backlapping,turnthereelsoffbymovingtheLower Mow/Raiseleverrearward;theEnable/Disableswitch totheDisableposition,andstoptheengine.After completingadjustments,repeatsteps4through8.
Figure69
1.Backlaplevers
DANGER
Changingtheenginespeedwhilebacklapping maycausethereelstostall.
Neverchangetheenginespeedwhile backlapping.
Onlybacklapatidleenginespeed.
5.Selecteitherfront,rear,orbothbacklapleversto determinewhichunitstobacklap(Figure69).
DANGER
Toavoidpersonalinjury,becertainthat youareclearofthecuttingunitsbefore proceeding.
6.WiththeMow/Transportleverinthemowposition, movetheEnable/DisableswitchtotheEnable position.MovetheLowerMow/Liftcontrolforward tostartthebacklappingoperationonthedesignated reels.
7.Applylappingcompoundwithalonghandlebrush. Neveruseashorthandledbrush.
8.Ifthereelsstallorbecomeerraticwhilebacklapping, selectahigherreelspeedsettinguntilthespeed
10.Repeattheprocedureforallcuttingunitsyouwantto backlap.
11.Whennished,returnthebacklapleverstothe Mowposition,lowertheseat,andwashalllapping compoundoffofthecuttingunits.Adjustcuttingunit reeltobedknifeasneeded.Adjustthecuttingunitreel speedtothedesiredmowingsetting.
Important:Ifthebacklapswitchisnotreturned totheOffpositionafterbacklapping,thecutting unitswillnotraiseorfunctionproperly.
Note:Forabettercuttingedge,runaleacross thefrontfaceofthebedknifeafterlapping.Thiswill removeanyburrsorroughedgesthatmayhavebuilt uponthecuttingedge.
44
Page 45
Storage
Restarttheengineandrunituntilitstops.
Startandruntheengineuntilitwillnotstartagain.

PreparingtheTractionUnit

1.Thoroughlycleanthetractionunit,cuttingunits,and engine.
2.Checkthetirepressure.Inatealltractionunittiresto 83to103kPa(12to15psi).
3.Checkallfastenersforloosenessandtightenthemas necessary.
4.Greaseallgreasettingsandpivotpoints.Wipeup anyexcesslubricant.
5.Lightlysandandusetouch-uppaintonpaintedareas thatarescratched,chipped,orrusted.Repairanydents inthemetalbody.
6.Servicethebatteryandcablesasfollows:
A.Removethebatteryterminalsfromthebattery
posts.
B.Cleanthebattery,terminals,andpostswithawire
brushandbakingsodasolution.
C.Coatthecableterminalsandbatterypostswith
Grafo112Xskin-overgrease(ToroPartNo. 505-47)orpetroleumjellytopreventcorrosion.
D.Slowlyrechargethebatteryevery60daysfor24
hourstopreventleadsulfationofthebattery.
Disposeoffuelproperly.Recycleasperlocalcodes.
Important:Donotstore stabilizer/conditionedgasolineover90 days
7.Removethesparkplugsandchecktheircondition; refertoChangingtheSparkPlugs.
8.Withthesparkplugsremovedfromtheengine,pour twotablespoonsofengineoilintothesparkplughole.
9.Usethestartertocranktheengineanddistributethe oilinsidethecylinder.
10.Installthesparkplugsandtightentorecommended torque;refertoChangingtheSparkPlugs.
Note:Donotinstallthewireonthesparkplug(s).
11.Checkantifreezeprotectionandadda50/50solution ofwaterandantifreezeasneededforexpected minimumtemperatureinyourarea.
12.Secureallfuelsystemttings.
13.Thoroughlycleanandservicetheaircleanerassembly.
14.Sealtheaircleanerinletandtheexhaustoutletwith weatherprooftape.
15.Checktheantifreezeprotectionandaddasneededfor expectedminimumtemperatureinyourarea.

PreparingtheEngine

1.Draintheengineoilfromtheoilpanandreplacethe drainplug.
2.Removeanddiscardtheoillter.Installanewoillter.
3.Relltheoilpanwithdesignatedquantityofmotoroil.
4.Starttheengineandrunitatidlespeedfor approximatelytwominutes.
5.Stoptheengine.
6.Forstorageover30days,preparethefuelsystemas follows:
Addapetroleumbasedstabilizer/conditionerto
fuelinthetank.
Followthemixinginstructionsfromstabilizer manufacturer.Donotuseanalcoholbased stabilizer(ethanolormethanol).
Note:Afuelstabilizer/conditionerismost effectivewhenmixedwithfreshgasolineandused atalltimes.
Runtheenginetodistributeconditionedfuel
throughthefuelsystem(5minutes).
Stoptheengine,allowittocool,anddrainthefuel
tank.
45
Page 46
Notes:
46
Page 47
Notes:
47
Page 48
TheToroTotalCoverageGuarantee
ALimitedWarranty
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser . *Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:
ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196
952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:
Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.
Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.
ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.
Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.
Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.
Normalnoise,vibration,wearandtear ,anddeterioration.
Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.
374-0253RevB
Loading...