Toro 03678, Reelmaster 5610 Operator's Manual

FormNo.3401-110RevA

Reelmaster

ModelNo.03678—SerialNo.316000501andUp

®

5610TractionUnit

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3401-110*A

ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure1),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure1

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Introduction

Thismachineisaride-on,reel-bladelawnmowerintended
tobeusedbyprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforcuttinggrasson
well-maintainedlawnsingolfcourses,parks,sportselds,
andoncommercialgrounds.Itisnotdesignedforcutting
brush,mowinggrassandothergrowthalongsidehighways,
orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Themodelandserialnumbersareona
platemountedontheleftsideoftheframeunderthefoot
rest.Writethenumbersinthespaceprovided.

ModelNo.

SerialNo.

©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroRidingMowerSafety........................................6

SoundPowerLevel..................................................7

SoundPressureLevel...............................................7

VibrationLevel......................................................7

SafetyandInstructionalDecals.................................7

Setup...........................................................................12

1AdjustingtheTirePressure....................................12

2AdjustingtheControl-ArmPosition.......................12

3InstallingtheCuttingUnits....................................13

4AdjustingtheTurf-CompensationSpring................16

5InstallingRearWeights.........................................17

6InstallingtheCEHoodLatch................................18

7UsingtheCutting-UnitKickstand...........................18

ProductOverview.........................................................19

Controls...............................................................19

Specications........................................................24

Attachments/Accessories........................................24

Operation....................................................................25

CheckingtheEngine-OilLevel.................................25

CheckingtheCoolingSystem...................................26

AddingFuel...........................................................26

CheckingtheHydraulicFluid...................................27

CheckingtheReel-to-BedknifeContact.....................28

CheckingtheTorqueoftheWheelNuts.....................28

BreakingintheMachine..........................................28

BleedingtheFuelSystem.........................................28

StartingandStoppingtheEngine..............................29

SettingtheReelSpeed.............................................30

AdjustingtheLiftArmCounterbalance.....................30

AdjustingtheLift-ArmTurnaroundPosition..............30

PushingorTowingtheMachine................................31

JackingPoints........................................................31

LocatingtheTieDowns..........................................32

UnderstandingtheDiagnosticLight..........................32

CheckingtheInterlockSwitches...............................32

HydraulicValveSolenoidFunctions..........................33

OperatingTips......................................................33

Maintenance.................................................................34

RecommendedMaintenanceSchedule(s)......................34

DailyMaintenanceChecklist....................................35

ServiceIntervalChart.............................................36

Lubrication...............................................................36

GreasingtheBearingsandBushings..........................36

EngineMaintenance..................................................38

ServicingtheAirCleaner.........................................38

ServicingtheEngineOilandFilter............................38

AdjustingtheThrottle.............................................39

FuelSystemMaintenance...........................................40

DrainingtheFuelTank...........................................40

CheckingtheFuelLinesandConnections..................40

ServicingtheWaterSeparator..................................40

ServicingtheFuelPick-upTubeScreen.....................40

BleedingAirfromtheFuelInjectors..........................41

ElectricalSystemMaintenance....................................41

ServicingtheBattery...............................................41

LocatingtheFuses..................................................42

DriveSystemMaintenance.........................................42

AdjustingtheTractionDriveforNeutral....................42

AdjustingtheRearWheelToe-in..............................43

CoolingSystemMaintenance......................................43

RemovingDebrisfromtheCoolingSystem................43

BrakeMaintenance....................................................44

AdjustingtheParkingBrakes....................................44

AdjustingtheParking-BrakeLatch............................45

BeltMaintenance......................................................45

TensioningtheAlternatorBelt.................................45

HydraulicSystemMaintenance....................................46

ChangingtheHydraulicFluid...................................46

ReplacingtheHydraulicFilters.................................46

CheckingtheHydraulicLinesandHoses....................47

UsingtheHydraulicSystemTestPorts.......................48

CuttingUnitSystemMaintenance.................................49

BacklappingtheCuttingUnits..................................49

Storage........................................................................50

PreparingtheTractionUnit.....................................50

PreparingtheEngine..............................................50

3

Safety

ThismachinemeetsorexceedsENISO5395:2013andANSI
B71.4-2012specicationsineffectattimeofproduction,
whenequippedwithrearweight.Refertothesectioninthis
manualonInstallingRearW eight.

Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theinstructionmayresultinpersonalinjuryordeath.

Preparation

•Whilemowing,alwayswearsubstantial,slip-resistant

footwear,longtrousers,andearprotection.Tiebacklong
hair.Donotwearjewelry.

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallobjectswhichmaybethrownby
themachine.

•Replacefaultysilencers/mufers.

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromtheENISO
5395:2013andANSIB71.4-2012.

Training

•ReadtheOperator'smanualandothertrainingmaterial

carefully.Befamiliarwiththecontrols,safetysigns,and
theproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Keepinmindthattheoperatororuserisresponsiblefor

accidentsorhazardsoccurringtootherpeopleortheir
property.

•Donotcarrypassengers.

•Alldriversandmechanicsshouldseekandobtain

professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstructionshould
emphasize:

–theneedforcareandconcentrationwhenworking

withride-onmachines;

–controlofaride-onmachineslidingonaslopewill

notberegainedbytheapplicationofthebrake.The
mainreasonsforlossofcontrolare:

◊insufcientwheelgrip;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

•Checkthattheoperator'spresencecontrols,safety

switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,useextreme

careinhandlingfuel.Fuelisextremelyammableandthe
vaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fuel-dispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

◊incorrecthitchingandloaddistribution.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other
people,orproperty.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxideandexhaustgasescan
collect.

4

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageallblade

attachmentclutches,shiftintoneutral,andengagethe
parkingbrake.

•Rememberthereisnosuchthingasasafeslope.Travel

ongrassslopesrequiresparticularcare.T oguardagainst
overturning:

–donotstoporstartsuddenlywhengoingupor

downhill;

–machinespeedsshouldbekeptlowonslopesand

duringtightturns;

–stayalertforhumpsandhollowsandotherhidden

hazards;
–Donotturnsharply.Usecarewhenreversing.
–Usecounterweight(s)orwheelweightswhen

suggestedintheoperator'smanual.

•Stayalertforholesintheterrainandotherhiddenhazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfacesother

thangrass.

•Whenusinganyattachments,neverdirectdischargeof

materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,shields,

orwithoutsafetyprotectivedevicesinplace.Besureall
interlocksareattached,adjustedproperly ,andfunctioning
properly.

•Donotchangetheenginegovernorsettingsorover-speed

theengine.Operatingtheengineatexcessivespeedmay
increasethehazardofpersonalinjury.

•Beforeleavingtheoperator'sposition:

–stoponlevelground;
–disengagethepowertakeoffandlowerthe

attachments;
–changeintoneutralandsettheparkingbrake;
–shutofftheengineandremovethekey .

•Disengagedrivetoattachmentswhentransportingornot

inuse.

•Shutofftheengineanddisengagedrivetoattachment:

–beforerefuelling;
–beforeremovingthegrasscatcher/catchers;
–beforemakingheightadjustmentunlessadjustment

canbemadefromtheoperator'sposition.
–beforeclearingblockages;
–beforechecking,cleaningorworkingonthemower;
–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage

andmakerepairsbeforerestartingandoperatingthe

equipment.

•Reducethethrottlesettingduringenginerun-outand,if

theengineisprovidedwithashut-offvalve,turnthefuel
offattheconclusionofmowing.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopcylinders/reelsifnot
mowing.

•Donotoperatethemowerwhenill,tired,orunderthe

inuenceofalcoholordrugs.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetankinsidea

buildingwherefumesmayreachanopenameorspark.

•Allowtheenginetocoolbeforestoringinanyenclosure.

•Toreducetherehazard,keeptheengine,

silencer/mufer,batterycompartmentandfuelstorage
areafreeofgrass,leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Keepallpartsingoodworkingconditionandallhardware

andhydraulicttingstightened.Replaceallwornor
damagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachinetoprevent

entrapmentofthengersbetweenmovingbladesand
xedpartsofthemachine.

•Onmulti-cylinder/multi-reelmachines,takecareas

rotatingonecylinder/reelcancauseothercylinders/reels
torotate.

•Disengagedrives,lowerthecuttingunits,setparking

brake,stopengineandremovekeyfromignition.Wait
forallmovementtostopbeforeadjusting,cleaningor
repairing.

•Cleangrassanddebrisfromcuttingunits,drives,

silencers/mufers,andenginetohelppreventres.Clean
upoilorfuelspillage.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectbatterybeforemakinganyrepairs.Disconnect

thenegativeterminalrstandthepositivelast.Reconnect
positiverstandnegativelast.

•Usecarewhencheckingthecylinders/reels.Weargloves

andusecautionwhenservicingthem.

5

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugchargerbeforeconnecting
ordisconnectingfrombattery.W earprotectiveclothing
anduseinsulatedtools.

Hauling

–Applytheservicebrakeswhengoingdownhillto

keepforwardspeedslowandtomaintaincontrolof
themachine.

•WhenoperatingamachinewithROPS(rollover

protectionsystem)neverremovetheROPSandalways
usetheseatbelt.

•Raisethecuttingunitswhendrivingfromoneworkarea

toanother.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usefullwidthrampsforloadingmachineintotraileror

truck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine

ToroRidingMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCEN,ISO,orANSIstandard.

Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustouserandbystanders.

WARNING

Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.

Donotrunengineindoorsorinanenclosedarea.

•Knowhowtoshutofftheenginequickly .

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance
regulations.

•Handlefuelcarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.

•Donottouchtheengine,silencer/mufer,orexhaust

pipewhiletheengineisrunningorsoonafterithas
stoppedbecausetheseareascouldbehotenoughtocause
burns.

•Iftheenginestallsorlosesheadwayandcannotmakeit

tothetopofaslope,donotturnthemachinearound.
Alwaysbackslowly,straightdowntheslope.

•Whenapersonorpetappearsunexpectedlyinornearthe

mowingarea,stopmowing.Carelessoperation,combined
withterrainangles,ricochets,orimproperlypositioned
guardscanleadtothrownobjectinjuries.Donotresume
mowinguntiltheareaiscleared.

MaintenanceandStorage

•Makesureallhydrauliclineconnectorsaretightandall

hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinholeleaksor

nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,notyourhands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetratetheskinandcauseserious
injury.Seekimmediatemedicalattentionifuidis
injectedintoskin.

•Beforedisconnectingorperforminganyworkonthe

hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengineandloweringthecutting
unitsandattachmentstotheground.

•Checkallfuellinesfortightnessandwearonaregular

basis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromthecuttingunits,attachments,and
anymovingparts.Keepeveryoneaway.

•Beforestartingtheengine,sitontheseat.

•Usingthemachinedemandsattention.Topreventloss

ofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,or

otherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

•Ifmajorrepairsareeverneededorifassistanceisdesired,

contactanAuthorizedToroDistributor.

•UseonlyToro-approvedattachmentsandreplacement

parts.Thewarrantymaybevoidedifusedwith
unapprovedattachments.

6

SoundPowerLevel

VibrationLevel

Thisunithasaguaranteedsoundpowerlevelof105dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof84
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.

CAUTION

Thismachineproducessoundlevelsinexcessof85
dBAattheoperator’searandcancausehearingloss
throughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis
machine.

SafetyandInstructionalDecals

Hand-Arm

Measuredvibrationlevelforrighthand=0.77m/s

Measuredvibrationlevelforlefthand=0.84m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.

WholeBody

Measuredvibrationlevel=0.27m/s

UncertaintyValue(K)=0.15m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.

2

2

2

2

2

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

93-7272

1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.

93–6696

1.Storedenergyhazard—readtheOperator'sManual.

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.

7

110-0986

106-6755

1.Pressthebrakepedalandparkingbrakepedaltosetthe
parkingbrake.

2.Pressthebrakepedaltoapplythebrake.

3.Pressthetractionpedaltomovethemachineforward.

4.Reelenabledmode

5.Transportmode

110-8921

1.Tractionunitspeed

2.Slow

3.Fast

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator'sManual.

1.Warning—donotcarrypassengers.

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe

Operator'sManual.

93-6689

117–2718

110-9642

1.Storedenergyhazard—readtheOperator'sManual.

2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.

1.Warning—readthe
instructionsbefore
servicingorperforming
maintenance.

93-6688

2.Cuttinghazardofhandor
foot—stoptheengineand
waitformovingpartsto
stop.

8

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe
distancefromthebattery.

7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.

8.Batteryacidcancause
blindnessorsevereburns.

withwaterandgetmedical
helpfast.

10.Containslead;donot
discard.

1.ReadtheOperator’s
Manual.

2.Engine—start4.Engine—stop

120–4158

3.Engine—preheat

121–5644

1.Lightswitch

2.Engage7.Lower

3.Powertake-off

4.Disengage

5.Fast

117–0169

1.ReadtheOperator'sManual.

2.Powerpoint—10A

3.Headlights—10A

4.Power—10A

5.Enginestart—15A

6.Optionalairrideseatsuspension—10A

7.EnginecomputermanagementC—10A

8.EnginecomputermanagementB—10A

9.EnginecomputermanagementA—10A

6.Slow

8.Raise

9.ReadtheOperator’s
Manual.

9

133-2930

1.Warning—readtheOperator'sManual;donotoperatethis
machineunlessyouaretrained.

2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;locktheparkingbrake,stop

3.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine.

4.Tippinghazard—slowthemachinebeforeturning;donotturn
athighspeeds;onlydriveonslopeswiththecuttingunits
lowered;alwayswearaseatbelt.

theengineandremovetheignitionkeybeforeleavingthe
machine.

6.Warning—readtheOperator'sManual;donottowthe
machine.

133-2931

1.Warning—readtheOperator'sManual;donotoperatethis
machineunlessyouaretrained.

2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;locktheparkingbrake,stop

3.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine

4.Tippinghazard—donotdriveacrossordownslopesgreater
than15degrees;onlydriveonslopeswiththecuttingunits
lowered;alwayswearaseatbelt

theengineandremovetheignitionkeybeforeleavingthe
machine.

6.Warning—readtheOperator'sManual;donottowthe
machine.

10

1.ReadtheOperator'sManualformoremaintenanceinformation.

125-8753

11

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

3
4

5
6
7

MediaandAdditionalParts

Description

Operator'sManual

Nopartsrequired

Nopartsrequired

Right,fronthoseguide
Left,fronthoseguide

Nopartsrequired

Rearweights(sizevarieswith
conguration).

Hoodlatchassembly1
Washer1

Cutting-unitkickstand

Qty.

1

ReadtheOperator'sManualbeforeoperatingthemachine.

Qty.

–

–

1
1

–

Varies

1Installthecutting-unitkickstand.

Adjustthetirepressure.

Adjustthecontrol-armposition.

Installthecuttingunits.

Adjusttheturf-compensationspring.

Installrearweights(orderfromyour
ToroDistributor).

InstalltheCEhoodlatch.

Use

Use

Engineowner’smanual1

PartsCatalog

DeclarationofConformity

OperatorTrainingMaterial

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

1

AdjustingtheTirePressure

NoPartsRequired

Procedure

Thetiresareover-inatedforshipping.Therefore,release
someoftheairtoreducethepressure.Correctairpressurein
thefrontandreartiresis83to103kPa(12to15psi).

Engineinformation

1

1

1

Usetoreferencepartnumbers

Declarationofconformity

Reviewbeforeoperatingthemachine

2

AdjustingtheControl-Arm Position

NoPartsRequired

Procedure

Thecontrol-armpositioncanbeadjustedforyourcomfort.

1.Loosenthe2boltssecuringthecontrolarmtothe
retainingbracket(Figure2).

Important:Maintainevenpressureinalltirestoensure
uniformcontactwiththeturf.

12

Figure2

1.Controlarm3.Bolts(2)

2.Retainingbrackets

2.Rotatethecontrolarmtothedesiredpositionand
tightenthe2bolts.

3

InstallingtheCuttingUnits

Partsneededforthisprocedure:

1

Right,fronthoseguide

1

Left,fronthoseguide

Procedure

1.Removethereelmotorsfromtheshippingbrackets.

2.Removetheshippingbracketsanddiscard.

3.Removethecuttingunitsfromthecartons.Assemble
andadjustasdescribedinthecuttingunitOperator's
Manual.

4.Makesurethatthecounterweight(Figure3)isinstalled
totheproperendofthecuttingunitasdescribedinthe
cuttingunitOperator'sManual.

Figure3

1.Counterweight

5.Allthecuttingunitsareshippedwiththe
turf-compensationspringmountedtotherightsideof
thecuttingunit.Theturf-compensationspringmustbe
mountedtothesamesideofthecuttingunitasthereel
drivemotor.Positiontheturfcompensationasfollows:

A.Removethe2carriageboltsandnutssecuringthe

rodbrackettothecuttingunittabs(Figure4).

Figure4

1.Turf-compensationspring3.Springtube

2.Rodbracket

B.Removetheangenutsecuringthespringtube

bolttothecarrierframetab(Figure4)Remove
theassembly.

C.Mountthespringtubebolttotheoppositetabon

thecarrierframeandsecurewiththeangenut.
Positiontheboltheadtotheoutersideofthetab
asshowninFigure5.

13

Figure5

g019284

1

1

Figure6

1.Oppositecarrierframetab

2.Rodbracket

D.Mounttherodbrackettothecuttingunittabs

withthecarriageboltsandnuts(Figure5).

Important:Onthe#4(leftfront)and#5
(rightfront)cuttingunits(Figure6),use
therodbracketmountingnutstoinstallthe
hoseguidestothefrontofthecuttingunit
tabs(Figure7).Thehoseguidesshouldlean
towardthecentercuttingunit(Figure7and

Figure8).

Note:Wheninstallingorremovingthecutting
units,makesurethatthehairpincotterisinstalled
inthespringrodholenexttotherodbracket.
Otherwise,thehairpincottermustbeinstalledin
theholeintheendoftherod.

1.Hoseguide(#4cuttingunit
shown)

2.Rodbracket

Figure7

3.Nuts

1.Hoseguides(eachmustleantowardthecentercuttingunit)

Figure8

14

6.Loweralltheliftarmscompletely.

7.Removethesnapperpinandthecapfromthe
lift-arm-pivotyoke(Figure9).

Figure9

1.Snapperpin2.Cap

8.Forthefrontcuttingunits,slideacuttingunitunder
theliftarmwhileinsertingthecarrier-frameshaftup
intothelift-arm-pivotyoke(Figure10).

Figure11

1.Lift-arm-pivot-shaftlynchpinandwasher

B.Insertthelift-armyokeontothecarrier-frame

shaft(Figure10).

C.Insertthelift-armshaftintotheliftarmand

secureitwiththewasherandlynchpin(Figure11).

10.Insertthecapoverthecarrier-frameshaftandlift-arm
yoke.

11.Securethecapandthecarrier-frameshafttothe
lift-armyokewiththesnapperpin.

Note:Usetheslotifyoudesireasteeringcuttingunit
orusetheholeifyouarelockingthecuttingunitin
position(Figure9).

12.Securethelift-armchaintothechainbracketwiththe
snapperpin(Figure12).Usethenumberofchainlinks
describedintheOperator'sManualofthecuttingunit.

Figure10

1.Liftarm3.Lift-arm-pivotyoke

2.Carrier-frameshaft

9.Usethefollowingprocedureontherearcuttingunits
whentheheightofcutisabove19mm(3/4inch).

A.Removethelynchpinandwashersecuringthe

lift-arm-pivotshafttotheliftarmandslidethe
lift-arm-pivotshaftoutoftheliftarm(Figure11).

Figure12

1.Lift-armchain2.Chainbracket

13.Onthe#4(leftfront)and#5(rightfront)cutting
units,insertthereelmotorhosesintotherespective
hoseguide.

14.Coatthesplineshaftofthereelmotorwithclean
grease.

15.OilthereelmotorO-ringandinstallitontothemotor
ange.

16.Installthemotorbyrotatingitclockwisesothatthe
motorangesclearthebolts(Figure13).Rotatethe
motorcounterclockwiseuntiltheangesencirclethe
bolts,thentightenthebolts.

Important:Makesurethatthereelmotorhoses
arenottwisted,kinked,orintheriskofbeing
pinched.

15

Figure13

1.Reeldrivemotor2.Mountingbolts

4

Adjustingthe Turf-CompensationSpring

NoPartsRequired

Procedure

Theturf-compensationspring(Figure14)transfersweight
fromthefronttotherearroller.Thishelpstoreduceawave
patternintheturf,alsoknownasmarcellingorbobbing.

Figure14

1.Turf-compensationspring3.Springrod

2.Hairpincotter4.Hexnuts

2.Tightenthehexnutsonthefrontendofthespringrod
untilthecompressedlengthofthespringis15.9cm
(6.25inches)(Figure14).

Note:Whenoperatingonroughterrain,decreasethe
springlengthby13mm(1/2inch).Groundfollowing
willbeslightlydecreased.

Important:Makespringadjustmentswiththecutting
unitmountedtothetractionunit,pointingstraight
aheadandloweredtotheshopoor.

1.Makesurethatthehairpincotterisinstalledintherear
holeinthespringrod(Figure14).

16