Toro 03678, Reelmaster 5610 Operator's Manual

FormNo.3401-110RevA

Reelmaster

ModelNo.03678—SerialNo.316000501andUp

®

5610TractionUnit

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3401-110*A

ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure1),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure1

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Introduction

Thismachineisaride-on,reel-bladelawnmowerintended
tobeusedbyprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforcuttinggrasson
well-maintainedlawnsingolfcourses,parks,sportselds,
andoncommercialgrounds.Itisnotdesignedforcutting
brush,mowinggrassandothergrowthalongsidehighways,
orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Themodelandserialnumbersareona
platemountedontheleftsideoftheframeunderthefoot
rest.Writethenumbersinthespaceprovided.

ModelNo.

SerialNo.

©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroRidingMowerSafety........................................6

SoundPowerLevel..................................................7

SoundPressureLevel...............................................7

VibrationLevel......................................................7

SafetyandInstructionalDecals.................................7

Setup...........................................................................12

1AdjustingtheTirePressure....................................12

2AdjustingtheControl-ArmPosition.......................12

3InstallingtheCuttingUnits....................................13

4AdjustingtheTurf-CompensationSpring................16

5InstallingRearWeights.........................................17

6InstallingtheCEHoodLatch................................18

7UsingtheCutting-UnitKickstand...........................18

ProductOverview.........................................................19

Controls...............................................................19

Specications........................................................24

Attachments/Accessories........................................24

Operation....................................................................25

CheckingtheEngine-OilLevel.................................25

CheckingtheCoolingSystem...................................26

AddingFuel...........................................................26

CheckingtheHydraulicFluid...................................27

CheckingtheReel-to-BedknifeContact.....................28

CheckingtheTorqueoftheWheelNuts.....................28

BreakingintheMachine..........................................28

BleedingtheFuelSystem.........................................28

StartingandStoppingtheEngine..............................29

SettingtheReelSpeed.............................................30

AdjustingtheLiftArmCounterbalance.....................30

AdjustingtheLift-ArmTurnaroundPosition..............30

PushingorTowingtheMachine................................31

JackingPoints........................................................31

LocatingtheTieDowns..........................................32

UnderstandingtheDiagnosticLight..........................32

CheckingtheInterlockSwitches...............................32

HydraulicValveSolenoidFunctions..........................33

OperatingTips......................................................33

Maintenance.................................................................34

RecommendedMaintenanceSchedule(s)......................34

DailyMaintenanceChecklist....................................35

ServiceIntervalChart.............................................36

Lubrication...............................................................36

GreasingtheBearingsandBushings..........................36

EngineMaintenance..................................................38

ServicingtheAirCleaner.........................................38

ServicingtheEngineOilandFilter............................38

AdjustingtheThrottle.............................................39

FuelSystemMaintenance...........................................40

DrainingtheFuelTank...........................................40

CheckingtheFuelLinesandConnections..................40

ServicingtheWaterSeparator..................................40

ServicingtheFuelPick-upTubeScreen.....................40

BleedingAirfromtheFuelInjectors..........................41

ElectricalSystemMaintenance....................................41

ServicingtheBattery...............................................41

LocatingtheFuses..................................................42

DriveSystemMaintenance.........................................42

AdjustingtheTractionDriveforNeutral....................42

AdjustingtheRearWheelToe-in..............................43

CoolingSystemMaintenance......................................43

RemovingDebrisfromtheCoolingSystem................43

BrakeMaintenance....................................................44

AdjustingtheParkingBrakes....................................44

AdjustingtheParking-BrakeLatch............................45

BeltMaintenance......................................................45

TensioningtheAlternatorBelt.................................45

HydraulicSystemMaintenance....................................46

ChangingtheHydraulicFluid...................................46

ReplacingtheHydraulicFilters.................................46

CheckingtheHydraulicLinesandHoses....................47

UsingtheHydraulicSystemTestPorts.......................48

CuttingUnitSystemMaintenance.................................49

BacklappingtheCuttingUnits..................................49

Storage........................................................................50

PreparingtheTractionUnit.....................................50

PreparingtheEngine..............................................50

3

Safety

ThismachinemeetsorexceedsENISO5395:2013andANSI
B71.4-2012specicationsineffectattimeofproduction,
whenequippedwithrearweight.Refertothesectioninthis
manualonInstallingRearW eight.

Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theinstructionmayresultinpersonalinjuryordeath.

Preparation

•Whilemowing,alwayswearsubstantial,slip-resistant

footwear,longtrousers,andearprotection.Tiebacklong
hair.Donotwearjewelry.

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallobjectswhichmaybethrownby
themachine.

•Replacefaultysilencers/mufers.

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromtheENISO
5395:2013andANSIB71.4-2012.

Training

•ReadtheOperator'smanualandothertrainingmaterial

carefully.Befamiliarwiththecontrols,safetysigns,and
theproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Keepinmindthattheoperatororuserisresponsiblefor

accidentsorhazardsoccurringtootherpeopleortheir
property.

•Donotcarrypassengers.

•Alldriversandmechanicsshouldseekandobtain

professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstructionshould
emphasize:

–theneedforcareandconcentrationwhenworking

withride-onmachines;

–controlofaride-onmachineslidingonaslopewill

notberegainedbytheapplicationofthebrake.The
mainreasonsforlossofcontrolare:

◊insufcientwheelgrip;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

•Checkthattheoperator'spresencecontrols,safety

switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,useextreme

careinhandlingfuel.Fuelisextremelyammableandthe
vaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fuel-dispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

◊incorrecthitchingandloaddistribution.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other
people,orproperty.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxideandexhaustgasescan
collect.

4

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageallblade

attachmentclutches,shiftintoneutral,andengagethe
parkingbrake.

•Rememberthereisnosuchthingasasafeslope.Travel

ongrassslopesrequiresparticularcare.T oguardagainst
overturning:

–donotstoporstartsuddenlywhengoingupor

downhill;

–machinespeedsshouldbekeptlowonslopesand

duringtightturns;

–stayalertforhumpsandhollowsandotherhidden

hazards;
–Donotturnsharply.Usecarewhenreversing.
–Usecounterweight(s)orwheelweightswhen

suggestedintheoperator'smanual.

•Stayalertforholesintheterrainandotherhiddenhazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfacesother

thangrass.

•Whenusinganyattachments,neverdirectdischargeof

materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,shields,

orwithoutsafetyprotectivedevicesinplace.Besureall
interlocksareattached,adjustedproperly ,andfunctioning
properly.

•Donotchangetheenginegovernorsettingsorover-speed

theengine.Operatingtheengineatexcessivespeedmay
increasethehazardofpersonalinjury.

•Beforeleavingtheoperator'sposition:

–stoponlevelground;
–disengagethepowertakeoffandlowerthe

attachments;
–changeintoneutralandsettheparkingbrake;
–shutofftheengineandremovethekey .

•Disengagedrivetoattachmentswhentransportingornot

inuse.

•Shutofftheengineanddisengagedrivetoattachment:

–beforerefuelling;
–beforeremovingthegrasscatcher/catchers;
–beforemakingheightadjustmentunlessadjustment

canbemadefromtheoperator'sposition.
–beforeclearingblockages;
–beforechecking,cleaningorworkingonthemower;
–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage

andmakerepairsbeforerestartingandoperatingthe

equipment.

•Reducethethrottlesettingduringenginerun-outand,if

theengineisprovidedwithashut-offvalve,turnthefuel
offattheconclusionofmowing.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopcylinders/reelsifnot
mowing.

•Donotoperatethemowerwhenill,tired,orunderthe

inuenceofalcoholordrugs.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetankinsidea

buildingwherefumesmayreachanopenameorspark.

•Allowtheenginetocoolbeforestoringinanyenclosure.

•Toreducetherehazard,keeptheengine,

silencer/mufer,batterycompartmentandfuelstorage
areafreeofgrass,leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Keepallpartsingoodworkingconditionandallhardware

andhydraulicttingstightened.Replaceallwornor
damagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachinetoprevent

entrapmentofthengersbetweenmovingbladesand
xedpartsofthemachine.

•Onmulti-cylinder/multi-reelmachines,takecareas

rotatingonecylinder/reelcancauseothercylinders/reels
torotate.

•Disengagedrives,lowerthecuttingunits,setparking

brake,stopengineandremovekeyfromignition.Wait
forallmovementtostopbeforeadjusting,cleaningor
repairing.

•Cleangrassanddebrisfromcuttingunits,drives,

silencers/mufers,andenginetohelppreventres.Clean
upoilorfuelspillage.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectbatterybeforemakinganyrepairs.Disconnect

thenegativeterminalrstandthepositivelast.Reconnect
positiverstandnegativelast.

•Usecarewhencheckingthecylinders/reels.Weargloves

andusecautionwhenservicingthem.

5

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugchargerbeforeconnecting
ordisconnectingfrombattery.W earprotectiveclothing
anduseinsulatedtools.

Hauling

–Applytheservicebrakeswhengoingdownhillto

keepforwardspeedslowandtomaintaincontrolof
themachine.

•WhenoperatingamachinewithROPS(rollover

protectionsystem)neverremovetheROPSandalways
usetheseatbelt.

•Raisethecuttingunitswhendrivingfromoneworkarea

toanother.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usefullwidthrampsforloadingmachineintotraileror

truck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine

ToroRidingMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCEN,ISO,orANSIstandard.

Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustouserandbystanders.

WARNING

Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.

Donotrunengineindoorsorinanenclosedarea.

•Knowhowtoshutofftheenginequickly .

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance
regulations.

•Handlefuelcarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.

•Donottouchtheengine,silencer/mufer,orexhaust

pipewhiletheengineisrunningorsoonafterithas
stoppedbecausetheseareascouldbehotenoughtocause
burns.

•Iftheenginestallsorlosesheadwayandcannotmakeit

tothetopofaslope,donotturnthemachinearound.
Alwaysbackslowly,straightdowntheslope.

•Whenapersonorpetappearsunexpectedlyinornearthe

mowingarea,stopmowing.Carelessoperation,combined
withterrainangles,ricochets,orimproperlypositioned
guardscanleadtothrownobjectinjuries.Donotresume
mowinguntiltheareaiscleared.

MaintenanceandStorage

•Makesureallhydrauliclineconnectorsaretightandall

hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinholeleaksor

nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,notyourhands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetratetheskinandcauseserious
injury.Seekimmediatemedicalattentionifuidis
injectedintoskin.

•Beforedisconnectingorperforminganyworkonthe

hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengineandloweringthecutting
unitsandattachmentstotheground.

•Checkallfuellinesfortightnessandwearonaregular

basis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromthecuttingunits,attachments,and
anymovingparts.Keepeveryoneaway.

•Beforestartingtheengine,sitontheseat.

•Usingthemachinedemandsattention.Topreventloss

ofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,or

otherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

•Ifmajorrepairsareeverneededorifassistanceisdesired,

contactanAuthorizedToroDistributor.

•UseonlyToro-approvedattachmentsandreplacement

parts.Thewarrantymaybevoidedifusedwith
unapprovedattachments.

6

SoundPowerLevel

VibrationLevel

Thisunithasaguaranteedsoundpowerlevelof105dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof84
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.

CAUTION

Thismachineproducessoundlevelsinexcessof85
dBAattheoperator’searandcancausehearingloss
throughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis
machine.

SafetyandInstructionalDecals

Hand-Arm

Measuredvibrationlevelforrighthand=0.77m/s

Measuredvibrationlevelforlefthand=0.84m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.

WholeBody

Measuredvibrationlevel=0.27m/s

UncertaintyValue(K)=0.15m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.

2

2

2

2

2

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

93-7272

1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.

93–6696

1.Storedenergyhazard—readtheOperator'sManual.

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.

7

110-0986

106-6755

1.Pressthebrakepedalandparkingbrakepedaltosetthe
parkingbrake.

2.Pressthebrakepedaltoapplythebrake.

3.Pressthetractionpedaltomovethemachineforward.

4.Reelenabledmode

5.Transportmode

110-8921

1.Tractionunitspeed

2.Slow

3.Fast

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator'sManual.

1.Warning—donotcarrypassengers.

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe

Operator'sManual.

93-6689

117–2718

110-9642

1.Storedenergyhazard—readtheOperator'sManual.

2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.

1.Warning—readthe
instructionsbefore
servicingorperforming
maintenance.

93-6688

2.Cuttinghazardofhandor
foot—stoptheengineand
waitformovingpartsto
stop.

8

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe
distancefromthebattery.

7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.

8.Batteryacidcancause
blindnessorsevereburns.

withwaterandgetmedical
helpfast.

10.Containslead;donot
discard.

1.ReadtheOperator’s
Manual.

2.Engine—start4.Engine—stop

120–4158

3.Engine—preheat

121–5644

1.Lightswitch

2.Engage7.Lower

3.Powertake-off

4.Disengage

5.Fast

117–0169

1.ReadtheOperator'sManual.

2.Powerpoint—10A

3.Headlights—10A

4.Power—10A

5.Enginestart—15A

6.Optionalairrideseatsuspension—10A

7.EnginecomputermanagementC—10A

8.EnginecomputermanagementB—10A

9.EnginecomputermanagementA—10A

6.Slow

8.Raise

9.ReadtheOperator’s
Manual.

9

133-2930

1.Warning—readtheOperator'sManual;donotoperatethis
machineunlessyouaretrained.

2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;locktheparkingbrake,stop

3.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine.

4.Tippinghazard—slowthemachinebeforeturning;donotturn
athighspeeds;onlydriveonslopeswiththecuttingunits
lowered;alwayswearaseatbelt.

theengineandremovetheignitionkeybeforeleavingthe
machine.

6.Warning—readtheOperator'sManual;donottowthe
machine.

133-2931

1.Warning—readtheOperator'sManual;donotoperatethis
machineunlessyouaretrained.

2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;locktheparkingbrake,stop

3.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine

4.Tippinghazard—donotdriveacrossordownslopesgreater
than15degrees;onlydriveonslopeswiththecuttingunits
lowered;alwayswearaseatbelt

theengineandremovetheignitionkeybeforeleavingthe
machine.

6.Warning—readtheOperator'sManual;donottowthe
machine.

10

1.ReadtheOperator'sManualformoremaintenanceinformation.

125-8753

11

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

3
4

5
6
7

MediaandAdditionalParts

Description

Operator'sManual

Nopartsrequired

Nopartsrequired

Right,fronthoseguide
Left,fronthoseguide

Nopartsrequired

Rearweights(sizevarieswith
conguration).

Hoodlatchassembly1
Washer1

Cutting-unitkickstand

Qty.

1

ReadtheOperator'sManualbeforeoperatingthemachine.

Qty.

–

–

1
1

–

Varies

1Installthecutting-unitkickstand.

Adjustthetirepressure.

Adjustthecontrol-armposition.

Installthecuttingunits.

Adjusttheturf-compensationspring.

Installrearweights(orderfromyour
ToroDistributor).

InstalltheCEhoodlatch.

Use

Use

Engineowner’smanual1

PartsCatalog

DeclarationofConformity

OperatorTrainingMaterial

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

1

AdjustingtheTirePressure

NoPartsRequired

Procedure

Thetiresareover-inatedforshipping.Therefore,release
someoftheairtoreducethepressure.Correctairpressurein
thefrontandreartiresis83to103kPa(12to15psi).

Engineinformation

1

1

1

Usetoreferencepartnumbers

Declarationofconformity

Reviewbeforeoperatingthemachine

2

AdjustingtheControl-Arm Position

NoPartsRequired

Procedure

Thecontrol-armpositioncanbeadjustedforyourcomfort.

1.Loosenthe2boltssecuringthecontrolarmtothe
retainingbracket(Figure2).

Important:Maintainevenpressureinalltirestoensure
uniformcontactwiththeturf.

12

Figure2

1.Controlarm3.Bolts(2)

2.Retainingbrackets

2.Rotatethecontrolarmtothedesiredpositionand
tightenthe2bolts.

3

InstallingtheCuttingUnits

Partsneededforthisprocedure:

1

Right,fronthoseguide

1

Left,fronthoseguide

Procedure

1.Removethereelmotorsfromtheshippingbrackets.

2.Removetheshippingbracketsanddiscard.

3.Removethecuttingunitsfromthecartons.Assemble
andadjustasdescribedinthecuttingunitOperator's
Manual.

4.Makesurethatthecounterweight(Figure3)isinstalled
totheproperendofthecuttingunitasdescribedinthe
cuttingunitOperator'sManual.

Figure3

1.Counterweight

5.Allthecuttingunitsareshippedwiththe
turf-compensationspringmountedtotherightsideof
thecuttingunit.Theturf-compensationspringmustbe
mountedtothesamesideofthecuttingunitasthereel
drivemotor.Positiontheturfcompensationasfollows:

A.Removethe2carriageboltsandnutssecuringthe

rodbrackettothecuttingunittabs(Figure4).

Figure4

1.Turf-compensationspring3.Springtube

2.Rodbracket

B.Removetheangenutsecuringthespringtube

bolttothecarrierframetab(Figure4)Remove
theassembly.

C.Mountthespringtubebolttotheoppositetabon

thecarrierframeandsecurewiththeangenut.
Positiontheboltheadtotheoutersideofthetab
asshowninFigure5.

13

Figure5

g019284

1

1

Figure6

1.Oppositecarrierframetab

2.Rodbracket

D.Mounttherodbrackettothecuttingunittabs

withthecarriageboltsandnuts(Figure5).

Important:Onthe#4(leftfront)and#5
(rightfront)cuttingunits(Figure6),use
therodbracketmountingnutstoinstallthe
hoseguidestothefrontofthecuttingunit
tabs(Figure7).Thehoseguidesshouldlean
towardthecentercuttingunit(Figure7and

Figure8).

Note:Wheninstallingorremovingthecutting
units,makesurethatthehairpincotterisinstalled
inthespringrodholenexttotherodbracket.
Otherwise,thehairpincottermustbeinstalledin
theholeintheendoftherod.

1.Hoseguide(#4cuttingunit
shown)

2.Rodbracket

Figure7

3.Nuts

1.Hoseguides(eachmustleantowardthecentercuttingunit)

Figure8

14

6.Loweralltheliftarmscompletely.

7.Removethesnapperpinandthecapfromthe
lift-arm-pivotyoke(Figure9).

Figure9

1.Snapperpin2.Cap

8.Forthefrontcuttingunits,slideacuttingunitunder
theliftarmwhileinsertingthecarrier-frameshaftup
intothelift-arm-pivotyoke(Figure10).

Figure11

1.Lift-arm-pivot-shaftlynchpinandwasher

B.Insertthelift-armyokeontothecarrier-frame

shaft(Figure10).

C.Insertthelift-armshaftintotheliftarmand

secureitwiththewasherandlynchpin(Figure11).

10.Insertthecapoverthecarrier-frameshaftandlift-arm
yoke.

11.Securethecapandthecarrier-frameshafttothe
lift-armyokewiththesnapperpin.

Note:Usetheslotifyoudesireasteeringcuttingunit
orusetheholeifyouarelockingthecuttingunitin
position(Figure9).

12.Securethelift-armchaintothechainbracketwiththe
snapperpin(Figure12).Usethenumberofchainlinks
describedintheOperator'sManualofthecuttingunit.

Figure10

1.Liftarm3.Lift-arm-pivotyoke

2.Carrier-frameshaft

9.Usethefollowingprocedureontherearcuttingunits
whentheheightofcutisabove19mm(3/4inch).

A.Removethelynchpinandwashersecuringthe

lift-arm-pivotshafttotheliftarmandslidethe
lift-arm-pivotshaftoutoftheliftarm(Figure11).

Figure12

1.Lift-armchain2.Chainbracket

13.Onthe#4(leftfront)and#5(rightfront)cutting
units,insertthereelmotorhosesintotherespective
hoseguide.

14.Coatthesplineshaftofthereelmotorwithclean
grease.

15.OilthereelmotorO-ringandinstallitontothemotor
ange.

16.Installthemotorbyrotatingitclockwisesothatthe
motorangesclearthebolts(Figure13).Rotatethe
motorcounterclockwiseuntiltheangesencirclethe
bolts,thentightenthebolts.

Important:Makesurethatthereelmotorhoses
arenottwisted,kinked,orintheriskofbeing
pinched.

15

Figure13

1.Reeldrivemotor2.Mountingbolts

4

Adjustingthe Turf-CompensationSpring

NoPartsRequired

Procedure

Theturf-compensationspring(Figure14)transfersweight
fromthefronttotherearroller.Thishelpstoreduceawave
patternintheturf,alsoknownasmarcellingorbobbing.

Figure14

1.Turf-compensationspring3.Springrod

2.Hairpincotter4.Hexnuts

2.Tightenthehexnutsonthefrontendofthespringrod
untilthecompressedlengthofthespringis15.9cm
(6.25inches)(Figure14).

Note:Whenoperatingonroughterrain,decreasethe
springlengthby13mm(1/2inch).Groundfollowing
willbeslightlydecreased.

Important:Makespringadjustmentswiththecutting
unitmountedtothetractionunit,pointingstraight
aheadandloweredtotheshopoor.

1.Makesurethatthehairpincotterisinstalledintherear
holeinthespringrod(Figure14).

16

5

InstallingRearWeights

Partsneededforthisprocedure:

Varies

Rearweights(sizevarieswithconguration).

Procedure

ThismachinecomplieswithENISO5395:2013andANSIB71.4-2012Standardswhenequippedwithrearweightsand/or
90lbofcalciumchlorideballastisaddedtorearwheels.Usethefollowingchartstodeterminethecombinationsofweights
requiredforyourconguration.OrderpartsfromyourlocalAuthorizedToroDistributor.

WeightP/N110-8985-03

Groomers,roller

brushes,and/or

baskets

No00

Yes44

Important:Alwaysinstalltubesinsidethereartiresbeforecalciumchlorideisinstalled.Ifapunctureoccursina
tirewithcalciumchloride,removethemachinefromtheturfareaasquicklyaspossible.Topreventpossibledamage
totheturf,immediatelysoaktheaffectedareawithwater.

Usethefollowingproceduretomounttheappropriateamountofweight(seeweightcharts)tothetoporbottomofthe
rearbumperasshowninFigure15.

Numberofweights

tomeetANSI(US)

standards

Numberofweightsto

meetCE(European)

standards

Fasteners(2each

required)forweights

N/AN/A

3231-7CarriageBolt,

104-8301Nut

WeightLocation

1ontopofbumperand

3underbumper

Figure15

1.Tractionmanifold5.Weight(s)

2.Spacers6.Carriagebolt

3.Bolts7.Nut

4.Washers

1.Removethe3bolts,washers,andspacerssecuringthetractionmanifoldtothebottomoftherearbumper(Figure15a).

2.Positiontheappropriateamountofweightonthetopand/orbottomoftherearbumper.

17

3.Mounttheweight(s)andthetractionmanifoldtothebumperwiththe3bolts,washersandspacerspreviouslyremoved
(Figure15b).

Note:Donotusethespacerswheninstallingmorethantwoweightsunderthebumper(Figure15c).

4.Securetheouteredgesoftheweight(s)tothebumperwith2carriageboltsandnuts(Figure15c).

6

InstallingtheCEHoodLatch

Partsneededforthisprocedure:

1Hoodlatchassembly

1Washer

1.Hoodlatch3.Rubberwasher

2.Nut4.Metalwasher

Procedure

Figure17

1.Unlatchandraisethehood.

2.Removetherubbergrommetfromtheholeintheleft
sideofthehood(Figure16).

Figure16

1.Rubbergrommet

4.Outsidethehood,insertthehookendofthelatch
throughtheholeinthehood.

Note:Makesurethattherubbersealingwasher
remainstotheoutersideofthehood.

5.Insidethehood,insertthemetalwasherontothelatch
andsecurewiththenut.

Note:Makesurethatthelatchengagestheframe
catchwhenitislocked.Usetheenclosedhoodlatch
keytooperatethehoodlatch.

7

UsingtheCutting-Unit Kickstand

Partsneededforthisprocedure:

1

Cutting-unitkickstand

3.Removethenutfromthehood-latchassembly(Figure

17).

Procedure

Wheneveryoumusttipthecuttingunittoexposethe
bedknife/reel,propuptherearofthecuttingunitwiththe
kickstandtoensurethatthenutsonthebackendofthe
bedbaradjustingscrewsarenotrestingontheworksurface
(Figure18).

18

Figure18

1.Cutting-unitkickstand

Securethekickstandtothechainbracketwiththesnapper
pin(Figure19).

ProductOverview

Controls

Seat-AdjustingKnobs

Theseat-adjustinglever(Figure20)allowsyoutoadjustthe
seatforwardandrearward.Theweightadjustingknobadjusts
theseatforyourweight.Theweightgaugeindicateswhen
theseatisadjustedtoyourweight.Theheight-adjustingknob
adjuststheseatforyourheight.

Figure20

Figure19

1.Chainbracket3.Cutting-unitkickstand

2.Snapperpin

1.Weightgauge3.Height-adjustingknob

2.Weight-adjustingknob

4.Adjustinglever(forward
andrearward)

TractionPedal

Thetractionpedal(Figure21)controlstheforwardand
reverseoperation.Pressthetopofthepedaltomoveforward
andthebottomtomoverearward.Groundspeeddependson
howfaryoupressthepedal.Fornoload,maximumground
speed,fullypressthepedalwhilethethrottleisintheFAST
position.

Tostop,reducefootpressureonthetractionpedalandallow
ittoreturntothecenterposition.

Mow-SpeedLimiter

Whenthemow-speedlimiter(Figure21)isippedup,it
controlsthemowspeedandallowsthecuttingunitstobe
engaged.Eachspaceradjuststhemowingspeedby½mile
perhour.Themorespacersyouhaveonthetopofthebolt,
thesloweryouwillgo.Fortransport,ipbackthemow-speed
limiterandyouwillhavemaximumtransportspeed.

BrakePedal

Pressthebrakepedal(Figure21)tostopthemachine.

ParkingBrake

Toengagetheparkingbrake,(Figure21)pushdownthe
brakepedalandpressthetopforwardtolatch.Toreleasethe

19

parkingbrake,pressthebrakepedaluntiltheparkingbrake

1

g021209

latchretracts.

Figure21

1.Tractionpedal4.Brakepedal

2.Mow-speedlimiter5.Parkingbrake

3.Spacers

6.Tilt-steeringpedal

KeySwitch

Thekeyswitch(Figure22)has3positions:OFF,
ON/PREHEAT,andSTART.

LowerMow/RaiseControlLever

Thislever(Figure22)raisesandlowersthecuttingunitsand
alsostartsandstopsthecutterheadswhenthecutterheads
areenabledinthemowmode.

HeadlightSwitch

Pivottheswitchdownwardtoturnontheheadlights(Figure

22).

Enable/DisableSwitch

Usetheenable/disableswitch(Figure22)inconjunctionwith
thelowermow/raisecontrollevertooperatethecutterheads.
Thecutterheadscannotbeloweredwhenthemow/transport
leverisintheTRANSPORTposition.

BacklapLevers

Tilt-SteeringPedal

Totiltthesteeringwheeltowardyou,pressthefootpedal
(Figure21)down,andpullthesteeringtowertowardyouto
themostcomfortablepositionandthenreleasethepedal.

ThrottleControl

Movethethrottlecontrol(Figure22)forwardtoincreasethe
enginespeedandrearwardtodecreasespeed.

Figure22

Usethebacklapleversinconjunctionwiththelower
mow/raisecontrolleverforbacklappingthereels(Figure23).

Figure23

1.Backlaplevers

1.Lowermow/raisecontrol
lever

2.Keyswitch5.Throttlecontrol

3.InfoCenter

4.Enable/disableswitch

6.Headlightswitch

20

HydraulicFilterRestrictionIndicator

1

g020650

2

3

4

TORO

UsingtheInfoCenterLCDDisplay

Withtheenginerunningatnormaloperatingtemperature,
viewtheindicator(Figure24);itshouldbeintheGreenzone.
WhentheindicatorisintheRedzone,changethehydraulic
lters.

Figure24

1.Hydrauliclterrestrictionindicator

PowerPoint

Thepowerpointisa12Vpowersupplyforelectronicdevices
(Figure25).

TheInfoCenterLCDdisplayshowsinformationaboutyour
machinesuchastheoperatingstatus,variousdiagnostics
andotherinformationaboutthemachine(Figure26)There
isasplashscreenandmaininformationscreenofthe
InfoCenter.Youcanswitchbetweenthesplashscreenand
maininformationscreen,atanytime,bypressinganyof
theInfoCenterbuttonsandthenselectingtheappropriate
directionalarrow .

Figure26

1.Indicatorlight3.Middlebutton

2.Rightbutton

4.Leftbutton

•LeftButton,MenuAccess/BackButton—pressthis

buttontoaccesstheInfoCentermenus.Youcanuseitto
backoutofanymenuyouarecurrentlyusing.

•MiddleButton—usethisbuttontoscrolldownmenus.

•RightButton—usethisbuttontoopenamenuwherea

rightarrowindicatesadditionalcontent.

Note:Thepurposeofeachbuttonmaychangedepending
onwhatisrequiredatthetime.Eachbuttonislabeledwith
anicondisplayingitscurrentfunction.

InfoCenterIconDescription

SERVICEDUE

Figure25

1.Powerpoint

Indicateswhenscheduledservice
shouldbeperformed

Hourmeter

Infoicon

Fast

Slow

Fuellevel

21

InfoCenterIconDescription(cont'd.)

InfoCenterIconDescription(cont'd.)

Glowplugsareactive

Raisecuttingunits

Lowercuttingunits

Operatormustsitinseat

ParkingBrakeIndicator—indicates
whentheparkingbrakeisOn

IdentiestherangeasHigh
(Transport)

Neutral

IdentiestherangeasLow(Mow)

CoolantTemperature-indicatesthe
enginecoolanttemperatureineither
°Cor°F

Temperature(hot)

Bulb

OutputofTECcontrollerorcontrol
wireinharness

Switch

Operatormustreleaseswitch

Operatorshouldchangetoindicated
state

Symbolsareoften
combinedtoform
sentences.Some
examplesareshown
below

Operatorshouldputmachinein
neutral

Enginestartdenied

Engineshutdown

Enginecoolanttoohot

PTOisengaged

Deniedornotallowed

EngineStart

Stoporshutdown

Engine

Keyswitch

Indicateswhenthecuttingunitsare
beinglowered

Indicateswhenthecuttingunitsare
beingraised

PINpasscode

CANbus

InfoCenter

Sitdownorsetparkingbrake

UsingtheMenus

ToaccesstheInfoCentermenusystem,pressthemenuaccess
buttonwhileatthemainscreen.Thisbringsyoutothemain
menu.Refertothefollowingtablesforasynopsisofthe
optionsavailablefromthemenus:

MainMenu

MenuItemDescription

FaultsTheFaultsmenucontains

alistoftherecentmachine
faults.RefertotheService
ManualoryourAuthorized
ToroDistributorformore
informationontheFaults
menuandtheinformation
containedthere.

ServiceTheServicemenucontains

informationonthemachine
suchashoursofuse,counters,
andothersimilarnumbers.

Badorfailed

22

DiagnosticsTheDiagnosticsmenu

SettingsTheSettingsmenuallows

AboutTheAboutmenuliststhe

Service

MenuItemDescription

Hours

Counts

Diagnostics

MenuItemDescription

CuttingUnitsIndicatestheinputs,qualiers,

Hi/LowRangeIndicatestheinputs,qualiers,

PTOIndicatestheinputs,qualiers,

EngineRun

Backlap

displaysthestateofeach
machineswitch,sensor,and
controloutput.Y oucanuse
thistotroubleshootcertain
issuesasitwillquicklytellyou
whichmachinecontrolsareon
andwhichareoff.

youtocustomizeandmodify
congurationvariablesonthe
InfoCenterdisplay.

modelnumber,serialnumber,
andsoftwareversionofyour
machine.

Liststhetotalnumberofhours
thatthemachine,engineand
PTOhavebeenon,aswell
asthenumberofhoursthe
machinehasbeentransported
andservicedue.

Listsnumerouscountsthe
machinehasexperienced.

andoutputsforraisingand
loweringthecuttingunits.

andoutputsfordrivingin
transportmode.

andoutputsforenablingthe
PTOcircuit.

Indicatestheinputs,qualiers,
andoutputsforstartingthe
engine.

Indicatestheinputs,qualiers
andoutputsforoperatingthe
backlapfunction.

FrontBacklapReelSpeedControlsthespeedofthefront

RearBacklapReelSpeedControlsthespeedoftherear

ProtectedMenusAllowsthe

BladeCountControlsthenumberofblades

MowSpeedControlsthegroundspeedfor

Heightofcut(HOC)Controlstheheightofcut

FReelRPMDisplaysthecalculatedreel

RReelRPMDisplaysthecalculatedreel

reelsinbacklapmode.

reelsinbacklapmode.

superintendant/mechanic
toaccessprotectedmenusby
inputtingapasscode.

onthereelforreelspeed.

determiningthereelspeed.

(HOC)fordeterminingthereel
speed.

speedpositionforthefront
reels.Thereelscanalsobe
manuallyadjusted.

speedpositionfortherear
reels.Thereelscanalsobe
manuallyadjusted.

*Only"operator-faced"textistranslated.Faults,Service,and
Diagnosticsscreensare"service-faced".Titlesarebeinthe
selectedlanguage,butmenuitemsareinEnglish.

About

MenuItemDescription

Model

SNListstheserialnumberofthe

MachineControllerRevisionListsthesoftwarerevisionof

InfoCenterRevisionListsthesoftwarerevisionof

CANBus

Liststhemodelnumberofthe
machine.

machine.

themastercontroller .

theInfoCenter.

Liststhemachine
communicationbusstatus.

ProtectedMenus

Settings

MenuItemDescription

Units

Language

LCDBacklightControlsthebrightnessofthe

LCDContrastControlsthecontrastofthe

Controlstheunitsusedonthe
InfoCenter.Themenuchoices
areEnglishorMetric

Controlsthelanguageused
ontheInfoCenter*.

LCDdisplay.

LCDdisplay.

Thereare5operatingcongurationsettingsthatareadjustable
withintheSettingsMenuoftheInfoCenter:BladeCount,
MowSpeed,HeightofCut(HOC),FReelRPMandRReel
RPM.ThesesettingscanbelockedbyusingtheProtected
Menu.

Note:Atthetimeofdelivery,theinitialpasswordcodeis
programmedbyyourdistributor.

AccessingtheProtectedMenuSettings

ToaccesstheProtectedMenuSettings

•FromtheMainMenu,scrolldowntotheSettingsMenu

andpresstherightbutton.

23

•IntheSettingsMenu,scrolldowntotheProtectedMenu

andpresstherightbutton.

•Toenterthepasscode,usethecenterbuttontosetthe

rstdigitthenpresstherightbuttontomoveontothe
nextdigit.

•Usethecenterbuttontosettheseconddigitthenpress

therightbuttontomoveontothenextdigit.

•Usethecenterbuttontosetthethirddigitthenpressthe

rightbuttontomoveontothenextdigit.

•Usethecenterbuttontosetthefourthdigitthenpress

therightbutton.

•Pressthemiddlebuttontoenterthecode.

•Ifthecodehasbeenacceptedandtheprotectedmenuhas

been“Unlocked,”“PIN”willbedisplayedintheupper
rightcornerofthedisplayscreen.

TheabilitytoviewandchangethesettingsintheProtected
Menucanbechanged.OnceyouhaveaccessedtheProtected
Menu,scrolldowntoProtectSettings.Usingtherightbutton,
changingProtectSettingstoOffallowsyoutoviewand
changethesettingsintheProtectedMenuwithoutentering
thepasscode.ChangingProtectSettingstoOnhidesthe
protectedoptionsandrequiresenteringapasscodetochange
thesettingintheProtectedMenu.Afterthepasscodehas
beenset,thekeyswitchmustbeturnedoffandbackonto
enableandsavethisfeature.

Note:Ifthepasscodehasbeenforgottenormisplaced,
pleasecontactyourdistributorforassistance.

ToSettheMowSpeed

•IntheSettingsMenu,scrolldowntoMowSpeed.

•Presstherightbuttontoselectmowspeed.

•Usethecenterandrightbuttontoselecttheappropriate

mowspeedsetonthemechanicalmow-speedlimiteron
thetractionpedal.

•Presstheleftbuttontoexitmowspeedandsavethe

setting.

ToSettheHeightofCut(HOC)

•IntheSettingsMenu,scrolldowntoHOC.

•PresstherightbuttontoselectHOC.

•Usethecenterandrightbuttontoselecttheappropriate

HOCsetting.(Iftheexactsettingisnotdisplayed,select
thenearestHOCsettingfromthelistdisplayed).

•PresstheleftbuttontoexitHOCandsavethesetting.

ToSettheFrontandRearReelSpeeds

Althoughthefrontandrearreelspeedsarecalculatedby
inputtingthenumberofblades,mowspeedandHOCinto
theInfoCenter,thesettingcanbemanuallychangedto
accommodatefordifferentmowingconditions.

•TochangetheReelSpeedSettings,scrolldowntotheF

ReelRPM,RReelRPMorboth.

ToSettheBladeCount

•IntheSettingsMenu,scrolldowntoBladeCount

•Presstherightbuttontochangethebladecountbetween

5,8or11bladereels.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Specication

TransportWidth

Widthofcut254cm(100inches)

Length

Height

Weight

Engine

Fueltankcapacity

233cm(92inches)

282cm(111inches)

160cm(63inches)

1,276kg(2,813lb)

Kubota44.2hp(Turbo)

53L(14USgallons)

•Presstherightbuttontochangethereelspeedvalue.As

thespeedsettingischanged,thedisplaywillcontinueto
showthecalculatedreelspeedbasedonbladecount,
mowspeedandHOCwhichwaspreviouslyentered,but
thenewvaluewillalsobedisplayed.

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.

Transportspeed

Mowingspeed

0to16km/h(0to10mph)

0to13km/h(0to8mph)

24

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

CAUTION

Ifyouleavethekeyintheignitionswitch,someone
couldaccidentlystarttheengineandseriously
injureyouorotherbystanders.

Lowerthecuttingunitstotheground,setthe
parkingbrakeandremovethekeyfromtheignition
switchbeforeservicingormakingadjustmentsto
themachine.

CheckingtheEngine-OilLevel

Theengineisshippedwithoilinthecrankcase;however,
checktheoillevelbeforeandafteryourststarttheengine.

Crankcasecapacityisapproximately5.2L(5.5USqt)with
thelter.

Usehigh-qualityengineoilthatmeetsthefollowing
specications:

•APIClassicationLevelRequired:CH-4,CI-4orhigher

•Preferredoil:SAE15W-40(above0degreesF)

•Alternateoil:SAE10W-30or5W-30(alltemperatures)

ToroPremiumEngineoilisavailablefromyourdistributorin
either15W -40or10W-30viscosity.

1.Parkthemachineonalevelsurface,shutofftheengine,
settheparkingbrake,andremovethekeyfromthe
ignitionswitch.

2.Openthehood.

3.Removethedipstick,wipeitclean,andinstallit(Figure

27).

Figure27

1.Dipstick

4.Removethedipstickandchecktheoillevelonthe
dipstick.

Note:TheoillevelshouldbeuptotheFullmark.

5.IftheoillevelisbelowtheFullmark,removethell
cap(Figure28),andaddoiluntilthelevelreachesthe
Fullmarkondipstick.

1.Oil-llcap

Important:Donotoverll.Besuretokeepthe
engine-oillevelbetweentheupperandlowerlimits
ontheoilgauge.Enginefailuremayoccurasa
resultofoverllingorunderllingtheengineoil.

6.Installtheoil-llcapandclosethehood.

25

Figure28

CheckingtheCoolingSystem

AddingFuel

Cleandebrisoffthescreen,oilcooler,andfrontofthe
radiatordailyandmoreoftenifconditionsareextremelydusty
anddirty.RefertothesectiononRemovingDebrisfromthe
CoolingSysteminCoolingSystemMaintenance(page43).

Thecoolingsystemislledwitha50/50solutionofwater
andpermanentethyleneglycolantifreeze.Checkthelevelof
coolantintheexpansiontankatthebeginningofeachday
beforestartingtheengine.Thecapacityofthecoolingsystem
is9.5L(10.0USqt).

CAUTION

Iftheenginehasbeenrunning,thepressurized,hot
coolantcanescapeandcauseburns.

•Donotopentheradiatorcapwhentheengine
isrunning.

•Usearagwhenopeningtheradiatorcap,and
openthecapslowlytoallowsteamtoescape.

1.Checkthelevelofcoolantintheexpansiontank
(Figure29).

Note:Thecoolantlevelshouldbebetweenthemarks
onthesideofthetank.

Useonlyclean,freshdieselfuelorbiodieselfuelswithlow
(<500ppm)orultralow(<15ppm)sulfurcontent.The
minimumcetaneratingshouldbe40.Purchasefuelin
quantitiesthatcanbeusedwithin180daystoensurefuel
freshness.

Fueltankcapacity:53L(14USgallons)

Usesummergradedieselfuel(No.2-D)attemperatures
above-7°C(20°F)andwintergrade(No.1-DorNo.
1-D/2-Dblend)belowthattemperature.Usingwinter-grade
fuelatlowertemperaturesprovideslowerashpointand
coldowcharacteristicswhicheasesstartingandreducesfuel
lterplugging.

Usingsummer-gradefuelabove-7°C(20°F)contributes
towardlongerfuelpumplifeandincreasedpowercompared
towinter-gradefuel.

Important:Donotusekeroseneorgasolineinsteadof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

Figure29

1.Expansiontank

2.Ifthecoolantlevelislow,removetheexpansion-tank
capandreplenishthesystem.

Important:Donotoverll.

3.Installtheexpansion-tankcap.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor
conditioneropening.

•Keepfuelawayfromeyesandskin.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuelofup
toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel
portionshouldbeloworultralowsulfur.Observethe
followingprecautions:

•Thebiodieselportionofthefuelmustmeetspecication

ASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTMD975

orEN590.

•Paintedsurfacesmaybedamagedbybiodieselblends.

•UseB5(biodieselcontentof5%)orlesserblendsincold

weather.

•Monitorseals,hoses,gasketsincontactwithfuelasthey

maydegradeovertime.

•Fuellterpluggingmaybeexpectedforatimeafter

convertingtobiodieselblended.

•Contactyourdistributorifyouwishformoreinformation

onbiodiesel.

26

DANGER

1

G021210

Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static
electricitycanbereleased,causingasparkwhich
canignitethefuelvapors.Areorexplosionfrom
fuelcanburnyouandothersandcandamage
property.

•Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron
atruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.

•Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipmentwithits
wheelsontheground.

•Ifthisisnotpossible,thenrefuelsuchequipment
onatruckortrailerfromaportablecontainer,
ratherthanfromafuel-dispensernozzle.

•Ifyoumustuseafuel-dispensernozzle,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.

1.Parkthemachineonalevelsurface.

2.Usingacleanrag,cleantheareaaroundthefuel-tank
cap.

3.Removethecapfromthefueltank(Figure30).

Figure30

1.Fuel-tankcap

4.Fillthetankwithfueluntilthelevelistothebottomof
thellerneck.

5.Installthefuel-tankcaptightlyafterllingthetank.

Note:Ifpossible,llthefueltankaftereachuse.This
minimizespossiblebuildupofcondensationinsidethe
fueltank.

CheckingtheHydraulicFluid

Themachinesreservoirislledatthefactorywith
approximately56.7L(15USgallons)ofhighqualityhydraulic
uid.Checkthelevelofthehydraulicuidbeforethe
engineisrststartedanddailythereafter.Therecommended
replacementuidisasfollows:

ToroPremiumAllSeasonHydraulicFluid(Availablein5
gallonpailsor55gallondrums.SeepartscatalogorToro
distributorforpartnumbers.)

Alternateuids:IftheT orouidisnotavailable,other
uidsmaybeusedprovidedtheymeetallthefollowing
materialpropertiesandindustryspecications.Wedonot
recommendtheuseofsyntheticuid.Consultwithyour
lubricantdistributortoidentifyasatisfactoryproductNote:
Torodoesnotassumeresponsibilityfordamagecausedby
impropersubstitutions,souseonlyproductsfromreputable
manufacturerswhowillstandbehindtheirrecommendation.

HighViscosityIndex/LowPourPointAnti-wearHydraulic
Fluid,ISOVG46

MaterialProperties:

Viscosity,ASTMD445cSt@40°C44to48cSt

ViscosityIndexASTM
D2270

PourPoint,ASTMD97-34°Fto-49°F

IndustrySpecications:

VickersI-286-S(QualityLevel),VickersM-2950-S
(QualityLevel),DenisonHF-0

@100°C7.9to8.5

140to160

Important:TheISOVG46Multigradeuidhasbeen
foundtoofferoptimalperformanceinawiderangeof
temperatureconditions.Foroperationinconsistently

27

highambienttemperatures,18°C(65°F)to49°C(120°

1

g021215

F),ISOVG68hydraulicuidmayofferimproved
performance.

CheckingtheReel-to-Bedknife Contact

PremiumBiodegradableHydraulicFluid-MobilEAL
EnviroSyn46H

Important:MobilEALEnviroSyn46Histheonly
syntheticbiodegradableuidapprovedbyToro.This
uidiscompatiblewiththeelastomersusedinToro
hydraulicsystemsandissuitableforawide-range
oftemperatureconditions.Thisuidiscompatible
withconventionalmineraloils,butformaximum
biodegradabilityandperformancethehydraulicsystem
shouldbethoroughlyushedofconventionaluid.The
oilisavailablein19L(5gallon)containersor55gallon
drumsfromyourMobilDistributor.

Important:Manyhydraulicuidsarealmostcolorless,
makingitdifculttospotleaks.Areddyeadditivefor
thehydraulicsystemuidisavailablein20ml(2/3
ounces)bottles.Onebottleissufcientfor15to22L
(4to6USgallons)ofhydraulicuid.Orderpartno.
44-2500fromyourauthorizedTorodistributor.

1.Positionthemachineonalevelsurface,lowerthe
cuttingdecks,andshutofftheengine.

2.Cleantheareaaroundthellerneckandcapofthe
hydraulictank(Figure31).

Eachdaybeforeoperating,checkthereel-to-bedknifecontact,
regardlessifthequalityofcuthadpreviouslybeenacceptable.
Theremustbelightcontactacrossthefulllengthofthereel
andthebedknife;refertoAdjustingtheReeltoBedknifein
theOperator'sManualofthecuttingunit.

CheckingtheTorqueofthe WheelNuts

Torquethewheelnutsto94to122N⋅m(70to90ft-lb)
after1to4hoursofoperationandagainafter10hoursof
operation.Torqueevery250hoursthereafter.

WARNING

Failuretomaintainpropertorqueofthewheelnuts
couldresultinpersonalinjury.

Maintainthepropertorqueonthewheelnuts.

BreakingintheMachine

Toensureoptimumperformanceoftheparking-brakesystem,
burnish(breakin)thebrakesbeforeuse.Settheforward
tractionspeedto4mphtomatchthereversetractionspeed.
(All8spacersmovedtothetopofthemow-speedcontrol.)
Withtheengineathighidle,proceedforwardwiththe
mow-speed-controlstopengagedandridethebrakefor15
seconds.Proceedbackwardatfullreversespeedandridethe
brakefor15seconds.Repeatthis5times,waiting1minute
betweeneachforwardandreversecycletoavoidoverheating
thebrakes.Anadjustmenttothebrakesmayberequiredafter
break-in;refertoAdjustingtheParkingBrakes(page44).

Figure31

1.Hydraulictankcap

3.Removethecap/dipstickfromthellerneckandwipe
itwithacleanrag.

4.Insertthedipstickintothellerneck;thenremoveit
andchecklevelofuid.

Note:Theuidlevelshouldbewithintheoperating
rangeonthedipstick.

5.Ifthelevelislow,addappropriateuidtoraiselevelto
theFullmark.

Important:Donotoverll.

6.Installthecap/dipstickontothellerneck.

BleedingtheFuelSystem

Youmustbleedthefuelsystembeforestartingtheengineif
anyofthefollowingsituationshaveoccurred:

•Initialstartupofanewmachine.

•Enginehasceasedrunningduetolackoffuel.

•Maintenancehasbeenperformeduponfuelsystem

components;i.e.,lterreplaced,separatorserviced,etc.

28

DANGER

Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.Are
orexplosionfromfuelcanburnyouandothersand
cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in
anopenarea,whentheengineisoffandiscold.
Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis6to13mm
(1/4to1/2inch)belowthebottomoftheller
neck.Thisemptyspaceinthetankallowsthe
fueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

5.TightenthescrewandturnthekeytotheOFFposition.

Note:Normally,theengineshouldstartaftertheabove
bleedingproceduresarefollowed.However,iftheengine
doesnotstart,airmaybetrappedbetweeninjectionpump
andinjectors;refertoBleedingAirfromtheFuelInjectors

(page41).

StartingandStoppingthe Engine

Important:Y oumustbleedthefuelsystembefore

startingtheengineifyouarestartingtheengineforthe
rsttime,theenginehasstoppedduetolackoffuel,or
youhaveperformedmaintenanceonthefuelsystem;
refertoBleedingtheFuelSystem(page28).

StartingtheEngine

•Storefuelinaclean,safety-approvedcontainer
andkeepthecapinplace.

1.Parkthemachineonalevelsurfaceandensurethatthe
fueltankisatleasthalffull.

2.Openthehood.

3.Opentheair-bleedscrewonthefuel-injectionpump
(Figure32)witha12mmwrench.

1.Sitontheseat,keepyourfootoffthetractionpedalso
thatitisintheNEUTRALposition,engagetheparking
brake,setthethrottletotheFASTposition,andensure
thattheEnable/DisableswitchisintheDISABLE
position.

2.TurntheignitionswitchtotheON/PREHEATposition.

Note:Anautomatictimerwillcontroltheglowplug
preheatfor6seconds.

3.Afterpreheatingtheglowplugs,turnkeytotheSTART
position.

Important:Cranktheenginefornolongerthan15
seconds.Releasethekeywhentheenginestarts.
Ifadditionalpreheatingisrequired,turnkeyto
theOFFpositionandthentotheON/PREHEAT
position.Repeatthisprocessasrequired.

4.Runtheengineatlowidlespeeduntilitwarmsup.

StoppingtheEngine

1.MoveallcontrolstoNEUTRAL,settheparkingbrake,
movethethrottletotheLOWIDLEpositionandallow
theenginetoreachlowidlespeed.

Figure32

1.Bleedscrew

4.TurnthekeyintheignitionswitchtotheONposition.

Note:Theelectricfuelpumpbeginstooperate,
therebyforcingairoutaroundtheair-bleedscrew .
LeavethekeyintheONpositionuntilasolidstream
offuelowsoutaroundthescrew .

Important:Allowtheenginetoidlefor5
minutesbeforeshuttingitoffafterafullload
operation.Failuretodosomayleadtotroubleon
aturbo-chargedengine.

2.TurnthekeytotheOFFpositionandremoveitfrom
theswitch.

29

SettingtheReelSpeed

g019276

1

2

Toachieveaconsistent,highqualityofcutandauniform
after-cutappearance,itisimportantthatyousetthereelspeed
tothepropersetting.Adjustthereelspeedasfollows:

1.IntheInfoCenter,underthesettingsmenu,enterthe
bladecount,mowspeedandHOCtocalculatethe
properreelspeed.

2.Iffurtheradjustmentsarerequired,inthesettings
menu,scrolldowntotheFReelRPM,RReelRPM
orboth.

3.Presstherightbuttontochangethereelspeedvalue.
Asthespeedsettingischanged,thedisplaywill
continuetoshowthecalculatedreelspeedbasedon
bladecount,mowspeedandHOC,butthenewvalue
willalsobedisplayed.

Figure33

1.Spring2.Springactuator

3.Repeattheprocedureontheotherspring.

Note:Youmayneedtoincreaseordecreasethereel
speedtocompensateforvaryingturfconditions.

AdjustingtheLiftArm Counterbalance

Youcanadjustthecounterbalanceontherearcuttingunit
liftarmstocompensatefordifferentturfconditionsandto
maintainauniformheight-of-cutintheroughconditionsor
inareasofthatchbuildup.

Youcanadjusteachcounterbalancespringto1of4settings.
Eachincrementincreasesordecreasescounterbalanceonthe
cuttingunitby2.3kg(5lb).Thespringscanbepositionedon
thebacksideoftherstspringactuatortoremoveallcounter
balance(fourthposition).

1.Positionthemachineonalevelsurface,lowerthe
cuttingunits,shutofftheengine,engagetheparking
brakes,andremovethekeyfromignitionswitch.

2.Insertatubeorsimilarobjectontothelongspringend
andpivotitaroundthespringactuatortothedesired
position(Figure33).

AdjustingtheLift-Arm TurnaroundPosition

1.Positionthemachineonalevelsurface,lowerthe
cuttingunits,shutofftheengine,engagetheparking
brakes,andremovethekeyfromignitionswitch.

2.Theliftarmswitchislocatedunderneaththehydraulic
tankbehindthefrontrightliftarm(Figure34).

3.Loosentheswitchmountingscrews(Figure34)
andmovetheswitchdowntoincreasethelift-arm
turnaroundheightormovetheswitchuptodecrease
thelift-armturnaroundheight.Tightenthemounting
screws.

CAUTION

Thespringsareundertension.

Usecautionwhenadjustingthem.

Figure34

1.Switch2.Lift-armsensingdevice

30

PushingorTowingthe

JackingPoints

Machine

Inanemergency,themachinecanbemovedbyactuatingthe
bypassvalveinthevariabledisplacementhydraulicpumpand
pushingortowingthemachine.

Important:Donotpushortowthemachinefasterthan
3to4.8km/h(2to3mph)becauseinternaltransmission
damagemayoccur.Thebypassvalvemustbeopen
wheneveryoupushortowthemachine.

1.Thebypassvalveislocatedontheleftsideofthe
hydrostat(Figure35).Rotatethebolt1-1/2turnsto
openandallowuidtobypassinternally.

Note:Youcannowmovethemachineslowlywithout
damagingthetransmission.

Note:Usejackstandstosupportthemachinewhenrequired.

•Front—rectangularpad,undertheaxletube,insideeach

fronttire(Figure36).

Figure36

1.Frontjackingpoint

Figure35

1.Bypassvalve

2.Closethebypassvalvebeforestartingtheengine.
However,donotexceed7to11N∙m.(5to8ft-lb)
torquetoclosethevalve.

Important:Runningtheenginewiththebypass
valveopencausesthetransmissiontooverheat.

•Rear—rectangularaxletubeontherearaxle.

31

LocatingtheTieDowns

G031851

g021272

TORO

UnderstandingtheDiagnostic

•Front—theholeintherectangularpad,undertheaxle

tube,insideeachfronttire(Figure37).

Figure37

1.Fronttiedown

Light

Themachineisequippedwithadiagnosticlightwhich
indicatesiftheelectroniccontrollersensesanelectronic
malfunction.Thediagnosticlightislocatedonthecontrol
arm(Figure39).Whenthemachineisfunctioningproperly
andthekeyswitchismovedtotheON/RUNposition,the
diagnosticlightturnsonbrieytoindicatethelightisworking
properly.Whenamachineadvisorymessageisdisplayed,the
lightilluminateswhenthemessageispresent.Whenafault
messageisdisplayed,thelightblinksuntilthefaultisresolved.

•Rear—eachsideofthemachineontherearframe(Figure

38).

Figure38

1.Reartiedown

Figure39

1.Diagnosticlight

CheckingtheInterlock Switches

Thepurposeoftheinterlockswitchesistopreventtheengine
fromcrankingorstartingunlessthetractionpedalisinthe
NEUTRALposition,theEnable/Disableswitchisinthe
DISABLEposition,andtheLowerMow/Raisecontrolisin
theNEUTRALposition.Inaddition,theengineshouldshut
offwhenyoupressthetractionpedalwhileyouareoffthe
seatorifyouleavetheparkingbrakeengaged.

CAUTION

Ifsafetyinterlockswitchesaredisconnectedor
damagedthemachinecouldoperateunexpectedly
causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.

VerifyingtheInterlockSwitchFunction

1.Parkthemachineonalevelsurface,lowerthecutting
units,shutofftheengine,andengagetheparkingbrake.

32

2.TurnthekeyswitchtotheONposition,butdonot
startthemachine.

OperatingTips

3.Locatetheappropriateswitchfunctioninthe
diagnosticsmenuontheInfoCenter.

4.Individually,changeeachoftheswitchesfromopento
closed(i.e.,sitonseat,engagetractionpedal,etc.),and
notethattheappropriatestateoftheswitchchanges.
Repeatthisforallswitchesthatyoucanchangeby
hand.

5.Ifaswitchisclosedandtheappropriateindicatordoes
notchange,checkallwiringandconnectionstothe
switchand/orchecktheswitcheswithanohmmeter.
Replaceanydefectiveswitchesandrepairanydefective
wiring.

Note:TheInfoCenterdisplayalsohastheabilitytodetect
whichoutputsolenoidsorrelaysareturnedon.Thisisa
quickwaytodetermineifamachinemalfunctioniselectrical
orhydraulic.

VerifyingOutputFunction

1.Parkthemachineonalevelsurface,lowerthecutting
units,shutofftheengine,andengagetheparkingbrake.

2.TurnthekeyswitchtotheONpositionandstartthe
machine.

3.Locatetheappropriateoutputfunctioninthe
diagnosticsmenuontheInfoCenter.

4.Sitontheseatandattempttooperatethedesired
functionofthemachine.Theappropriateoutputs
shouldchangestatetoindicatethattheECMisturning
onthatfunction.

Note:Ifthecorrectoutputsdonotilluminate,verifythatthe
requiredinputswitchesareinthenecessarypositionstoallow
thatfunctiontooccur.Verifycorrectswitchfunction.

Iftheoutputdisplaysareonasspecied,butthemachine
doesnotfunctionproperly,thisindicatesanon-electrical
problem.Repairasnecessary.

Familiarization

Beforemowinggrass,practiceoperatingthemachineinan
openarea.Startandstoptheengine.Operateinforwardand
reverse.Lowerandraisethecuttingunitsandengageand
disengagethereels.Whenyoufeelfamiliarwiththemachine,
practiceoperatingupanddownslopesatdifferentspeeds.

WarningSystem

Ifawarninglightcomesonduringoperation,stopthe
machineimmediatelyandcorrecttheproblembefore
continuingoperation.Seriousdamagecouldoccurifyou
operatethemachinewithamalfunction.

Mowing

StarttheengineandmovethethrottletotheFASTposition.
MovetheEnable/DisableswitchtotheENABLEposition
andusetheLowerMow/Raiselevertocontrolthecutting
units(thefrontcuttingunitsaretimedtolowerbeforethe
rearcuttingunits).Tomoveforwardandcutgrass,pressthe
tractionpedalforward.

Note:Allowtheenginetoidlefor5minutesbeforeshutting
itoffafterafullloadoperation.Failuretodosomayleadto
turbo-chargertrouble.

Transport

MovetheEnable/DisableswitchtotheDISABLEposition
andraisethecuttingunitstothetransportposition.Movethe
Mow/TransportlevertotheTRANSPORTposition.Becareful
whendrivingbetweenobjectssoyoudonotaccidentally
damagethemachineorcuttingunits.Useextracarewhen
operatingthemachineonslopes.Driveslowlyandavoid
sharpturnsonslopestopreventrollovers.Lowerthecutting
unitswhengoingdownhillforsteeringcontrol.

HydraulicValveSolenoid Functions

Usethelistbelowtoidentifyanddescribethedifferent
functionsofthesolenoidsinthehydraulicmanifold.Each
solenoidmustbeenergizedtoallowfunctiontooccur.

Solenoid

MSV2

MSV1

SVRVLift/lowercuttingunits

SV1Lift/lowerfrontcuttingunit

SV3Lift/lowerrearcuttingunit

SV2

Frontreelcircuit

Rearreelcircuit

Raiseanycuttingunits

Function

33

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Afterthersthour

Aftertherst8hours

Aftertherst10hours

Aftertherst50hours

Beforeeachuseordaily

Every50hours

Every100hours

MaintenanceProcedure

•T orquethewheellugnutsto94to122N⋅m(70to90ft-lb).

•Checktheconditionandtensionofthealternatorbelt.

•T orquethewheellugnutsto94to122N⋅m(70to90ft-lb).

•Changetheengineoilandlter.

•Checktheenginerpmspeed(idleandfullthrottle).

•Checktheengine-oillevel.

•Checkthecoolingsystem.

•Checkthehydraulicuidlevel.

•Checkthereeltobedknifecontact.

•Checktheoperationoftheinterlockswitches.

•Drainwaterorothercontaminantsfromwaterseparator.

•Removedebrisfromthescreen,oilcoolers,andradiator(morefrequentlyindirty
operatingconditions).

•Checkthehydrauliclinesandhosesforleaks,kinkedlines,loosemountingsupports,
wear,loosettings,weatherdeterioration,andchemicaldeterioration.

•Greasethebearingsandbushings.(Greasethemimmediatelyaftereverywashing
regardlessoftheintervallisted.)

•Checktheconditionofandcleanthebattery.

•Checkthebatterycableconnections.

•Inspectthecoolingsystemhoses.

•Checktheconditionandtensionofthealternatorbelt.

Every150hours

Every200hours

Every250hours

Every400hours

Every800hours

Beforestorage

Every2years

•Changetheengineoilandlter.

•Drainmoisturefromthefuelandhydraulicuidtanks.

•Checkthereelbearingpreload.

•T orquethewheellugnutsto94to122N⋅m(70to90ft-lb).

•Servicetheaircleaner.(Servicetheaircleanerearlieriftheair-cleanerindicator
showsred.Serviceitmorefrequentlyinextremelydirtyordustyconditions.)

•Checkthefuellinesandconnectionsfordeterioration,damage,orlooseconnections.

•Replacethefuelltercanister.

•Checktheenginerpmspeed(idleandfullthrottle).

•Drainandcleanthefueltank.

•Checktherearwheeltoe-in.

•Changethehydraulicuid.

•Changethehydrauliclters(sooneriftheserviceintervalindicatorisintheRed
zone).

•Packtherearwheelbearings.

•Adjusttheenginevalves(refertotheengineowner’smanual).

•Drainandcleanthefueltank.

•Flushandreplacethecoolingsystemuid.

•Drainandushthehydraulictank.

•Replaceallmovinghoses.

34

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof:

MaintenanceCheckItem

Checkthesafetyinterlockoperation.

Checkthebrakeoperation.

Checktheengineoilandfuellevel.

Drainthewater/fuelseparator.

Checktheairlterrestrictionindicator.

Checktheradiatorandscreenfordebris.

Checkunusualenginenoises.

Checkunusualoperatingnoises.

Checkthehydraulicsystemuidlevel.

Checkthehydrauliclterindicator.

Checkhydraulichosesfordamage.

Checkforuidleaks.

Checkthetirepressure.

Checktheinstrumentoperation.

Checkthereel-to-bedknifeadjustment.

Checktheheight-of-cutadjustment.

Checkallgreasettingsforlubrication.

Touch-updamagedpaint.

1.Checktheglowplugandinjectornozzlesifhardstarting,excesssmoke,orroughrunningisnoted.

1

2

3

Mon.Tues.Wed.Thurs.Fri.

Sat.Sun.

2.Checkwiththeenginerunningandtheoilatoperatingtemperature

3.Immediatelyaftereverywashing,regardlessoftheintervallisted

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

1

2

3

4

5

6

7

8

Important:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.

Information

35

Note:Downloadafreecopyoftheelectricalorhydraulicschematicbyvisitingwww.Toro.comandsearchingforyour
machinefromtheManualslinkonthehomepage.

ServiceIntervalChart

Figure40

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

Lubrication

GreasingtheBearingsand Bushings

Ifyouoperatethemachineundernormalconditions,lubricate
allgreasettingsforthebearingsandbushingsafterevery
50hoursofoperationwithNo.2lithiumgrease.Lubricate
thebearingsandbushingsimmediatelyaftereverywashing,
regardlessoftheintervallisted.

Thegreasettinglocationsandquantitiesareasfollows:

•PumpdriveshaftU-joint(3)(Figure41)

•Cuttingunitlift-armcylinders(2each)(Figure42)

Figure41

Figure42

36

•Lift-armpivots(1each)(Figure42)

G011615

•Cuttingunitcarrierframeandpivot(2each)(Figure43)

Figure43

•Lift-arm-pivotshaft(1each)(Figure44)

•Axlesteeringpivot(1)(Figure46)

Figure46

•Steering-cylinder-balljoints(2)(Figure47)

Figure44

•Rearaxle-tierod(2)(Figure45)

Figure47

•Brakepedal(1)(Figure48)

Figure48

Figure45

37

EngineMaintenance

ServicingtheAirCleaner

Checktheair-cleanerbodyfordamagethatcouldcausean
airleak.Replaceitifitisdamaged.Checkthewholeintake
systemforleaks,damage,orloosehoseclamps.

Servicetheaircleanerlteronlywhentheserviceindicator
(Figure49)requiresit.Changingtheairlterbeforeitis
necessaryonlyincreasesthechanceofdirtenteringtheengine
whenthelterisremoved.

Important:Besurethatthecoverisseatedcorrectly
andthatitsealswiththeair-cleanerbody .

1.Releasethelatchessecuringtheair-cleanercovertothe
air-cleanerbody(Figure49).

Figure50

1.Air-cleanercover

2.Air-cleanerlter

3.Air-cleanerindicator

4.Cleanthedirt-ejectionportlocatedintheremovable
cover.Removetherubberoutletvalvefromthecover,
cleanthecavityandreplacetheoutletvalve.

5.Installthecoverorientingtherubberoutletvalveina
downwardposition—betweenapproximately5o’clock
to7o’clockwhenviewedfromtheend.

Figure49

1.Air-cleanercover3.Air-cleanerservice
indicator

2.Air-cleaner-coverlatch

2.Removethecoverfromtheaircleanerbody.Before
removingthelter,uselowpressureair(40psi,clean
anddry)tohelpremovelargeaccumulationsofdebris
packedbetweenoutsideofthelterandthecanister.

Avoidusinghighpressureairwhichcouldforce
dirtthroughthelterintotheintaketract.

Thiscleaningprocesspreventsdebrisfrommigrating
intotheintakewhenthelterisremoved.

3.Removeandreplacethelter(Figure50).

Cleaningoftheusedelementisnotrecommendeddue
tothepossibilityofdamagetotheltermedia.Inspect
thenewlterforshippingdamage,checkingthesealing
endofthelterandthebody .Donotuseadamaged
element.Insertthenewlterbyapplyingpressureto
theouterrimoftheelementtoseatitinthecanister.

Donotapplypressuretotheexiblecenterofthe
lter.

6.Securethelatches.

ServicingtheEngineOiland Filter

Changetheengineoilandlterinitiallyaftertherst50hours
ofoperationandevery150hoursthereafter.

1.Removethedrainplug(Figure51)andlettheoilow
intoadrainpan.

Figure51

1.Oildrainplug

2.Whentheoilstops,installthedrainplug.

3.Removetheoillter(Figure52).

38

AdjustingtheThrottle

1.Positionthethrottleleverforwardsoitisapproximately
3mm(1/8inch)fromthefrontofthecontrolarmslot.

2.Loosenthethrottlecableconnector,onthethrottle
cable,nexttotheinjection-pumplever(Figure53).

Figure52

1.Oillter

4.Applyalightcoatofcleanoiltothenewlterseal.

5.Installthereplacementoilltertothelteradapter.
Turntheoillterclockwiseuntiltherubbergasket
contactsthelteradapter,thentightenthelteran
additional1/2turn.

Important:Donotover-tightenthelter.

6.Addoiltothecrankcase;refertoCheckingthe

Engine-OilLevel(page25).

Figure53

1.Throttle-cablepivot3.High-idlestop

2.Injection-pump-leverarm4.Throttle-cableconnector

3.Holdtheinjection-pump-leverarmagainstthe
high-idlestop(Figure53).

4.Whilepullingthethrottlecable,tightenthe
throttle-cableconnectortoremoveanyslack.

Note:Whentightened,thecablepivotmustbefreeto
swivelontheinjection-pump-leverarm.

5.Ifthethrottledoesnotstayinpositionduring
operation,increasethetorqueonthelocknutusedto
setthefrictiondeviceonthethrottlelever.

39

FuelSystem
Maintenance

DANGER

Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.Are
orexplosionfromfuelcanburnyouandothersand
cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in
anopenarea,whentheengineisoffandiscold.
Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis6to13mm
(1/4to1/2inch)belowthebottomoftheller
neck.Thisemptyspaceinthetankallowsthe
fueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Storefuelinaclean,safety-approvedcontainer
andkeepthecapinplace.

DrainingtheFuelTank

ServiceInterval:Every800hours

Beforestorage

Drainandcleanthefueltankifthefuelsystembecomes
contaminatedorifthemachineistobestoredforanextended
period.Usecleanfueltoushoutthetank.

Figure54

1.Filtercanister

3.Cleantheareawheretheltercanistermounts.

4.Removetheltercanisterandcleanthemounting
surface.

5.Lubricatethegasketontheltercanisterwithcleanoil.

6.Installtheltercanisterbyhanduntilthegasket
contactsmountingsurface,thenrotateitanadditional
1/2turn.

7.Tightenthedrainplugonthebottomofthelter
canister.

ServicingtheFuelPick-up TubeScreen

Thefuelpick-uptube,locatedinsidethefueltank,isequipped
withascreentohelppreventdebrisfromenteringthefuel
system.Removethefuelpick-uptubeandcleanscreenas
required.

CheckingtheFuelLinesand Connections

Checkthefuellinesandconnectionsevery400hoursor
yearly,whichevercomesrst.Inspectthemfordeterioration,
damage,orlooseconnections.

ServicingtheWaterSeparator

ServiceInterval:Beforeeachuseordaily

Every400hours

1.Placeacleancontainerunderthefuellter(Figure54).

2.Loosenthedrainplugonthebottomofthelter
canister.

40

BleedingAirfromtheFuel Injectors

Note:Thisprocedureshouldbeusedonlyifthefuelsystem

hasbeenpurgedofairthroughnormalprimingprocedures
andtheenginedoesnotstart;refertoBleedingtheFuel

System(page28).

1.LoosenthepipeconnectiontotheNo.1nozzleand
holderassembly(Figure55).

ElectricalSystem
Maintenance

Important:Beforeweldingonthemachine,disconnect
bothcablesfromthebattery,bothwire-harnessplugs
fromtheelectroniccontrolmodule,andtheterminal
connectorfromthealternatortopreventdamagetothe
electricalsystem.

ServicingtheBattery

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Figure55

1.Fuelinjectors

2.TurnthekeyinthekeyswitchtotheONpositionand
watchthefuelowaroundtheconnector.Whenyou
observeasolidowoffuel,turnthekeytotheOFF
position.

3.Tightenthepipeconnectorsecurely.

4.Repeatsteps1through3ontheremainingnozzles.

DANGER

Batteryelectrolytecontainssulfuricacidwhichisa
deadlypoisonandcausessevereburns.

•Donotdrinkelectrolyteandavoidcontactwith
skin,eyes,orclothing.Wearsafetyglassesto
shieldyoureyesandrubberglovestoprotect
yourhands.

•Fillthebatterywherecleanwaterisalways
availableforushingtheskin.

WARNING

Chargingthebatteryproducesgassesthatcan
explode.

Neversmokenearthebatteryandkeepsparksand
amesawayfromit.

Checkthebatteryconditionweeklyorafterevery50hours
ofoperation.Keeptheterminalsandtheentirebatterycase
cleanbecauseadirtybatterywilldischargeslowly .Toclean
thebattery,washtheentirecasewithasolutionofbaking
sodaandwater.Rinseitwithclearwater.

41

LocatingtheFuses

Thereare8fusesintheelectricalsystem.Thefuseblock
(Figure56)islocatedbehindthecontrol-armaccesspanel.

Figure56

1.Fuseblock

DriveSystem
Maintenance

AdjustingtheTractionDrive forNeutral

Themachinemustnotcreepwhenthetractionpedalis
released.Ifitdoescreep,adjustasfollows:

1.Parkthemachineonalevelsurface,shutofftheengine,
andlowerthecuttingunitstotheoor.

2.Jackupthefrontofthemachineuntilthefronttires
areofftheshopoor.Supportthemachinewithjack
standstopreventitfromfallingaccidentally.

Note:On4-wheel-drivemodels,thereartiresmust
alsobeofftheshopoor

3.Ontherightsideofthehydrostat,loosenthelocknut
onthetractionadjustmentcam(Figure58).

Figure57

Figure58

1.Locknut2.Tractionadjustmentcam

WARNING

Theenginemustberunningsothenal
adjustmentofthetractionadjustmentcam
canbeperformed.Thiscouldcausepersonal
injury.

Keepyourhands,feet,face,andotherbody
partsawayfromthemufer,otherhotpartsof
theengine,andanyrotatingparts.

4.Starttheengineandrotatethecamhexineither
directionuntilthewheelsceaserotation.

5.Tightenthelocknuttosecuretheadjustment.

42

6.Shutofftheengine.Removethejackstandsandlower
themachinetotheshopoor.

CoolingSystem

7.Testdrivethemachinetomakesureitdoesnotcreep.

AdjustingtheRearWheel Toe-in

1.Rotatethesteeringwheelsothattherearwheelsare
straightahead.

2.Loosenthejamnutoneachendofthetierod(Figure

59).

Note:Theendofthetierodwiththeexternalgroove
isalefthandthread.

Maintenance

RemovingDebrisfromthe CoolingSystem

1.Shutofftheengineandremovethekeyfromthe
ignitionswitch.

2.Thoroughlycleanalldebrisoutoftheenginearea.

3.Unlatchtheclampandpivotopentherearscreen
(Figure60).

Figure59

1.Jamnut3.Wrenchslot

2.Tierod

3.Usingthewrenchslot,rotatethetierod

4.Measurethedistanceatthefrontandrearoftherear
wheelsataxleheight.Thedistanceatthefrontofthe
rearwheelsshouldbelessthan6mm(1/4inch)ofthe
distancemeasuredattherearofthewheels.

5.Repeatprocedureasrequired.

Figure60

1.Rear-screenlatch2.Rearscreen

4.Cleanthescreenthoroughlywithcompressedair.

5.Pivotthelatchesinwardtoreleasetheoilcooler(Figure

61).

43

Figure61

1

2

1.Oilcooler2.Oilcoolerlatches

BrakeMaintenance

AdjustingtheParkingBrakes

Adjustthebrakeswhenthereismorethan2.5cm(1inch)
offreetravel(Figure63)ofthebrakepedal,orwhenmore
holdingforceisrequired.Freetravelisthedistancethebrake
pedalmovesbeforeyoufeelbrakingresistance.

6.Thoroughlycleanbothsidesoftheoilcoolerandthe
radiator(Figure62)withcompressedair.

Figure62

1.Radiator

Figure63

1.Freetravel

Note:Usethewheelmotorbacklashtorockthedrums
backandforthtoensurethatthedrumsarefreepriortoand
afteradjustment.

1.Toreducefreetravelofthebrakepedals,tightenthe
brakesbylooseningthefrontnutonthethreadedend
ofthebrakecable(Figure64).

Figure64

1.Brakecables2.Frontnuts

7.Pivottheoilcoolerbackintopositionandsecurethe
latches.

8.Closethescreenandsecurethelatch.

2.Tightentherearnuttomovethecablebackwarduntil
brakepedalshave0.63to1.27cm(1/4to1/2inch)of
freetravel(Figure63),beforethewheelslockup.

3.Tightenthefrontnuts,ensuringthatbothcables
actuatethebrakessimultaneously.

Note:Ensurethatthecableconduitdoesnotrotate
duringthetighteningprocedure.

44

AdjustingtheParking-Brake

1

4

3

2

Latch

Iftheparkingbrakefailstoengageandlatch,anadjustment
tothebrakepawlisrequired.

1.Loosenthe2screwssecuringtheparking-brakepawl
totheframe(Figure65).

Figure65

BeltMaintenance

Checktheconditionandtensionofthealternatorbeltafter
therstdayofoperationandevery100operatinghours
thereafter.

TensioningtheAlternatorBelt

1.Openthehood.

2.Checkthetensionofthealternatorbeltbydepressing
it(Figure66)midwaybetweenthealternatorandthe
crankshaftpulleyswith10kg(22lb)offorce.

1.Brakecables3.Parkingbrakepawl

2.Screws(2)

2.Presstheparking-brakepedalforwarduntilthebrake
detentcompletelyengagesonthebrakepawl(Figure

65).

3.Tightenthe2screwslockingtheadjustment.

4.Pressthebrakepedaltoreleasetheparkingbrake.

5.Checktheadjustmentandadjustasrequired.

4.Brakedetent

Figure66

1.Brace3.Pivotbolt

2.Alternatorbelt

Thebeltshoulddeect11mm(7/16inch).Ifthe
deectionisincorrect,proceedtostep3.Ifcorrect,
continueoperation.

3.Loosentheboltsecuringthebracetotheengine
(Figure66),theboltsecuringthealternatortothebrace
andthepivotbolt.

4.Insertaprybarbetweenthealternatorandtheengine
andpryoutonthealternator.

5.Whenyouachievethepropertension,tighten
thealternator,braceandpivotboltstosecurethe
adjustment.

45

HydraulicSystem
Maintenance

ChangingtheHydraulicFluid

Changehydraulicuidafterevery800operatinghours,in
normalconditions.Ifuidbecomescontaminated,contact
yourlocalTorodistributorbecausethesystemmustbe
ushed.Contaminateduidlooksmilkyorblackwhen
comparedtocleanoil.

1.Shutofftheengineandraisethehood.

2.Placealargedrainpanunderthettingsecuredtothe
bottomofthehydraulic-uidreservoir(Figure67).

ReplacingtheHydraulicFilters

Thehydraulicsystemisequippedwithaserviceinterval
indicator(Figure68).Withtheenginerunningatoperating
temperature,viewtheindicator,itshouldbeinthegreen
zone.Whentheindicatorisintheredzone,changethe
hydrauliclters.

Figure68

1.Hydrauliclterrestrictionindicator

Figure67

1.Hose

3.Disconnectthehosefromthebottomofthettingand
letthehydraulicuidowintothedrainpan.

4.Installthehosewhenhydraulicuidstopsdraining.

5.Fillthereservoirwithapproximately56.7L(15US
gallons)ofhydraulicuid;refertoCheckingthe

HydraulicFluid(page27).

Important:Useonlyhydraulicuidsspecied.
Otheruidscouldcausesystemdamage.

6.Installthereservoircap.

7.Starttheengineanduseallofthehydrauliccontrolsto
distributehydraulicuidthroughoutthesystem.Also
checkforleaks.

Important:Useofanyotherltersmayvoidthe
warrantyonsomecomponents.

1.Positionthemachineonalevelsurface,lowerthe
cuttingunits,shutofftheengine,engagetheparking
brake,andremovethekeyfromtheignitionswitch.

2.Cleantheareaaroundtheltermountingareaandplace
adrainpanunderthelter(Figure69)and(Figure70).

Figure69

1.Hydrauliclter

8.Shutofftheengine.

9.Checkthelevelofthehydraulicuidandaddenough
toraiseleveltotheFullmarkonthedipstick.

Important:Donotover-ll.

46

Figure70

CheckingtheHydraulicLines andHoses

Daily,checkhydrauliclinesandhosesforleaks,kinked
lines,loosemountingsupports,wear,loosettings,weather
deterioration,andchemicaldeterioration.Makeallnecessary
repairsbeforeoperating.

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.

•Makesurethatallhydraulicuidhosesand
linesareingoodconditionandthatallhydraulic
connectionsandttingsaretightbefore
applyingpressuretothehydraulicsystem.

1.Hydrauliclter

3.Removethelter.

4.Lubricatethegasketonthenewlterwithhydraulic
uid.

5.Ensurethattheltermountingareaisclean.

6.Installthelterbyhanduntilthegasketcontactsthe
mountingsurface,thenrotateitanadditional1/2turn.

7.Repeattheprocedureontheotherlter.

8.Starttheengineandletitrunforabouttwominutesto
purgeairfromthesystem.

9.Shutofftheengineandcheckforleaks.

•Keepyourbodyandhandsawayfrompin-hole
leaksornozzlesthatejecthigh-pressure
hydraulicuid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem
beforeperforminganyworkonthehydraulic
system.

•Getimmediatemedicalhelpifuidisinjected
intoskin.

47

UsingtheHydraulicSystem

1

g021221

1

TestPorts

Usethehydraulicsystemtestportstotestthepressurein
thehydrauliccircuits.ContactyourlocalTorodistributorfor
assistance.

Usethetestportsonthefronthydraulictubes(Figure71)to
assistintroubleshootingthetractioncircuit.

Figure72

1.Mowcircuittestports(2)

Figure71

1.Traction-circuit-testport

Usethetestportsonthemowmanifoldblock(Figure72)to
assistintroubleshootingthemowcircuit.

Usethetestportontheliftmanifoldblock(Figure73)to
assistintroubleshootingtheliftcircuit.

Figure73

1.Liftcircuittestport

48

CuttingUnitSystem

1

g021209

stabilizes,thenreturnthereelspeedtoyourdesired
speed.

Maintenance

BacklappingtheCuttingUnits

WARNING

Contactwiththereelsorothermovingpartscan
resultinpersonalinjury.

•Keepyourngers,hands,andclothingaway
fromthereelsorothermovingparts.

•Neverattempttoturnthereelsbyhandorfoot
whiletheengineisrunning.

Note:Whenbacklapping,thefrontunitsalloperatetogether,
andtherearunitsoperatetogether.

1.Positionthemachineonalevelsurface,lowerthe
cuttingunits,shutofftheengine,engagetheparking
brake,andmovetheEnable/Disableswitchto
DISABLEposition.

2.Unlockandraisetheseattoexposethebacklaplevers
(Figure74).

3.Makeinitialreeltobedknifeadjustmentsappropriate
forbacklappingonallcuttingunitswhicharetobe
backlapped;refertothecuttingunitOperator'sManual.

4.Starttheengineandrunatlowidlespeed.

9.Tomakeanadjustmenttothecuttingunitswhile
backlapping,turnthereelsoffbymovingtheLower
Mow/Raiseleverrearward;theEnable/Disableswitch
totheDISABLEposition,andshutofftheengine.After
completingadjustments,repeatsteps4through8.

Figure74

1.Backlaplevers

DANGER

Changingtheenginespeedwhilebacklapping
maycausethereelstostall.

•Neverchangetheenginespeedwhile
backlapping.

•Onlybacklapatidleenginespeed.

5.Selecteitherfront,rear,orbothbacklapleversto
determinewhichunitstobacklap(Figure74).

DANGER

Toavoidpersonalinjury,becertainthat
youareclearofthecuttingunitsbefore
proceeding.

6.WiththeMow/TransportleverintheMOWposition,
movetheEnable/DisableswitchtotheENABLE
position.MovetheLowerMow/Liftcontrolforward
tostartthebacklappingoperationonthedesignated
reels.

7.Applylappingcompoundwithalonghandlebrush.
Neveruseashorthandledbrush.

8.Ifthereelsstallorbecomeerraticwhilebacklapping,
selectahigherreelspeedsettinguntilthespeed

10.Repeattheprocedureforallcuttingunitsyouwantto
backlap.

11.Whennished,returnthebacklapleverstothe
MOWposition,lowertheseat,andwashalllapping
compoundoffthecuttingunits.Adjustcuttingunit
reeltobedknifeasneeded.Adjustthecuttingunitreel
speedtothedesiredmowingsetting.

Important:Ifthebacklapswitchisnotreturned
totheOFFpositionafterbacklapping,thecutting
unitswillnotraiseorfunctionproperly.

Note:Forabettercuttingedge,runaleacrossthe
frontfaceofthebedknifeafterlapping.Thisremoves
anyburrsorroughedgesthatmayhavebuiltupon
thecuttingedge.

49

Storage

PreparingtheTractionUnit

1.Thoroughlycleanthetractionunit,cuttingunits,and
engine.

2.Checkthetirepressure.Inatealltractionunittiresto
83to103kPa(12to15psi).

3.Checkallfastenersforloosenessandtightenthemas
necessary.

4.Greaseallgreasettingsandpivotpoints.Wipeup
anyexcesslubricant.

5.Lightlysandandusetouch-uppaintonpaintedareas
thatarescratched,chipped,orrusted.Repairanydents
inthemetalbody.

6.Servicethebatteryandcablesasfollows:

A.Removethebatteryterminalsfromthebattery

posts.

B.Cleanthebattery,terminals,andpostswithawire

brushandbakingsodasolution.

C.Coatthecableterminalsandbatterypostswith

Grafo112Xskin-overgrease(ToroPartNo.
505-47)orpetroleumjellytopreventcorrosion.

D.Slowlyrechargethebatteryevery60daysfor24

hourstopreventleadsulfationofthebattery.

PreparingtheEngine

1.Draintheengineoilfromtheoilpanandreplacethe
drainplug.

2.Removeanddiscardtheoillter.Installanewoillter.

3.Relltheoilpanwithdesignatedquantityofmotoroil.

4.Starttheengineandrunitatidlespeedfor
approximatelytwominutes.

5.Shutofftheengine.

6.Thoroughlydrainallfuelfromthefueltank,lines,and
thefuellter/waterseparatorassembly.

7.Flushthefueltankwithfresh,cleandieselfuel.

8.Secureallfuelsystemttings.

9.Thoroughlycleanandservicetheaircleanerassembly.

10.Sealtheaircleanerinletandtheexhaustoutletwith
weatherprooftape.

11.Checktheantifreezeprotectionandaddasneededfor
expectedminimumtemperatureinyourarea.

50

InternationalDistributorList

Distributor:

AgrolancKft
AsianAmericanIndustrial(AAI)
B-RayCorporation
BrisaGoodsLLC
CascoSalesCompany
CeresS.A.CostaRica
CSSCTurfEquipment(pvt)Ltd.SriLanka
CyrilJohnston&Co.
CyrilJohnston&Co.RepublicofIreland
FatDragon
FemcoS.A.Guatemala
FIVEMANSNew-T echCo.,LtdChina
ForGarderOU
G.Y .K.CompanyLtd.
GeomechanikiofAthensGreece
GolfinternationalTurizm
HakoGroundandGardenSweden
HakoGroundandGarden
HayterLimited(U.K.)
HydroturfInt.CoDubai
HydroturfEgyptLLC
IrrimacPortugal351212388260ToroEuropeNVBelgium3214562960
IrrigationProductsInt'lPvtLtd.India00914424494387ValtechMorocco212537663636
JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369

Country:

Hungary3627539640
HongKong85224977804
Korea82325512076
Mexico12104952417
PuertoRico7877888383

NorthernIreland442890813121

China

Estonia3723846060
Japan81726325861Riversa

Turkey902163365993

Norway4722907760
UnitedKingdom441279723444
UnitedArabEmirates97143479479T -MarktLogisticsLtd.Hungary3626525500
Egypt2025194308ToroAustraliaAustralia61395807355

PhoneNumber:Distributor:

MaquiverS.A.Colombia
MaruyamaMfg.Co.Inc.
Mountelda.s.CzechRepublic
Mountelda.s.Slovakia

5062391138
94112746100

442890813121ParklandProductsLtd.NewZealand6433493760
8861080841322
5024423277
86-10-63816136

30109350054

4635100000

MunditolS.A.
NormaGarden
OslingerTurfEquipmentSA
OyHakoGroundandGardenAb

Perfetto
PratoverdeSRL.
Prochaska&Cie
RTCohen2004Ltd.

LelyTurfcare
Lely(U.K.)Limited
SolvertS.A.S.
SpyprosStavrinidesLimitedCyprus
SurgeSystemsIndiaLimited

Country:

Japan81332522285

Argentina541 148219999
Russia749541 16120
Ecuador59342396970
Finland35898700733

Poland48618208416
Italy390499128128
Austria4312785100
Israel97298617979
Spain
Denmark4566109200
UnitedKingdom441480226800
France33130817700

India911292299901

PhoneNumber:

5712364079

420255704220
420255704220

34952837500

35722434131

EuropeanPrivacyNotice

TheInformationToroCollects
ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou
tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies
inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMA TION
ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation
Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell
youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot
sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand
withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation
Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes
(suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofY ourPersonalInformation
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statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation
Ifyouwouldliketorevieworcorrectyourpersonalinformation,[e-mail].

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.

374-0269RevK

TheT oroWarranty

ATwo-YearLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourT oroCommercial
product(“Product”)tobefreefromdefectsinmaterialsorworkmanship
fortwoyearsor1500operationalhours*,whicheveroccursrst.This
warrantyisapplicabletoallproductswiththeexceptionofAerators
(refertoseparatewarrantystatementsfortheseproducts).Wherea
warrantableconditionexists,wewillrepairtheProductatnocosttoyou
includingdiagnostics,labor,parts,andtransportation.Thiswarranty
beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser .
*Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:

ToroCommercialProductsServiceDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196

952–888–8801or800–952–2740
E-mail:[e-mail]

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand
adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired
maintenanceandadjustmentscanbegroundsfordisallowingawarranty
claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal
Productoperationinclude,butarenotlimitedto,brakepadsand
linings,clutchlinings,blades,reels,rollersandbearings(sealedor
greasable),bedknives,sparkplugs,castorwheelsandbearings,tires,
lters,belts,andcertainsprayercomponentssuchasdiaphragms,
nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage
practices,contamination,useofunapprovedfuels,coolants,lubricants,
additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.

•Normalnoise,vibration,wearandtear ,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor
windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofT oro.T orowillmake
thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace
it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof
kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging,
andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe
batteriesinthisproductareconsumed,theamountofusefulworkbetween
chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn
out.Replacementofwornoutbatteries,duetonormalconsumption,
istheresponsibilityoftheproductowner.Batteryreplacementmaybe
requiredduringthenormalproductwarrantyperiodatowner’sexpense.
Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly
proratedwarrantybeginningyear3throughyear5basedonthetime
inserviceandkilowatthoursused.RefertotheOperator'sManualfor
additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy
underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.All
impliedwarrantiesofmerchantabilityandtnessforusearelimitedto
thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove
exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou
speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom
statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources
Board(CARB).Thehourlimitationssetforthabovedonotapplytothe
EmissionsControlSystemWarranty.RefertotheEngineEmissionControl
WarrantyStatementsuppliedwithyourproductorcontainedintheengine
manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheT oroimporter.

374-0253RevD