Toro 03675, 03675N, 03676, 03676N, 03677 Operator's Manual

...

FormNo.3392-292RevA

Reelmaster

5010SeriesTraction

Unit

ModelNo.03675—SerialNo.315000001andUp ModelNo.03675N—SerialNo.315000001andUp ModelNo.03676—SerialNo.315000001andUp ModelNo.03676N—SerialNo.315000001andUp ModelNo.03677—SerialNo.315000001andUp ModelNo.03677N—SerialNo.315000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3392-292*A

ThisproductcomplieswithallrelevantEuropeandirectives; fordetails,pleaseseetheseparateproductspecicDeclaration ofConformity(DOC)sheet.

WARNING

whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Important:Thisengineisnotequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered land.Otherstatesorfederalareasmayhavesimilarlaws.

Introduction

Thismachineisaride-on,reel-bladelawnmowerintended tobeusedbyprofessional,hiredoperatorsincommercial applications.Itisprimarilydesignedforcuttinggrasson well-maintainedlawnsingolfcourses,parks,sportselds, andoncommercialgrounds.Itisnotdesignedforcutting brush,mowinggrassandothergrowthalongsidehighways, orforagriculturaluses.

Figure1

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Themodelandserialnumbersareona platemountedontheleftsideoftheframeunderthefoot rest.Writethenumbersinthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure1),

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroRidingMowerSafety........................................6

SoundPowerLevel..................................................7

SoundPressureLevel...............................................7

VibrationLevel......................................................7

SafetyandInstructionalDecals.................................8

Setup...........................................................................12

1AdjustingtheTirePressure....................................12

2AdjustingtheStepHeight.....................................13

3AdjustingtheControlArmPosition........................13

4InstallingtheCuttingUnits....................................13

5AdjustingtheTurfCompensationSpring.................16

6InstallingtheCEHoodLatch................................18

7UsingtheCuttingUnitKickstand...........................18

ProductOverview.........................................................19

Controls...............................................................19

Specications........................................................25

Attachments/Accessories........................................25

Operation....................................................................26

CheckingtheEngine-OilLevel.................................26

CheckingtheCoolingSystem...................................27

AddingFuel...........................................................27

CheckingtheHydraulicFluid...................................28

CheckingtheReeltoBedknifeContact......................29

CheckingtheTorqueoftheWheelNuts.....................29

Breaking-intheMachine..........................................29

BleedingtheFuelSystem.........................................29

StartingandStoppingtheEngine..............................30

SettingtheReelSpeed.............................................30

AdjustingtheLiftArmCounterbalance.....................31

AdjustingtheLiftArmTurnAroundPosition.............31

LocatingtheJackingPoints......................................31

TransportingtheMachine........................................32

LoadingtheMachine..............................................32

PushingorTowingtheMachine................................33

UnderstandingtheDiagnosticLight..........................33

CheckingtheInterlockSwitches...............................34

HydraulicValveSolenoidFunctions..........................34

OperatingTips......................................................34

Maintenance.................................................................36

RecommendedMaintenanceSchedule(s)......................36

DailyMaintenanceChecklist....................................37

ServiceIntervalChart.............................................38

Lubrication...............................................................38

GreasingtheBearingsandBushings..........................38

EngineMaintenance..................................................40

ServicingtheAirCleaner.........................................40

ServicingtheEngineOilandFilter............................40

AdjustingtheThrottle.............................................41

FuelSystemMaintenance...........................................42

DrainingtheFuelTank...........................................42

CheckingtheFuelLinesandConnections..................42

ServicingtheWaterSeparator..................................42

CleaningtheFuelPick-upTubeScreen......................42

BleedingAirfromtheFuelInjectors..........................42

ElectricalSystemMaintenance....................................43

ServicingtheBattery...............................................43

CheckingtheFuses.................................................44

DriveSystemMaintenance.........................................44

AdjustingtheTractionDriveforNeutral....................44

AdjustingtheRearWheelToe-in..............................45

CoolingSystemMaintenance......................................45

RemovingDebrisfromtheCoolingSystem................45

BrakeMaintenance....................................................46

AdjustingtheParkingBrakes....................................46

AdjustingtheParkingBrakeLatch............................47

BeltMaintenance......................................................47

TensioningtheAlternatorBelt.................................47

HydraulicSystemMaintenance....................................48

ChangingtheHydraulicFluid...................................48

ReplacingtheHydraulicFilters.................................48

CheckingtheHydraulicLinesandHoses....................49

UsingtheHydraulicSystemTestPorts.......................49

CuttingUnitSystemMaintenance.................................50

BacklappingtheCuttingUnits..................................50

Storage........................................................................51

PreparingtheTractionUnit.....................................51

PreparingtheEngine..............................................51

Safety

ThismachinehasbeendesignedinaccordancewithEN ISO5395:2013andANSIB71.4-2012.

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallobjectswhichmaybethrownby themachine.

•Replacefaultysilencers/mufers.

Improperlyusingormaintainingthemachinecanresult ininjury.T oreducethepotentialforinjury,complywith thesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeansCaution,Warning,or Danger—personalsafetyinstruction.Failuretocomply withtheinstructionmayresultinpersonalinjuryor death.

SafeOperatingPractices

Training

•Readtheoperator'smanualandothertrainingmaterial

carefully.Befamiliarwiththecontrols,safetysigns,and theproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstouseorservicethemower.Local regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Donotcarrypassengers.

•Alldriversandmechanicsshouldseekandobtain

professionalandpracticalinstruction.Theowneris responsiblefortrainingtheusers.Suchinstructionshould emphasize:

–theneedforcareandconcentrationwhenworking

withride-onmachines;

–controlofaride-onmachineslidingonaslopewill

notberegainedbytheapplicationofthebrake.The mainreasonsforlossofcontrolare:

◊insufcientwheelgrip;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrecthitchingandloaddistribution.

•Theowner/usercanpreventandisresponsiblefor

accidentsorhazardsoccurringtootherpeopleortheir property.

Preparation

•Whilemowing,alwayswearsubstantial,slip-resistant

footwear,longtrousers,hardhat,safetyglasses,andear protection.Longhair,looseclothing,orjewelrymayget tangledinmovingparts.Donotoperatetheequipment whenbarefootorwearingopensandals.

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.

•Checkthattheoperator'spresencecontrols,safety

switchesandshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch equipmentwithaportablecontainer,ratherthanfroma fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete. Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxideandexhaustgasescan collect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageallblade

attachmentclutches,shiftintoneutral,andengagethe parkingbrake.

•Rememberthereisnosuchthingasasafeslope.Travel

ongrassslopesrequiresparticularcare.T oguardagainst overturning:

–donotstoporstartsuddenlywhengoingupor

downhill;

–machinespeedsshouldbekeptlowonslopesand

duringtightturns;

–stayalertforhumpsandhollowsandotherhidden

hazards;

–Donotturnsharply.Usecarewhenreversing.

–Usecounterweight(s)orwheelweightswhen

suggestedintheoperator'smanual.

•Stayalertforholesintheterrainandotherhiddenhazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfacesother

thangrass.

•Whenusinganyattachments,neverdirectdischargeof

materialtowardbystandersnorallowanyonenearthe machinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,shields,

orwithoutsafetyprotectivedevicesinplace.Besureall interlocksareattached,adjustedproperly ,andfunctioning properly.

•Donotchangetheenginegovernorsettingsorover-speed

theengine.Operatingtheengineatexcessivespeedmay increasethehazardofpersonalinjury.

•Beforeleavingtheoperator'sposition:

–stoponlevelground;

–disengagethepowertake-offandlowerthe

attachments;

–changeintoneutralandsettheparkingbrake;

–stoptheengineandremovethekey.

•Disengagedrivetoattachmentswhentransportingornot

inuse.

•Stoptheengineanddisengagedrivetoattachment:

–beforerefuelling;

–beforeremovingthegrasscatcher/catchers;

–beforemakingheightadjustmentunlessadjustment

canbemadefromtheoperator'sposition.

–beforeclearingblockages;

–beforechecking,cleaningorworkingonthemower;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage andmakerepairsbeforerestartingandoperatingthe equipment.

•Reducethethrottlesettingduringenginerun-outand,if

theengineisprovidedwithashut-offvalve,turnthefuel offattheconclusionofmowing.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopcylinders/reelsifnot mowing.

•Donotoperatethemowerundertheinuenceofalcohol

ordrugs.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetankinsidea

buildingwherefumesmayreachanopenameorspark.

•Allowtheenginetocoolbeforestoringinanyenclosure.

•Toreducetherehazard,keeptheengine,

silencer/mufer,batterycompartmentandfuelstorage areafreeofgrass,leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Keepallpartsingoodworkingconditionandallhardware

andhydraulicttingstightened.Replaceallwornor damagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachinetoprevent

entrapmentofthengersbetweenmovingbladesand xedpartsofthemachine.

•Onmulti-cylinder/multi-reelmachines,takecareas

rotatingonecylinder/reelcancauseothercylinders/reels torotate.

•Disengagedrives,lowerthecuttingunits,setparking

brake,stopengineandremovekeyfromignition.Wait forallmovementtostopbeforeadjusting,cleaningor repairing.

•Cleangrassanddebrisfromcuttingunits,drives,

silencers/mufers,andenginetohelppreventres.Clean upoilorfuelspillage.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectbatterybeforemakinganyrepairs.Disconnect

thenegativeterminalrstandthepositivelast.Reconnect positiverstandnegativelast.

•Usecarewhencheckingthecylinders/reels.Weargloves

andusecautionwhenservicingthem.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugchargerbeforeconnecting

ordisconnectingfrombattery.W earprotectiveclothing anduseinsulatedtools.

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usefullwidthrampsforloadingmachineintotraileror

truck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine

ToroRidingMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknowthat isnotincludedintheCEN,ISO,orANSIstandard.

Thisproductiscapableofamputatinghandsandfeetand throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintendeduse couldprovedangeroustouserandbystanders.

WARNING

Engineexhaustcontainscarbonmonoxide,which isanodorless,deadlypoisonthatcankillyou.

Donotrunengineindoorsorinanenclosedarea.

•Knowhowtostoptheenginequickly.

•Donotoperatethemachinewhilewearingtennisshoes

orsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance regulations.

•Handlefuelcarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch beforeoperatingthemachine.

•Beforestartingtheengine,sitontheseat.

•Usingthemachinedemandsattention.Topreventloss

ofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,or

otherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Applytheservicebrakeswhengoingdownhillto

keepforwardspeedslowandtomaintaincontrolof themachine.

•Raisethecuttingunitswhendrivingfromoneworkarea

toanother.

•Donottouchtheengine,silencer/mufer,orexhaust

pipewhiletheengineisrunningorsoonafterithas stoppedbecausetheseareascouldbehotenoughtocause burns.

•Iftheenginestallsorlosesheadwayandcannotmakeit

tothetopofaslope,donotturnthemachinearound. Alwaysbackslowly,straightdowntheslope.

•Whenapersonorpetappearsunexpectedlyinornearthe

mowingarea,stopmowing.Carelessoperation,combined withterrainangles,ricochets,orimproperlypositioned guardscanleadtothrownobjectinjuries.Donotresume mowinguntiltheareaiscleared.

MaintenanceandStorage

•Makesureallhydrauliclineconnectorsaretightandall

hydraulichosesandlinesareingoodconditionbefore applyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinholeleaksor

nozzlesthatejecthydraulicuidunderhighpressure. Usepaperorcardboard,notyourhands,tosearchfor leaks.Hydraulicuidescapingunderpressurecanhave sufcientforcetopenetratetheskinandcauseserious injury.Seekimmediatemedicalattentionifuidis injectedintoskin.

•Beforedisconnectingorperforminganyworkonthe

hydraulicsystem,allpressureinthesystemmustbe relievedbystoppingtheengineandloweringthecutting unitsandattachmentstotheground.

•Checkallfuellinesfortightnessandwearonaregular

basis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof thebodyawayfromthecuttingunits,attachments,and anymovingparts.Keepeveryoneaway.

•Toensuresafetyandaccuracy,haveanAuthorizedToro

Distributorcheckthemaximumenginespeedwitha tachometer.Maximumgovernedenginespeedshouldbe 3200RPM.

•Ifmajorrepairsareeverneededorifassistanceisdesired,

contactanAuthorizedToroDistributor.

•UseonlyToro-approvedattachmentsandreplacement

parts.Thewarrantymaybevoidedifusedwith unapprovedattachments.

SoundPowerLevel

VibrationLevel

Model03675and03676

Thisunithasaguaranteedsoundpowerlevelof103dBA, whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

SoundPowerLevel

Model03677

Thisunithasaguaranteedsoundpowerlevelof105dBA, whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

SoundPressureLevel

Model03675

Thisunithasasoundpressurelevelattheoperator’searof86 dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.

Model03676

Hand-Arm

Measuredvibrationlevelforrighthand=0.37m/s

Measuredvibrationlevelforlefthand=0.51m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.

WholeBody

Measuredvibrationlevel=0.5m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.

VibrationLevel

Model03677

Hand-Arm

Measuredvibrationlevelforrighthand=0.84m/s

SoundPressureLevel

Model03676and03677

Thisunithasasoundpressurelevelattheoperator’searof84 dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.

VibrationLevel

Model03675

Hand-Arm

Measuredvibrationlevelforrighthand=0.59m/s

Measuredvibrationlevelforlefthand=0.54m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.

WholeBody

Measuredvibrationlevelforlefthand=0.77m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.

WholeBody

Measuredvibrationlevel=0.27m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.

Measuredvibrationlevel=0.44m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

93-7272

1.Cutting/dismembermenthazard;fan—stayawayfrom movingparts.

93–6696

1.Storedenergyhazard—readtheOperator'sManual.

110-8921

1.Tractionunitspeed

2.Slow

3.Fast

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.

110-0986

1.Pressthebrakepedalandparkingbrakepedaltosetthe parkingbrake.

2.Pressthebrakepedaltoapplythebrake.

3.Pressthetractionpedaltomovethemachineforward.

4.Reelenabledmode

5.Transportmode

110-9642

1.Storedenergyhazard—readtheOperator'sManual.

2.Movethecotterpintotheholeclosesttotherodbracket andthenremovetheliftarmandpivotyoke.

106-6755

1.Enginecoolantunder pressure.

2.Explosionhazard—read theOperator'sManual.

3.Warning—donottouchthe hotsurface.

4.Warning—readthe

Operator'sManual.

93-6689

1.Warning—donotcarrypassengers.

117–2718

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or smoking.

3.Causticliquid/chemical burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan causeblindnessandother injuries

blindnessorsevereburns.

withwaterandgetmedical helpfast.

discard.

121–5644

1.Lightswitch

2.Engage7.Lower

3.Powertake-off

4.Disengage

5.Fast

6.Slow

8.Raise

9.ReadtheOperator’s Manual.

1.ReadtheOperator’s Manual.

2.Engine—start4.Engine—stop

120–4158

3.Engine—preheat

117–0169

1.ReadtheOperator'sManual.

2.Powerpoint—10amp

3.Headlights—10amp

4.Power—10amp

5.Enginestart—15amp

6.Optionalairrideseatsuspension—20amp

7.EnginecomputermanagementC—7.5amp

8.EnginecomputermanagementB—7.5amp

9.EnginecomputermanagementA—7.5amp

110-8973

(Afxoverpartno.110–8869forCE*)

*Thissafetydecalincludesaslopewarningrequiredonthemachinefor

compliancetotheEuropeanLawnMowerSafetyStandardENISO5395:2013.The

conservativemaximumslopeanglesindicatedforoperationofthismachineare

prescribedbyandrequiredbythisstandard.

1.Warning—readtheOperator'sManual,donotoperatethis machineunlessyouaretrained.

2.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.

3.Tippinghazard—donotoperateonslopesgreaterthan15°; lowerthecuttingdeckswhenoperatingonslopes;wear thesafetybelt.

4.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingdecks,stoptheengineand removetheignitionkeybeforeleavingthemachine

5.Warning—readtheOperator'sManualbeforetowingthe machine.

93-6688

110-8869

1.Warning—readtheOperator'sManual,donotoperatethis machineunlessyouaretrained.

2.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.

3.Tippinghazard—slowmachinebeforeturning,donotturn athighspeeds;lowerthecuttingunitwhendrivingdown slopes;usearolloverprotectionsystemandweartheseat belt.AlwayswearaseatbeltwhenaROPSisinplace.

4.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingdecks,stoptheengineand removetheignitionkeybeforeleavingthemachine.

5.Warning—readtheOperator'sManual,donottowthe machine.

1.Warning—readthe instructionsbefore servicingorperforming maintenance.

2.Cuttinghazardofhandor foot—stoptheengineand waitformovingpartsto stop.

1.ReadtheOperator'sManualformoremaintenanceinformation.

125-8753

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1 2 3

4 5 6 7

Nopartsrequired

Fronthoseguide-R.H.1 Fronthoseguide-L.H.1

Nopartsrequired

Hoodlatchassembly1 Washer1

Cuttingunitkickstand

MediaandAdditionalParts

Description

Operator'sManual Engineoperator’smanual1

PartsCatalog

Qty.

–

1Usethecuttingunitkickstand.

Readthemanualsbeforeoperatingthemachine.

UsetothePartsCatalogtoreferencepartnumbers.

Adjustthetirepressure.

Adjustthestepheight.

Adjustthecontrolarmposition.

Installthecuttingunits

Adjusttheturfcompensationspring.

InstalltheCEhoodlatch.

Use

DeclarationofConformity

Operatortrainingmaterial

Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.

AdjustingtheTirePressure

NoPartsRequired

Procedure

Thetiresareover-inatedforshipping.Therefore,release someoftheairtoreducethepressure.Correctairpressurein thefrontandreartiresis83to103kPa(12to15psi).

Important:Maintainevenpressureinalltirestoensure uniformcontactwiththeturf.

Thisdocumentindicatesconformitywithcertainstandards.

Reviewthetrainingmaterialbeforeoperatingthemachine.

AdjustingtheStepHeight

NoPartsRequired

Procedure

Youcanadjusttheheightofthestepsforbettercomfort.

1.Removethe2boltsandnutssecuringthestepbrackets tothetractionunitframe(Figure2)

Figure3

1.Controlarm3.Bolts(2)

2.Retainingbrackets

2.Rotatethecontrolarmtothedesiredpositionand tightenthe2bolts.

Figure2

1.Step2.Stepbrackets

2.Raiseorlowerthesteptothedesiredheightandsecure thebracketstotheframewiththe2boltsandnuts.

3.Repeattheprocedureontheotherstep.

AdjustingtheControlArm Position

NoPartsRequired

Procedure

InstallingtheCuttingUnits

Partsneededforthisprocedure:

1Fronthoseguide-R.H.

1Fronthoseguide-L.H.

Procedure

1.Removethereelmotorsfromtheshippingbrackets.

2.Removetheshippingbracketsanddiscard.

3.Removethecuttingunitsfromthecartons.Assemble andadjustasdescribedinthecuttingunitOperator's Manual.

4.Makesurethecounterweight(Figure4)isinstalledto theproperendofthecuttingunitasdescribedinthe cuttingunitOperator'sManual.

Thecontrolarmpositioncanbeadjustedfortheoperators comfort.

1.Loosenthe2boltssecuringthecontrolarmtothe retainingbracket(Figure3).

Figure6

Figure4

1.Counterweight

5.Allthecuttingunitsareshippedwiththeturf compensationspringmountedtotherightsideofthe cuttingunit.Theturfcompensationspringmustbe mountedtothesamesideofthecuttingunitasthe reeldrivemotor.Repositiontheturfcompensation asfollows:

A.Removethe2carriageboltsandnutssecuringthe

rodbrackettothecuttingunittabs(Figure5).

1.Oppositecarrierframetab

2.Rodbracket

D.Mounttherodbrackettothecuttingunittabs

withthecarriageboltsandnuts(Figure6).

Important:Onthe#4(leftfront)and#5 (rightfront)cuttingunits(Figure7),use therodbracketmountingnutstoinstallthe hoseguidestothefrontofthecuttingunit tabs(Figure8).Thehoseguidesshouldlean towardthecentercuttingunit(Figure8and

Figure9).

Figure7

Figure5

1.Turfcompensationspring3.Springtube

2.Rodbracket

B.Removetheangenutsecuringthespringtube

bolttothecarrierframetab(Figure5)Remove theassembly.

C.Mountthespringtubebolttotheoppositetabon

thecarrierframeandsecurewiththeangenut. Theboltheadistobepositionedtotheouterside ofthetabasshowninFigure6.

1.Hoseguide(#4cuttingunit shown)

2.Rodbracket

Figure8

3.Nuts

g019284

1.Hoseguides(eachmustleantowardthecentercuttingunit)

Note:Wheninstallingorremovingthecutting units,makesurethehairpincotterisinstalled inthespringrodholenexttotherodbracket. Otherwise,thehairpincottermustbeinstalledin theholeintheendoftherod.

6.Loweralltheliftarmscompletely.

7.Removethesnapperpinandthecapfromtheliftarm pivotyoke(Figure10).

Figure9

Figure11

1.Liftarm3.Liftarmpivotyoke

2.Carrierframeshaft

Figure10

1.Snapperpin2.Cap

8.Forthefrontcuttingunits,slideacuttingunitunder theliftarmwhileinsertingthecarrierframeshaftup intotheliftarmpivotyoke(Figure11).

9.Usethefollowingprocedureontherearcuttingunits whentheheightofcutisabove3/4inch.

A.Removethelynchpinandwashersecuringthelift

armpivotshafttotheliftarmandslidethelift armpivotshaftoutoftheliftarm(Figure12).

Figure12

1.Liftarmpivotshaftlynchpinandwasher

B.Inserttheliftarmyokeontothecarrierframe

shaft(Figure11).

C.Inserttheliftarmshaftintotheliftarmandsecure

itwiththewasherandlynchpin(Figure12).

10.Insertthecapoverthecarrierframeshaftandliftarm yoke.

11.Securethecapandthecarrierframeshafttothelift armyokewiththesnapperpin.Usetheslotifasteering cuttingunitisdesiredorusetheholeifthecuttingunit istobelockedinposition(Figure10).

12.Securetheliftarmchaintothechainbracketwiththe snapperpin(Figure13).Usethenumberofchainlinks describedinthecuttingunitOperator'sManual.

Figure14

1.Reeldrivemotor2.Mountingbolts

Figure13

1.Liftarmchain3.Snapperpin

2.Chainbracket

13.Onthe#4(leftfront)and#5(rightfront)cutting units,insertthereelmotorhosesintotherespective hoseguide.

14.Coatthesplineshaftofthereelmotorwithclean grease.

15.OilthereelmotorO-ringandinstallitontothemotor ange.

16.Installthemotorbyrotatingitclockwisesothatthe motorangesclearthebolts(Figure14).Rotatethe motorcounterclockwiseuntiltheangesencirclethe boltsthentightenthebolts.

Important:Makesurethereelmotorhosesare nottwisted,kinkedorintheriskofbeingpinched.

AdjustingtheTurf CompensationSpring

NoPartsRequired

Procedure

Theturfcompensationspring(Figure15)transfersweight fromthefronttotherearroller.(Thishelpstoreduceawave patternintheturf,alsoknownasmarcellingorbobbing.)

Important:Makespringadjustmentswiththecutting unitmountedtothetractionunit,pointingstraight aheadandloweredtotheshopoor.

1.Makesurethehairpincotterisinstalledintherearhole inthespringrod(Figure15).

+ 36 hidden pages

Toro 03675, 03675N, 03676, 03676N, 03677 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SafeOperatingPractices

ToroRidingMowerSafety

SoundPowerLevel

VibrationLevel

SoundPowerLevel

SoundPressureLevel

VibrationLevel

SoundPressureLevel

VibrationLevel

AdjustingtheTirePressure

AdjustingtheStepHeight

AdjustingtheControlArm Position

InstallingtheCuttingUnits

AdjustingtheTurf CompensationSpring