Toro 03675, 03675N, 03676, 03676N, 03677 Operator's Manual

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Page 1

FormNo.3392-292RevA

Reelmaster

5010SeriesTraction

Unit

ModelNo.03675—SerialNo.315000001andUp ModelNo.03675N—SerialNo.315000001andUp ModelNo.03676—SerialNo.315000001andUp ModelNo.03676N—SerialNo.315000001andUp ModelNo.03677—SerialNo.315000001andUp ModelNo.03677N—SerialNo.315000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3392-292*A

Page 2

ThisproductcomplieswithallrelevantEuropeandirectives; fordetails,pleaseseetheseparateproductspecicDeclaration ofConformity(DOC)sheet.

WARNING

whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Important:Thisengineisnotequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered land.Otherstatesorfederalareasmayhavesimilarlaws.

Introduction

Thismachineisaride-on,reel-bladelawnmowerintended tobeusedbyprofessional,hiredoperatorsincommercial applications.Itisprimarilydesignedforcuttinggrasson well-maintainedlawnsingolfcourses,parks,sportselds, andoncommercialgrounds.Itisnotdesignedforcutting brush,mowinggrassandothergrowthalongsidehighways, orforagriculturaluses.

Figure1

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Themodelandserialnumbersareona platemountedontheleftsideoftheframeunderthefoot rest.Writethenumbersinthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure1),

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Page 3

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroRidingMowerSafety........................................6

SoundPowerLevel..................................................7

SoundPressureLevel...............................................7

VibrationLevel......................................................7

SafetyandInstructionalDecals.................................8

Setup...........................................................................12

1AdjustingtheTirePressure....................................12

2AdjustingtheStepHeight.....................................13

3AdjustingtheControlArmPosition........................13

4InstallingtheCuttingUnits....................................13

5AdjustingtheTurfCompensationSpring.................16

6InstallingtheCEHoodLatch................................18

7UsingtheCuttingUnitKickstand...........................18

ProductOverview.........................................................19

Controls...............................................................19

Specications........................................................25

Attachments/Accessories........................................25

Operation....................................................................26

CheckingtheEngine-OilLevel.................................26

CheckingtheCoolingSystem...................................27

AddingFuel...........................................................27

CheckingtheHydraulicFluid...................................28

CheckingtheReeltoBedknifeContact......................29

CheckingtheTorqueoftheWheelNuts.....................29

Breaking-intheMachine..........................................29

BleedingtheFuelSystem.........................................29

StartingandStoppingtheEngine..............................30

SettingtheReelSpeed.............................................30

AdjustingtheLiftArmCounterbalance.....................31

AdjustingtheLiftArmTurnAroundPosition.............31

LocatingtheJackingPoints......................................31

TransportingtheMachine........................................32

LoadingtheMachine..............................................32

PushingorTowingtheMachine................................33

UnderstandingtheDiagnosticLight..........................33

CheckingtheInterlockSwitches...............................34

HydraulicValveSolenoidFunctions..........................34

OperatingTips......................................................34

Maintenance.................................................................36

RecommendedMaintenanceSchedule(s)......................36

DailyMaintenanceChecklist....................................37

ServiceIntervalChart.............................................38

Lubrication...............................................................38

GreasingtheBearingsandBushings..........................38

EngineMaintenance..................................................40

ServicingtheAirCleaner.........................................40

ServicingtheEngineOilandFilter............................40

AdjustingtheThrottle.............................................41

FuelSystemMaintenance...........................................42

DrainingtheFuelTank...........................................42

CheckingtheFuelLinesandConnections..................42

ServicingtheWaterSeparator..................................42

CleaningtheFuelPick-upTubeScreen......................42

BleedingAirfromtheFuelInjectors..........................42

ElectricalSystemMaintenance....................................43

ServicingtheBattery...............................................43

CheckingtheFuses.................................................44

DriveSystemMaintenance.........................................44

AdjustingtheTractionDriveforNeutral....................44

AdjustingtheRearWheelToe-in..............................45

CoolingSystemMaintenance......................................45

RemovingDebrisfromtheCoolingSystem................45

BrakeMaintenance....................................................46

AdjustingtheParkingBrakes....................................46

AdjustingtheParkingBrakeLatch............................47

BeltMaintenance......................................................47

TensioningtheAlternatorBelt.................................47

HydraulicSystemMaintenance....................................48

ChangingtheHydraulicFluid...................................48

ReplacingtheHydraulicFilters.................................48

CheckingtheHydraulicLinesandHoses....................49

UsingtheHydraulicSystemTestPorts.......................49

CuttingUnitSystemMaintenance.................................50

BacklappingtheCuttingUnits..................................50

Storage........................................................................51

PreparingtheTractionUnit.....................................51

PreparingtheEngine..............................................51

Page 4

Safety

ThismachinehasbeendesignedinaccordancewithEN ISO5395:2013andANSIB71.4-2012.

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallobjectswhichmaybethrownby themachine.

•Replacefaultysilencers/mufers.

Improperlyusingormaintainingthemachinecanresult ininjury.T oreducethepotentialforinjury,complywith thesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeansCaution,Warning,or Danger—personalsafetyinstruction.Failuretocomply withtheinstructionmayresultinpersonalinjuryor death.

SafeOperatingPractices

Training

•Readtheoperator'smanualandothertrainingmaterial

carefully.Befamiliarwiththecontrols,safetysigns,and theproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstouseorservicethemower.Local regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Donotcarrypassengers.

•Alldriversandmechanicsshouldseekandobtain

professionalandpracticalinstruction.Theowneris responsiblefortrainingtheusers.Suchinstructionshould emphasize:

–theneedforcareandconcentrationwhenworking

withride-onmachines;

–controlofaride-onmachineslidingonaslopewill

notberegainedbytheapplicationofthebrake.The mainreasonsforlossofcontrolare:

◊insufcientwheelgrip;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrecthitchingandloaddistribution.

•Theowner/usercanpreventandisresponsiblefor

accidentsorhazardsoccurringtootherpeopleortheir property.

Preparation

•Whilemowing,alwayswearsubstantial,slip-resistant

footwear,longtrousers,hardhat,safetyglasses,andear protection.Longhair,looseclothing,orjewelrymayget tangledinmovingparts.Donotoperatetheequipment whenbarefootorwearingopensandals.

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.

•Checkthattheoperator'spresencecontrols,safety

switchesandshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch equipmentwithaportablecontainer,ratherthanfroma fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete. Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxideandexhaustgasescan collect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageallblade

attachmentclutches,shiftintoneutral,andengagethe parkingbrake.

Page 5

•Rememberthereisnosuchthingasasafeslope.Travel

ongrassslopesrequiresparticularcare.T oguardagainst overturning:

–donotstoporstartsuddenlywhengoingupor

downhill;

–machinespeedsshouldbekeptlowonslopesand

duringtightturns;

–stayalertforhumpsandhollowsandotherhidden

hazards;

–Donotturnsharply.Usecarewhenreversing.

–Usecounterweight(s)orwheelweightswhen

suggestedintheoperator'smanual.

•Stayalertforholesintheterrainandotherhiddenhazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfacesother

thangrass.

•Whenusinganyattachments,neverdirectdischargeof

materialtowardbystandersnorallowanyonenearthe machinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,shields,

orwithoutsafetyprotectivedevicesinplace.Besureall interlocksareattached,adjustedproperly ,andfunctioning properly.

•Donotchangetheenginegovernorsettingsorover-speed

theengine.Operatingtheengineatexcessivespeedmay increasethehazardofpersonalinjury.

•Beforeleavingtheoperator'sposition:

–stoponlevelground;

–disengagethepowertake-offandlowerthe

attachments;

–changeintoneutralandsettheparkingbrake;

–stoptheengineandremovethekey.

•Disengagedrivetoattachmentswhentransportingornot

inuse.

•Stoptheengineanddisengagedrivetoattachment:

–beforerefuelling;

–beforeremovingthegrasscatcher/catchers;

–beforemakingheightadjustmentunlessadjustment

canbemadefromtheoperator'sposition.

–beforeclearingblockages;

–beforechecking,cleaningorworkingonthemower;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage andmakerepairsbeforerestartingandoperatingthe equipment.

•Reducethethrottlesettingduringenginerun-outand,if

theengineisprovidedwithashut-offvalve,turnthefuel offattheconclusionofmowing.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopcylinders/reelsifnot mowing.

•Donotoperatethemowerundertheinuenceofalcohol

ordrugs.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetankinsidea

buildingwherefumesmayreachanopenameorspark.

•Allowtheenginetocoolbeforestoringinanyenclosure.

•Toreducetherehazard,keeptheengine,

silencer/mufer,batterycompartmentandfuelstorage areafreeofgrass,leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Keepallpartsingoodworkingconditionandallhardware

andhydraulicttingstightened.Replaceallwornor damagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachinetoprevent

entrapmentofthengersbetweenmovingbladesand xedpartsofthemachine.

•Onmulti-cylinder/multi-reelmachines,takecareas

rotatingonecylinder/reelcancauseothercylinders/reels torotate.

•Disengagedrives,lowerthecuttingunits,setparking

brake,stopengineandremovekeyfromignition.Wait forallmovementtostopbeforeadjusting,cleaningor repairing.

•Cleangrassanddebrisfromcuttingunits,drives,

silencers/mufers,andenginetohelppreventres.Clean upoilorfuelspillage.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectbatterybeforemakinganyrepairs.Disconnect

thenegativeterminalrstandthepositivelast.Reconnect positiverstandnegativelast.

•Usecarewhencheckingthecylinders/reels.Weargloves

andusecautionwhenservicingthem.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugchargerbeforeconnecting

Page 6

ordisconnectingfrombattery.W earprotectiveclothing anduseinsulatedtools.

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usefullwidthrampsforloadingmachineintotraileror

truck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine

ToroRidingMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknowthat isnotincludedintheCEN,ISO,orANSIstandard.

Thisproductiscapableofamputatinghandsandfeetand throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintendeduse couldprovedangeroustouserandbystanders.

WARNING

Engineexhaustcontainscarbonmonoxide,which isanodorless,deadlypoisonthatcankillyou.

Donotrunengineindoorsorinanenclosedarea.

•Knowhowtostoptheenginequickly.

•Donotoperatethemachinewhilewearingtennisshoes

orsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance regulations.

•Handlefuelcarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch beforeoperatingthemachine.

•Beforestartingtheengine,sitontheseat.

•Usingthemachinedemandsattention.Topreventloss

ofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,or

otherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Applytheservicebrakeswhengoingdownhillto

keepforwardspeedslowandtomaintaincontrolof themachine.

•Raisethecuttingunitswhendrivingfromoneworkarea

toanother.

•Donottouchtheengine,silencer/mufer,orexhaust

pipewhiletheengineisrunningorsoonafterithas stoppedbecausetheseareascouldbehotenoughtocause burns.

•Iftheenginestallsorlosesheadwayandcannotmakeit

tothetopofaslope,donotturnthemachinearound. Alwaysbackslowly,straightdowntheslope.

•Whenapersonorpetappearsunexpectedlyinornearthe

mowingarea,stopmowing.Carelessoperation,combined withterrainangles,ricochets,orimproperlypositioned guardscanleadtothrownobjectinjuries.Donotresume mowinguntiltheareaiscleared.

MaintenanceandStorage

•Makesureallhydrauliclineconnectorsaretightandall

hydraulichosesandlinesareingoodconditionbefore applyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinholeleaksor

nozzlesthatejecthydraulicuidunderhighpressure. Usepaperorcardboard,notyourhands,tosearchfor leaks.Hydraulicuidescapingunderpressurecanhave sufcientforcetopenetratetheskinandcauseserious injury.Seekimmediatemedicalattentionifuidis injectedintoskin.

•Beforedisconnectingorperforminganyworkonthe

hydraulicsystem,allpressureinthesystemmustbe relievedbystoppingtheengineandloweringthecutting unitsandattachmentstotheground.

•Checkallfuellinesfortightnessandwearonaregular

basis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof thebodyawayfromthecuttingunits,attachments,and anymovingparts.Keepeveryoneaway.

•Toensuresafetyandaccuracy,haveanAuthorizedToro

Distributorcheckthemaximumenginespeedwitha tachometer.Maximumgovernedenginespeedshouldbe 3200RPM.

•Ifmajorrepairsareeverneededorifassistanceisdesired,

contactanAuthorizedToroDistributor.

•UseonlyToro-approvedattachmentsandreplacement

parts.Thewarrantymaybevoidedifusedwith unapprovedattachments.

Page 7

SoundPowerLevel

VibrationLevel

Model03675and03676

Thisunithasaguaranteedsoundpowerlevelof103dBA, whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

SoundPowerLevel

Model03677

Thisunithasaguaranteedsoundpowerlevelof105dBA, whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

SoundPressureLevel

Model03675

Thisunithasasoundpressurelevelattheoperator’searof86 dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.

Model03676

Hand-Arm

Measuredvibrationlevelforrighthand=0.37m/s

Measuredvibrationlevelforlefthand=0.51m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.

WholeBody

Measuredvibrationlevel=0.5m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.

VibrationLevel

Model03677

Hand-Arm

Measuredvibrationlevelforrighthand=0.84m/s

SoundPressureLevel

Model03676and03677

Thisunithasasoundpressurelevelattheoperator’searof84 dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.

VibrationLevel

Model03675

Hand-Arm

Measuredvibrationlevelforrighthand=0.59m/s

Measuredvibrationlevelforlefthand=0.54m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.

WholeBody

Measuredvibrationlevelforlefthand=0.77m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.

WholeBody

Measuredvibrationlevel=0.27m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.

Measuredvibrationlevel=0.44m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.

Page 8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

93-7272

1.Cutting/dismembermenthazard;fan—stayawayfrom movingparts.

93–6696

1.Storedenergyhazard—readtheOperator'sManual.

110-8921

1.Tractionunitspeed

2.Slow

3.Fast

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.

110-0986

1.Pressthebrakepedalandparkingbrakepedaltosetthe parkingbrake.

2.Pressthebrakepedaltoapplythebrake.

3.Pressthetractionpedaltomovethemachineforward.

4.Reelenabledmode

5.Transportmode

110-9642

1.Storedenergyhazard—readtheOperator'sManual.

2.Movethecotterpintotheholeclosesttotherodbracket andthenremovetheliftarmandpivotyoke.

106-6755

1.Enginecoolantunder pressure.

2.Explosionhazard—read theOperator'sManual.

3.Warning—donottouchthe hotsurface.

4.Warning—readthe

Operator'sManual.

93-6689

1.Warning—donotcarrypassengers.

Page 9

117–2718

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or smoking.

3.Causticliquid/chemical burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan causeblindnessandother injuries

blindnessorsevereburns.

withwaterandgetmedical helpfast.

discard.

121–5644

1.Lightswitch

2.Engage7.Lower

3.Powertake-off

4.Disengage

5.Fast

6.Slow

8.Raise

9.ReadtheOperator’s Manual.

1.ReadtheOperator’s Manual.

2.Engine—start4.Engine—stop

120–4158

3.Engine—preheat

Page 10

117–0169

1.ReadtheOperator'sManual.

2.Powerpoint—10amp

3.Headlights—10amp

4.Power—10amp

5.Enginestart—15amp

6.Optionalairrideseatsuspension—20amp

7.EnginecomputermanagementC—7.5amp

8.EnginecomputermanagementB—7.5amp

9.EnginecomputermanagementA—7.5amp

110-8973

(Afxoverpartno.110–8869forCE*)

*Thissafetydecalincludesaslopewarningrequiredonthemachinefor

compliancetotheEuropeanLawnMowerSafetyStandardENISO5395:2013.The

conservativemaximumslopeanglesindicatedforoperationofthismachineare

prescribedbyandrequiredbythisstandard.

1.Warning—readtheOperator'sManual,donotoperatethis machineunlessyouaretrained.

2.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.

3.Tippinghazard—donotoperateonslopesgreaterthan15°; lowerthecuttingdeckswhenoperatingonslopes;wear thesafetybelt.

4.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingdecks,stoptheengineand removetheignitionkeybeforeleavingthemachine

5.Warning—readtheOperator'sManualbeforetowingthe machine.

93-6688

110-8869

1.Warning—readtheOperator'sManual,donotoperatethis machineunlessyouaretrained.

2.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.

3.Tippinghazard—slowmachinebeforeturning,donotturn athighspeeds;lowerthecuttingunitwhendrivingdown slopes;usearolloverprotectionsystemandweartheseat belt.AlwayswearaseatbeltwhenaROPSisinplace.

4.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingdecks,stoptheengineand removetheignitionkeybeforeleavingthemachine.

5.Warning—readtheOperator'sManual,donottowthe machine.

1.Warning—readthe instructionsbefore servicingorperforming maintenance.

2.Cuttinghazardofhandor foot—stoptheengineand waitformovingpartsto stop.

Page 11

1.ReadtheOperator'sManualformoremaintenanceinformation.

125-8753

Page 12

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1 2 3

4 5 6 7

Nopartsrequired

Fronthoseguide-R.H.1 Fronthoseguide-L.H.1

Nopartsrequired

Hoodlatchassembly1 Washer1

Cuttingunitkickstand

MediaandAdditionalParts

Description

Operator'sManual Engineoperator’smanual1

PartsCatalog

Qty.

–

1Usethecuttingunitkickstand.

Readthemanualsbeforeoperatingthemachine.

UsetothePartsCatalogtoreferencepartnumbers.

Adjustthetirepressure.

Adjustthestepheight.

Adjustthecontrolarmposition.

Installthecuttingunits

Adjusttheturfcompensationspring.

InstalltheCEhoodlatch.

Use

DeclarationofConformity

Operatortrainingmaterial

Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.

AdjustingtheTirePressure

NoPartsRequired

Procedure

Thetiresareover-inatedforshipping.Therefore,release someoftheairtoreducethepressure.Correctairpressurein thefrontandreartiresis83to103kPa(12to15psi).

Important:Maintainevenpressureinalltirestoensure uniformcontactwiththeturf.

Thisdocumentindicatesconformitywithcertainstandards.

Reviewthetrainingmaterialbeforeoperatingthemachine.

Page 13

AdjustingtheStepHeight

NoPartsRequired

Procedure

Youcanadjusttheheightofthestepsforbettercomfort.

1.Removethe2boltsandnutssecuringthestepbrackets tothetractionunitframe(Figure2)

Figure3

1.Controlarm3.Bolts(2)

2.Retainingbrackets

2.Rotatethecontrolarmtothedesiredpositionand tightenthe2bolts.

Figure2

1.Step2.Stepbrackets

2.Raiseorlowerthesteptothedesiredheightandsecure thebracketstotheframewiththe2boltsandnuts.

3.Repeattheprocedureontheotherstep.

AdjustingtheControlArm Position

NoPartsRequired

Procedure

InstallingtheCuttingUnits

Partsneededforthisprocedure:

1Fronthoseguide-R.H.

1Fronthoseguide-L.H.

Procedure

1.Removethereelmotorsfromtheshippingbrackets.

2.Removetheshippingbracketsanddiscard.

3.Removethecuttingunitsfromthecartons.Assemble andadjustasdescribedinthecuttingunitOperator's Manual.

4.Makesurethecounterweight(Figure4)isinstalledto theproperendofthecuttingunitasdescribedinthe cuttingunitOperator'sManual.

Thecontrolarmpositioncanbeadjustedfortheoperators comfort.

1.Loosenthe2boltssecuringthecontrolarmtothe retainingbracket(Figure3).

Page 14

Figure6

Figure4

1.Counterweight

5.Allthecuttingunitsareshippedwiththeturf compensationspringmountedtotherightsideofthe cuttingunit.Theturfcompensationspringmustbe mountedtothesamesideofthecuttingunitasthe reeldrivemotor.Repositiontheturfcompensation asfollows:

A.Removethe2carriageboltsandnutssecuringthe

rodbrackettothecuttingunittabs(Figure5).

1.Oppositecarrierframetab

2.Rodbracket

D.Mounttherodbrackettothecuttingunittabs

withthecarriageboltsandnuts(Figure6).

Important:Onthe#4(leftfront)and#5 (rightfront)cuttingunits(Figure7),use therodbracketmountingnutstoinstallthe hoseguidestothefrontofthecuttingunit tabs(Figure8).Thehoseguidesshouldlean towardthecentercuttingunit(Figure8and

Figure9).

Figure7

Figure5

1.Turfcompensationspring3.Springtube

2.Rodbracket

B.Removetheangenutsecuringthespringtube

bolttothecarrierframetab(Figure5)Remove theassembly.

C.Mountthespringtubebolttotheoppositetabon

thecarrierframeandsecurewiththeangenut. Theboltheadistobepositionedtotheouterside ofthetabasshowninFigure6.

1.Hoseguide(#4cuttingunit shown)

2.Rodbracket

Figure8

3.Nuts

Page 15

g019284

1.Hoseguides(eachmustleantowardthecentercuttingunit)

Note:Wheninstallingorremovingthecutting units,makesurethehairpincotterisinstalled inthespringrodholenexttotherodbracket. Otherwise,thehairpincottermustbeinstalledin theholeintheendoftherod.

6.Loweralltheliftarmscompletely.

7.Removethesnapperpinandthecapfromtheliftarm pivotyoke(Figure10).

Figure9

Figure11

1.Liftarm3.Liftarmpivotyoke

2.Carrierframeshaft

Figure10

1.Snapperpin2.Cap

8.Forthefrontcuttingunits,slideacuttingunitunder theliftarmwhileinsertingthecarrierframeshaftup intotheliftarmpivotyoke(Figure11).

9.Usethefollowingprocedureontherearcuttingunits whentheheightofcutisabove3/4inch.

A.Removethelynchpinandwashersecuringthelift

armpivotshafttotheliftarmandslidethelift armpivotshaftoutoftheliftarm(Figure12).

Figure12

1.Liftarmpivotshaftlynchpinandwasher

Page 16

B.Inserttheliftarmyokeontothecarrierframe

shaft(Figure11).

C.Inserttheliftarmshaftintotheliftarmandsecure

itwiththewasherandlynchpin(Figure12).

10.Insertthecapoverthecarrierframeshaftandliftarm yoke.

11.Securethecapandthecarrierframeshafttothelift armyokewiththesnapperpin.Usetheslotifasteering cuttingunitisdesiredorusetheholeifthecuttingunit istobelockedinposition(Figure10).

12.Securetheliftarmchaintothechainbracketwiththe snapperpin(Figure13).Usethenumberofchainlinks describedinthecuttingunitOperator'sManual.

Figure14

1.Reeldrivemotor2.Mountingbolts

Figure13

1.Liftarmchain3.Snapperpin

2.Chainbracket

13.Onthe#4(leftfront)and#5(rightfront)cutting units,insertthereelmotorhosesintotherespective hoseguide.

14.Coatthesplineshaftofthereelmotorwithclean grease.

15.OilthereelmotorO-ringandinstallitontothemotor ange.

16.Installthemotorbyrotatingitclockwisesothatthe motorangesclearthebolts(Figure14).Rotatethe motorcounterclockwiseuntiltheangesencirclethe boltsthentightenthebolts.

Important:Makesurethereelmotorhosesare nottwisted,kinkedorintheriskofbeingpinched.

AdjustingtheTurf CompensationSpring

NoPartsRequired

Procedure

Theturfcompensationspring(Figure15)transfersweight fromthefronttotherearroller.(Thishelpstoreduceawave patternintheturf,alsoknownasmarcellingorbobbing.)

Important:Makespringadjustmentswiththecutting unitmountedtothetractionunit,pointingstraight aheadandloweredtotheshopoor.

1.Makesurethehairpincotterisinstalledintherearhole inthespringrod(Figure15).

Page 17

Figure15

1.Turfcompensationspring3.Springrod

2.Hairpincotter4.Hexnuts

2.Tightenthehexnutsonthefrontendofthespringrod untilthecompressedlengthofthespringis12.7cm (5inches)onReelmaster5410,5-inchcuttingunitsor

15.9cm(6.25inches)onReelmaster5510and5610, 7-inchcuttingunits(Figure15).

Note:Whenoperatingonroughterraindecreasethe springlengthby13mm(1/2inch).Groundfollowing willbeslightlydecreased.

Page 18

rubbersealingwasherremainstotheoutersideofthe hood(Figure17).

InstallingtheCEHoodLatch

Partsneededforthisprocedure:

1Hoodlatchassembly

1Washer

Procedure

1.Unlatchandraisethehood.

2.Removetherubbergrommetfromtheholeintheleft sideofthehood(Figure16).

5.Insidethehood,insertthemetalwasherontothelatch andsecurewiththenut.Makesurethatthelatch engagestheframecatchwhenitislocked.Usethe enclosedhoodlatchkeytooperatethehoodlatch.

UsingtheCuttingUnit Kickstand

Partsneededforthisprocedure:

Cuttingunitkickstand

Procedure

Wheneverthecuttingunithastobetippedtoexposethe bedknifeandthereel,propuptherearofthecuttingunit withthekickstandtomakesurethatthenutsonthebackend ofthebedbaradjustingscrewsarenotrestingonthework surface(Figure18).

Figure16

1.Rubbergrommet

3.Removethenutfromthehoodlatchassembly(Figure

17).

Figure17

1.Hoodlatch3.Rubberwasher

2.Nut4.Metalwasher

4.Outsidethehood,insertthehookendofthelatch throughtheholeinthehood.Makesurethatthe

Figure18

1.Cuttingunitkickstand

Securethekickstandtothechainbracketwiththesnapper pin(Figure19).

Page 19

Figure19

1.Chainbracket3.Cuttingunitkickstand

2.Snapperpin

ProductOverview

Controls

SeatAdjustingKnobs

Theseatadjustinglever(Figure20)allowsyoutoadjustthe seatforeandaft.Theweightadjustingknobadjuststheseat fortheoperator'sweight.Theweightgaugeindicateswhen theseatisadjustedtotheweightoftheoperator.Theheight adjustingknobadjuststheseatfortheoperator'sheight.

Figure20

1.Weightgauge3.Heightadjustingknob

2.Weightadjustingknob

4.Adjustinglever(foreand aft)

TractionPedal

Thetractionpedal(Figure21)controlstheforwardand reverseoperation.Pressthetopofthepedaltomovethe machineforwardandthebottomtomovethemachine backward.Groundspeeddependsonhowfaryoupressthe pedal.Fornoload,maximumgroundspeed,fullypressthe pedalwhilethethrottleisintheFastposition.

Tostopthemachine,reducefootpressureonthetraction pedalandallowittoreturntothecenterposition.

Page 20

ThrottleControl

Movethethrottlecontrol(Figure22)forwardtoincreasethe enginespeedandrearwardtodecreasespeed.

Figure21

1.Tractionpedal4.Brakepedal

2.Mow/transportlever

3.Mowspeedlimiterand spacers

5.Parkingbrake

6.Tiltsteeringpedal

Mow/TransportLever

Usethemow/transportlever(Figure21)toputthemachine intoMowmodeorTransportmode.Pushtheleverforward toselecttheMowmode,andbackwardtoselecttheTransport mode.

Note:Thecuttingunitscannotbeloweredwhenthe mow/transportleverisinthetransportposition.

MowSpeedLimiter

Whenthemowspeedlimiter(Figure21)isipped up/forwarditlimitsthemowspeedandallowthecutting unitstobeengaged.Eachspaceradjuststhemowingspeed by0.8km/h(½mph).Themorespacersthereareonthetop ofthebolt,theslowerthemachinegoes.Flipthemowspeed limiterbackwardtoallowmaximumtransportspeed.

Figure22

1.Lowermow/raisecontrol lever

2.Keyswitch5.Throttlecontrol

3.InfoCenter

4.Enable/disableswitch

6.Headlightswitch

KeySwitch

Thekeyswitch(Figure22)has3positions:Off,On/Preheat, andStart.

LowerMow/RaiseControlLever

Thislever(Figure22)raisesandlowersthecuttingunitsand alsostartsandstopsthecutterheadswhenthecutterheads areenabledinthemowmode.

HeadlightSwitch

Pivottheswitchdownwardtoturnontheheadlights(Figure

22).

Enable/DisableSwitch

BrakePedal

Pressthebrakepedal(Figure21)tostopthemachine.

ParkingBrake

Toengagetheparkingbrake,(Figure21)pushdownonthe brakepedalandpressthetopforwardtolatchit.Torelease theparkingbrake,pressthebrakepedaluntiltheparking brakelatchretracts.

TiltSteeringPedal

Totiltthesteeringwheeltowardsyou,pressthefootpedal (Figure21)down,andpullthesteeringtowertowardyouto themostcomfortablepositionandthenreleasethepedal.

Usetheenable/disableswitch(Figure22)inconjunctionwith thelowermow/raisecontrollevertooperatethecutterheads. Thecutterheadscannotbeloweredwhenthemow/transport leverisinthetransportposition.

BacklapLevers

Usethebacklapleversinconjunctionwiththelower mow/raisecontrolleverforbacklappingthereels(Figure23).

Page 21

g021209

Figure23

1.Backlaplevers

HydraulicFilterRestrictionIndicator

Withtheenginerunningatnormaloperatingtemperature, viewtheindicator(Figure24),itshouldbeinthegreenzone. Whentheindicatorisintheredzone,changethehydraulic lters.

Figure25

1.Powerpoint

Figure24

1.Hydrauliclterrestrictionindicator

PowerPoint

Thepowerpointisa12-voltpowersupplyforelectronic devices(Figure25).

Page 22

UsingtheInfoCenterLCDDisplay

g020650

TORO

TheInfoCenterLCDdisplayshowsinformationaboutyour machinesuchastheoperatingstatus,variousdiagnostics andotherinformationaboutthemachine(Figure26)There isasplashscreenandmaininformationscreenofthe InfoCenter.Youcanswitchbetweenthesplashscreenand maininformationscreen,atanytime,bypressinganyof theInfoCenterbuttonsandthenselectingtheappropriate directionalarrow .

InfoCenterIconDescription(cont'd.)

Glowplugsareactive

Raisecuttingunits

Lowercuttingunits

Operatormustsitinseat

ParkingBrakeIndicator—indicates whentheparkingbrakeisOn

IdentiestherangeasHigh (Transport)

Neutral

IdentiestherangeasLow(Mow)

Figure26

1.Indicatorlight3.Middlebutton

2.Rightbutton

4.Leftbutton

•Leftbutton,menuaccess/backbutton—pressthis

buttontoaccesstheInfoCentermenus.Youcanuseitto backoutofanymenuyouarecurrentlyusing.

•Middlebutton—usethisbuttontoscrolldownmenus.

•Rightbutton—usethisbuttontoopenamenuwherea

rightarrowindicatesadditionalcontent.

Note:Thepurposeofeachbuttonmaychangedepending onwhatisrequiredatthetime.Eachbuttonwillbelabeled withanicondisplayingitscurrentfunction.

InfoCenterIconDescription

SERVICEDUE

Indicateswhenscheduledservice shouldbeperformed

Hourmeter

Infoicon

CoolantTemperature-indicatesthe enginecoolanttemperatureineither °Cor°F

Temperature(hot)

PTOisengaged

Deniedornotallowed

EngineStart

Stoporshutdown

Engine

Keyswitch

Indicateswhenthecuttingunitsare beinglowered

Indicateswhenthecuttingunitsare beingraised

PINpasscode

Fast

CANbus

Slow

Fuellevel

InfoCenter

Badorfailed

Page 23

InfoCenterIconDescription(cont'd.)

Bulb

OutputofTECcontrollerorcontrol wireinharness

Switch

Operatormustreleaseswitch

Operatorshouldchangetoindicated state

DiagnosticsTheDiagnosticsmenu

displaysthestateofeach machineswitch,sensor,and controloutput.Y oucanuse thistotroubleshootcertain issuesasitwillquicklytellyou whichmachinecontrolsareon andwhichareoff.

SettingsTheSettingsmenuallows

youtocustomizeandmodify congurationvariablesonthe InfoCenterdisplay.

AboutTheAboutmenuliststhe

modelnumber,serialnumber, andsoftwareversionofyour machine.

Symbolsareoften combinedtoform sentences.Some examplesareshown below

Operatorshouldputmachinein neutral

Enginestartdenied

Engineshutdown

Enginecoolanttoohot

Sitdownorsetparkingbrake

UsingtheMenus

ToaccesstheInfoCentermenusystem,pressthemenuaccess buttonwhileatthemainscreen.Thiswillbringyoutothe mainmenu.Refertothefollowingtablesforasynopsisof theoptionsavailablefromthemenus:

MainMenu

MenuItemDescription

FaultsTheFaultsmenucontains

alistoftherecentmachine faults.RefertotheService ManualoryourAuthorized ToroDistributorformore informationontheFaults menuandtheinformation containedthere.

ServiceTheServicemenucontains

informationonthemachine suchashoursofuse,counters, andothersimilarnumbers.

Service

MenuItemDescription

Hours

Counts

Diagnostics

MenuItemDescription

CuttingUnitsIndicatestheinputs,qualiers,

Hi/LowRangeIndicatestheinputs,qualiers,

PTOIndicatestheinputs,qualiers,

EngineRun

Backlap

Settings

MenuItemDescription

Units

Language

LCDBacklightControlsthebrightnessofthe

LCDContrastControlsthecontrastofthe

Liststhetotalnumberofhours thatthemachine,engineand PTOhavebeenon,aswell asthenumberofhoursthe machinehasbeentransported andservicedue.

Listsnumerouscountsthe machinehasexperienced.

andoutputsforraisingand loweringthecuttingunits.

andoutputsfordrivingin transportmode.

andoutputsforenablingthe PTOcircuit.

Indicatestheinputs,qualiers, andoutputsforstartingthe engine.

Indicatestheinputs,qualiers andoutputsforoperatingthe backlapfunction.

Controlstheunitsusedonthe InfoCenter.Themenuchoices areEnglishorMetric.

Controlsthelanguageused ontheInfoCenter*.

LCDdisplay.

Page 24

FrontBacklapReelSpeedControlsthespeedofthefront

reelsinbacklapmode.

RearBacklapReelSpeedControlsthespeedoftherear

reelsinbacklapmode.

ProtectedMenusAllowsthe

superintendant/mechanic toaccessprotectedmenusby inputtingapasscode.

BladeCountControlsthenumberofblades

onthereelforreelspeed.

MowSpeedControlsthegroundspeedfor

determiningthereelspeed.

Heightofcut(HOC)Controlstheheightofcut

(HOC)fordeterminingthereel speed.

FReelRPMDisplaysthecalculatedreel

speedpositionforthefront reels.Thereelscanalsobe manuallyadjusted.

RReelRPMDisplaysthecalculatedreel

speedpositionfortherear reels.Thereelscanalsobe manuallyadjusted.

AccessingtheProtectedMenuSettings

ToaccesstheProtectedMenuSettings

•FromtheMainMenu,scrolldowntotheSettingsMenu

andpresstherightbutton.

•IntheSettingsMenu,scrolldowntotheProtectedMenu

andpresstherightbutton.

•Toenterthepasscode,usethecenterbuttontosetthe

rstdigitthenpresstherightbuttontomoveontothe nextdigit.

•Usethecenterbuttontosettheseconddigitthenpress

therightbuttontomoveontothenextdigit.

•Usethecenterbuttontosetthethirddigitthenpressthe

rightbuttontomoveontothenextdigit.

•Usethecenterbuttontosetthefourthdigitthenpress

therightbutton.

•Pressthemiddlebuttontoenterthecode.

•Ifthecodehasbeenacceptedandtheprotectedmenuhas

been“Unlocked”,“PIN”willbedisplayedintheupper rightcornerofthedisplayscreen.

*Only"operator-faced"textistranslated.Faults,Service,and Diagnosticsscreensare"service-faced".Titleswillbeinthe selectedlanguage,butmenuitemsareinEnglish.

About

MenuItemDescription

Model

SNListstheserialnumberofthe

MachineControllerRevisionListsthesoftwarerevisionof

InfoCenterRevisionListsthesoftwarerevisionof

CANBus

Liststhemodelnumberofthe machine.

machine.

themastercontroller .

theInfoCenter.

Liststhemachine communicationbusstatus.

ProtectedMenu

Thereare5operatingcongurationsettingsthatare adjustablewithintheSettingsMenuoftheInfoCenter:Blade Count,MowSpeed,HeightofCut(HOC),FReelRPM, andRReelRPM.Thesesettingscanbelockedbyusingthe ProtectedMenu.

Note:Atthetimeofdelivery,theinitialpasswordcodeis programmedbyyourdistributor.

TheabilitytoviewandchangethesettingsintheProtected Menucanbechanged.OncetheProtectedMenuhasbeen accessed,scrolldowntoProtectSettings.Usingtheright button,changingProtectSettingstoOFFwillallowthe abilitytoviewandchangethesettingsintheProtectedMenu withoutenteringthepasscode.ChangingProtectSettingsto ONwillhidetheprotectedoptionsandwillrequireenteringa passcodetochangethesettingintheProtectedMenu.After thepasscodehasbeenset,thekeyswitchmustbeturnedoff andbackontoenableandsavethisfeature.

Note:Ifthepasscodehasbeenforgottenormisplaced, pleasecontactyourdistributorforassistance.

SettingtheBladeCount

•IntheSettingsMenu,scrolldowntoBladeCount

•Presstherightbuttontochangethebladecountbetween

5,8,or11bladereels.

SettingtheMowSpeed

•IntheSettingsMenu,scrolldowntoMowSpeed.

•Presstherightbuttontoselectmowspeed.

•Usethecenterandrightbuttontoselecttheappropriate

mowspeedsetonthemechanicalmowspeedlimiteron thetractionpedal.

•Presstheleftbuttontoexitmowspeedandsavethe

setting.

SettingtheHeightofCut(HOC)

•IntheSettingsMenu,scrolldowntoHOC.

•PresstherightbuttontoselectHOC.

Page 25

•Usethecenterandrightbuttontoselecttheappropriate

HOCsetting.(Iftheexactsettingisnotdisplayed,select thenearestHOCsettingfromthelistdisplayed).

•PresstheleftbuttontoexitHOCandsavethesetting.

theInfoCenter,thesettingcanbemanuallychangedto accommodatefordifferentmowingconditions.

•TochangetheReelSpeedSettings,scrolldowntotheF

ReelRPM,RReelRPMorboth.

•Presstherightbuttontochangethereelspeedvalue.As

SettingtheFrontandRearReelSpeeds

Althoughthefrontandrearreelspeedsarecalculatedby inputtingthenumberofblades,mowspeedandHOCinto

thespeedsettingischanged,thedisplaywillcontinueto showthecalculatedreelspeedbasedonbladecount, mowspeedandHOCwhichwaspreviouslyentered,but thenewvaluewillalsobedisplayed.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

SpecicationReelMaster®5410ReelMaster®5510ReelMaster®5610

TransportWidth

Widthofcut254cm(100inches)254cm(100inches)254cm(100inches)

Length

Height

Weight

228cm(90inches)233cm(92inches)233cm(92inches)

282cm(111inches)282cm(111inches)282cm(111inches)

160cm(63inches)160cm(63inches)160cm(63inches)

1,136kg(2,505lb)1,222kg(2,693lb)1,276kg(2,813lb)

EngineKubota35.5hpKubota35.5hp

Fueltankcapacity

Transportspeed

Mowingspeed

53liters(14USgallons)53liters(14USgallons)53liters(14USgallons)

0–16km/h(0–10mph)0–16km/h(0–10mph)0–16km/h(0–10mph)

0–13km/h(0–8mph)0–13km/h(0–8mph)0–13km/h(0–8mph)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.

Kubota44.2hp(turbo)

Page 26

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

CAUTION

Ifyouleavethekeyintheignitionswitch,someone couldaccidentlystarttheengineandseriously injureyouorotherbystanders.

Lowerthecuttingunitstotheground,setthe parkingbrakeandremovethekeyfromtheignition switchbeforeservicingormakingadjustmentsto themachine.

CheckingtheEngine-OilLevel

Theengineisshippedwithoilinthecrankcase;however,the oillevelmustbecheckedbeforeandaftertheengineisrst started.

Crankcasecapacity:approximately5.2liters(5.5USqt) withthelter

Usehigh-qualityengineoilthatmeetsthefollowing specications:

•APIClassicationLevelRequired:CH-4,CI-4orhigher

•Preferredoil:SAE15W-40(above0degreesF)

•Alternateoil:SAE10W-30or5W-30(alltemperatures)

ToroPremiumEngineoilisavailablefromyourdistributorin either15W -40or10W-30viscosity .

1.Parkthemachineonalevelsurface,stoptheengine, settheparkingbrakeandremovethekeyfromthe ignitionswitch.

2.Openthehood.

3.Removethedipstick,wipeitclean,andinstallit(Figure

27).

Figure27

1.Dipstick

4.Removedipstickandcheckoillevelondipstick.

Note:TheoillevelshouldbeuptotheFullmark.

5.IftheoillevelisbelowtheFullmark,removethell cap(Figure28)andaddoiluntilthelevelreachesthe Fullmarkonthedipstick.

1.Oil-llcap

Donotoverlltheengine.

Important:Besuretokeeptheengine-oillevel betweentheupperandlowerlimitsontheoil gauge.Enginefailuremayoccurasaresultof overllingorunderllingtheengineoil.

6.Installtheoil-llcapandclosethehood.

Figure28

Page 27

CheckingtheCoolingSystem

AddingFuel

Cleandebrisoffofthescreen,oilcooler,andfrontofthe radiatordailyandmoreoftenifconditionsareextremely dustyanddirty.RefertoRemovingDebrisfromtheCooling

System(page45).

Thecoolingsystemislledwitha50/50solutionofwater andpermanentethyleneglycolantifreeze.Checkthelevelof coolantintheexpansiontankatthebeginningofeachday beforestartingtheengine.Thecapacityofthecoolingsystem formodels5410and5510is6.6liters(7.0USquarts)and model5610is9.5liters(10.0USquarts).

CAUTION

Iftheenginehasbeenrunning,thepressurized,hot coolantcanescapeandcauseburns.

•Donotopentheradiatorcapwhentheengine isrunning.

•Usearagwhenopeningtheradiatorcap,and openthecapslowlytoallowsteamtoescape.

1.Checkthelevelofcoolantintheexpansiontank (Figure29).

Thecoolantlevelshouldbebetweenthemarksonthe sideofthetank.

Useonlyclean,freshdieselfuelorbiodieselfuelswithlow (<500ppm)orultralow(<15ppm)sulfurcontent.The minimumcetaneratingshouldbe40.Purchasefuelin quantitiesthatcanbeusedwithin180daystoensurefuel freshness.

Fueltankcapacity:53liters(14USgallons)

Usesummer-gradedieselfuel(No.2-D)attemperatures above20°F(-7°C)andwinter-gradedieselfuel(No.1-D orNo.1-D/2-Dblend)belowthattemperature.Useof winter-gradefuelatlowertemperaturesprovideslowerash pointandcoldowcharacteristicswhichwilleasestarting andreducefuellterplugging.

Useofsummer-gradefuelabove20°F(-7°C)willcontribute towardlongerfuelpumplifeandincreasedpowercompared towinter-gradefuel.

Important:Donotusekeroseneorgasolineinsteadof dieselfuel.Failuretoobservethiscautionwilldamage theengine.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.

Figure29

1.Expansiontank

2.Ifthecoolantlevelislow,removetheexpansion-tank capandreplenishthesystem.Donotoverllthetank.

3.Installtheexpansion-tankcap.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor conditioneropening.

•Keepfuelawayfromeyesandskin.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuelofup toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel portionshouldbeloworultra-lowsulfur.Observethe followingprecautions:

•Thebiodieselportionofthefuelmustmeetspecication

ASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTMD975

orEN590.

•Paintedsurfacesmaybedamagedbybiodieselblends.

•UseB5(biodieselcontentof5%)orlesserblendsincold

weather.

•Monitorseals,hoses,andgasketsincontactwithfuelas

theymaybedegradedovertime.

•Fuellterpluggingmaybeexpectedforatimeafter

convertingtobiodieselblendedfuel.

•Contactyourdistributorifyouwishformoreinformation

onbiodiesel.

Page 28

DANGER

G021210

Incertainconditions,fuelisextremelyammable andhighlyexplosive.Areorexplosionfromfuel canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,when theengineiscold.Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit outofthereachofchildren.Donotbuymore thana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethefuelvapors.Areorexplosionfrom fuelcanburnyouandothersandcandamage property.

•Alwaysplacefuelcontainersonthegroundaway fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron atruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.

•Whenpractical,removeequipmentfromthe truckortrailerandrefueltheequipmentwithits wheelsontheground.

•Ifthisisnotpossible,thenrefuelsuchequipment onatruckortrailerfromaportablecontainer, ratherthanfromafueldispensernozzle.

•Ifafueldispensernozzlemustbeused,keepthe nozzleincontactwiththerimofthefueltank orcontaineropeningatalltimesuntilfuelingis complete.

1.Parkthemachineonalevelsurface.

2.Usingacleanrag,cleantheareaaroundthefuel-tank cap.

3.Removethecapfromthefueltank(Figure30).

Figure30

1.Fuel-tankcap

4.Fillthetankuntilthelevelistothebottomoftheller neckwithdieselfuel.

5.Installthefuel-tankcaptightlyafterllingthetank.

Note:Ifpossible,llthefueltankaftereachuse.This willminimizepossiblebuildupofcondensationinside thefueltank.

CheckingtheHydraulicFluid

Thereservoirislledatthefactorywithapproximately56.7 liters(15USgallons)ofhigh-qualityhydraulicuid.Thebest timetocheckthehydraulicoiliswhentheuidiscold.The machineshouldbeinitstransportconguration.Iftheoil levelisbelowthe‘add’markonthedipstick,addoiltobring theoilleveltothemiddleoftheacceptablerange.Donot overllthereservoir.Iftheoillevelisbetweenthe‘full’and the‘add’marks,nooiladditionisrequired.

Therecommendedreplacementuidis:

ToroPremiumAllSeasonHydraulicFluid

(availablein19liter(5gallon)containersor208liter(55 gallon)drums—seethepartsdocumentationoryourToro distributorforpartnumbers)

Alternativeuids:IftheTorouidisnotavailable,other conventional,petroleum-baseduidsmaybeused,provided thattheymeetallofthefollowingmaterialpropertiesand industryspecications.Checkwithyouroilsuppliertosee whethertheoilmeetsthesespecications.

Note:Torowillnotassumeresponsibilityfordamage causedbyimpropersubstitutions,souseonlyproducts fromreputablemanufacturerswhowillstandbehindtheir recommendation.

HighViscosityIndex/LowPourPointAntiwearHydraulic Fluid,ISOVG46Multigrade

MaterialProperties:

Viscosity,ASTMD445cSt@40°C(104°F)

Viscosityindex,ASTM D2270

44to48 cSt@100°C(212°F)

7.9to9.1 140orhigher(high viscosityindexindicatesa multiweightuid)

Page 29

Pourpoint,ASTMD97-36.7°Cto-45°C(-34°Fto

g021215

FZG,failstage Watercontent(newuid)500ppm(maximum)

IndustrySpecications:

VickersI-286-S,VickersM-2950-S,DenisonHF-0, Vickers35VQ25(EatonATS373-C)

Theproperhydraulicuidsmustbespeciedfor mobilemachinery(asopposedtoindustrialplantusage), multiweight-type,withZnDTPorZDDPanti-wearadditive package(notanashless-typeuid).

-49°F) 11orbetter

3.Removecap/dipstickfromllerneckandwipeitwith acleanrag.Insertdipstickintollerneck;thenremove itandchecklevelofuid.Fluidlevelshouldbewithin operatingrangeondipstick.Donotoverllthetank.

4.Ifthelevelislow ,addtheappropriateuidtoraisethe leveltothefullmark.

5.Installcap/dipstickontollerneck.

CheckingtheReeltoBedknife

Important:Manyhydraulicuidsarealmostcolorless,

makingitdifculttospotleaks.Areddyeadditivefor thehydraulicsystemoilisavailablein20ml(2/3oz) bottles.Onebottleissufcientfor15to22liters(4to6 USgallons)ofhydraulicoil.Orderpart44-2500from yourAuthorizedT oroDistributor.

Synthetic,BiodegradableHydraulicFluid

(availablein19liter(5gallon)containersor208liter(55 gallon)drums—seethepartsdocumentationoryourToro distributorforpartnumbers)

Thishigh-quality,synthetic,biodegradableuidhasbeen testedandfoundcompatibleforthisToromodel.Other brandsofsyntheticuidmayhavesealcompatibilityproblems andTorocannotassumeresponsibilityforunauthorized substitutions.

Note:Thissyntheticuidisnotcompatiblewiththe ToroBiodegradableFluidpreviouslysold.SeeyourToro Distributorformoreinformation.

Alternativeuids:

•MobilEALEnvirosynH46(US)

•MobilEALHydraulicOil46(international)

1.Positionmachineonalevelsurface,lowerthecutting decksandstoptheengine.

2.Cleanareaaroundllerneckandcapofhydraulictank (Figure31).

Contact

Eachdaybeforeoperating,checkthereel-to-bedknifecontact, regardlessofwhetherthequalityofcuthadpreviouslybeen acceptable.Theremustbelightcontactacrossthefulllength ofthereelandthebedknife(refertoAdjustingtheReelto BedknifeinthecuttingunitOperator'sManual).

CheckingtheTorqueofthe WheelNuts

Torquethewheelnutsto94to122N-m(70to90ft-lb) after1to4hoursofoperationandagainafter10hoursof operation.Torquethewheelnutsevery250hoursthereafter.

WARNING

Failuretomaintainpropertorqueofthewheelnuts couldresultinpersonalinjury.

Breaking-intheMachine

Toensureoptimumperformanceoftheparkingbrakesystem, burnish(break-in)thebrakesbeforeuse.Settheforward tractionspeedto6.4km/h(4mph)tomatchthereverse tractionspeed.(All8spacersmovedtothetopofthemow speedcontrol.)Withtheengineathighidle,proceedforward withthemowspeedcontrolstopengagedandridethebrake for15seconds.Proceedbackwardsatfullreversespeedand ridethebrakefor15seconds.Repeatthis5timeswaiting 1minutebetweeneachforwardandreversecycletoavoid overheatingthebrakes.Anadjustmenttothebrakesmaybe requiredafterbreak-in;refertoAdjustingtheParkingBrakes

(page46).

1.Hydraulic-tankcap

BleedingtheFuelSystem

Youmustbleedthefuelsystembeforestartingtheengineif anyofthefollowingsituationshaveoccurred:

•Initialstartupofanewmachine

•Theenginehasceasedrunningduetolackoffuel.

Figure31

•Maintenancehasbeenperformeduponfuelsystem

components;i.e.,lterreplaced,separatorserviced,etc.

Page 30

DANGER

Undercertainconditions,dieselfuelandfuel vaporsarehighlyammableandexplosive.Are orexplosionfromfuelcanburnyouandothersand cancausepropertydamage.

Note:Normally,theengineshouldstartaftertheabove bleedingproceduresarefollowed.However,ifenginedoes notstart,airmaybetrappedbetweeninjectionpumpand injectors;refertoBleedingAirfromtheFuelInjectors(page

42).

•Useafunnelandllthefueltankoutdoors,in anopenarea,whentheengineisoffandiscold. Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add fueltothefueltankuntilthelevelis6to13mm (1/4to1/2inch)belowthebottomoftheller neck.Thisemptyspaceinthetankallowsthe fueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.

•Storefuelinaclean,safety-approvedcontainer andkeepthecapinplace.

1.Parkthemachineonalevelsurfaceandensurethatthe fueltankisatleasthalffull.

2.Openthehood.

3.Opentheair-bleedscrewonthefuel-injectionpump (Figure32)witha12mmwrench.

StartingandStoppingthe Engine

Important:Y oumustbleedthefuelsystembefore

startingtheengineifyouarestartingtheengineforthe rsttime,theenginehasstoppedduetolackoffuel,or youhaveperformedmaintenanceonthefuelsystem; refertoBleedingtheFuelSystem(page29).

StartingtheEngine

1.Sitontheseat,keepyourfootoffofthetractionpedal sothatitisinNeutral,engagetheparkingbrake,set thethrottletotheFastposition,andensurethatthe Enable/DisableswitchisintheDisableposition.

2.TurntheignitionswitchtotheOn/Preheatposition.

Anautomatictimerwillcontroltheglowplugpreheat for6seconds.

3.Afterpreheatingtheglowplugs,turnkeytotheStart position.

Cranktheenginefornolongerthan15seconds. Releasethekeywhentheenginestarts.Ifadditional preheatingisrequired,turnkeytotheOffpositionand thentotheOn/Preheatposition.Repeatthisprocess asrequired.

Figure32

1.Bleedscrew

4.TurnthekeyintheignitionswitchtotheOnposition. Theelectricfuelpumpwillbeginoperation,thereby forcingairoutaroundtheair-bleedscrew.Leavethe keyintheOnpositionuntilasolidstreamoffuelows outaroundthescrew .

5.TightenthescrewandturnthekeytotheOffposition.

4.Runtheengineatlowidlespeeduntilitwarmsup.

StoppingtheEngine

1.MoveallcontrolstoNeutral,settheparkingbrake, movethethrottletothelowidlepositionandallowthe enginetoreachlowidlespeed.

Important:Allowtheenginetoidlefor5 minutesbeforeshuttingitoffafterafullload operation.Failuretodosomayleadtotroubleon aturbo-chargedengine.

2.TurnthekeytotheOffpositionandremoveitfrom theswitch.

SettingtheReelSpeed

Toachieveaconsistent,highqualityofcutandauniform aftercutappearance,itisimportantthatyousetthereelspeed tothepropersetting.Adjustthereelspeedasfollows:

1.IntheInfoCenter,underthesettingsmenu,enterthe bladecount,mowspeedandHOCtocalculatethe properreelspeed.

Page 31

2.Iffurtheradjustmentsarerequired,inthesettings

g019276

menu,scrolldowntotheFReelRPM,RReelRPM orboth.

3.Presstherightbuttontochangethereelspeedvalue. Asthespeedsettingischanged,thedisplaywill continuetoshowthecalculatedreelspeedbasedon bladecount,mowspeedandHOC,butthenewvalue willalsobedisplayed.

Note:Thereelspeedmayneedtobeincreasedor decreasedtocompensateforvaryingturfconditions.

AdjustingtheLiftArm Counterbalance

Youcanadjustthecounterbalanceontherearcuttingunit liftarmstocompensatefordifferentturfconditionsandto maintainauniformheightofcutintheroughconditionsor inareasofthatchbuildup.

Youcanadjusteachcounterbalancespringtooneof foursettings.Eachincrementincreasesordecreases counterbalanceonthecuttingunitby2.3kg(5lb).The springscanbepositionedonthebacksideoftherstspring actuatortoremoveallcounterbalance(fourthposition).

AdjustingtheLiftArmTurn AroundPosition

1.Positionthemachineonalevelsurface,lowerthe cuttingunits,stoptheengine,engagetheparking brakes,andremovethekeyfromignitionswitch.

2.Theliftarmswitchislocatedunderneaththehydraulic tankbehindthefrontrightliftarm(Figure34).

3.Loosentheswitchmountingscrews(Figure34)and movetheswitchdowntoincreasetheliftarmturn aroundheightormovetheswitchuptodecreasethelift armturnaroundheight.Tightenthemountingscrews.

1.Positionthemachineonalevelsurface,lowerthe cuttingunits,stoptheengine,engagetheparking brakes,andremovethekeyfromignitionswitch.

2.Insertatubeorsimilarobjectontothelongspringend andpivotitaroundthespringactuatortothedesired position(Figure33).

CAUTION

Thespringsareundertensionandcouldcause personalinjury.

Usecautionwhenadjustingthem.

Figure34

1.Switch2.Liftarmsensingdevice

LocatingtheJackingPoints

Note:Usejackstandstosupportthemachinewhenrequired.

•Front—rectangularpad,undertheaxletube,insideeach

fronttire(Figure35).

Figure33

1.Spring2.Springactuator

3.Repeattheprocedureontheotherspring.

Page 32

Figure35

Figure36

1.Frontjackingpoint

•Rear—rectangularaxletubeontherearaxle

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthemachine. Ensurethatthetrailerortruckhasallnecessarybrakes, lighting,andmarkingasrequiredbylaw .Pleasecarefullyread allthesafetyinstructions.Knowingthisinformationcould helpyou,yourfamily,pets,orbystandersavoidinjury.

WARNING

Drivingonthestreetorroadwaywithoutturn signals,lights,reectivemarkings,oraslow-moving vehicleemblemisdangerousandcanleadto accidentscausingpersonalinjury.

Donotdrivethemachineonapublicstreetor roadway.

Totransportthemachine:

1.Ifusingatrailer,connectittothetowingvehicleand connectthesafetychains.

2.Ifapplicable,connectthetrailerbrakes.

3.Loadthemachineontothetrailerortruck.

4.Stoptheengine,removethekey,setthebrake,and closethefuelvalve.

5.Usethemetaltie-downsonthemachinetosecurely fastenthemachinetothetrailerortruckwithstraps, chains,cable,orropes(Figure36andFigure37).

•Front—theholeintherectangularpad,underthe

axletube,insideeachfronttire(Figure36)

1.Fronttie-down

•Rear—eachsideofthemachineontherearframe

(Figure37)

Figure37

1.Reartie-down

LoadingtheMachine

Useextremecautionwhenloadingthemachineontoatrailer oratruck.Onefull-widthrampthatiswideenoughtoextend beyondthefronttiresofthemachineisrecommendedinstead ofindividualrampsforeachtire(Figure38).Ifitisnot possibletouseonefull-widthramp,useenoughindividual rampstosimulateafull-widthcontinuousramp.

Therampshouldbelongenoughsothattheanglesdonot exceed15degrees(Figure38).Asteeperanglemaycause mowercomponentstogetcaughtastheunitmovesfromthe ramptothetrailerortruck.Steeperanglesmayalsocausethe

Page 33

machinetotipbackward.Ifloadingthemachineonorneara slope,positionthetrailerortrucksothatitisonthedown sideoftheslopeandtherampextendsuptheslope.Thiswill minimizetherampangle.Thetrailerortruckshouldbeas levelaspossible.

Important:Donotattempttoturnthemachinewhile ontheramp;youmaylosecontrolanddriveofftheside.

WARNING

Loadingamachineontoatrailerortruckincreases thepossibilityoftippingoverandcouldcause seriousinjuryordeath.

•Useextremecautionwhenoperatingamachine onaramp.

•UsetheROPS(inupposition)whileusingthe seatbeltwhenloadingthemachine.Ensurethat theROPSclearsthetopofanenclosedtrailer.

•Useonlyasingle,full-widthramp.

•Ifindividualrampsmustbeused,useenough rampstocreateanunbrokenrampsurfacewider thanthemachine.

PushingorTowingthe Machine

Inanemergency,themachinecanbemovedbyopeningthe bypassvalveinthevariabledisplacementhydraulicpumpand pushingortowingthemachine.

Important:Donotpushortowthemachinefasterthan 3to4.8km/h(2to3mph)becauseinternaltransmission damagemayoccur.Thebypassvalvemustbeopen wheneverthemachineispushedortowed.

1.Thebypassvalveislocatedontheleftsideofthe hydrostat(Figure39).Rotatethebolt1-1/2turnsto openandallowoiltobypassinternally.

Note:Becauseuidisbypassed,themachinecanbe movedslowlywithoutdamagingthetransmission.

•Donotexceeda15-degreeanglebetweenthe rampandthegroundorbetweentherampand thetrailerortruck.

•Avoidsuddenaccelerationordecelerationwhile drivingthemachineupordownaramp.

Figure38

1.Trailer3.Notgreaterthan 15degrees

2.Full-widthramp4.Full-widthramp—side view

Figure39

1.Bypassvalve

2.Closethebypassvalvebeforestartingtheengine. However,donotexceed7to11N-m.(5to8ft-lb) torquetoclosethevalve.

Important:Runningtheenginewiththebypass valveopenwillcausethetransmissiontooverheat.

UnderstandingtheDiagnostic Light

Themachineisequippedwithadiagnosticlightwhich indicatesiftheelectroniccontrollersensesanelectronic malfunction.Thediagnosticlightislocatedonthecontrol arm(Figure40).Whenthemachineisfunctioningproperly andthekeyswitchismovedtotheOn/Runposition,the diagnosticlightwillturnonbrieytoindicatethelight isworkingproperly.Whenamachineadvisorymessage isdisplayed,thelightwillilluminatewhenthemessageis present.Whenafaultmessageisdisplayed,thelightwillblink untilthefaultisresolved.

Page 34

g021272

TORO

Figure40

1.Diagnosticlight

CheckingtheInterlock Switches

Thepurposeoftheinterlockswitchesistopreventthe enginefromcrankingorstartingunlessthetractionpedalis intheNeutralposition,theEnable/Disableswitchisinthe Disableposition,andtheLowerMow/Raisecontrolisinthe Neutralposition.Inaddition,theengineshouldstopwhen thetractionpedalispressedwithoperatoroffoftheseatorif theparkingbrakeisleftengaged.

Replaceanymalfunctioningswitchesandrepairany damagedorwornwiring.

Note:TheInfoCenterdisplayalsohastheabilitytodetect whichoutputsolenoidsorrelaysareturnedon.Thisisa quickwaytodetermineifamachinemalfunctioniselectrical orhydraulic.

VerifyingOutputFunction

1.Parkthemachineonalevelsurface,lowerthecutting units,stoptheengine,andengagetheparkingbrake.

2.TurnthekeyswitchtotheOnpositionandstartthe machine.

3.Locatetheappropriateoutputfunctioninthe diagnosticsmenuontheInfoCenter.

4.Sitontheseatandattempttooperatethedesired functionofthemachine.Theappropriateoutputs shouldchangestatetoindicatethattheECMisturning onthatfunction.

Note:Ifthecorrectoutputsdonotilluminate,verifythatthe requiredinputswitchesareinthenecessarypositionstoallow thatfunctiontooccur.Verifythecorrectswitchfunction.

Iftheoutputdisplaysareonasspecied,butthemachine doesnotfunctionproperly,thisindicatesanon-electrical problem.Makerepairsasnecessary.

CAUTION

Ifsafetyinterlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.

VerifyingtheInterlockSwitchFunction

1.Parkthemachineonalevelsurface,lowerthecutting units,stoptheengine,andengagetheparkingbrake.

2.TurnthekeyswitchtotheOnposition,butdonot startthemachine.

3.Locatetheappropriateswitchfunctioninthe diagnosticsmenuontheInfoCenter.

4.Individually,changeeachoftheswitchesfromopento closed(i.e.,sitonseat,engagetractionpedal,etc.),and notethattheappropriatestateoftheswitchchanges. Repeatthisforallswitchesthatyoucanchangeby hand.

5.Ifaswitchisclosedandtheappropriateindicatordoes notchange,checkallwiringandconnectionstothe switchand/orchecktheswitcheswithanohmmeter.

HydraulicValveSolenoid Functions

Usethelistbelowtoidentifyandunderstandthedifferent functionsofthesolenoidsinthehydraulicmanifold.Each solenoidmustbeenergizedtoallowthefunctiontooccur.

Solenoid

MSV2

MSV1

SVRVLift/lowercuttingunits

SV1Lift/lowerfrontcuttingunit

SV3Lift/lowerrearcuttingunit

SV2

Frontreelcircuit

Rearreelcircuit

Raiseanycuttingunits

Function

OperatingTips

BecomingFamiliarwiththeMachine

Beforemowinggrass,practiceoperatingthemachineinan openarea.Startandstoptheengine.Operateinforwardand reverse.Lowerandraisethecuttingunitsandengageand disengagethereels.Whenyoufeelfamiliarwiththemachine, practiceoperatingupanddownslopesatdifferentspeeds.

Page 35

UnderstandingtheWarningSystem

Ifawarninglightcomesonduringoperation,stopthe machineimmediatelyandcorrecttheproblembefore continuingoperation.Seriousdamagecouldoccurifyou operatethemachinewithamalfunction.

MowingGrass

StarttheengineandmovethethrottletotheFastposition. MovetheEnable/DisableswitchtotheEnablepositionand usetheLowerMow/Raiselevertocontrolthecuttingunits (thefrontcuttingunitsaretimedtolowerbeforetherear cuttingunits).Tomoveforwardandcutgrass,pressthe tractionpedalforward.

Note:Allowtheenginetoidlefor5minutesbeforeshutting itoffafterafullloadoperation.Failuretodosomayleadto turbo-chargertrouble.

DrivingtheMachineinTransportMode

MovetheEnable/DisableswitchtotheDisablepositionand raisethecuttingunitstothetransportposition.Movethe Mow/Transportlevertothetransportposition.Becareful whendrivingbetweenobjectssoyoudonotaccidentally damagethemachineorcuttingunits.Useextracarewhen operatingthemachineonslopes.Driveslowlyandavoid sharpturnsonslopestopreventrollovers.Lowerthecutting unitswhengoingdownhillforsteeringcontrol.

Page 36

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Afterthersthour

Aftertherst8hours

Aftertherst10hours

Aftertherst50hours

Beforeeachuseordaily

Every50hours

Every100hours

MaintenanceProcedure

•T orquethewheellugnutsto94to122N-m(70to90ft-lb).

•Checktheconditionandtensionofthealternatorbelt.

•T orquethewheellugnutsto94to122N-m(70to90ft-lb).

•Changetheengineoilandlter.

•Checktheenginespeed(idleandfullthrottle).

•Checktheengine-oillevel.

•Checkthecoolingsystem.

•Checkthehydraulic-uidlevel.

•Checkthereeltobedknifecontact.

•Checktheoperationoftheinterlockswitches.

•Removedebrisfromthescreen,oilcoolers,andradiator(morefrequentlyindirty operatingconditions).

•Checkthehydrauliclinesandhosesforleaks,kinkedlines,loosemountingsupports, wear,loosettings,weatherdeterioration,andchemicaldeterioration.

•Greasethebearingsandbushings(greasethemimmediatelyaftereverywashing regardlessoftheintervallisted).

•Checktheconditionofandcleanthebattery.

•Checkthebatterycableconnections.

•Inspectthecoolingsystemhoses.

•Checktheconditionandtensionofthealternatorbelt.

Every150hours

Every200hours

Every250hours

Every400hours

Every800hours

Beforestorage

Every2years

•Changetheengineoilandlter.

•Drainmoisturefromthefueltankandhydraulic-uidtank.

•Checkthereelbearingpreload.

•T orquethewheellugnutsto94to122N-m(70to90ft-lb).

•Servicetheaircleaner.(Servicetheaircleanerearlieriftheaircleanerindicator showsred.Serviceitmorefrequentlyinextremelydirtyordustyconditions.)

•Checkthefuellinesandconnectionsfordeterioration,damage,orlooseconnections.

•Replacethefuelltercanister.

•Checktheenginespeed(idleandfullthrottle).

•Drainandcleanthefueltank

•Checktherearwheeltoe-in.

•Changethehydraulicuid.

•Changethehydrauliclters(sooneriftheserviceintervalindicatorisintheredzone).

•Packtherearwheelbearings

•Adjusttheenginevalves(refertotheengineoperator’smanual).

•Drainandcleanthefueltank

•Flushandreplacethecoolingsystemuid.

•Drainandushthehydraulictank.

•Replaceallmovinghoses.

Page 37

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof:

MaintenanceCheckItem

Checkthesafetyinterlockoperation.

Checkthebrakeoperation.

Checktheengineoilandfuellevel.

Drainthewater/fuelseparator.

Checktheairlterrestrictionindicator.

Checktheradiatorandscreenfordebris.

Checkunusualenginenoises.

Checkunusualoperatingnoises.

Checkthehydraulicsystemoillevel.

Checkthehydrauliclterindicator.

Checkhydraulichosesfordamage.

Checkforuidleaks.

Checkthetirepressure.

Checktheinstrumentoperation.

Checkthereel-to-bedknifeadjustment.

Checktheheight-of-cutadjustment.

Checkallgreasettingsforlubrication.

Touch-updamagedpaint.

1.Checktheglowplugandinjectornozzlesifhardstarting,excesssmoke,orroughrunningisnoted.

Mon.Tues.Wed.Thurs.Fri.

Sat.Sun.

2.Checkwiththeenginerunningandtheoilatoperatingtemperature

3.Immediatelyaftereverywashing,regardlessoftheintervallisted

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Important:Refertoyourengineoperator’smanualforadditionalmaintenanceprocedures.

Note:Toobtainanelectricalschematicorahydraulicschematicforyourmachine,visitwww.Toro.com.

Information

Page 38

ServiceIntervalChart

Figure41

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

Lubrication

GreasingtheBearingsand Bushings

Ifyouoperatethemachineundernormalconditions,lubricate allgreasettingsforthebearingsandbushingsafterevery50 hoursofoperationwith#2general-purpose,lithium-based grease.Lubricatethebearingsandbushingsimmediately aftereverywashing,regardlessoftheintervallisted.

Thegreasettinglocationsandquantitiesareasfollows:

•PumpdriveshaftU-joint(3)(Figure42)

Figure43

Figure42

•Cuttingunitliftarmcylinders(2each)(Figure43)

Page 39

•Liftarmpivots(1each)(Figure43)

G011615

•Cuttingunitcarrierframeandpivot(2each)(Figure44)

Figure44

•Liftarmpivotshaft(1each)(Figure45)

•Axlesteeringpivot(1)(Figure47)

Figure47

•Steeringcylinderballjoints(2)(Figure48)

Figure45

•Rearaxletierod(2)(Figure46)

Figure48

•Brakepedal(1)(Figure49)

Figure49

Figure46

Page 40

EngineMaintenance

ServicingtheAirCleaner

Checktheaircleanerbodyfordamagewhichcouldcausean airleak.Replaceifdamaged.Checkthewholeintakesystem forleaks,damageorloosehoseclamps.

Servicetheaircleanerlteronlywhentheserviceindicator (Figure50)requiresit.Changingtheairlterbeforeitis necessaryonlyincreasesthechanceofdirtenteringtheengine whenthelterisremoved.

Important:Besurethecoverisseatedcorrectlyand sealswiththeaircleanerbody .

1.Releasethelatchessecuringtheaircleanercovertothe aircleanerbody(Figure50).

Figure51

1.Aircleanercover

2.Aircleanerlter

3.Aircleanerindicator

4.Cleanthedirtejectionportlocatedintheremovable cover.Removetherubberoutletvalvefromthecover, cleanthecavityandreplacetheoutletvalve.

5.Installthecoverorientingtherubberoutletvalveina downwardposition—betweenapproximately5:00to 7:00whenviewedfromtheend.

Figure50

1.Aircleanercover3.Aircleanerservice indicator

2.Aircleanercoverlatch

2.Removethecoverfromtheaircleanerbody.Before removingthelter,uselowpressureair(40psi,clean anddry)tohelpremovelargeaccumulationsofdebris packedbetweenoutsideofthelterandthecanister.

Avoidusinghighpressureairwhichcouldforce dirtthroughthelterintotheintaketract.

Thiscleaningprocesspreventsdebrisfrommigrating intotheintakewhenthelterisremoved.

3.Removeandreplacethelter(Figure51).

Cleaningoftheusedelementisnotrecommendeddue tothepossibilityofdamagetotheltermedia.Inspect thenewlterforshippingdamage,checkingthesealing endofthelterandthebody .Donotuseadamaged element.Insertthenewlterbyapplyingpressureto theouterrimoftheelementtoseatitinthecanister.

Donotapplypressuretotheexiblecenterofthe lter.

6.Securethelatches.

ServicingtheEngineOiland Filter

Changetheengineoilandlterinitiallyaftertherst50hours ofoperationandevery150hoursthereafter.

1.Removethedrainplug(Figure52)andlettheoilow intoadrainpan.

Figure52

1.Oildrainplug

2.Whentheoilstops,installthedrainplug.

3.Removetheoillter(Figure53).

Page 41

Figure53

1.Oillter

4.Applyalightcoatofcleanoiltothenewlterseal.

5.Installthereplacementoilltertothelteradapter. Turntheoillterclockwiseuntiltherubbergasket contactsthelteradapter,thentightenthelteran additional1/2turn.

4.Whilepullingthethrottlecable,toremoveanyslack, tightenthethrottlecableconnector.

Note:Whentightened,thecablepivotmustbefreeto swivelontheinjectionpumpleverarm.

5.Ifthethrottledoesnotstayinpositionduring operation,increasethetorqueonthelocknut,usedto setthefrictiondeviceonthethrottlelever.

Important:Donotover-tightenthelter.

6.Addoiltothecrankcase;refertoCheckingthe

Engine-OilLevel(page26).

AdjustingtheThrottle

1.Positionthethrottleleverforwardsothatitis approximately3mm(1/8inch)fromthefrontofthe controlarmslot.

2.Loosenthethrottlecableconnector,onthethrottle cable,nexttotheinjectionpumplever(Figure54).

Figure54

1.Throttlecablepivot3.Highidlestop

2.Injectionpumpleverarm4.Throttlecableconnector

3.Holdtheinjectionpumpleverarmagainstthehigh idlestop(Figure54).

Page 42

FuelSystem Maintenance

DANGER

Undercertainconditions,dieselfuelandfuel vaporsarehighlyammableandexplosive.Are orexplosionfromfuelcanburnyouandothersand cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in anopenarea,whentheengineisoffandiscold. Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Addfuel tothefueltankuntilthelevelis6to13mm(1/4 to1/2in.)belowthebottomofthellerneck. Thisemptyspaceinthetankallowsthefuelto expand.

•Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.

•Storefuelinaclean,safety-approvedcontainer andkeepthecapinplace.

DrainingtheFuelTank

ServiceInterval:Every800hours

Beforestorage

Drainandcleanthefueltankifthefuelsystembecomes contaminatedorifthemachineistobestoredforanextended period.Usecleanfueltoushoutthetank.

Figure55

1.Waterseparatorltercanister

3.Cleantheareawheretheltercanistermounts.

4.Removetheltercanisterandcleanthemounting surface.

5.Lubricatethegasketontheltercanisterwithcleanoil.

6.Installtheltercanisterbyhanduntilthegasket contactsmountingsurface,thenrotateitanadditional 1/2turn.

7.Tightenthedrainplugonthebottomofthelter canister.

CleaningtheFuelPick-up TubeScreen

Thefuelpick-uptube,locatedinsidethefueltank,isequipped withascreentohelppreventdebrisfromenteringthefuel system.Removethefuelpick-uptubeandcleanthescreen asrequired.

CheckingtheFuelLinesand Connections

Checkthefuellinesandconnectionsevery400hoursor yearly,whichevercomesrst.Inspectthemfordeterioration, damage,orlooseconnections.

ServicingtheWaterSeparator

ServiceInterval:Every400hours

Drainwaterorothercontaminantsfromwaterseparator (Figure55)daily.Replaceltercanisterafterevery400hours ofoperation.

1.Placeacleancontainerunderthefuellter.

2.Loosenthedrainplugonthebottomofthelter canister.

BleedingAirfromtheFuel Injectors

Note:Thisprocedureshouldbeusedonlyifthefuelsystem

hasbeenpurgedofairthroughnormalprimingprocedures andtheenginewillnotstart;refertoBleedingtheFuel

System(page29).

1.Loosenthepipeconnectiontothe#1nozzleand holderassembly(Figure56).

Page 43

ElectricalSystem Maintenance

Important:Beforeweldingonthemachine,disconnect bothcablesfromthebattery,bothwireharnessplugs fromtheelectroniccontrolmodule,andtheterminal connectorfromthealternatortopreventdamagetothe electricalsystem.

ServicingtheBattery

Figure56

1.Fuelinjectors

2.TurnthekeyinthekeyswitchtotheOnpositionand watchthefuelowaroundtheconnector.Whenyou observeasolidowoffuel,turnthekeytotheOff position.

3.Tightenthepipeconnectorsecurely.

4.Repeatsteps1through3ontheremainingnozzles.

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

DANGER

Batteryelectrolytecontainssulfuricacidwhichisa deadlypoisonandcausessevereburns.

•Donotdrinkelectrolyteandavoidcontactwith skin,eyes,orclothing.Wearsafetyglassesto shieldyoureyesandrubberglovestoprotect yourhands.

•Fillthebatterywherecleanwaterisalways availableforushingtheskin.

WARNING

Chargingthebatteryproducesgassesthatcan explode.

Neversmokenearthebatteryandkeepsparksand amesawayfromit.

Checkthebatteryconditionweeklyorafterevery50hours ofoperation.Keeptheterminalsandtheentirebatterycase cleanbecauseadirtybatterywilldischargeslowly .Toclean thebattery,washtheentirecasewithasolutionofbaking sodaandwater.Rinseitwithclearwater.

Page 44

CheckingtheFuses

DriveSystem

Thereare8fusesintheelectricalsystem.Thefuseblock (Figure57)islocatedbehindthecontrolarmaccesspanel.

Figure57

1.Fuseblock

Maintenance

AdjustingtheTractionDrive forNeutral

Themachinemustnotcreepwhenthetractionpedalis released.Ifitdoescreep,adjustasfollows:

1.Parkthemachineonalevelsurface,stoptheengine, andlowerthecuttingunitstotheoor.

2.Jackupthefrontofthemachineuntilthefronttires areofftheshopoor.Supportthemachinewithjack standstopreventitfromfallingaccidentally.

Note:On4-wheel-drivemodels,thereartiresmust alsobeofftheshopoor.

3.Ontherightsideofthehydrostat,loosenthelocknut onthetractionadjustmentcam(Figure59).

Figure58

Figure59

1.Locknut2.Tractionadjustmentcam

WARNING

Theenginemustberunningsothenal adjustmentofthetractionadjustmentcam canbeperformed.Thiscouldcausepersonal injury.

Keephands,feet,face,andotherbodyparts awayfromthemufer,otherhotpartsofthe engine,andanyrotatingparts.

4.Starttheengineandrotatethecamhexineither directionuntilthewheelsceaserotation.

5.Tightenthelocknuttosecuretheadjustment.

Page 45

6.Stoptheengine.Removethejackstandsandlowerthe machinetotheshopoor.

CoolingSystem

7.Testdrivethemachinetomakesurethatitdoesnot creep.

AdjustingtheRearWheel Toe-in

1.Rotatethesteeringwheelsothattherearwheelsare straightahead.

2.Loosenthejamnutoneachendofthetierod(Figure

60).

Note:Theendofthetierodwiththeexternalgroove isaleft-handthread.

Maintenance

RemovingDebrisfromthe CoolingSystem

Removedebrisfromthescreen,oilcoolers,andradiatordaily (cleanmorefrequentlyindirtyconditions).

1.Turntheengineoffandremovethekeyfromthe ignitionswitch.

2.Thoroughlycleanalldebrisoutoftheenginearea.

3.Unlatchtheclampandpivotopentherearscreen (Figure61).

Figure60

1.Jamnut3.Wrenchslot

2.Tierod

3.Usingthewrenchslot,rotatethetierod.

4.Measurethedistanceatthefrontandrearoftherear wheelsataxleheight.Thedistanceatthefrontofthe rearwheelsshouldbelessthan6mm(1/4inch)ofthe distancemeasuredattherearofthewheels.

5.Repeatprocedureasrequired.

Figure61

1.Rearscreenlatch2.Rearscreen

4.Cleanthescreenthoroughlywithcompressedair.

5.Pivotthelatchesinwardtoreleasetheoilcooler(Figure

62).

Page 46

Figure62

1.Oilcooler2.Oilcoolerlatches

BrakeMaintenance

AdjustingtheParkingBrakes

Adjustthebrakeswhenthereismorethan2.5cm(1inch) offreetravel(Figure64)ofthebrakepedal,orwhenmore holdingforceisrequired.Freetravelisthedistancethebrake pedalmovesbeforeyoufeelbrakingresistance.

6.Thoroughlycleanbothsidesoftheoilcoolerandthe radiator(Figure63)withcompressedair.

Figure63

1.Radiator

Figure64

1.Freetravel

Note:Usethewheelmotorbacklashtorockthedrumsback andforthtoensurethatthedrumsarefree,priortoandafter theadjustment.

1.Toreducefreetravelofthebrakepedals,tightenthe brakesbylooseningthefrontnutonthethreadedend ofthebrakecable(Figure65).

Figure65

1.Brakecables2.Frontnuts

7.Pivottheoilcoolerbackintopositionandsecurethe latches.

8.Closethescreenandsecurethelatch.

2.Tightentherearnuttomovethecablebackwarduntil brakepedalshave6to13mm(1/4to1/2inch)offree travel(Figure64),beforewheellock-upisachieved.

3.Tightenthefrontnuts,ensuringthatbothcables actuatethebrakessimultaneously.

Note:Ensurethatthecableconduitdoesnotrotate duringthetighteningprocedure.

Page 47

AdjustingtheParkingBrake

Latch

Iftheparkingbrakefailstoengageandlatch,anadjustment tothebrakepawlisrequired.

1.Loosenthe2screwssecuringtheparkingbrakepawl totheframe(Figure66).

Figure66

BeltMaintenance

Checktheconditionandtensionofthealternatorbeltafter therstdayofoperationandevery100operatinghours thereafter.

TensioningtheAlternatorBelt

1.Openthehood.

2.Checkthetensionofthealternatorbeltbypressing it(Figure67)midwaybetweenthealternatorandthe crankshaftpulleyswith10kg(22lb)offorce.

1.Brakecables3.Parkingbrakepawl

2.Screws(2)

2.Presstheparkingbrakepedalforwarduntilthebrake detentcompletelyengagesonthebrakepawl(Figure

66).

3.Tightenthe2screwslockingtheadjustment.

4.Pressthebrakepedaltoreleasetheparkingbrake.

5.Checktheadjustmentandadjustitasrequired.

4.Brakedetent

Figure67

1.Brace3.Pivotbolt

2.Alternatorbelt

Note:Thebeltshoulddeect11mm(7/16inch).If thedeectionisincorrect,proceedtostep3.Ifcorrect, continueoperation.

3.Loosentheboltsecuringthebracetotheengine (Figure67),theboltsecuringthealternatortothebrace andthepivotbolt.

4.Insertaprybarbetweenthealternatorandtheengine andpryoutonthealternator.

5.Whenyouachievethepropertension,tighten thealternator,braceandpivotboltstosecurethe adjustment.

Page 48

HydraulicSystem Maintenance

ChangingtheHydraulicFluid

Changethehydraulicuidafterevery800operatinghours, innormalconditions.Iftheuidbecomescontaminated, contactyourlocalTorodistributorbecausethesystemmust beushed.Contaminateduidlooksmilkyorblackwhen comparedtocleanoil.

1.Stoptheengineandraisethehood.

2.Placealargedrainpanunderthettingsecuredtothe bottomofthehydraulic-uidreservoir(Figure68).

ReplacingtheHydraulicFilters

Thehydraulicsystemisequippedwithaserviceinterval indicator(Figure69).Withtheenginerunningatoperating temperature,viewtheindicator,itshouldbeinthegreen zone.Whentheindicatorisintheredzone,changethe hydrauliclters.

Figure69

1.Hydrauliclterrestrictionindicator

Figure68

1.Hose

3.Disconnectthehosefromthebottomofthettingand letthehydraulicuidowintothedrainpan.

4.Installthehosewhenhydraulicuidstopsdraining.

5.Fillthereservoirwithapproximately56.7liters(15 USgallons)ofhydraulicuid;refertoCheckingthe

HydraulicFluid(page28).

Important:Useonlythehydraulicuids specied.Otheruidscouldcausesystem damage.

6.Installthereservoircap.

7.Starttheengineanduseallofthehydrauliccontrolsto distributehydraulicuidthroughoutthesystem.Also checkforleaks.

Important:Useofanyotherltersmayvoidthe warrantyonsomecomponents.

1.Positionthemachineonalevelsurface,lowerthe cuttingunits,stoptheengine,engagetheparkingbrake, andremovethekeyfromtheignitionswitch.

2.Cleantheareaaroundtheltermountingareaandplace adrainpanunderlter(Figure70)and(Figure71).

Figure70

1.Hydrauliclter

8.Stoptheengine.

9.Checkthelevelofthehydraulicuidandaddenough toraiseleveltotheFullmarkonthedipstick.

Important:Donotoverllthereservoir.

Page 49

1.Hydrauliclter

3.Removethelter.

Figure71

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.

•Makesurethatallhydraulicuidhosesand linesareingoodconditionandallhydraulic connectionsandttingsaretightbefore applyingpressuretothehydraulicsystem.

•Keepyourbodyandhandsawayfrompin holeleaksornozzlesthatejecthighpressure hydraulicuid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem beforeperforminganyworkonthehydraulic system.

•Getimmediatemedicalhelpifuidisinjected intoskin.

4.Lubricatethegasketonthenewlterwithhydraulicoil.

5.Ensurethattheltermountingareaisclean.

6.Installthelterbyhanduntilthegasketcontactsthe mountingsurface,thenrotateitanadditional1/2turn.

7.Repeattheprocedureontheotherlter.

8.Starttheengineandletitrunforabout2minutesto purgeairfromthesystem.

9.Stoptheengineandcheckforleaks.

CheckingtheHydraulicLines andHoses

Daily,checkhydrauliclinesandhosesforleaks,kinked lines,loosemountingsupports,wear,loosettings,weather deterioration,andchemicaldeterioration.Makeallnecessary repairsbeforeoperating.

UsingtheHydraulicSystem TestPorts

Usethehydraulicsystemtestportstotestthepressurein thehydrauliccircuits.ContactyourlocalTorodistributorfor assistance.

Usethetestportsonthefronthydraulictubes(Figure72)to assistintroubleshootingthetractioncircuit.

Figure72

1.Traction-circuittestport

Usethetestportsonthemowmanifoldblock(Figure73)to assistintroubleshootingthemowcircuit.

Page 50

g021221

Figure73

1.Mow-circuittestports(2)

Usethetestportontheliftmanifoldblock(Figure74)to assistintroubleshootingtheliftcircuit.

CuttingUnitSystem Maintenance

BacklappingtheCuttingUnits

WARNING

Contactwiththereelsorothermovingpartscan resultinpersonalinjury.

•Keepngers,hands,andclothingawayfromthe reelsorothermovingparts.

•Neverattempttoturnthereelsbyhandorfoot whiletheengineisrunning.

Note:Whenbacklapping,thefrontunitsalloperatetogether, andtherearunitsoperatetogether.

1.Positionthemachineonalevelsurface,lowerthe cuttingunits,stoptheengine,engagetheparkingbrake, andmovetheEnable/Disableswitchtothedisable position.

2.Unlockandraisetheseattoexposethebacklaplevers (Figure75).

3.Makeinitialreeltobedknifeadjustmentsappropriate forbacklappingonallcuttingunitswhicharetobe backlapped;refertothecuttingunitOperator'sManual.

4.Starttheengineandrunitatlowidlespeed.

1.Lift-circuittestport

Figure74

DANGER

Changingtheenginespeedwhilebacklapping maycausethereelstostall.

•Neverchangetheenginespeedwhile backlapping.

•Onlybacklapatidleenginespeed.

5.Selecteitherthefront,rear,orbothbacklapleversto determinewhichunitstobacklap(Figure75).

DANGER

Toavoidpersonalinjury,becertainthat youareclearofthecuttingunitsbefore proceeding.

6.WiththeMow/Transportleverinthemowposition, movetheEnable/DisableswitchtotheEnable position.MovetheLowerMow/Liftcontrolforward tostartthebacklappingoperationonthedesignated reels.

7.Applylappingcompoundwithalong-handledbrush.

Note:Neveruseashort-handledbrush.

8.Ifthereelsstallorbecomeerraticwhilebacklapping, selectahigherreelspeedsettinguntilthespeed

Page 51

stabilizes,thenreturnthereelspeedtoyourdesired

g021209

speed.

Storage

9.Tomakeanadjustmenttothecuttingunitswhile backlapping,turnthereelsoffbymovingtheLower Mow/RaiseleverrearwardandtheEnable/Disable switchtotheDisableposition,andthenstopthe engine.Aftercompletingtheadjustments,repeatsteps

4through8.

PreparingtheTractionUnit

1.Thoroughlycleanthetractionunit,cuttingunits,and engine.

2.Checkthetirepressure.Inatealltractionunittiresto 83to103kPa(12to15psi).

3.Checkallfastenersforloosenessandtightenthemas necessary.

4.Greaseallgreasettingsandpivotpoints.Wipeup anyexcesslubricant.

5.Lightlysandandusetouch-uppaintonpaintedareas thatarescratched,chipped,orrusted.Repairanydents inthemetalbody.

6.Servicethebatteryandcablesasfollows:

A.Removethebatteryterminalsfromthebattery

posts.

B.Cleanthebattery,terminals,andpostswithawire

brushandbakingsodasolution.

C.Coatthecableterminalsandbatterypostswith

Grafo112Xskin-overgrease(ToroPartNo. 505-47)orpetroleumjellytopreventcorrosion.

Figure75

1.Backlaplevers

10.Repeattheprocedureforallcuttingunitsyouwantto backlap.

11.Whennished,returnthebacklapleverstothe Mowposition,lowertheseat,andwashalllapping compoundoffofthecuttingunits.Adjustcuttingunit reeltobedknifeasneeded.Adjustthecuttingunitreel speedtothedesiredmowingsetting.

Important:Ifthebacklapswitchisnotreturned totheOffpositionafterbacklapping,thecutting unitswillnotraiseorfunctionproperly.

Note:Forabettercuttingedge,runaleacross thefrontfaceofthebedknifeafterlapping.Thiswill removeanyburrsorroughedgesthatmayhavebuilt uponthecuttingedge.

D.Slowlyrechargethebatteryevery60daysfor24

hourstopreventleadsulfationofthebattery.

PreparingtheEngine

1.Draintheengineoilfromtheoilpanandreplacethe drainplug.

2.Removeanddiscardtheoillter.Installanewoillter.

3.Relltheoilpanwithdesignatedquantityofmotoroil.

4.Starttheengineandrunitatidlespeedfor approximatelytwominutes.

5.Stoptheengine.

6.Thoroughlydrainallfuelfromthefueltank,lines,and thefuellter/waterseparatorassembly.

7.Flushthefueltankwithfresh,cleandieselfuel.

8.Secureallfuelsystemttings.

9.Thoroughlycleanandservicetheaircleanerassembly.

10.Sealtheaircleanerinletandtheexhaustoutletwith weatherprooftape.

11.Checktheantifreezeprotectionandaddasneededfor expectedminimumtemperatureinyourarea.

Page 52

ToroGeneralCommercialProductWarranty

ATwo-YearLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear ,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.

374-0253RevC