Toro 03674 Operator's Manual

Download

FormNo.3426-959RevD

Reelmaster

ModelNo.03674—SerialNo.403430001andUp

5010-HTractionUnit

Registeratwww.T oro.com. OriginalInstructions(EN)

*3426-959*D

ThisproductcomplieswithallrelevantEuropean directives.Fordetails,pleaseseetheseparate productspecicDeclarationofConformity(DOC) sheet.

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner’smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Visitwww.Toro.comformoreinformation,including safetytips,trainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberplate(if equipped)toaccesswarranty,parts,andother productinformation.

g259591

Figure1

1.Modelandserialnumberlocation

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisaride-on,reel-bladelawnmower intendedtobeusedbyprofessional,hiredoperators incommercialapplications.Itisprimarilydesigned forcuttinggrassonwell-maintainedturf.Usingthis productforpurposesotherthanitsintendedusecould provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................4

Setup........................................................................9

1AdjustingtheTirePressure............................10

2AdjustingtheControl-ArmPosition.................10

3InstallingtheCuttingUnits..............................10

4MountingtheFinishingKits............................13

5AdjustingtheTurf-Compensation

Spring...........................................................14

6InstallingtheCEHoodLatch..........................15

7UsingtheCutting-UnitKickstand....................16

8ApplyingtheCEDecals.................................16

ProductOverview...................................................17

Controls...........................................................17

Specications..................................................24

Attachments/Accessories.................................24

BeforeOperation.................................................24

BeforeOperationSafety...................................24

PerformingDailyMaintenance..........................25

FillingtheFuelTank..........................................25

BreakingintheMachine...................................25

BleedingtheFuelSystem.................................25

DuringOperation.................................................26

DuringOperationSafety...................................26

StartingtheEngine...........................................28

ShuttingOfftheEngine.....................................28

SettingtheReelSpeed.....................................29

AdjustingtheLift-ArmCounterbalance.............30

AdjustingtheLift-ArmTurnaround

Position.........................................................30

UnderstandingtheDiagnosticLight..................30

CheckingtheInterlockSwitches.......................31

OperatingTips.................................................31

AfterOperation....................................................31

AfterOperationSafety......................................31

PushingorT owingtheMachine........................32

IdentifyingtheTie-DownPoints........................32

JackingPoints..................................................33

HaulingtheMachine.........................................33

Maintenance...........................................................34

MaintenanceSafety..........................................34

RecommendedMaintenanceSchedule(s)...........34

DailyMaintenanceChecklist.............................36

Lubrication..........................................................37

GreasingtheBearingsandBushings................37

EngineMaintenance...........................................39

EngineSafety...................................................39

ServicingtheAirCleaner..................................39

CheckingtheEngine-OilLevel..........................40

ServicingtheEngineOilandFilter....................40

FuelSystemMaintenance...................................41

DrainingtheFuelT ank......................................41

CheckingtheFuelLinesand

Connections..................................................41

ServicingtheWaterSeparator..........................41

ServicingtheFuel-PickupTube........................42

BleedingAirfromtheFuelInjectors...................42

ElectricalSystemMaintenance...........................43

ElectricalSystemSafety...................................43

ServicingtheBattery.........................................43

ReplacingtheFuses.........................................43

DriveSystemMaintenance..................................45

CheckingtheTirePressure...............................45

CheckingtheT orqueoftheWheel

Nuts..............................................................45

AdjustingtheTractionDriveforNeutral.............45

AdjustingtheRearWheelToe-in.......................45

CoolingSystemMaintenance..............................46

CoolingSystemSafety.....................................46

CheckingtheCoolingSystem...........................46

RemovingDebrisfromtheCooling

System..........................................................47

BrakeMaintenance.............................................48

AdjustingtheParkingBrakes............................48

AdjustingtheParking-BrakeLatch....................49

BeltMaintenance................................................49

TensioningtheAlternatorBelt...........................49

HydraulicSystemMaintenance...........................50

HydraulicSystemSafety...................................50

CheckingtheHydraulicLinesand

Hoses............................................................50

HydraulicFluidSpecication.............................50

CheckingtheLeveloftheHydraulic

Fluid..............................................................50

HydraulicFluidCapacity...................................51

ChangingtheHydraulicFluid............................51

ReplacingtheHydraulicFilter...........................52

TestingthePressureintheHydraulic

System..........................................................52

CuttingUnitSystemMaintenance........................53

BladeSafety.....................................................53

CheckingtheReel-to-BedknifeContact............53

BacklappingtheCuttingUnits...........................53

Storage...................................................................54

StorageSafety..................................................54

PreparingtheTractionUnit...............................54

PreparingtheEngine........................................54

Safety

Thismachinehasbeendesignedinaccordance withENISO5395(whenyoucompletethesetup procedures)andANSIB71.4-2017.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand functioningproperlyonthemachine.

•Keepchildren,bystanders,andpetsoutofthe

operatingarea.Neverallowchildrentooperate themachine.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeet andofthrowingobjects.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

93-6689

•Shutofftheengine,removethekey,waitforall

movementtostopbeforeyouleavetheoperator’s position.Allowthemachinetocoolbefore adjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan resultininjury .Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafety-alertsymbol meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

decal93-6689

,which

1.Warning—donotcarrypassengers.

93–6696

1.Storedenergyhazard—readtheOperator'sManual.

93-7272

1.Cutting/dismembermenthazard;fan—stayawayfrom movingparts.

decal106-6754

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fan;entanglementhazard, belt—stayawayfrommovingparts.

decal93-6696

decal93-7272

decal106-6755

106-6755

1.Enginecoolantunder pressure.

2.Explosionhazard—read theOperator'sManual.

3.Warning—donottouchthe hotsurface.

4.Warning—readthe

Operator'sManual.

decalbatterysymbols

decal110-0986

110-0986

Someorallofthesesymbolsareonyourbattery .

BatterySymbols

1.Pressthebrakepedalandparkingbrakepedaltosetthe parkingbrake.

2.Pressthebrakepedaltoapplythebrake.

3.Pressthetractionpedaltomovethemachineforward.

4.Reelenabledmode

5.Transportmode

110-8921

1.Tractionunitspeed

2.Slow

3.Fast

1.Explosionhazard6.Keepbystandersaway fromthebattery .

2.Nore,opename,or

smoking

7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.

3.Causticliquid/chemical burnhazard

8.Batteryacidcancause blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately withwaterandgetmedical helpfast.

5.ReadtheOperator's

Manual.

decal110-8921

10.Containslead;donot discard

110-9642

1.Storedenergyhazard—readtheOperator'sManual.

2.Movethecotterpintotheholeclosesttotherodbracket andthenremovetheliftarmandpivotyoke.

decal110-9642

r:\decal117-0169

117-0169

1.ReadtheOperator'sManual.

2.Lighter

3.Headlights

4.Electric

5.Enginestart

6.Airrideseatsuspension(optional)

7.EnginecomputermanagementC

8.EnginecomputermanagementB

9.EnginecomputermanagementA

decal120-4158

120–4158

1.ReadtheOperator’s Manual.

2.Engine—start4.Engine—stop

3.Engine—preheat

decal125-8754

125–8754

1.Headlights

2.Engage7.Lowerthecuttingunits

3.Powertake-off(PTO)

4.Disengage

5.Fast

6.Slow

8.Raisethecuttingunits

9.ReadtheOperator’s Manual.

125-8818

1.Nore,openames,orsmoking.5.ReadtheOperator’sManual.

2.Weareyeprotection.6.Explosionhazard

3.Keepbystandersaway.

7.Containslead;donotdiscard.

4.Corrosiveliquidhazard8.ReadtheOperator’sManual;attention.

decal125-8818

decal133-8062

decal127-2470

133-8062

127-2470

decal133-2930

133-2930

1.Warning—donotoperatethismachineunlessyouaretrained.4.Tippinghazard—driveslowlywhenturning;donotturnsharply whiletravelingfast;onlydriveonslopeswiththecuttingunits lowered;alwayswearaseatbelt.

2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;engagetheparkingbrake, lowerthecuttingunits,shutofftheengine,andremovethe ignitionkeybeforeleavingthemachine.

3.Thrownobjecthazard—keepbystandersoutoftheoperating

area.

6.Warning—readtheOperator'sManual;donottowthe machine.

133-2931

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.

decal133-2931

1.Warning—readtheOperator'sManual;donotoperatethis machineunlessyouaretrained.

4.Tippinghazard—donotdriveacrossordownslopesgreater than15°;onlydriveonslopeswiththecuttingunitslowered; alwayswearaseatbelt.

2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;engagetheparkingbrake, lowerthecuttingunits,shutofftheengine,andremovethe ignitionkeybeforeleavingthemachine.

3.Thrownobjecthazard—keepbystandersaway .

6.Warning—readtheOperator'sManual;donottowthe machine.

1.ReadtheOperator'sManual.

decal138-6975

138-6975

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1 2 3

5 6 7

MediaandAdditionalParts

Nopartsrequired

Cuttingunits

Finishingkit(soldseparately)

Nopartsrequired

Hood-latchassembly1 Washer1

Cutting-unitkickstand

Warningdecal1 CEdecal Productionyeardecal1

Qty.

–

1Installthecutting-unitkickstand.

Adjustthetirepressure.

Adjustthecontrol-armposition.

Installthecuttingunits.

Mountthenishingkits(nishingkits aresoldseparately).

Adjusttheturf-compensationspring.

InstalltheCEhoodlatch.

ApplytheCEdecals.

Use

Description

Key2

Operator'sManual

Engineowner’smanual1

DeclarationofConformity

Operatortrainingmaterial

Qty.

Starttheengine.

ReadtheOperator'sManualbeforeoperatingthemachine.

Usethemanualtoreferenceengineinformation.

Declarationofconformity

Reviewthematerialbeforeoperatingthemachine.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Use

AdjustingtheTirePressure

NoPartsRequired

Procedure

Thetiresareover-inatedforshipping.Therefore, releasesomeoftheairtoreducethepressure. Correctairpressureinthefrontandreartiresis83 to103kPa(12to15psi).

Important:Maintainevenpressureinalltiresto

ensureuniformcontactwiththeturf.

g004152

Figure3

1.Controlarm3.Bolts(2)

2.Retainingbrackets

AdjustingtheControl-Arm Position

NoPartsRequired

Procedure

Thecontrol-armpositioncanbeadjustedforyour comfort.

1.Loosenthe2boltssecuringthecontrolarmto theretainingbracket(Figure3).

2.Rotatethecontrolarmtothedesiredposition andtightenthe2bolts.

InstallingtheCuttingUnits

Partsneededforthisprocedure:

Cuttingunits

Procedure

CAUTION

Ifyoudonotdisconnectthepowertothe cuttingunits,someonecouldaccidentally startthecuttingunit,causingseriousinjury tohandsandfeet.

Alwaysseparatethepower-disconnect connectorsbeforeworkingonthecutting units(Figure28).

1.Disconnectthepower-disconnectconnector; refertoCutting-Unit-PowerDisconnect(page

18).

2.Removethecuttingunitsfromthecartons. Assembleandadjustasdescribedinthecutting unitOperator'sManual.

3.Makesurethatthecounterweight(Figure4)is installedtotheproperendofthecuttingunitas describedinthecounterweightkitInstallation Instructions.

C.Mountthespring-tubebolttotheopposite

tabonthecarrierframeandsecurewiththe angenut.

Note:Positiontotheboltheadtotheouter

sideofthetabasshowninFigure6.

g003967

Figure6

Figure4

1.Counterweight

4.Mounttheturf-compensationspringtothesame sideofthecuttingunitasthereel-drivemotor. Positiontheturfcompensationasfollows:

Note:Allcuttingunitsareshippedwiththe

turf-compensationspringmountedtotheright sideofthecuttingunit.

A.Removethe2carriageboltsandnuts

securingtherodbrackettothecutting-unit tabs(Figure5).

1.Oppositecarrier-frametab

2.Rodbracket

D.Mounttherodbrackettothecutting-unit

tabswiththecarriageboltsandnuts(Figure

6).

Note:Wheninstallingorremovingthe

cuttingunits,makesurethatthehairpin cotterisinstalledinthespringrodholenext

g027133

5.Lowerallliftarmscompletely .

6.Removethelynchpinfromtheliftarmpivot

totherodbracket.Otherwise,installthe hairpincotterintheholeintheendofthe rod.

yoke.Then,removethecap(Figure7).

Figure5

1.Turf-compensationspring3.Springtube

2.Rodbracket

B.Removetheangenutsecuringthespring

tubebolttothecarrier-frametab(Figure5) Removetheassembly.

g003975

Figure7

1.Lynchpin

g003949

2.Cap

7.Forthefrontcuttingunits,slideacuttingunit undertheliftarmwhileinsertingthecarrier-frame shaftupintothelift-arm-pivotyoke(Figure8).

Note:Usethenumberofchainlinksdescribed

inthecuttingunitOperator'sManual.

Figure10

g003948

Figure8

1.Liftarm3.Lift-arm-pivotyoke

2.Carrier-frameshaft

8.Usethefollowingprocedureontherearcutting unitswhentheheightofcutisabove19mm (3/4inch).

A.Removethelynchpinandwashersecuring

thelift-arm-pivotshafttotheliftarmand slidethelift-arm-pivotshaftoutofthelift arm(Figure9).

Figure9

1.Lift-armchain

g003977

2.Chainbracket

3.Pin

12.Coatthesplineshaftofthereelmotorwithclean grease.

13.OilthereelmotorO-ringandinstallitontothe motorange.

14.Installthemotorbyrotatingitclockwisesothat themotorangesclearthebolts(Figure11).

Note:Rotatethemotorcounterclockwiseuntil

theangesencircletheboltsandthentighten thebolts.

Important:Makesurethatthereel-motor

hosesarenottwisted,kinked,oratriskof beingpinched.

g003979

1.Lynchpinandwasher

B.Insertthelift-armyokeontothecarrier-frame

shaft(Figure8).

C.Insertthelift-armshaftintotheliftarmand

secureitwiththewasherandlynchpin (Figure9).

9.Insertthecapoverthecarrier-frameshaftand lift-armyoke.

10.Securethecapandthecarrier-frameshaftto thelift-armyokewiththesnapperpin(Figure7).

Note:Usetheslotifasteeringcuttingunitis

desiredorusetheholeifthecuttingunitisto belockedinposition.

11.Securethelift-armchaintothechainbracket withthesnapperpin(Figure10).

1.Reel-drivemotor

Figure11

2.Mountingbolt(2)

g316995

Figure12

1.Centerfrontcuttingunit4.Frontleftcuttingunit

2.Leftrearcuttingunit

3.Rightrearcuttingunit6.Reelmotorlocation

1.Onthefrontleftcorneroftheframe(#4cutting unitlocation),removetheextraangenuton theboltsecuringthebulkheadbrackettothe machine(Figure13).

2.Loosenthenutsonthenishingkithosetting, insertthehoseintotheslotonthebulkhead bracketandtightenthenuts.

5.Frontrightcuttingunit

Note:Whentighteningthenuts,useabackup

g027140

wrenchtopreventthehosefromtwistingor kinking.

3.Inserttheconnectorplateontothe bulkhead-mountingboltswiththeconnectors positionedasshowninFigure13.

4.Securetheconnectorplateto1ofthemounting boltswiththeangenutpreviouslyremoved.

MountingtheFinishingKits

Partsneededforthisprocedure:

Finishingkit(soldseparately)

Procedure

Important:Toensurethatthehoseroutingis

appropriateandthehosesarenottwisted,mount themotorstothecuttingunitsbeforemounting thenishingkits.

Usethefollowingdiagramtodeterminethe positionsofcuttingunitsandreelmotors.

5.Locatethewireharnessonthemachineand plugthewireconnectorsintothewireconnectors ofthenishingkit.

Figure13

Leftfrontcuttingunit(#4)

1.Extraangenut

2.Connectorplate

3.Bulkheadbracket

g316962

6.Repeattheprocedureontheremaining4 bulkheadlocationsasshowninFigure14 throughFigure17.

Important:Theconnectorplatesare

positioneddifferentlyattheremaining locationssothehosecanberoutedthrough thebulkheadbracketandtothecuttingunit withoutgettingtwistedorkinked.

g316996

Figure16

Rightfrontcuttingunitlocation(#5)

1.Bulkheadbracket

2.Extraangenut

Figure14

Leftrearcuttingunit(#2)

3.Connectorplate

1.Bulkheadbracket

2.Connectorplate

g316994

3.Extraangenut

g316998

Figure17

Rightrearcuttingunit(#3)

1.Connectorplate

2.Extraangenut

1.Extraangenut3.Connectorplate

2.Bulkheadbracket

g316976

Figure15

Centerfrontcuttingunit(#1)

(Undersideofmachineshown)

3.Bulkheadbracket

Adjustingthe Turf-CompensationSpring

NoPartsRequired

Procedure

Theturf-compensationspring(Figure18)transfers theweightfromthefronttotherearroller.Thishelps toreduceawavepatternintheturf,alsoknownas marcellingorbobbing.

Important:Makespringadjustmentswiththe

cuttingunitmountedtothetractionunit,pointing straightaheadandloweredtotheground.

1.Makesurethatthehairpincotterisinstalledin therearholeinthespringrod(Figure18).

InstallingtheCEHood Latch

Partsneededforthisprocedure:

1Hood-latchassembly

1Washer

Procedure

1.Unlatchandraisethehood.

2.Removetherubbergrommetfromtheholein theleftsideofthehood(Figure19).

Figure18

1.Turf-compensationspring3.Springrod

2.Hairpincotter4.Hexnuts

2.Tightenthehexnutsonthefrontendofthe springroduntilthecompressedlengthofthe springis12.7cm(5inches)for5-inchcutting unitsor15.9cm(6.25inches)for7-inchcutting units(Figure18).

Note:Whenoperatingonroughterrain

decreasethespringlengthby12.7mm (1/2inch).Groundfollowingwillbeslightly decreased.

g027072

g003863

1.Rubbergrommet

3.Removethenutfromthehood-latchassembly (Figure20).

1.Hoodlatch3.Rubberwasher

2.Nut4.Metalwasher

Figure19

g003946

Figure20

4.Outsidethehood,insertthehookendofthe latchthroughtheholeinthehood.Makesure thattherubbersealingwasherremainsonthe outsideofthehood.

5.Insidethehood,insertthemetalwasheronto thelatchandsecurewiththenut.Makesure thatthelatchengagestheframecatchwhenit islocked.Usetheenclosedhood-latchkeyto operatethehoodlatch.

UsingtheCutting-Unit Kickstand

Partsneededforthisprocedure:

Cutting-unitkickstand

g004144

Figure22

1.Chainbracket3.Cutting-unitkickstand

2.Snapperpin

Procedure

Wheneveryouneedtotipthecuttingunittoexpose thebedknife/reel,propuptherearofthecuttingunit withthekickstandtomakesurethatthenutsonthe backendofthebedbar-adjustingscrewsarenot restingontheworksurface(Figure21).

Figure21

ApplyingtheCEDecals

Partsneededforthisprocedure:

1Warningdecal

CEdecal

1Productionyeardecal

Procedure

OnmachinesrequiringCEcompliance,applythe productionyeardecal(PartNo.133-5615)nearthe serialplate,theCEdecal(PartNo.93-7252)near thehoodlock,andtheCEwarningdecal(PartNo. 133-2931)overthestandardwarningdecal(PartNo. 133-2930).

g003985

1.Cutting-unitkickstand

Securethekickstandtothechainbracketwiththe snapperpin(Figure22).

ProductOverview

1.Enginehood

2.Operator'sseat

3.Controlarm

4.Steeringwheel

Figure23

5.Seatadjustments

6.Frontcuttingunits

7.Rearcuttingunits

TractionPedal

Thetractionpedal(Figure25)controlstheforwardand reverseoperation.Pressthetopofthepedaltomove forwardandthebottomtomoverearward.Theground speeddependsonhowfaryoupressthepedal.For noload,maximumgroundspeed,fullypressthepedal whilethethrottleisintheFASTposition.

Tostopthemachine,reducefootpressureonthe tractionpedalandallowittoreturntothecenter position.

Mow-SpeedLimiter

Whenthemow-speedlimiter(Figure25)isipped upitcontrolsthemowspeedandallowsthecutting unitstobeengaged.Eachspaceradjuststhemowing speedby0.8km/h(0.5mph).Themorespacersyou

g260768

have,onthetopoftheboltthesloweryougo.For transport,ipbackthemow-speedlimiterandyouwill havemaximumtransportspeed.

Note:WhenmowingintheEconomymode,the

mowinggroundspeedisslightlyreduced.Remove1 spacertoachievethesamemowingspeedaswhen mowinginthenormalmode.

Controls

Seat-AdjustingKnobs

Theseat-adjustinglever(Figure24)allowsyouto adjusttheseatforeandaft.Theweight-adjusting knobadjuststheseatforyourweight.Theweight gaugeindicateswhentheseatisadjustedtoyour weight.Theheight-adjustingknobadjuststheseat foryourheight.

Figure24

BrakePedal

Pressthebrakepedal(Figure25)tostopthemachine.

ParkingBrake

Toengagetheparkingbrake,(Figure25)pushdown onthebrakepedalandpressthetopforwardtolatch. Toreleasetheparkingbrake,pressthebrakepedal untiltheparking-brakelatchretracts.

g003954

1.Weightgauge3.Height-adjustingknob

2.Weight-adjustingknob

4.Adjustinglever(foreand aft)

KeySwitch

Thekeyswitch(Figure26)has3positions:OFF, ON/PREHEAT,andSTART.

LowerMow/RaiseControlLever

Thislever(Figure26)raisesandlowersthecutting unitsandalsostartsandstopsthecuttingunitswhen thecuttingunitsareenabledintheMOWmode.Y ou cannotlowerthecuttingunitswhenthemow/transport leverisintheTRANSPORTposition.

HeadlightSwitch

Figure25

1.Tractionpedal4.Brakepedal

2.Mow-speedlimiter5.Parkingbrake

3.Spacers

6.Tilt-steeringpedal

Tilt-SteeringPedal

Totiltthesteeringwheeltowardyou,pressthefoot pedal(Figure25)down,pullthesteeringtowertoward youtothemostcomfortableposition,andthenrelease thepedal.

Engine-SpeedSwitch

Theengine-speedswitchhas2modestochangethe enginespeed(Figure26).Bymomentarilytappingthe switch,youcanchangetheenginespeedin100rpm increments.Ifyouholdtheswitchdown,theengine automaticallymovestoHighorLowidle,depending onwhichendoftheswitchyoupress.

g003955

(Figure26).

Enable/DisableSwitch

Pivottheswitchdownwardtoturnontheheadlights

Usetheenable/disableswitch(Figure26)in conjunctionwiththelowermow/raisecontrolleverto operatethecuttingunits.

PowerPoint

Thepowerpointisa12Vpowersupplyforelectronic devices(Figure27).

Figure26

1.Lowermow/raisecontrol lever

2.Keyswitch5.Engine-speedswitch

3.InfoCenter

4.Enable/disableswitch

6.Headlightswitch

g004133

Figure27

1.Powerpoint

g021208

Cutting-Unit-PowerDisconnect

Beforeinstalling,removing,orworkingonthecutting units,disconnectthecuttingunitsfromthepower supplybyseparatingthecutting-unit-power-disconnect connector(Figure28),locatedundertheseat.Plug theconnectorbackinbeforeoperatingthemachine.

1.Power-disconnectconnector

Figure28

g020650

Figure29

1.Indicatorlight3.Middlebutton

2.Rightbutton

4.Leftbutton

•LeftButton,MenuAccess/BackButton—Press

thisbuttontoaccesstheInfoCentermenus. Youcanuseittobackoutofanymenuyouare currentlyusing.

g027134

•MiddleButton—Pressthisbuttontoscrolldown

menus.

•RightButton—Pressthisbuttontoopenamenu

wherearightarrowindicatesadditionalcontent.

CAUTION

Ifyoudonotdisconnectthepowertothe cuttingunits,someonecouldaccidentally startthecuttingunit,causingseriousinjury tohandsandfeet.

Alwaysseparatethe cutting-unit-power-disconnectconnectors beforeworkingonthecuttingunits.

UsingtheInfoCenterLCDDisplay

TheInfoCenterLCDdisplayshowsinformationabout yourmachinesuchastheoperatingstatus,various diagnosticsandotherinformationaboutthemachine (Figure29).Therearemultipledisplayscreensonthe InfoCenter.Youcanswitchbetweenthescreens,at anytime,bypressinganyoftheInfoCenterbuttons andthenselectingtheappropriatedirectionalarrow.

Note:Thepurposeofeachbuttonmaychange

dependingonwhatisrequiredatthetime.Each buttonislabeledwithanicondisplayingitscurrent function.

InfoCenterIconDescription

SERVICEDUE

Indicateswhenscheduledservice shouldbeperformed

Hourmeter

Infoicon

Fast

InfoCenterIconDescription(cont'd.)

Battery

Motor/Generator(notcharging)

Motor/Generator(charging)

E-Reel

Slow

Fuellevel

Theglowplugsareactive.

Raisethecuttingunits.

Lowerthecuttingunits.

Sitintheseat.

Theparkingbrakeison.

Therangeishigh(transport).

Neutral

Therangeislow(mow).

FrontBacklap

RearBacklap

Thecuttingunitsarelowering.

Thecuttingunitsareraising.

PINpasscode

CANbus

InfoCenter

Badorfailed

Bulb

OutputofTECcontrollerorcontrol wireinharness

Switch

Releasetheswitch.

Engine-coolanttemperature(°Cor °F)

Temperature(hot)

ThePTOisengaged.

Notallowed

Starttheengine.

Stoptheengine.

Engine

Keyswitch

Changetotheindicatedstate.

Symbolsareoften combinedtoform sentences.Some examplesareshown below

PutthemachineintoNeutral.

Enginestartisdenied.

Engineshutdown

Enginecoolantistoohot.

Sitdownorsetparkingbrake

UsingtheMenus

ToaccesstheInfoCentermenusystem,pressthe menuaccessbuttonwhileatthemainscreen.This bringsyoutothemainmenu.Refertothefollowing tablesforasynopsisoftheoptionsavailablefrom themenus:

MainMenu

MenuItemDescription

FaultsTheFaultsmenucontainsalist

ServiceTheServicemenucontains

DiagnosticsTheDiagnosticsmenu

SettingsTheSettingsmenuallows

AboutTheAboutmenuliststhe

Service

MenuItemDescription

Hours

Counts

Diagnostics

MenuItemDescription

CuttingUnitsIndicatestheinputs,qualiers,

Hi/LowRangeIndicatestheinputs,qualiers,

PTOIndicatestheinputs,qualiers,

oftherecentmachinefaults. RefertotheServiceManualor contactyourT oroDistributor formoreinformationon theFaultsmenuandthe informationcontainedthere.

informationonthemachine suchashoursofuse,counters, andothersimilarnumbers.

displaysthestateofeach machineswitch,sensor,and controloutput.Y oucanuse thistotroubleshootcertain issuesasitquicklytellsyou whichmachinecontrolsareon andwhichareoff.

youtocustomizeandmodify congurationvariablesonthe InfoCenterdisplay.

modelnumber,serialnumber, andsoftwareversionofyour machine.

Liststhetotalnumberofhours thatthemachine,engineand PTOhavebeenon,aswell asthenumberofhoursthe machinehasbeentransported andservicedue.

Listsnumerouscountsthe machinehasexperienced.

andoutputsforraisingand loweringthecuttingunits.

andoutputsfordrivingin transportmode.

andoutputsforenablingthe PTOcircuit.

EngineRun

Backlap

Settings

MenuItemDescription

Units

Language

LCDBacklightControlsthebrightnessofthe

LCDContrastControlsthecontrastofthe

FrontBacklapReelSpeedControlsthespeedofthefront

RearBacklapReelSpeedControlsthespeedoftherear

ProtectedMenusAllowsthe

AutoIdle

BladeCountControlsthenumberofblades

MowSpeedControlsthegroundspeedfor

Heightofcut(HOC)Controlstheheightofcut

FReelRPMDisplaysthecalculatedreel

RReelRPMDisplaysthecalculatedreel

EconomyModeWhenactivated,theEconomy

Indicatestheinputs,qualiers, andoutputsforstartingthe engine.

Indicatestheinputs,qualiers andoutputsforoperatingthe backlapfunction.

Controlstheunitsusedonthe InfoCenter.Themenuchoices areEnglishorMetric.

Controlsthelanguageused ontheInfoCenter*.

LCDdisplay.

reelsinbacklapmode.

superintendent/mechanic toaccessprotectedmenusby inputtingapasscode.

Controlstheamountoftime allowedbeforereturningthe enginetolowidlewhenthe machineisstationary.

onthereelforreelspeed.

determiningthereelspeed.

(HOC)fordeterminingthereel speed.

speedpositionforthefront reels.Thereelscanalsobe manuallyadjusted.

speedpositionfortherear reels.Thereelscanalsobe manuallyadjusted.

Modelowerstheengine speedwhilemowingtoreduce noiseandfuelconsumption. Thereelspeeddoesnot change,butthemowspeedis decreasedifthemowstopis notadjustedaccordingly.

*Only"operator-faced"textistranslated.Faults, Service,andDiagnosticsscreensare"service-faced.” Titlesareintheselectedlanguage,butmenuitems areinEnglish.

About

MenuItemDescription

Model

SNListstheserialnumberofthe

MachineControllerRevisionListsthesoftwarerevisionof

CU1 CU2 CU3 CU4 CU5

GeneratorListsthesoftwarerevisionof

InfoCenterRevisionListsthesoftwarerevisionof

CANBus

Liststhemodelnumberofthe machine.

machine.

themastercontroller .

Liststhesoftwarerevisionof eachcuttingunit.

themotor/generator.

theInfoCenter.

Liststhemachine communicationbusstatus.

ProtectedMenus

Thereare2additionaldisplayscreensand7operating congurationsettingsthatareadjustablewithinthe SettingsMenuoftheInfoCenter:AutoIdle,Blade Count,MowSpeed,HeightofCut(HOC),FReel RPM,RReelRPM,andEconomyMode.These settingscanbelockedbyusingtheProtectedMenu.

Note:Atthetimeofdelivery ,theinitialpassword

codeisprogrammedbyyourdistributor.

AccessingtheProtectedMenu

7.Pressthemiddlebuttontoenterthecode.

8.Ifthecodehasbeenacceptedandtheprotected menuhasbeenunlocked,“PIN”isbedisplayed intheupperrightcornerofthedisplayscreen.

Note:Ifthepasscodehasbeenforgottenor

misplaced,pleasecontactyourdistributorfor assistance.

ViewingandChangingthe ProtectedMenuSettings

1.IntheProtectedMenu,scrolldowntoProtect Settings.

2.Toviewandchangethesettingswithoutentering apasscode,usetherightbuttontochangethe ProtectSettingstoOFF.

3.Toviewandchangethesettingswitha passcode,usetheleftbuttontochangethe ProtectSettingstoON,setthepasscode,and turnthekeytotheOFFpositionandthentothe ONposition.

SettingtheAutoIdle

1.IntheSettingsMenu,scrolldowntoAutoIdle.

2.Presstherightbuttontochangetheautoidle timebetweenOFF,8S,10S,15S,20S,and30S.

SettingtheBladeCount

1.IntheSettingsMenu,scrolldowntoBladeCount

2.Presstherightbuttontochangethebladecount between5,8or1 1bladereels.

SettingsandDisplayScreens

ToaccesstheProtectedMenuSettingsandDisplay Screens

1.FromtheMainMenu,scrolldowntotheSettings Menuandpresstherightbutton.

2.IntheSettingsMenu,scrolldowntothe ProtectedMenuandpresstherightbutton.

3.Toenterthepasscode,usethecenterbuttonto settherstdigitthenpresstherightbuttonto moveontothenextdigit.

4.Usethecenterbuttontosettheseconddigit thenpresstherightbuttontomoveontothe nextdigit.

5.Usethecenterbuttontosetthethirddigitthen presstherightbuttontomoveontothenext digit.

6.Usethecenterbuttontosetthefourthdigitthen presstherightbutton.

SettingtheMowSpeed

1.IntheSettingsMenu,scrolldowntoMowSpeed.

2.PresstherightbuttontoselectMowSpeed.

3.Usethecenterandrightbuttontoselectthe appropriatemowspeedsetonthemechanical mow-speedlimiteronthetractionpedal.

4.Presstheleftbuttontoexitmowspeedandsave thesetting.

SettingtheHeightofCut(HOC)

1.IntheSettingsMenu,scrolldowntoHOC.

2.PresstherightbuttontoselectHOC.

3.Usethecenterandrightbuttontoselectthe appropriateHOCsetting.(Iftheexactsettingis notdisplayed,selectthenearestHOCsetting fromthelistdisplayed).

4.PresstheleftbuttontoexitHOCandsavethe setting.

SettingtheFrontandRearReel Speeds

Althoughthefrontandrearreelspeedsarecalculated byinputtingthenumberofblades,mowspeedand HOCintotheInfoCenter,thesettingcanbemanually changedtoaccommodatefordifferentmowing conditions.

1.TochangetheReelSpeedSettings,scrolldown totheFReelRPM,RReelRPM,orboth.

2.Presstherightbuttontochangethereelspeed value.Asthespeedsettingischanged,the displaycontinuestoshowthecalculatedreel speedbasedonbladecount,mowspeedand HOCwhichwaspreviouslyentered,butthenew valuealsoisdisplayed.

SettingtheEconomyMode

1.FromtheMainMenu,usethecenterbuttonto scrolldowntotheSettingsMenu.

2.Presstherightbuttontoselect.

3.IntheSettingsMenu,usethecenterbuttonto scrolldowntotheEconomyMode.

4.PresstherightbuttontoselecttheONfunction.

5.Presstheleftbuttontosavethesettingandexit thesettings.

ToAccessProtectedDisplay Screens

Fromthemainscreen,pressthecenterbuttononce, whenthearrowsappearabovethebuttons,press thecenterbuttonagaintoscrollthroughthedisplay screens.

PressthecenterbuttonagaintoaccesstheeReel informationscreendisplayingthereelcurrentandthe speedforeachofthe5cuttingunits.

Pressthecenterbuttonagaintoaccesstheenergy modescreendisplayingthecomponents,energyow andthedirectionwhileinoperation.

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

TransportWidth

Widthofcut254cm(100inches)

Length

Heightw/ROPS160cm(63inches)

Weight

EngineKubota24.8hp

Fueltankcapacity

Transportspeed

Mowingspeed

Attachments/Accessories

AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.Toro.comforalistofall approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.

228cm(90inches)

282cm(111inches)

1259kg(2,776lb)

53L(14USgallons)

0to16km/h(0to10mph)

0to13km/h(0to8mph)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alwaysshutofftheengine,removethekey,wait

forallmovingpartstostop,andallowthemachine tocoolbeforeadjusting,servicing,cleaning,or storingthemachine.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand functioningproperlyonthemachine.

•Beforemowing,alwaysinspectthemachineto

ensurethatthecuttingunitsareingoodworking condition.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould throw.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.

PerformingDaily Maintenance

ServiceInterval:Beforeeachuseordaily

Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedinMaintenance

(page34).

FillingtheFuelTank

FuelTankCapacity

53L(14USgallons)

FuelSpecication

AddingFuel

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,shutofftheengine,andremove thekey .

2.Usingacleanrag,cleantheareaaroundthe fuel-tankcap.

3.Removethecapfromthefueltank(Figure30).

Useonlyclean,freshdieselfuelorbiodieselfuelswith low(<500ppm)orultralow(<15ppm)sulfurcontent. Theminimumcetaneratingshouldbe40.Purchase fuelinquantitiesthatcanbeusedwithin180days toensurefuelfreshness.

Usesummergradedieselfuel(No.2-D)at temperaturesabove-7°C(20°F)andwintergrade(No. 1-DorNo.1-D/2-Dblend)belowthattemperature. Useofwintergradefuelatlowertemperatures provideslowerashpointandcoldowcharacteristics whicheasesstartingandreducesfuellterplugging.

Useofsummergradefuelabove-7°C(20°F) contributestowardlongerfuelpumplifeandincreased powercomparedtowintergradefuel.

Important:Donotusekeroseneorgasoline

insteadofdieselfuel.Failuretoobservethis cautiondamagestheengine.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel ofuptoB20(20%biodiesel,80%petrodiesel).The petrodieselportionshouldbeloworultralowsulfur. Observethefollowingprecautions:

•Thebiodieselportionofthefuelmustmeet

specicationASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM

D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel

blends.

•UseB5(biodieselcontentof5%)orlesserblends

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuel

astheymaybedegradedovertime.

•Fuellterpluggingmaybeexpectedforatime

afterconvertingtobiodieselblended.

•Contactyourdistributorifyouwishformore

informationonbiodiesel.

g021210

Figure30

1.Fuel-tankcap

4.Fillthetankuntilthelevelistothebottomofthe llerneckwithdieselfuel.

5.Installfuel-tankcaptightlyafterllingtank.

Note:Ifpossible,llthefueltankaftereachuse.

Thisminimizespossiblebuildupofcondensation insidethefueltank.

BreakingintheMachine

Toensureoptimumperformanceoftheparkingbrake system,burnish(breakin)thebrakesbeforeuse. Settheforwardtractionspeedto6.4km/h(4mph) tomatchthereversetractionspeed(all8spacers movedtothetopofthemow-speedcontrol).With theengineathighidle,proceedforwardwiththe mow-speed-controlstopengagedandridethebrake for15seconds.Proceedbackwardatfullreverse speedandridethebrakefor15seconds.Repeat this5timeswaiting1minutebetweeneachforward andreversecycletoavoidoverheatingthebrakes. Anadjustmenttothebrakesmayberequiredafter break-in;refertoAdjustingtheParkingBrakes(page

48).

BleedingtheFuelSystem

Youmustbleedthefuelsystembeforestartingthe engineifanyofthefollowingsituationshaveoccurred:

•Initialstart-upofanewmachine.

•Enginehasceasedrunningduetolackoffuel.

•Maintenancehasbeenperformeduponfuel

systemcomponents;i.e.,lterreplaced,separator serviced,etc.

DANGER

Undercertainconditions,dieselfuelandfuel vaporsarehighlyammableandexplosive.A reorexplosionfromfuelcanburnyouand othersandcancausepropertydamage.

•Useafunnelandllthefueltankoutdoors, inanopenarea,whentheengineisoffand iscold.Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull. Addfueltothefueltankuntilthelevelis6 to13mm(1/4to1/2inch)belowthebottom ofthellerneck.Thisemptyspaceinthe tankallowsthefueltoexpand.

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.

•Storefuelinaclean,safety-approved containerandkeepthecapinplace.

1.Parkthemachineonalevelsurfaceandensure thatthefueltankisatleasthalffull.

2.Openthehood.

3.Opentheair-bleedscrewonthefuel-injection pump(Figure31)witha12mmwrench.

Figure31

1.Bleedscrew

4.TurnthekeytotheONposition.Theelectricfuel pumpbeginsoperation,therebyforcingairout aroundtheairbleedscrew.Leavethekeyinthe ONpositionuntilasolidstreamoffuelowsout aroundthescrew.

5.TightenthescrewandturnthekeytotheOFF position.

Note:Normally,theengineshouldstartafterthe

abovebleedingproceduresarefollowed.However,if enginedoesnotstart,airmaybetrappedbetween injectionpumpandinjectors;refertoBleedingAir

fromtheFuelInjectors(page42).

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor propertydamage.

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant footwear;andhearingprotection.Tiebacklong hairanddonotwearlooseclothingorloose jewelry.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Beforeyoustarttheengine,ensurethatalldrives

areinneutral,theparkingbrakeisengaged,and youareintheoperatingposition.

•Donotcarrypassengersonthemachineand

keepbystandersandpetsawayfromthemachine duringoperation.

•Operatethemachineonlyingoodvisibilitytoavoid

holesorhiddenhazards.

•Avoidmowingonwetgrass.Reducedtraction

couldcausethemachinetoslide.

•Keepyourhandsandfeetawayfromthecutting

units.

•Lookbehindanddownbeforebackinguptobe

sureofaclearpath.

g003993

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscureyour vision.

•Stopthecuttingunitswheneveryouarenot

mowing.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.

•Neverrunanengineinanareawhereexhaust

gassesareenclosed.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition(includingto

emptythecatchersortounclogthecuttingunits), dothefollowing:

–Donotoperateamachineunderanyconditions

wheretraction,steering,orstabilityisin question.

–Parkthemachineonlevelground.

–Disengagethecuttingunitsandlowerthe

attachments.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey .

–Waitforallmovingpartstostop.

•Operatethemachineonlyingoodvisibilityand

appropriateweatherconditions.Donotoperate themachinewhenthereistheriskoflightning.

RolloverProtectionSystem (ROPS)Safety

•DonotremoveanyoftheROPScomponentsfrom

themachine.

•Ensurethattheseatbeltisattachedandthatyou

canreleaseitquicklyinanemergency.

•Alwayswearyourseatbelt.

•Checkcarefullyforoverheadobstructionsanddo

notcontactthem.

–Removeormarkobstructionssuchasditches,

holes,ruts,bumps,rocks,orotherhidden hazards.T allgrasscanhideobstructions. Uneventerraincouldoverturnthemachine.

–Beawarethatoperatingthemachineonwet

grass,acrossslopes,ordownhillmaycause themachinetolosetraction.

–Useextremecautionwhenoperating

themachineneardrop-offs,ditches, embankments,waterhazards,orother hazards.Themachinecouldsuddenlyrollover ifawheelgoesovertheedgeortheedge cavesin.Establishasafetyareabetweenthe machineandanyhazard.

–Identifyhazardsatthebaseoftheslope.

Iftherearehazards,mowtheslopewitha pedestrian-controlledmachine.

–Ifpossible,keepthecuttingunitsloweredto

thegroundwhileoperatingonslopes.Raising thecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.

•KeeptheROPSinsafeoperatingconditionby

thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.

•ReplacealldamagedROPScomponents.Donot

repairoralterthem.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere injuryordeath.Y ouareresponsibleforsafeslope operation.Operatingthemachineonanyslope requiresextracaution.

•Evaluatethesiteconditionstodetermineifthe

slopeissafeformachineoperation,including surveyingthesite.Alwaysusecommonsense andgoodjudgmentwhenperformingthissurvey .

•Reviewtheslopeinstructions,listedbelow,for

operatingthemachineonslopes.Beforeyou operatethemachine,reviewthesiteconditionsto determinewhetheryoucanoperatethemachine intheconditionsonthatdayandatthatsite. Changesintheterraincanresultinachangein slopeoperationforthemachine.

–Avoidstarting,stopping,orturningthemachine

onslopes.Avoidmakingsuddenchangesin speedordirection.Maketurnsslowlyand gradually.

StartingtheEngine

Important:Youmustbleedthefuelsystembefore

startingtheengineifyouarestartingtheengine forthersttime,theenginehasshutoffdueto lackoffuel,oryouhaveperformedmaintenance onthefuelsystem;refertoBleedingtheFuel

System(page25).

1.Sitontheseat,keepyourfootoffthetraction pedalsothatitisinNEUTRAL,engagetheparking brake,settheengine-speedswitchtotheFAST position,andensurethattheEnable/Disable switchisintheDISABLEposition.

2.TurnthekeytotheON/PREHEA Tposition.

Anautomatictimercontrolstheglowplug preheatfor6seconds.

3.Afterpreheatingtheglowplugs,turnthekeyto theSTARTposition.

Cranktheenginefornolongerthan15seconds. Releasethekeywhentheenginestarts.If additionalpreheatingisrequired,turnthekeyto theOFFpositionandthentotheON/PREHEA T position.Repeatthisprocessasrequired.

4.Runtheengineatlowidlespeeduntilitwarms up.

ShuttingOfftheEngine

1.MoveallcontrolstoNEUTRAL,engagethe parkingbrake,movethethrottletotheLOWIDLE positionandallowtheenginetoreachlowidle speed.

Important:Allowtheenginetoidlefor5

minutesbeforeshuttingitoffafterafull loadoperation.Failuretodosomayleadto troubleonaturbo-chargedengine.

2.TurnthekeytotheOFFpositionandremoveit fromtheswitch.

SettingtheReelSpeed

Toachieveaconsistent,highquality-of-cutandauniformaftercutappearance,itisimportantthatyousetthe reelspeedtothepropersetting.Adjustthereelspeedasfollows:

1.IntheInfoCenter,underthesettingsmenu,enterthebladecount,mowspeed,andHOCtocalculate theproperreelspeed.

2.Iffurtheradjustmentsarerequired,inthesettingsmenu,scrolldowntotheFReelRPM,RReelRPM,or both.

3.Presstherightbuttontochangethereelspeedvalue.Asthespeedsettingischanged,thedisplay continuestoshowthecalculatedreelspeedbasedonbladecount,mowspeed,andHOC,butthenew valueisalsodisplayed.

Note:Thereelspeedmayneedtobeincreasedordecreasedtocompensateforvaryingturfconditions.

Figure32

5inch(127mm)ReelSpeedChart

Figure33

7inch(178mm)ReelSpeedChart

g031995

g031996

AdjustingtheLift-Arm Counterbalance

Youcanadjustthecounterbalanceontherear cutting-unitliftarmstocompensatefordifferentturf conditionsandtomaintainauniformheightofcutin theroughconditionsorinareasofthatchbuildup.

Youcanadjusteachcounterbalancespringto1of 4settings.Eachincrementincreasesordecreases counterbalanceonthecuttingunitby2.3kg(5lb). Youcanpositionthespringsonthebacksideofthe rstspringactuatortoremoveallcounterbalance (fourthposition).

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekey.

2.Insertatubeorsimilarobjectontothelong springendandpivotitaroundthespringactuator tothedesiredposition(Figure34).

CAUTION

Thespringsareundertensionandcould causepersonalinjury.

turnaroundheightormovetheswitchupto decreasethelift-armturnaroundheight(Figure

35).

g012154

Figure35

1.Switch2.Lift-armsensingdevice

4.Tightenthemountingscrews.

Usecautionwhenadjustingthesprings.

Figure34

1.Spring2.Springactuator

3.Repeattheprocedureontheotherspring.

AdjustingtheLift-Arm TurnaroundPosition

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekey.

2.Thelift-armswitchislocatedunderneaththe hydraulictankbehindthefront,rightliftarm (Figure35).

3.Loosentheswitch-mountingscrewsand movetheswitchdowntoincreasethelift-arm

Understandingthe DiagnosticLight

Themachineisequippedwithadiagnosticlight,which indicatesifthemachinedetectsamalfunction.The diagnosticlightislocatedontheInfoCenter,above thedisplayscreen(Figure36).Whenthemachine isfunctioningproperlyandthekeyswitchismoved totheON/RUNposition,thediagnosticlightturnson brieytoindicatethatthelightisworkingproperly. Whenamachineadvisorymessageappears,thelight illuminateswhenthemessageispresent.Whena

g019276

faultmessageappears,thelightblinksuntilthefault isresolved.

g021272

Figure36

1.Diagnosticlight

CheckingtheInterlock

OperatingTips

Switches

Thepurposeoftheinterlockswitchesistopreventthe enginefromcrankingorstartingunlessthetraction pedalisintheNEUTRALposition,theEnable/Disable switchisintheDISABLEposition,andtheLower Mow/RaisecontrolisintheNEUTRALposition.In addition,theengineshouldstopwhenyoupress thetractionpedalwhileyouareofftheseatorifthe parkingbrakeisengaged.

CAUTION

Ifthesafety-interlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

VerifyingtheInterlock-Switch Function

ServiceInterval:Beforeeachuseordaily

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,shutofftheengine,engagethe parkingbrake,andremovethekey.

2.TurnthekeytotheONposition,butdonotstart themachine.

3.Locatetheappropriateswitchfunctioninthe diagnosticsmenuontheInfoCenter.

4.Individually,changeeachoftheswitchesfrom opentoclosed(i.e.,sitonseat,engagetraction pedal,etc.),andnotethattheappropriatestate oftheswitchchanges.

Note:Repeatthisforallswitchesthatyoucan

changebyhand.

5.Ifaswitchisclosedandtheappropriate indicatordoesnotchange,checkallwiringand connectionstotheswitchand/orcheckthe switcheswithanohmmeter.

BecomingFamiliarizedwiththe Machine

Beforemowinggrass,practiceoperatingthemachine inanopenarea.Startandshutofftheengine. Operateinforwardandreverse.Lowerandraisethe cuttingunitsandengageanddisengagethereels. Whenyoufeelfamiliarwiththemachine,practice operatingupanddownslopesatdifferentspeeds.

UnderstandingtheWarning System

Ifawarninglightcomesonduringoperation,stopthe machineimmediatelyandcorrecttheproblembefore continuingoperation.Seriousdamagecouldoccurif youoperatethemachinewithamalfunction.

Mowing

Starttheengineandmovetheengine-speedswitch totheFASTposition.MovetheEnable/Disableswitch totheENABLEpositionandusetheLowerMow/Raise levertocontrolthecuttingunits(thefrontcuttingunits aretimedtolowerbeforetherearcuttingunits).To moveforwardandcutgrass,pressthetractionpedal forward.

TransportingtheMachine

MovetheEnable/DisableswitchtotheDISABLE positionandraisethecuttingunitstotheTRANSPORT position.MovetheMow/Transportlevertothe TRANSPORTposition.Becarefulwhendrivingbetween objectssoyoudonotaccidentallydamagethe machineorcuttingunits.Useextracarewhen operatingthemachineonslopes.Driveslowlyand avoidsharpturnsonslopestopreventrollovers. Lowerthecuttingunitswhengoingdownhillfor steeringcontrol.

AfterOperation

AfterOperationSafety

Note:Replaceanyfaultyswitchesandrepair

anyfaultywiring.

Note:TheInfoCenterdisplayalsohastheabilityto

detectwhichoutputsolenoidsorrelaysareturned on.Thisisaquickwaytodetermineifamachine malfunctioniselectricalorhydraulic.

GeneralSafety

•Shutofftheengine,removethekey,andwait

forallmovementtostopbeforeyouleavethe operator’sposition.Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.

•Cleangrassanddebrisfromthecuttingunits,

drives,mufers,coolingscreens,andengine

compartmenttohelppreventres.Cleanupoilor fuelspills.

•Disengagethedrivetotheattachmentwhenever

youarehaulingornotusingthemachine.

•Maintainandcleantheseatbelt(s)asnecessary.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

PushingorTowingthe Machine

Inanemergency ,youcanmovethemachine byactuatingthebypassvalveinthevariable displacementhydraulicpumpandpushingortowing themachine.

Important:Donotpushortowthemachinefaster

than3to4.8km/h(2to3mph)becauseinternal transmissiondamagemayoccur.Thebypass valvemustbeopenwheneveryoupushortow themachine.

1.Rotatethebypass-valvebolt1-1/2turnstoopen andallowoiltobypassinternally(Figure37).

IdentifyingtheTie-Down Points

•Front—theholeintherectangularpad,underthe

axletube,insideeachfronttire(Figure38)

g031851

Figure38

1.Fronttie-down

Note:Thebypassvalveislocatedontheleft

sideofthehydrostat.Bybypassingtheuid,you canmovethemachineslowlywithoutdamaging thetransmission.

Figure37

1.Bypass-valvebolt

2.Closethebypassvalvebeforestartingthe engine.However,donotexceed7to1 1N∙m(5 to8ft-lb)torquetoclosethevalve.

•Rear—eachsideofthemachineontherearframe

(Figure39)

g003995

g027077

Figure39

1.Reartie-down

Important:Runningtheenginewiththe

bypassvalveopencausesthetransmission tooverheat.

JackingPoints

Note:Usejackstandstosupportthemachinewhen

required.

•Front—rectangularpad,undertheaxletube,

insideeachfronttire(Figure40).

Figure40

1.Frontjackingpoint

•Rear—rectangularaxletubeontherearaxle.

HaulingtheMachine

•Usefull-widthrampsforloadingthemachineonto

atrailerortruck.

•Tiethemachinedownsecurely.

g031850

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

MaintenanceSafety

•Beforeadjusting,cleaning,servicing,orleaving

themachine,dothefollowing:

–Parkthemachineonalevelsurface.

–Movethethrottleswitchtothelow-idleposition.

–Disengagethecuttingunits.

–Lowerthecuttingunits.

–Ensurethatthetractionisinneutral.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey .

–Waitforallmovingpartstostop.

–Allowmachinecomponentstocoolbefore

performingmaintenance.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Afterthersthour

MaintenanceProcedure

•T orquethewheellugnutsto94to122N∙m(70to90ft-lb).

•Ifpossible,donotperformmaintenancewhilethe

engineisrunning.Keepawayfrommovingparts.

•Usejackstandstosupportthemachineor

componentswhenrequired.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Keepallpartsofthemachineingoodworking

conditionandallhardwaretightened.

•Replaceallwornordamageddecals.

•Toensuresafe,optimalperformanceofthe

machine,useonlygenuineT ororeplacement parts.Replacementpartsmadebyother manufacturerscouldbedangerous,andsuchuse couldvoidtheproductwarranty .

Aftertherst8hours

Aftertherst10hours

Aftertherst50hours

Beforeeachuseordaily

Every50hours

Every100hours

Every150hours

•Checktheconditionandtensionofthealternatorbelt.

•T orquethewheellugnutsto94to122N∙m(70to90ft-lb).

•Changetheengineoilandlter.

•Checktheenginespeed(idleandfullthrottle).

•Inspecttheseatbelt(s)forwear,cuts,andotherdamage.Replacetheseatbelt(s)if anycomponentdoesnotoperateproperly.

•Checktheoperationoftheinterlockswitches.

•Checktheengine-oillevel.

•Drainwaterorothercontaminantsfromthewaterseparator.

•Checkthetirepressure.

•Checkthecoolingsystem.

•Removedebrisfromthescreen,oilcoolers,andradiator.(Morefrequentlyindirty operatingconditions).

•Checkthehydrauliclinesandhoses.

•Checkthelevelofthehydraulicuid.

•Checkthereeltobedknifecontact.

•Greasethebearingsandbushings(andimmediatelyaftereverywashing).

•Cleanthebatteryandchecktheconditionofit(orweekly,whichevercomesrst).

•Checkthebattery-cableconnections.

•Inspectthecoolingsystemhoses.

•Checktheconditionandtensionofthealternatorbelt.

•Changetheengineoilandlter.

Every200hours

Every250hours

•Drainmoisturefromthefuelandhydraulicuidtanks.

•T orquethewheellugnutsto94to122N∙m(70to90ft-lb).

MaintenanceService

Every400hours

Every800hours

Interval

MaintenanceProcedure

•Servicetheaircleaner.Servicetheaircleanerearlieriftheserviceindicatorshows red.Serviceitmorefrequentlyinextremelydirtyordustyconditions.

•Checkthefuellinesandconnectionsfordeterioration,damage,orloose connections.(Oryearly,whichevercomesrst).

•Replacethefuel-ltercanister.

•Checktheenginespeed(idleandfullthrottle).

•Drainandcleanthefueltank.

•Checktherearwheeltoe-in.

•Ifyouarenotusingtherecommendedhydraulicuidorhaveeverlledthereservoir withanalternativeuid,changethehydraulicuid.

•Ifyouarenotusingtherecommendedhydraulicuidorhaveeverlledthereservoir withanalternativeuid,replacethehydrauliclters.

•Packtherearwheelbearings(2wheeldrivemachinesonly).

•Adjusttheenginevalves(refertotheengineowner’smanual).

Every1,000hours

Every2,000hours

Beforestorage

Every2years

•Ifyouareusingtherecommendedhydraulicuid,replacethehydrauliclters.

•Ifyouareusingtherecommendedhydraulicuid,changethehydraulicuid.

•Drainandcleanthefueltank.

•Flushandreplacethecoolingsystemuid.

•Replaceallmovinghoses.

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Maintenance CheckItem

Checkthe safetyinterlock operation.

Checkthebrake operation.

Checkthelevels oftheengineoil andfuel.

Checkthe cooling-system uidlevel.

Drainthe water/fuel separator.

Checkthe air-lterservice indicator.

Checkthe radiator,oil cooler,and screenfordebris.

Checkfor unusualengine

noises.

Checkfor unusual operatingnoises.

Checktheuid levelofthe hydraulicsystem.

Checkthe hydraulichoses fordamage.

Checkforuid leaks.

Checkthetire pressure.

Checkthe instrument operation.

Checkthe reel-to-bedknife adjustment.

Checkthe height-of-cut adjustment.

Lubricateall greasettings.

Touch-up damagedpaint.

1.Checktheglowplugandinjectornozzlesiftheenginestartshard,producesexcesssmoke,orrunsrough.

2.Immediatelyaftereverywashing,regardlessoftheintervallisted

Fortheweekof:

Mon.Tues.Wed.Thurs.Fri.

Sat.Sun.

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Information

Important:Refertoyourengineowner’smanualandcuttingunitOperator'sManualforadditional

maintenanceprocedures.

Note:T oobtainanelectricalschematicorahydraulicschematicforyourmachine,visitwww.Toro.com.

Lubrication

GreasingtheBearingsand Bushings

ServiceInterval:Every50hours(andimmediately

aftereverywashing).

Lubricateallgreasettingsforthebearingsand bushingswithNo.2lithiumgrease.

Thegreasettinglocationsandquantitiesareas follows:

•PumpdriveshaftU-joint(3)(Figure41)

Figure41

(Shownwiththemotor/generatorcoverremoved)

•Cutting-unitlift-armcylinders(2each)(Figure42)

g012150

Figure42

•Lift-armpivots(1each)(Figure42)

•Cutting-unitcarrier-frameandpivot(2each)

(Figure43)

g027142

g003960

Figure43

•Lift-arm-pivotshaft(1each)(Figure44)

Figure44

g004157

•Rearaxletierod(2)(Figure45)

Figure45

•Axle-steeringpivot(1)(Figure46)

g003966

Figure47

•Brakepedal(1)(Figure48)

g011615

Figure48

g003987

Figure46

•Steering-cylinderballjoints(2)(Figure47)

g004169

EngineMaintenance

removelargeaccumulationsofdebrispacked betweenoutsideofthelterandthecanister.

EngineSafety

•Shutofftheenginebeforecheckingtheoilor

addingoiltothecrankcase.

•Donotchangethegovernorspeedoroverspeed

theengine.

ServicingtheAirCleaner

ServiceInterval:Every400hours—Servicetheair

cleaner.Servicetheaircleaner earlieriftheserviceindicatorshows red.Serviceitmorefrequentlyin extremelydirtyordustyconditions.

Checktheair-cleanerbodyfordamagewhichcould causeanairleak.Replaceifdamaged.Checkthe wholeintakesystemforleaks,damage,orloosehose clamps.

Servicetheair-cleanerlteronlywhentheservice indicatorrequiresit(Figure49).Changingtheairlter beforeitisnecessaryonlyincreasesthechanceof dirtenteringtheenginewhenyouremovethelter.

Important:Makesurethatthecoverisseated

correctlyandsealswiththeair-cleanerbody.

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekey.

2.Releasethelatchessecuringtheair-cleaner covertotheair-cleanerbody(Figure49).

Important:Avoidusinghigh-pressureair,

whichcouldforcedirtthroughthelterinto theintaketract.

Note:Thiscleaningprocesspreventsdebris

frommigratingintotheintakewhenyouremove thelter.

5.Removeandreplacethelter(Figure50).

Note:Donotcleantheusedelementduetothe

possibilityofdamagingtheltermedia.

g027080

Figure50

1.Air-cleanercover

2.Air-cleanerlter

3.Air-cleanerindicator

6.Inspectthenewlterforshippingdamage, checkingthesealingendofthelterandthe body.

Figure49

1.Air-cleanercover3.Air-cleanerservice indicator

2.Air-cleaner-coverlatch

3.Removethecoverfromtheair-cleanerbody .

4.Beforeremovingthelter,uselow-pressure

air—275kPa(40psi),cleananddry—tohelp

Important:Donotuseadamagedelement.

7.Insertthenewlterbyapplyingpressuretothe outerrimoftheelementtoseatitinthecanister.

Important:Donotapplypressuretothe

exiblecenterofthelter.

8.Cleanthedirt-ejectionportlocatedinthe removablecover.Removetherubberoutlet valvefromthecover,cleanthecavity,and replacetheoutletvalve.

9.Installthecoverorientingtherubberoutletvalve

g027079

inadownwardposition—betweenapproximately 5o’clockto7o’clockwhenviewedfromtheend.

10.Securethelatches.

CheckingtheEngine-Oil Level

ServiceInterval:Beforeeachuseordaily

Theengineisshippedwithoilinthecrankcase; however,theoillevelmustbecheckedbeforeand aftertheengineisrststarted.

Crankcasecapacityisapproximately3.3L(3.5US qt)withthelter.

Usehigh-qualityengineoilthatmeetsthefollowing specications:

•APIClassicationLevelRequired:CH-4,CI-4or

higher

•Preferredoil:SAE15W-40(above0°F)

•Alternateoil:SAE10W-30or5W-30(all

temperatures)

ToroPremiumEngineoilisavailablefromyour distributorineither15W-40or10W-30viscosity.

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,shutofftheengine,andremove thekey .

5.IftheoillevelisbelowtheFULLmark,remove thellcap(Figure52),andaddoiluntillevel reachestheFULLmarkonthedipstick.

g004134

Figure52

1.Oil-llcap

2.Openthehood.

3.Removethedipstick,wipeitclean,andinstall it(Figure51).

Figure51

Donotoverll.

Important:Makesurethatyoukeepthe

engine-oillevelbetweentheupperandlower limitsontheoilgauge.Enginefailuremay occurasaresultofoverllingorunder llingtheengineoil.

6.Installtheoil-llcapandclosethehood.

ServicingtheEngineOil andFilter

ServiceInterval:Aftertherst50hours—Change

theengineoilandlter.

Every150hours

1.Removethedrainplug(Figure53)andletthe oilowintoadrainpan.

g027076

1.Dipstick

4.Removethedipstickandchecktheoillevelon thedipstick.

Note:TheoillevelshouldbeuptotheFULL

mark.

Figure53

1.Oil-drainplug

2.Whenalltheoilisdrained,installthedrainplug.

3.Removetheoillter(Figure54).

FuelSystem Maintenance

DANGER

Undercertainconditions,fuelandfuelvapors arehighlyammableandexplosive.Areor explosionfromfuelcanburnyouandothers andcancausepropertydamage.

•Fillthefueltankoutdoors,inanopenarea,

g003970

whentheengineisoffandiscold.Wipeup anyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add fueltothefueltankuntilthelevelis25mm (1inch)belowthetopofthetank,notthe llerneck.Thisemptyspaceinthetank allowsthefueltoexpand.

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.

•Storefuelinaclean,safety-approved containerandkeepthecapinplace.

Figure54

1.Oillter

4.Applyalightcoatofcleanoiltothenewlter seal.

5.Installthereplacementoilltertothelter adapter.Turntheoillterclockwiseuntilthe rubbergasketcontactsthelteradapter,then tightenthelteranadditional1/2turn.

Important:Donotover-tightenthelter.

6.Addoiltothecrankcase;refertoCheckingthe

Engine-OilLevel(page40).

DrainingtheFuelTank

ServiceInterval:Every800hours

Beforestorage

Drainandcleanthefueltankifthefuelsystem becomescontaminatedorifthemachineistobe storedforanextendedperiod.Usecleanfueltoush outthetank.

CheckingtheFuelLines

g003971

andConnections

ServiceInterval:Every400hours(Oryearly,

whichevercomesrst).

Inspectthefuellinesfordeterioration,damage,or looseconnections.

ServicingtheWater Separator

ServiceInterval:Beforeeachuseordaily—Drain

waterorothercontaminantsfrom thewaterseparator.

Every400hours

1.Placeacleancontainerunderthefuellter.

2.Loosenthedrainplugonthebottomofthelter canister.

Figure55

1.Water-separator-ltercanister

3.Cleantheareawheretheltercanistermounts.

4.Removetheltercanisterandcleanthe mountingsurface.

5.Lubricatethegasketontheltercanisterwith cleanoil.

6.Installtheltercanisterbyhanduntilthegasket contactsthemountingsurface,thenrotateitan additional1/2turn.

BleedingAirfromtheFuel Injectors

Note:Performthisprocedureonlyifthefuelsystem

hasbeenpurgedofairthroughnormalpriming proceduresandtheenginedoesnotstart;referto

BleedingtheFuelSystem(page25).

1.LoosenthepipeconnectiontotheNo.1nozzle andholderassembly(Figure56).

g007367

g027141

Figure56

7.Tightenthedrainplugonthebottomofthelter canister.

ServicingtheFuel-Pickup Tube

Thefuel-pickuptube,locatedinsidethefueltank, comeswithascreentohelppreventdebrisfrom enteringthefuelsystem.Removethefuel-pickuptube andcleanthescreenasrequired.

1.Fuelinjectors

2.TurnthekeytotheONpositionandwatchthe fuelowaroundtheconnector.Whenyou observeasolidowoffuel,turnthekeytothe OFFposition.

3.Tightenthepipeconnectorsecurely .

4.Repeatsteps1through3ontheremaining nozzles.

ElectricalSystem

ReplacingtheFuses

Maintenance

Important:Beforeweldingonthemachine,

disconnectallcablesfromthebattery,bothwire harnessplugsfromtheelectroniccontrolmodule, andtheterminalconnectorfromthealternatorto preventdamagetotheelectricalsystem.

ElectricalSystemSafety

•Disconnectthebatterybeforerepairingthe

machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.

•Chargethebatteryinanopen,well-ventilated

area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.

ServicingtheBattery

ServiceInterval:Every50hours—Cleanthebattery

andchecktheconditionofit(or weekly,whichevercomesrst).

Thereare8fusesinthe12Velectricalsystem. Thefuseblock(Figure57)islocatedbehindthe control-arm-accesspanel.

g003988

Figure57

1.Fuseblock

Every50hours—Checkthebattery-cable connections.

DANGER

Batteryelectrolytecontainssulfuricacid, whichisfatalifconsumedandcausessevere burns.

•Donotdrinkelectrolyteandavoidcontact withskin,eyes,orclothing.Wearsafety glassestoshieldyoureyesandrubber glovestoprotectyourhands.

•Fillthebatterywherecleanwaterisalways availableforushingtheskin.

WARNING

Chargingthebatteryproducesgassesthat canexplode.

Neversmokenearthebatteryandkeepsparks andamesawayfromit.

decal117-0169

Figure58

Thereare6fusesinthe48Velectricalsystem.5 fusesarelocatedinthefuseblock(Figure59)which isunderthehoodandbehindtheseat.Thesixthfuse (Figure60)islocatedundertheblackcoverwhichis undertheseat.

Keeptheterminalsandtheentirebatterycaseclean becauseadirtybatterydischargesslowly .Toclean thebattery,washtheentirecasewithasolutionof bakingsodaandwater.Rinseitwithclearwater.

Figure59

1.Fuse-blockcover2.Fuseblock

decal127-2470

Figure61

g027135

g027136

Figure60

1.Fuse

DriveSystem Maintenance

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Checkthetirepressure.Thecorrectairpressurein thefrontandreartiresis83to103kPa(12to15psi).

DANGER

Lowtirepressuredecreasesmachinesidehill stability.Thiscouldcausearollover,which mayresultinpersonalinjuryordeath.

Donotunder-inatethetires.

CheckingtheTorqueofthe WheelNuts

ServiceInterval:Afterthersthour

Aftertherst10hours

Every250hours

Torquethewheelnutsto94to122N∙m(70to90ft-lb).

WARNING

Failuretomaintainpropertorqueofthewheel nutscouldresultinpersonalinjury.

Maintainthepropertorqueonthewheelnuts.

AdjustingtheTraction DriveforNeutral

Themachinemustnotcreepwhenyoureleasethe tractionpedal.Ifitdoescreep,adjustitasfollows:

g004147

Figure62

1.Locknut2.Traction-adjustmentcam

WARNING

Theenginemustberunningwhileyou performthenaladjustmentonthe tractionadjustmentcam.Thiscould causepersonalinjury.

Keepyourhands,feet,face,andother bodypartsawayfromthemufer,other hotpartsoftheengine,andanyrotating parts.

4.Starttheengineandrotatethecamhexineither directionuntilthewheelsstoprotating.

5.Tightenthelocknuttosecuretheadjustment.

6.Shutofftheengine,removethejackstands,and lowerthemachinetotheground.

7.Testdrivethemachinetomakesurethatitdoes notcreep.

1.Parkthemachineonalevelsurface,lowerthe cuttingunitstotheground,shutofftheengine, andremovethekey.

2.Jackupthefrontofthemachineuntilthefront tiresareofftheground.Supportthemachine withjackstandstopreventitfromfalling accidentally.

Note:On4-wheel-drivemodels,thereartires

mustalsobeofftheground.

3.Ontherightsideofthehydrostat,loosenthe locknutonthetraction-adjustmentcam(Figure

62).

AdjustingtheRearWheel Toe-in

ServiceInterval:Every800hours—Checktherear

wheeltoe-in.

1.Rotatethesteeringwheeltopositiontherear wheelsstraightahead.

2.Loosenthejamnutoneachendofthetierod (Figure63).

Note:Theendofthetierodwiththeexternal

grooveisaleft-handthread.

Figure63

1.Jamnut3.Wrenchslot

2.Tierod

3.Usingthewrenchslot,rotatethetierod.

4.Measurethedistanceatthefrontandrearofthe rearwheelsataxleheight.

CoolingSystem Maintenance

CoolingSystemSafety

•Swallowingenginecoolantcancausepoisoning;

keepoutofreachfromchildrenandpets.

•Dischargeofhot,pressurizedcoolantortouching

ahotradiatorandsurroundingpartscancause severeburns.

–Alwaysallowtheenginetocoolatleast15

g004136

CheckingtheCooling System

ServiceInterval:Beforeeachuseordaily

minutesbeforeremovingtheradiatorcap.

–Usearagwhenopeningtheradiatorcap,and

openthecapslowlytoallowsteamtoescape.

Note:Thedistanceatthefrontoftherear

wheelsshouldbelessthan6mm(1/4inch)of thedistancemeasuredattherearofthewheels.

5.Repeatthisprocedureasrequired.

Cleandebrisoffthescreen,oilcooler,andfrontof theradiatordailyandmoreoftenifconditionsare extremelydustyanddirty .RefertoRemovingDebris

fromtheCoolingSystem(page47).

Thecoolingsystemislledwitha50/50solution ofwaterandpermanentethyleneglycolantifreeze. Checkthelevelofcoolantintheexpansiontankatthe beginningofeachdaybeforestartingtheengine.The capacityofthecoolingsystemis5.2L(5.5USqt).

CAUTION

Iftheenginehasbeenrunning,the pressurized,hotcoolantcanescapeand causeburns.

•Donotopentheradiatorcapwhenthe engineisrunning.

•Usearagwhenopeningtheradiatorcap, andopenthecapslowlytoallowsteamto escape.

1.Checkthelevelofcoolantintheexpansiontank (Figure64).

Thecoolantlevelshouldbebetweenthemarks onthesideofthetank.

Figure64

g003951

Figure65

g004138

1.Expansiontank

2.Ifthecoolantlevelislow,removetheexpansion

tankcapandreplenishthesystem.Donot

overll.

3.Installtheexpansion-tankcap.

RemovingDebrisfromthe CoolingSystem

ServiceInterval:Beforeeachuseordaily(More

frequentlyindirtyoperating conditions).

Every100hours—Inspectthecoolingsystem hoses.

Every2years—Flushandreplacethecooling systemuid.

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,shutofftheengine,engagethe parkingbrake,andremovethekey.

1.Rear-screenlatch2.Rearscreen

4.Cleanthescreenthoroughlywithcompressed air.

5.Pivotthelatchesinwardtoreleasetheoilcooler (Figure66).

2.Thoroughlycleanalldebrisoutoftheengine area.

3.Unlatchtheclampandpivotopentherear screen(Figure65).

g003974

Figure66

1.Oilcooler2.Oil-coolerlatches

6.Thoroughlycleanbothsidesoftheoilcoolerand theradiator(Figure67)withcompressedair.

Figure67

1.Radiator

7.Pivottheoilcoolerbackintopositionandsecure thelatches.

8.Closethescreenandsecurethelatch.

BrakeMaintenance

AdjustingtheParking Brakes

Adjustthebrakeswhenthereismorethan25mm(1 inch)offreetravel(Figure68)ofthebrakepedal,or whenmoreholdingforceisrequired.Freetravelisthe distancethatthebrakepedalmovesbeforeyoufeel brakingresistance.

g004137

g026816

Figure68

1.Freetravel

Note:Usethewheelmotorbacklashtorockthe

drumsbackandforthtoensurethatthedrumsare freepriortoandafteradjustment.

1.Toreducefreetravelofthebrakepedals,tighten thebrakesbylooseningthefrontnutonthe threadedendofthebrakecable(Figure69).

Figure69

1.Brakecables2.Frontnuts

2.Tightentherearnuttomovethecablebackward untilbrakepedalshave6.3to12.7mm(1/4to 1/2inch)offreetravel(Figure68),beforethe wheellocksup.

g011616

3.Tightenthefrontnuts,ensuringthatbothcables actuatethebrakessimultaneously.

Note:Ensurethatthecableconduitdoesnot

rotatewhileyouaretighteningthenuts.

BeltMaintenance

Adjustingthe Parking-BrakeLatch

Iftheparkingbrakefailstoengageandlatch,an adjustmenttothebrakepawlisrequired.

1.Loosenthe2screwssecuringtheparking-brake pawltotheframe(Figure70).

Figure70

TensioningtheAlternator Belt

ServiceInterval:Aftertherst8hours

Every100hours

1.Openthehood.

2.Checkthetensionofthealternatorbeltby depressingit(Figure71)midwaybetweenthe alternatorandthecrankshaftpulleyswith10kg (22lb)offorce.

g011617

1.Brakecables3.Parking-brakepawl

2.Screws(2)

2.Presstheparking-brakepedalforwarduntilthe brakedetentcompletelyengagesonthebrake pawl(Figure70).

3.Tightenthe2screwstolocktheadjustment.

4.Pressthebrakepedaltoreleasetheparking brake.

5.Checktheadjustmentandadjustasrequired.

4.Brakedetent

g003976

Figure71

1.Brace3.Pivotbolt

2.Alternatorbelt

Thebeltshoulddeect11mm(7/16inch).If thedeectionisincorrect,proceedtostep3.If correct,continueoperation.

3.Loosentheboltsecuringthebracetotheengine (Figure71),theboltsecuringthealternatorto thebraceandthepivotbolt.

4.Insertaprybarbetweenthealternatorandthe engineandpryoutonthealternator.

5.Whenyouachievethepropertension,tighten thealternator,brace,andpivotboltstosecure theadjustment.

HydraulicSystem

Consultwithyourlubricantdistributortoidentifya satisfactoryproduct.

Maintenance

HydraulicSystemSafety

•Seekimmediatemedicalattentionifuidisinjected

intoskin.Injecteduidmustbesurgicallyremoved withinafewhoursbyadoctor.

•Ensurethatallhydraulic-uidhosesandlinesare

ingoodconditionandallhydraulicconnections andttingsaretightbeforeapplyingpressureto thehydraulicsystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressurehydraulic uid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem

beforeperforminganyworkonthehydraulic system.

CheckingtheHydraulic LinesandHoses

ServiceInterval:Beforeeachuseordaily

Checkthehydrauliclinesandhosesforleaks,kinked lines,loosemountingsupports,wear,loosettings, weatherdeterioration,andchemicaldeterioration. Makeallnecessaryrepairsbeforeoperating.

HydraulicFluid Specication

Thereservoirislledatthefactorywithhigh-quality hydraulicuid.Checkthelevelofthehydraulicuid beforeyourststarttheengineanddailythereafter; refertoCheckingtheLeveloftheHydraulicFluid

(page50).

Recommendedhydraulicuid:T oroPXExtended LifeHydraulicFluid;availablein19L(5USgallon) pailsor208L(55USgallon)drums.

Note:Amachineusingtherecommended

replacementuidrequireslessfrequentuidandlter changes.

Alternativehydraulicuids:IfToroPXExtended LifeHydraulicFluidisnotavailable,youmayuse anotherconventional,petroleum-basedhydraulicuid havingspecicationsthatfallwithinthelistedrange forallthefollowingmaterialpropertiesandthatit meetsindustrystandards.Donotusesyntheticuid.

Note:T orodoesnotassumeresponsibilityfor

damagecausedbyimpropersubstitutions,souse productsonlyfromreputablemanufacturerswhowill standbehindtheirrecommendation.

HighViscosityIndex/LowPourPoint Anti-wearHydraulicFluid,ISOVG46

MaterialProperties:

Viscosity,ASTMD445cSt@40°C(104°F)

ViscosityIndexASTMD2270

PourPoint,ASTMD97-37°Cto-45°C(-34°F

IndustrySpecications:EatonVickers694(I-286-S,

M-2950-S/35VQ25or

44to48

140orhigher

to-49°F)

M-2952-S)

Note:Manyhydraulicuidsarealmostcolorless,

makingitdifculttospotleaks.Areddyeadditivefor thehydraulicuidisavailablein20ml(0.67oz) bottles.Abottleissufcientfor15to22L(4to6US gallons)ofhydraulicuid.OrderPartNo.44-2500 fromyourauthorizedTorodistributor.

Important:ToroPremiumSynthetic

BiodegradableHydraulicFluidistheonly syntheticbiodegradableuidapprovedbyToro. Thisuidiscompatiblewiththeelastomersused inTorohydraulicsystemsandissuitablefora wide-rangeoftemperatureconditions.Thisuidis compatiblewithconventionalmineraloils,butfor maximumbiodegradabilityandperformance,the hydraulicsystemshouldbethoroughlyushed ofconventionaluid.ToroPremiumSynthetic BiodegradableHydraulicFluidisavailablefrom yourauthorizedT orodistributorin19L(5US gallons)pailsor208L(55USgallons)drums.

CheckingtheLevelofthe HydraulicFluid

ServiceInterval:Beforeeachuseordaily

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,shutofftheengine,engagethe parkingbrake,andremovethekey.

2.Cleantheareaaroundthellerneckandcapof thehydraulictank(Figure72).

1.Hydraulic-tankcap

2.Raisethehood.

3.Placealargedrainpanunderthettingsecured tothebottomofthehydraulic-uidreservoir (Figure73).

g021215

Figure72

3.Removethecap/dipstickfromthellerneckand wipeitwithacleanrag.

4.Insertthedipstickintothellerneck;then removeitandcheckthelevelofuid.

Note:Theuidlevelshouldbewithinthe

operatingrangeonthedipstick.

Important:Donotoverll.

5.Iflevelislow,addappropriateuidtoraisethe leveltotheFULLmark.

6.Installthecap/dipstickontothellerneck.

HydraulicFluidCapacity

41.6L(11USgallons);refertoHydraulicFluid

Specication(page50)

ChangingtheHydraulic Fluid

ServiceInterval:Every2,000hours—Ifyou

areusingtherecommended hydraulicuid,changethe

hydraulicuid.

Every800hours—Ifyouarenotusingthe

recommendedhydraulicuidorhaveever lledthereservoirwithanalternativeuid,

changethehydraulicuid.

g027137

Figure73

1.Hose

4.Disconnectthehosefromthebottomofthe ttingandletthehydraulicuidowintothe drainpan.

5.Installthehosewhenhydraulicuidstops draining.

6.Fillthereservoirwithhydraulicuid;referto

HydraulicFluidSpecication(page50)and HydraulicFluidCapacity(page51).

Important:Useonlyhydraulicuids

specied.Otheruidscoulddamagethe system.

7.Installthereservoircap.

8.Starttheengineanduseallofthehydraulic controlstodistributehydraulicuidthroughout thesystem.

9.Checkforleaks.

10.Shutofftheengine.

11.Checkthelevelofthehydraulicuidandadd enoughtoraiseleveltotheFULLmarkonthe dipstick.

Important:Donotoverllthereservoir.

Ifuidbecomescontaminated,contactyour authorizedT oroDistributorbecausethesystemmust beushed.Contaminateduidlooksmilkyorblack whencomparedtocleanoil.

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,shutofftheengine,engagethe parkingbrake,andremovethekey.

ReplacingtheHydraulic

TestingthePressureinthe

Filter

ServiceInterval:Every1,000hours—Ifyou

areusingtherecommended hydraulicuid,replacethe

hydrauliclters.

Every800hours—Ifyouarenotusingthe

recommendedhydraulicuidorhaveever lledthereservoirwithanalternativeuid,

replacethehydrauliclters.

Important:Useofanyotherltersmayvoidthe

warrantyonsomecomponents.

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,shutofftheengine,engagethe parkingbrake,andremovethekey.

2.Cleantheareaaroundthelter-mountingarea andplaceadrainpanunderthelter(Figure74).

HydraulicSystem

Usethehydraulicsystemtestportstotestthe pressureinthehydrauliccircuits.ContactyourToro Distributorforassistance.

Usethetestportsonthefronthydraulictubes(Figure

75)toassistintroubleshootingthetractioncircuit.

Figure74

1.Hydrauliclter

3.Removethelter.

4.Lubricatethegasketonthenewlterwith hydraulicoil.

5.Ensurethatthelter-mountingareaisclean.

6.Installthelterbyhanduntilthegasketcontacts themountingsurface,thenrotateitanadditional 1/2turn.

7.Starttheengineandletitrunforabout2minutes topurgeairfromthesystem.

8.Shutofftheengineandcheckforleaks.

g031993

Figure75

1.Traction-circuittestport

Usethetestportonthegearpump(Figure76)to assistintroubleshootingtheliftcircuit.

g027138

g027139

Figure76

1.Lift-circuittestport2.Charge-pressurecircuit

Usethetestportonthehydraulictube(Figure76)to assistintroubleshootingthecharge-pressurecircuit.

CuttingUnitSystem Maintenance

BladeSafety

•Awornordamagedbladeorbedknifecanbreak,

andapiececouldbethrowntowardyouor bystanders,resultinginseriouspersonalinjuryor death.

•Inspectthecuttingunitsperiodicallyforexcessive

wearordamage.

•Usecarewhencheckingthecuttingunits.Wrap

thebladesorweargloves,andusecautionwhen servicingthereelsandbedknives.Onlyreplaceor sharpenthereelsandbedknives;neverstraighten orweldthem.

•Onmachineswithmultiplecuttingunits,takecare

whenrotatingareel;itcancausethereelsinthe othercuttingunitstorotate.

Checkingthe Reel-to-BedknifeContact

ServiceInterval:Beforeeachuseordaily

Eachdaybeforeoperating,checkthereel-to-bedknife contact,regardlessifthequalityofcuthadpreviously beenacceptable.Theremustbelightcontactacross thefulllengthofthereelandthebedknife(referto AdjustingtheReeltoBedknifeinthecuttingunit Operator'sManual).

BacklappingtheCutting Units

Note:Whenbacklapping,thefrontunitsalloperate

together,andtherearunitsoperatetogether.

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,shutofftheengine,engagethe parkingbrake,andmovetheEnable/Disable switchtoDISABLEposition.

2.Toactivatethebacklapfunctiononthe InfoCenterservicemenu,proceedasfollows:

A.Withtheengineoff,butthekeyintherun

position,accesstheMainMenuofthe InfoCenter.

B.FromtheMainMenu,scrolldowntoService

Menuusingthecenterbuttonandselectit usingtherightbutton.

C.IntheServiceMenu,scrolldowntoFront

Backlap,RearBacklap,andactivatefront, rearorbothbyusingtherightbuttontoturn

thedesiredsetofcuttingunitsfromOFFto ON.

D.Presstheleftbuttontosavethesettings

andexittheSettingsmenu.

3.Makeinitialreel-to-bedknifeadjustments appropriateforbacklappingonallcuttingunits whicharetobebacklapped;refertothecutting unitOperator'sManual.

4.Starttheengineandrunatlowidlespeed.

DANGER

Changingtheenginespeedwhile backlappingmaycausethereelstostall.

•Neverchangetheenginespeedwhile backlapping.

•Onlybacklapatidleenginespeed.

Storage

StorageSafety

•Shutofftheengine,removethekey,waitforall

movementtostopbeforeyouleavetheoperator’s position.Allowthemachinetocoolbefore adjusting,servicing,cleaning,orstoringit.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

PreparingtheTractionUnit

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekey.

5.WiththeMow/TransportleverintheMOW position,movetheEnable/Disableswitchto theENABLEposition.MovetheLowerMow/Lift controlforwardtostartthebacklappingoperation onthedesignatedreels.

6.Applylappingcompoundwithalong-handled brush.

Important:Neveruseashort-handled

brush.

7.Ifthereelsstallorbecomeerraticwhile backlapping,selectahigherreelspeedsetting untilthespeedstabilizes,thenreturnthereel speedtoyourdesiredspeed.Thiscanbedone usingthebuttonsontheInfoCenter.

8.Tomakeanadjustmenttothecuttingunits whilebacklapping,turnthereelsoffbymoving theLowerMow/Raiseleverrearward;the Enable/DisableswitchtotheDISABLEposition, andshutofftheengine.Aftercompleting adjustments,repeatstepsthrough.

9.Repeattheprocedureforallcuttingunitsyou wanttobacklap.

10.Whennished,turnoffthebacklapfunctions, usingthebuttonsintheInfoCenter,andwashall lappingcompoundoffthecuttingunits.Adjust cuttingunitreeltobedknifeasneeded.Adjust thecuttingunitreelspeedtothedesiredmowing setting.

Important:Ifyoudonotreturnthebacklap

functiontotheOFFsettingafterbacklapping, thecuttingunitsdonotraiseorfunction properly.

Note:Burrsorroughedgesmayresultfrom

lappingthecuttingedge.Forabettercutting edge,leacrossthecuttingedge90ºtothefront faceofthebedknifetoremovetheburrs.

2.Thoroughlycleanthetractionunit,cuttingunits, andtheengine.

3.Checkthetirepressure;refertoCheckingthe

TirePressure(page45).

4.Checkallfastenersforlooseness;tightenthem asnecessary.

5.Greaseoroilallgreasettingsandpivotpoints. Wipeupanyexcesslubricant.

6.Lightlysandandusetouch-uppaintonpainted areasthatarescratched,chipped,orrusted. Repairanydentsinthemetalbody.

7.Servicethebatteryandcablesasfollows;refer toElectricalSystemSafety(page43):

A.Removethebatteryterminalsfromthe

batteryposts.

B.Cleanthebattery,terminals,andpostswith

awirebrushandbaking-sodasolution.

C.Coatthecableterminalsandbatteryposts

withGrafo112Xskin-overgrease(ToroPart No.505-47)orpetroleumjellytoprevent corrosion.

D.Slowlychargethebatteryevery60days

for24hourstopreventleadsulfationofthe battery.

PreparingtheEngine

1.Draintheengineoilfromtheoilpanandinstall thedrainplug.

2.Removeanddiscardtheoillter.Installanew oillter.

3.Filltheenginewithspeciedmotoroil.

4.Starttheengineandrunitatidlespeedfor approximately2minutes.

5.Shutofftheengineandremovethekey .

6.Flushthefueltankwithfresh,cleanfuel.

7.Secureallofthefuel-systemttings.

8.Thoroughlycleanandservicetheair-cleaner assembly.

9.Sealtheair-cleanerinletandtheexhaustoutlet withweatherprooftape.

10.Checktheantifreezeprotectionandadda 50/50solutionofwaterandethyleneglycol antifreezeasneededfortheexpectedminimum temperatureinyourarea.

Notes:

EEA/UKPrivacyNotice

Toro’sUseofYourPersonalInformation

TheT oroCompany(“Toro”)respectsyourprivacy.Whenyoupurchaseourproducts,wemaycollectcertainpersonalinformationaboutyou,eitherdirectly fromyouorthroughyourlocalT orocompanyordealer.T orousesthisinformationtofullcontractualobligations-suchastoregisteryourwarranty, processyourwarrantyclaimortocontactyouintheeventofaproductrecall-andforlegitimatebusinesspurposes-suchastogaugecustomer satisfaction,improveourproductsorprovideyouwithproductinformationwhichmaybeofinterest.Toromayshareyourinformationwithoursubsidiaries, afliates,dealersorotherbusinesspartnersinconnectiontheseactivities.Wemayalsodisclosepersonalinformationwhenrequiredbylaworin connectionwiththesale,purchaseormergerofabusiness.Wewillneversellyourpersonalinformationtoanyothercompanyformarketingpurposes.

RetentionofyourPersonalInformation

Torowillkeepyourpersonalinformationaslongasitisrelevantfortheabovepurposesandinaccordancewithlegalrequirements.Formoreinformation aboutapplicableretentionperiodspleasecontactlegal@toro.com.

Toro’sCommitmenttoSecurity

YourpersonalinformationmaybeprocessedintheUSoranothercountrywhichmayhavelessstrictdataprotectionlawsthanyourcountryofresidence. Wheneverwetransferyourinformationoutsideofyourcountryofresidence,wewilltakelegallyrequiredstepstoensurethatappropriatesafeguardsare inplacetoprotectyourinformationandtomakesureitistreatedsecurely.

AccessandCorrection

Youmayhavetherighttocorrectorreviewyourpersonaldata,orobjecttoorrestricttheprocessingofyourdata.T odoso,pleasecontactusbyemail atlegal@toro.com.IfyouhaveconcernsaboutthewayinwhichT orohashandledyourinformation,weencourageyoutoraisethisdirectlywithus. PleasenotethatEuropeanresidentshavetherighttocomplaintoyourDataProtectionAuthority.

374-0282RevC

TheToroWarranty

Two-Y earor1,500HoursLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship for2yearsor1,500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

Astheproductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Repairsforproductissues causedbyfailuretoperformrequiredmaintenanceandadjustmentsarenot coveredunderthiswarranty.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-Tororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partsconsumedthroughusethatarenotdefective.Examplesofparts

whichareconsumed,orusedup,duringnormalProductoperation include,butarenotlimitedto,brakepadsandlinings,clutchlinings, blades,reels,rollersandbearings(sealedorgreasable),bedknives, sparkplugs,castorwheelsandbearings,tires,lters,belts,andcertain sprayercomponentssuchasdiaphragms,nozzles,owmeters,and checkvalves.

•Failurescausedbyoutsideinuence,including,butnotlimitedto,

weather,storagepractices,contamination,useofunapprovedfuels, coolants,lubricants,additives,fertilizers,water ,orchemicals.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear,anddeterioration.Normal

“wearandtear”includes,butisnotlimitedto,damagetoseatsdueto wearorabrasion,wornpaintedsurfaces,scratcheddecalsorwindows.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.Torowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumber ofkilowatt-hourstheycandeliverduringtheirlifetime.Operating, recharging,andmaintenancetechniquescanextendorreducetotal batterylife.Asthebatteriesinthisproductareconsumed,theamount ofusefulworkbetweenchargingintervalswillslowlydecreaseuntilthe batteryiscompletelywornout.Replacementofwornoutbatteries, duetonormalconsumption,istheresponsibilityoftheproductowner. Note:(Lithium-Ionbatteryonly):Refertothebatterywarrantyforadditional information.

LifetimeCrankshaftWarranty(ProStripe02657Model

Only)

TheProstripewhichisttedwithagenuineT oroFrictionDiscand Crank-SafeBladeBrakeClutch(integratedBladeBrakeClutch(BBC)+ FrictionDiscassembly)asoriginalequipmentandusedbytheoriginal purchaserinaccordancewithrecommendedoperatingandmaintenance procedures,arecoveredbyaLifetimeWarrantyagainstenginecrankshaft bending.Machinesttedwithfrictionwashers,BladeBrakeClutch(BBC) unitsandothersuchdevicesarenotcoveredbytheLifetimeCrankshaft Warranty.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

NoteRegardingEmissionsWarranty

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentation.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contactyourAuthorizedToroServiceCenter .

374-0253RevG

Toro 03674 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual