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03672A
Operator's Manual
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Toro Reelmaster 5410-D, 03672, 03687A, 03672A, 03687 Operator's Manual

FormNo.3382-316RevB
Reelmaster
ModelNo.03672—SerialNo.314000001andUp ModelNo.03672A—SerialNo.314000001andUp ModelNo.03687—SerialNo.314000001andUp ModelNo.03687A—SerialNo.314000001andUp
®
5410-DTractionUnit
Registeratwww.T oro.com. OriginalInstructions(EN)
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Dieselengineexhaustandsomeofits constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Becauseinsomeareastherearelocal,state,or federalregulationsrequiringthatasparkarresterbe usedontheengineofthismachine,asparkarrester isincorporatedwiththemuferassembly.
GenuineT orosparkarrestersareapprovedbythe USDAForestryService.
Important:Thisengineisequippedwithaspark
arrestermufer.ItisaviolationofCalifornia PublicResourceCodeSection4442touse oroperatetheengineonanyforest-covered, brush-covered,orgrass-coveredlandwithout asparkarrestermufermaintainedinworking order,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstates orfederalareasmayhavesimilarlaws.
andserialnumbersofyourproductready.Themodel andserialnumbersareonaplatemountedonthe leftsideoftheframeunderthefootrest.Writethe numbersinthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure1),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
g000502
Figure1
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlight information.Importantcallsattentiontospecial mechanicalinformationandNoteemphasizesgeneral informationworthyofspecialattention.
Introduction
Thismachineisaride-on,reel-bladelawnmower intendedtobeusedbyprofessional,hiredoperators incommercialapplications.Itisprimarilydesigned forcuttinggrassonwell-maintainedlawnsingolf courses,parks,sportselds,andoncommercial grounds.Itisnotdesignedforcuttingbrush,mowing grassandothergrowthalongsidehighways,orfor agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
YoumaycontactT orodirectlyatwww.T oro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel
©2017—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
ToroRidingMowerSafety...................................6
EngineEmissionCertication.............................7
SafetyandInstructionalDecals..........................8
Setup......................................................................12
1AdjustingtheTirePressure............................13
2AdjustingtheStepHeight...............................13
3AdjustingtheControlArmPosition.................13
4InstallingtheCuttingUnits..............................13
5AdjustingtheTurfCompensation
Spring...........................................................17
6UsingtheCuttingUnitKickstand....................17
ProductOverview...................................................18
Controls...........................................................18
Specications..................................................25
Attachments/Accessories.................................25
Operation................................................................25
CheckingtheEngine-OilLevel..........................25
FillingtheFuelTank..........................................26
CheckingtheCoolingSystem...........................27
CheckingtheHydraulicFluid............................28
CheckingtheReeltoBedknifeContact.............28
ChecktheT orqueoftheWheelNuts.................29
StartingandStoppingtheEngine......................29
SettingtheReelSpeed.....................................29
CuttingGrasswiththeMachine........................29
DieselParticulateFilterRegeneration...............30
AdjustingtheLiftArmCounterbalance..............38
AdjustingtheLiftArmTurnAround
Position.........................................................38
PushingorT owingtheMachine........................38
JackingPoints..................................................39
TieDowns.........................................................39
UnderstandingtheDiagnosticLight..................40
CheckingtheInterlockSwitches.......................40
HydraulicValveSolenoidFunctions..................41
OperatingTips.................................................41
Maintenance...........................................................42
RecommendedMaintenanceSchedule(s)...........42
DailyMaintenanceChecklist.............................43
ServiceIntervalChart.......................................44
Lubrication..........................................................44
GreasingtheBearingsandBushings................44
EngineMaintenance...........................................46
ServicingtheAirCleaner..................................46
ServicingtheEngineOil....................................46
ServicingtheDiesel-OxidationCatalyst
(DOC)andtheSootFilter..............................48
FuelSystemMaintenance...................................48
ServicingtheWaterSeparator.........................48
ServicingtheEngineFuelFilter........................49
CheckingtheFuelLinesand
Connections..................................................49
FuelPick-upTubeScreen.................................49
ElectricalSystemMaintenance...........................50
ServicingtheBattery.........................................50
Fuses................................................................50
DriveSystemMaintenance..................................51
AdjustingtheTractionDriveforNeutral.............51
AdjustingtheRearWheelToe-in.......................51
CoolingSystemMaintenance..............................52
RemovingDebrisfromtheCooling
System..........................................................52
BrakeMaintenance.............................................53
AdjustingtheServiceBrakes............................53
AdjustingtheParkingBrake.............................53
BeltMaintenance................................................54
ServicingtheAlternatorBelt.............................54
HydraulicSystemMaintenance...........................54
ChangingtheHydraulicFluid............................54
ReplacingtheHydraulicFilters.........................55
CheckingtheHydraulicLinesand
Hoses............................................................55
HydraulicSystemT estPorts.............................56
CuttingUnitSystemMaintenance........................57
BacklappingtheCuttingUnits...........................57
Storage...................................................................58
PreparingtheTractionUnit...............................58
PreparingtheEngine........................................58
3
Safety
Improperuseormaintenancebytheoperator orownercanresultininjury .T oreducethe potentialforinjury ,complywiththesesafety instructionsandalwayspayattentiontothesafety alertsymbol,whichmeansCaution,Warning,or Danger—personalsafetyinstruction.Failureto complywiththeinstructionmayresultinpersonal injuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard EN836:1997,ISOstandard5395:1990,andANSI B71.4-2012.
Training
•Readtheoperator'smanualandothertraining
materialcarefully.Befamiliarwiththecontrols, safetysigns,andtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwith
theseinstructionstouseorservicethemower. Localregulationsmayrestricttheageofthe operator.
•Nevermowwhilepeople,especiallychildren,or
petsarenearby.
•Keepinmindthattheoperatororuseris
responsibleforaccidentsorhazardsoccurringto otherpeopleortheirproperty.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris responsiblefortrainingtheusers.Suchinstruction shouldemphasize:
–theneedforcareandconcentrationwhen
workingwithride-onmachines;
–controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe brake.Themainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforits
task;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrecthitchingandloaddistribution.
•Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtohimselfor herself,otherpeople,orproperty.
Preparation
•Whilemowing,alwayswearsubstantialfootwear,
longtrousers,hardhat,safetyglasses,andear protection.Longhair,looseclothing,orjewelry maygettangledinmovingparts.Donotoperate theequipmentwhenbarefootorwearingopen sandals.
•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe thrownbythemachine.
•Replacefaultysilencers/mufers.
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbythemanufacturer.
•Checkthattheoperator'spresencecontrols,
safetyswitchesandshieldsareattachedand functioningproperly.Donotoperateunlessthey arefunctioningproperly.
SafeHandlingofFuels
•Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineis extremelyammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Neverremovefuelcaporaddfuelwiththeengine
running.
•Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlightsuchas onawaterheateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace containersonthegroundawayfromyourvehicle beforelling.
•Removeequipmentfromthetruckortrailerand
refuelitontheground.Ifthisisnotpossible,then refuelsuchequipmentwithaportablecontainer, ratherthanfromafueldispensernozzle.
•Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilfueling iscomplete.Donotuseanozzlelockopendevice.
•Iffuelisspilledonclothing,changeclothing
immediately.
•Neveroverllfueltank.Replacefuelcapand
tightensecurely.
4
Operation
•Donotoperatetheengineinaconnedspace
wheredangerouscarbonmonoxidefumescan collect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengage
allbladeattachmentclutches,shiftintoneutral, andengagetheparkingbrake.
•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.T o guardagainstoverturning:
–donotstoporstartsuddenlywhengoingup
ordownhill;
–machinespeedsshouldbekeptlowonslopes
andduringtightturns;
–stayalertforhumpsandhollowsandother
hiddenhazards; –Donotturnsharply.Usecarewhenreversing. –Usecounterweight(s)orwheelweightswhen
suggestedintheoperator'smanual.
•Stayalertforholesintheterrainandotherhidden
hazards.
•Watchoutfortrafcwhencrossingornear
roadways.
•Stopthebladesrotatingbeforecrossingsurfaces
otherthangrass.
•Whenusinganyattachments,neverdirect
dischargeofmaterialtowardbystandersnorallow anyonenearthemachinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesin place.Besureallinterlocksareattached,adjusted properly,andfunctioningproperly .
•Donotchangetheenginegovernorsettingsor
over-speedtheengine.Operatingtheengine atexcessivespeedmayincreasethehazardof personalinjury.
•Beforeleavingtheoperator'sposition:
–stoponlevelground; –disengagethepowertake-offandlowerthe
attachments; –changeintoneutralandsettheparkingbrake; –stoptheengineandremovethekey.
•Disengagedrivetoattachmentswhentransporting
ornotinuse.
•Stoptheengineanddisengagedriveto
attachment:
–beforerefuelling; –beforeremovingthegrasscatcher/catchers; –beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator's
position.
–beforeclearingblockages; –beforechecking,cleaningorworkingonthe
mower;
–afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfor damageandmakerepairsbeforerestarting andoperatingtheequipment.
•Reducetheenginespeedsettingduringengine
run-outand,iftheengineisprovidedwithashut-off valve,turnthefueloffattheconclusionofmowing.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
•Slowdownandusecautionwhenmaking
turnsandcrossingroadsandsidewalks.Stop cylinders/reelsifnotmowing.
•Donotoperatethemowerundertheinuenceof
alcoholordrugs.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen ameorspark.
•Allowtheenginetocoolbeforestoringinany
enclosure.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuel storageareafreeofgrass,leaves,orexcessive grease.
•Checkthegrasscatcherfrequentlyforwearor
deterioration.
•Keepallpartsingoodworkingconditionandall
hardwareandhydraulicttingstightened.Replace allwornordamagedpartsanddecals.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Becarefulduringadjustmentofthemachineto
prevententrapmentofthengersbetweenmoving bladesandxedpartsofthemachine.
•Onmulti-cylinder/multi-reelmachines,takecare
asrotatingonecylinder/reelcancauseother cylinders/reelstorotate.
•Disengagedrives,lowerthecuttingunits,set
parkingbrake,stopengineandremovekeyfrom
5
ignition.Waitforallmovementtostopbefore adjusting,cleaningorrepairing.
•Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelpprevent res.Cleanupoilorfuelspillage.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectbatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthe positivelast.Reconnectpositiverstandnegative last.
•Usecarewhencheckingthecylinders/reels.Wear
glovesandusecautionwhenservicingthem.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine running.
•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugcharger beforeconnectingordisconnectingfrombattery. Wearprotectiveclothinganduseinsulatedtools.
Hauling
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Usefullwidthrampsforloadingmachineinto
trailerortruck.
•Tiethemachinedownsecurelyusingstraps,
chains,cable,orropes.Bothfrontandrearstraps shouldbedirecteddownandoutwardfromthe machine

ToroRidingMowerSafety

Thefollowinglistcontainssafetyinformationspecic toT oroproductsorothersafetyinformationthatyou mustknowthatisnotincludedintheCEN,ISO,or ANSIstandard.
Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintended usecouldprovedangeroustouserandbystanders.
WARNING
Engineexhaustcontainscarbonmonoxide, whichisanodorless,deadlypoisonthatcan killyou.
Donotrunengineindoorsorinanenclosed area.
•Knowhowtostoptheenginequickly.
•Donotoperatethemachinewhilewearingtennis
shoesorsneakers.
•Wearingsafetyshoesandlongpantsisadvisable
andrequiredbysomelocalordinancesand insuranceregulations.
•Handlefuelcarefully.Wipeupanyspills.
•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacethe switchbeforeoperatingthemachine.
•Beforestartingtheengine,sitontheseat.
•Usingthemachinedemandsattention.T oprevent
lossofcontrol:
–Donotdriveclosetosandtraps,ditches,
creeks,orotherhazards.
–Reducespeedwhenmakingsharpturns.
Avoidsuddenstopsandstarts.
–Whennearorcrossingroads,alwaysyieldthe
right-of-way.
–Applytheservicebrakeswhengoingdownhill
tokeepforwardspeedslowandtomaintain controlofthemachine.
•Raisethecuttingunitswhendrivingfromonework
areatoanother.
•Donottouchtheengine,silencer/mufer,or
exhaustpipewhiletheengineisrunningorsoon afterithasstoppedbecausetheseareascouldbe hotenoughtocauseburns.
•Iftheenginestallsorlosesheadwayandcannot
makeittothetopofaslope,donotturnthe machinearound.Alwaysbackslowly ,straight downtheslope.
•Whenapersonorpetappearsunexpectedlyin
ornearthemowingarea,stopmowing.Careless operation,combinedwithterrainangles,ricochets, orimproperlypositionedguardscanleadtothrown objectinjuries.Donotresumemowinguntilthe areaiscleared.
MaintenanceandStorage
•Makesureallhydrauliclineconnectorsaretight
andallhydraulichosesandlinesareingood conditionbeforeapplyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunder highpressure.Usepaperorcardboard,not yourhands,tosearchforleaks.Hydraulicuid escapingunderpressurecanhavesufcient forcetopenetratetheskinandcauseserious injury.Seekimmediatemedicalattentionifuidis injectedintoskin.
•Beforedisconnectingorperforminganyworkon
thehydraulicsystem,allpressureinthesystem mustberelievedbystoppingtheengineand
6
loweringthecuttingunitsandattachmentstothe ground.
•Checkallfuellinesfortightnessandwearona
regularbasis.Tightenorrepairthemasneeded.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet, clothing,andanypartsofthebodyawayfromthe cuttingunits,attachments,andanymovingparts. Keepeveryoneaway.
•Toensuresafetyandaccuracy,haveanAuthorized
ToroDistributorcheckthemaximumenginespeed withatachometer.
•Ifmajorrepairsareeverneededorifassistanceis
desired,contactanAuthorizedToroDistributor.
•UseonlyToro-approvedattachmentsand
replacementparts.Thewarrantymaybevoidedif usedwithunapprovedattachments.
EngineEmission Certication
TheengineinthismachineisEPATier4Finaland stage3bcompliant.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
93-7272
1.Cutting/dismemberment—hazard,fan-stayawayfrom movingparts.
decal93-7272
decal106-6755
106-6755
93–6696
1.Storedenergyhazard—readtheOperator'sManual.
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.
1.Enginecoolantunder pressure.
2.Explosionhazard—read
decal93-6696
theOperator'sManual.
3.Warning—donottouchthe hotsurface.
4.Warning—readthe
Operator'sManual.
decal110-9642
110-9642
1.Storedenergyhazard—readtheOperator'sManual.
2.Movethecotterpintotheholeclosesttotherodbracket
decal106-6754
andthenremovetheliftarmandpivotyoke.
decal98-4387
98-4387
110-0986
1.Pressthebrakepedalandparkingbrakepedaltosetthe parkingbrake.
2.Pressthebrakepedaltoapplythebrake.
3.Pressthetractionpedaltomovethemachineforward.
4.Reelenabledmode
5.Transportmode
1.Warning—wearhearingprotection.
decal110-0986
8
117–0169
1.ReadtheOperator'sManual.
2.Powerpoint—10amp
3.Headlights—10amp
4.Power—10amp
5.Enginestart—15amp
6.Optionalairrideseatsuspension—10amp
7.EnginecomputermanagementC—10amp
8.EnginecomputermanagementB—10amp
9.EnginecomputermanagementA—10amp
r:\decal110-8869
110-8869
1.Warning—readtheOperator'sManual,donotoperatethis machineunlessyouaretrained.
2.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
3.Tippinghazard—slowmachinebeforeturning,donotturn athighspeeds;lowerthecuttingunitwhendrivingdown slopes;usearolloverprotectionsystemandweartheseat
r:\decal117-0169
belt.AlwayswearaseatbeltwhenaROPSisinplace.
4.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingdecks,stoptheengineand removetheignitionkeybeforeleavingthemachine.
5.Warning—readtheOperator'sManual,donottowthe machine.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Tractionunitspeed
2.Slow
3.Fast
1.Explosionhazard
6.Keepbystandersasafe distancefromthebattery.
2.Nore,opename,or smoking.
7.Weareyeprotection; explosivegasescan causeblindnessandother
decal110-8921
110-8921
3.Causticliquid/chemical burnhazard
injuries
8.Batteryacidcancause blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately withwaterandgetmedical helpfast.
5.ReadtheOperator's
Manual.
decal117-2718
117–2718
10.Containslead;donot discard.
decal93-6689
93–6689
1.Danger—donotsitontheplasticshroud.
9
110-8924
1.Warning—readtheOperator'sManualandreceivetraining.
2.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
3.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingunits,stoptheengineand removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—slowmachinebeforeturning,donotturn athighspeeds;lowerthecuttingunitwhendrivingdown slopes.
5.Warning—readtheOperator'sManual,donottowthe machine.
decal110-8924
decal125-8754
125–8754
r:\decal110-8973
110-8973
(Afxoverpartno.1 10–8924forCE*)
*Thissafetydecalincludesaslopewarningrequiredonthemachinefor
compliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.The
conservativemaximumslopeanglesindicatedforoperationofthismachineare
prescribedbyandrequiredbythisstandard.
1.Warning—readtheOperator'sManual,donotoperatethis machineunlessyouaretrained.
2.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
3.Tippinghazard—donotoperateonslopesgreaterthan15°; lowerthecuttingdeckswhenoperatingonslopes;wear thesafetybelt.
4.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingdecks,stoptheengineand removetheignitionkeybeforeleavingthemachine
5.Warning—readtheOperator'sManualbeforetowingthe machine.
1.Headlights
6.Slow
2.Engage7.Lowerthecuttingunits
3.Powertake-off(PTO)
4.Disengage
8.Raisethecuttingunits
9.ReadtheOperator’s Manual.
5.Fast
120–4158
1.ReadtheOperator’s Manual.
2.Engine—start4.Engine—stop
3.Engine—preheat
decal120-4158
10
1.ReadtheOperator’sManualformaintenanceinformation.
decal125-2927
125–2927
11
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2 3
4 5
6
MediaandAdditionalParts
Description
Operator'sManual
EngineOperator'sManual
PartsCatalog
Nopartsrequired
Nopartsrequired
Nopartsrequired
Fronthoseguide-R.H.1 Fronthoseguide-L.H.1
Nopartsrequired
Cuttingunitkickstand
Qty.
1
1
1
ReadtheOperator'sManualbeforeoperatingthemachine.
Usetoreferenceengineinformation
Usetoreferencepartnumbers
Qty.
Use
–
–
–
–
1
Adjustthetirepressure.
Adjustthestepheight.
Adjustthecontrolarmposition.
Installthecuttingunits
Adjusttheturfcompensationspring.
InstalltheCuttingUnitKickstand.
Use
OperatorTrainingMaterial
CuttingPerformancePaper
Shim
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
1
1
1
Reviewbeforeoperatingthemachine
Usedforadjustingthecuttingunitbedknifetoreel
Usedforadjustingthecuttingunitbedknifetoreel
12
1

AdjustingtheTirePressure

2.Raiseorlowerthesteptothedesiredheight
andre-securethebracketstotheframewiththe 2boltsandnuts.
3.Repeattheprocedureontheotherstep.
NoPartsRequired
Procedure
Thetiresareover-inatedforshipping.Therefore, releasesomeoftheairtoreducethepressure. Correctairpressureinthefrontandreartiresis83 to103kPa(12to15psi).
Important:Maintainevenpressureinalltiresto
ensureuniformcontactwiththeturf.
2

AdjustingtheStepHeight

NoPartsRequired
Procedure
3

AdjustingtheControlArm Position

NoPartsRequired
Procedure
Thecontrolarmpositioncanbeadjustedforthe operatorscomfort.
1.Loosenthe2boltssecuringthecontrolarmto
theretainingbracket(Figure3).
Theheightofthestepscanbeadjustedforthe operatorscomfort.
1.Removethe2boltsandnutssecuringthestep bracketstothetractionunitframe(Figure2)
Figure2
1.Step2.Stepbrackets
g004152
Figure3
1.Controlarm
2.Retainingbrackets
2.Rotatethecontrolarmtothedesiredposition andtightenthe2bolts.
g003959
3.Bolts(2)
13
4
InstallingtheCuttingUnits
Partsneededforthisprocedure:
g003949
Figure5
1Fronthoseguide-R.H.
1Fronthoseguide-L.H.
Procedure
1.Removethereelmotorsfromtheshipping brackets.
2.Removetheshippingbracketsanddiscard.
3.Removethecuttingunitsfromthecartons. Assembleandadjustasdescribedinthecutting unitOperator'sManual.
4.Makesurethecounterweight(Figure4)is installedtotheproperendofthecuttingunitas describedinthecuttingunitOperator'sManual.
1.Turfcompensationspring3.Springtube
2.Rodbracket
B.Removetheangenutsecuringthespring
tubebolttothecarrierframetab(Figure5) Removetheassembly.
C.Mountthespringtubebolttotheopposite
tabonthecarrierframeandsecurewiththe angenut.Theboltheadistobepositioned totheoutersideofthetabasshownin
Figure6.
Figure6
1.Oppositecarrierframetab
2.Rodbracket
g003967
Figure4
1.Counterweight
5.Allthecuttingunitsareshippedwiththeturf compensationspringmountedtotherightside ofthecuttingunit.Theturfcompensationspring mustbemountedtothesamesideofthecutting unitasthereeldrivemotor.Repositiontheturf compensationasfollows:
A.Removethe2carriageboltsandnuts
securingtherodbrackettothecuttingunit tabs(Figure5).
D.Mounttherodbrackettothecuttingunit
tabswiththecarriageboltsandnuts(Figure
6).
Important:Onthe#4(leftfront)and
#5(rightfront)cuttingunits(Figure7), usetherodbracketmountingnutsto installthehoseguidestothefrontofthe cuttingunittabs(Figure8).Thehose guidesshouldleantowardthecenter
g003320
cuttingunit(Figure8andFigure9).
g014684
Figure7
14
Figure8
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1.Hoseguide(#4cuttingunit
shown)
2.Rodbracket
1.Hoseguides(eachmustleantowardthecentercuttingunit)
3.Nuts
Note:Wheninstallingorremovingthe
cuttingunits,makesurethehairpincotter isinstalledinthespringrodholenextto therodbracket.Whennotinstallingor removingthecuttingunits,thehairpincotter mustbeinstalledintheholeintheendof therod.
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Figure9
6.Loweralltheliftarmscompletely .
7.Removethesnapperpinandthecapfromthe liftarmpivotyoke(Figure10).
15
Figure10
1.Snapperpin2.Cap
8.Forthefrontcuttingunits,slideacuttingunit undertheliftarmwhileinsertingthecarrierframe shaftupintotheliftarmpivotyoke(Figure11).
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Figure12
1.Liftarmpivotshaftlynchpinandwasher
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B.Inserttheliftarmyokeontothecarrier
frameshaft(Figure1 1).
C.Inserttheliftarmshaftintotheliftarmand
secureitwiththewasherandlynchpin (Figure12).
10.Insertthecapoverthecarrierframeshaftand liftarmyoke.
11.Securethecapandthecarrierframeshaftto theliftarmyokewiththesnapperpin.Usethe slotifasteeringcuttingunitisdesiredorusethe holeifthecuttingunitistobelockedinposition (Figure10).
12.Securetheliftarmchaintothechainbracket withthesnapperpin(Figure13).Usethe numberofchainlinksdescribedinthecutting unitOperator'sManual.
Figure11
1.Liftarm3.Liftarmpivotyoke
2.Carrierframeshaft
9.Usethefollowingprocedureontherearcutting unitswhentheheightofcutisabove3/4inch.
A.Removethelynchpinandwashersecuring
theliftarmpivotshafttotheliftarmand slidetheliftarmpivotshaftoutoftheliftarm (Figure12).
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Figure13
1.Liftarmchain2.Chainbracket
13.Onthe#4(leftfront)and#5(rightfront)cutting units,insertthereelmotorhosesintothe respectivehoseguide.
14.Coatthesplineshaftofthereelmotorwithclean grease.
15.OilthereelmotorO-ringandinstallitontothe motorange.
16.Installthemotorbyrotatingitclockwisesothat themotorangesclearthebolts(Figure14). Rotatethemotorcounterclockwiseuntilthe angesencircletheboltsthentightenthebolts.
16
Important:Makesurethereelmotorhoses
arenottwisted,kinkedorintheriskofbeing pinched.
Figure14
1.Reeldrivemotor2.Mountingbolts
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Figure15
1.Turfcompensationspring3.Springrod
2.Hairpincotter4.Hexnuts
2.Tightenthehexnutsonthefrontendofthe
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springroduntilthecompressedlengthofthe springis12.7cm(5inches)onReelmaster 5410,5inchcuttingunitsor15.9cm(6.25 inches)onReelmaster5510,7inchcuttingunits (Figure15).
5

AdjustingtheTurf CompensationSpring

NoPartsRequired
Procedure
Theturfcompensationspring(Figure15)transfers weightfromthefronttotherearroller.(Thishelps toreduceawavepatternintheturf,alsoknownas marcellingorbobbing.)
Important:Makespringadjustmentswiththe
cuttingunitmountedtothetractionunit,pointing straightaheadandloweredtotheshopoor.
1.Makesurethehairpincotterisinstalledinthe rearholeinthespringrod(Figure15).
Note:Whenoperatingonroughterrain
decreasethespringlengthby12.7mm (1/2inch).Groundfollowingwillbeslightly decreased.
6

UsingtheCuttingUnit Kickstand

Partsneededforthisprocedure:
1
Cuttingunitkickstand
Procedure
Wheneverthecuttingunithastobetippedtoexpose thebedknife/reel,propuptherearofthecuttingunit withthekickstandtomakesurethenutsontheback endofthebedbaradjustingscrewsarenotrestingon theworksurface(Figure16).
17
ProductOverview
Figure16
1.Cuttingunitkickstand
Securethekickstandtothechainbracketwiththe snapperpin(Figure17).
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Figure18
1.Enginehood
2.Operator'sseat
3.Controlarm
4.Steeringwheel
5.Seat
6.Frontcuttingunits
7.Rearcuttingunits
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Controls
SeatAdjustingKnobs
Theseatadjustinglever(Figure19)allowsyouto adjusttheseatforeandaft.Theweightadjusting knobadjuststheseatfortheoperator'sweight.The weightgaugeindicateswhentheseatisadjustedto theweightoftheoperator.Theheightadjustingknob adjuststheseatfortheoperator'sheight.
1.Chainbracket
2.Snapperpin
Figure17
3.Cuttingunitkickstand
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Figure19
1.Weightgauge3.Heightadjustingknob
2.Weightadjustingknob
18
4.Adjustinglever(foreand aft)
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