Toro 03634, 03635, reelmaster 5210 series, reelmaster 5410 series, reelmaster 5010-h series Operator's Manual

FormNo.3392-633RevA

8and11-BladeDPACuttingUnit
with5inReel

Reelmaster

®

5010-H/5210/5410Series

TractionUnit

ModelNo.03634—SerialNo.315000001andUp
ModelNo.03635—SerialNo.315000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3392-633*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,pleaseseetheDeclarationofIncorporation(DOI)
atthebackofthispublication.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Thisreel-bladelawnmowerismountedtoaride-onmachine
andisintendedtobeusedbyprofessional,hiredoperatorsin
commercialapplications.Itisprimarilydesignedforcutting
grassonwell-maintainedlawnsinparks,golfcourses,sports
elds,andoncommercialgrounds.Itisnotdesignedfor
cuttingbrush,mowinggrassandothergrowthalongside
highways,orforagriculturaluses.

Introduction

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

1InspectingtheCuttingUnit....................................4

2CuttingUnitKickstand..........................................4

3AdjustingtheRearShield.......................................4

4InstallingtheLooseParts.......................................5

ProductOverview..........................................................7

Specications.........................................................7

CuttingUnitAccessoriesandKits(seeparts

catalogforpartnumbers)......................................7

Operation.....................................................................8

MakingAdjustments................................................8

Height-of-CutChartTerms.....................................10

Height-of-CutChart...............................................11

ServicingtheBedknife............................................15

Maintenance.................................................................16

Lubrication............................................................16

ServicingtheBedbar...............................................16

ServicingtheRoller.................................................18

1.Locationofthemodelandserialnumbers

©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Figure1

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Safety

ThismachinehasbeendesignedinaccordancewithENISO
5395:2013.

Hazardcontrolandaccidentpreventionaredependent
upontheawareness,concern,andpropertraining
ofthepersonnelinvolvedintheoperation,transport,
maintenance,andstorageofthemachine.Improper
useormaintenanceofthemachinecanresultininjury
ordeath.Toreducethepotentialforinjuryordeath,
complywiththefollowingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitoperatorsmanualbeforeoperatingthe
cuttingunit.

•Read,understand,andfollowallinstructionsinthis

Operator’sManualbeforeoperatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatetractionunit
orcuttingunitswithoutproperinstruction.Onlytrained
operatorswhohavereadthismanualshouldoperatethe
cuttingunits.

•Neveroperatethecuttingunitswhenundertheinuence

ofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,

safetydeviceordecalisillegibleordamaged,repairor
replaceitbeforeoperationiscommenced.Alsotighten
anyloosenuts,bolts,andscrewstoensurecuttingunitis
insafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperatecutting

unitswhilewearingsandals,tennisshoes,sneakersor

shorts.Also,donotwearloosettingclothingwhich
couldgetcaughtinmovingparts.Alwayswearlongpants
andsubstantialshoes.Wearingsafetyglasses,safetyshoes
andahelmetisadvisableandrequiredbysomelocal
ordinancesandinsuranceregulations.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythecuttingunitreelblades.Keepall
bystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.Check
cuttingunitfordamagedparts.Repairanydamagebefore
restartingandoperatingthecuttingunit.

•Lowerthecuttingunitstothegroundandremovekey

fromignitionswitchwhenevermachineisleftunattended.

•Besurecuttingunitsareinsafeoperatingconditionby

keepingnuts,boltsandscrewstight.

•Removekeyfromignitionswitchtopreventaccidental

startingoftheenginewhenservicing,adjustingorstoring
themachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance
isdesired,contactanAuthorizedT oroDistributor.

•Toensureoptimumperformanceandsafety ,always

purchasegenuineTororeplacementpartsandaccessories.

Donotuse"will-t"replacementpartsand
accessoriesmadebyothermanufacturers.Lookfor

theT orologotoassuregenuineness.Usingunapproved
replacementpartsandaccessoriescouldvoidthewarranty
ofTheToroCompany.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

93–6688

1.Warning—readthe
Operator’sManualbefore
performingmaintenance.

2.Cuttinghazardofhandor
foot—stoptheengineand
waitforallmovingpartsto
stop.

3

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3
4

Cuttingunit

Nopartsrequired

Nopartsrequired

Straightgreasetting
O-ring

MediaandAdditionalParts

Description

PartsCatalog
Operator'sManual

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

1

InspectingtheCuttingUnit

Qty.

Qty.

1Inspectthecuttingunit.

–

–

1
1

1
1

Reviewthematerialandsaveinanappropriateplace:

Usethekickstandwhentippingthe
cuttingunit.

Adjusttherearshield.

Installthelooseparts.

Use

Use

2

CuttingUnitKickstand

NoPartsRequired

Partsneededforthisprocedure:

1

Cuttingunit

Procedure

Afterthecuttingunitisremovedfromthebox,inspectthe
following:

1.Checkeachendofthereelforgrease.

Note:Greaseshouldbevisiblyevidentintheinternal
splinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethatthecarrierframesuspensionoperates
freelyanddoesnotbindwhenmovedbackandforth.

Procedure

Wheneverthecuttingunithastobetippedtoexposethe
bedknife/reel,propuptherearofthecuttingunitwiththe
kickstand(suppliedwiththetractionunit)tomakesurethat
thenutsonthebackendofthebedbaradjustingscrewsare
notrestingontheworksurface(Figure3).

Figure3

1.Cuttingunitkickstand

4

3

4

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,bestdispersionisattainedwhenthe
rearshieldisclosed(frontdischarge).Whenconditionsare
heavyorwet,rearshieldmaybeopened.

Toopentherearshield(Figure4),loosenthecapscrew
securingtheshieldtotheleftsideplate,rotatetheshieldto
theopenpositionandtightenthecapscrew.

InstallingtheLooseParts

Partsneededforthisprocedure:

1

Straightgreasetting

1

O-ring

Procedure

Thegreasettingsmustbeinstalledonthereelmotorsideof
thecuttingunit.Usethefollowingdiagramtodeterminethe
positionofthereelmotors.

Figure5

1.Removeanddiscardthesetscrewonthereel-motor
side-plate(Figure6).

1.Capscrew

Figure4

2.Rearshield

Figure6

1.Capscrew(2)3.Greasetting

2.Setscrew4.Greasevent

2.Installthestraightgreasetting(Figure6).

3.Iftherearenocapscrewsonthereel-motorside-plate,
installthem(Figure6).

4.InstalltheO-ringonthereelmotor(Figure7).

5

Figure7

1.O-ring

5.Installthereelmotor,andgreasethesideplateuntil
excessgreasepoursoutofthegreasevent(Figure6).

6

ProductOverview

Specications

ModelNumberNetWeight

03634

03635

41kg(90lb)

42kg(93lb)

CuttingUnitAccessoriesandKits(see partscatalogforpartnumbers)

Note:Allaccessoriesandkitsare1percuttingunitunless

otherwisespecied.
BroomerKit:Multiplebrushstripswovenintothehelical

groomerbladesimprovetheeffectivenessofthegroomerkit.
Performanceofthegroomerisenhancedbyenablingafull
width"Brooming"effectofturfwhileopeningupthecanopy
forbettergrassclippingintegration.Thecombinationof
groomerandbroomersystemsoptimizethequalityofcutand
after-cutappearanceformoreconsistentplayingconditions.

CollarKit(6neededperroller):Reducesover-lapmarks
forwarmseasongrasses(Bermuda,Zoysia,Paspalum).This
kitisinstalledontheouter3groovesoftheexistingWiehle
roller,butisnotasaggressiveastheShoulderroller.

Comb/ScraperKit:Axedcombinstalledbehindthefront
rollerwhichhelpsreducegrainandspongyturfbystanding
upthegrassbeforecutting.AscraperforthefrontWiehle
rollerisincludedinthekit.

FullFrontRoller:Producesamorepronouncedstriping
(repeatedcuttinginthesamedirection/path).Effective
height-of-cutisraisedandthequalityofthecutisreduced.

GrassBasketKit:Aseriesofclippingcollectionbaskets
attachedtothefrontofthecuttingunitstocollectgrass
clippings.

GroomerKit:Rotatingbladesassembledbehindthefront
rollerwhichprovidethebestmethodforreducinggrainand
spongyturfbystandingupthegrassbeforecutting.The
groomeralsoknocksoffanydewfordecreasedstickiness
andclumping.Thiskitopensupthecanopyforbettergrass
clippingintegration,andliftsgrassforacleancrispcut.The
overalldesignimprovesthequalityofcutforhealthierturf
grasswhileimprovingtheaftercutappearance.

HighHOCKit:Newfrontrollerbracketsandadditional
spacersfortherearrollerallowsthecuttingunittoachieve
heightsofcutabove5mm(1.00inch).Thenewfrontroller
bracketsalsomovesthefrontrolleroutfarthertoimprove
after-cutappearanceattheseheightsofcut.

LongRearRoller:Helpsreduceover-lapmarksand
mismatchbetweencuttingunitsforwarmseasongrasses
(Bermuda,Zoysia,Paspalum).

RearLiftCylinderKit:Collarsassembledontherearcutting
unitliftarmcylinderstolimittheheightofthecuttingunits.
Thisincreasestheareaforthereargrassbaskets.

RearRollerBrushKit:Ahigh-speed,high-contactbrush
thatkeepstherearrollerfreeofgrassanddebris,which

maintainsaconsistentheightofcutandpreventsclumping.
Thisleadstoabetterafter-cutappearance.

RollerRebuildKit:Includesallthebearings,bearingnuts,
innerseals,andoutersealsrequiredtorebuildaroller.

RollerRebuildT oolKit:Includesallthetoolsand
installationinstructionsrequiredtorebuildarollerwiththe
rollerrebuildkit.

Scrapers(Wiehle,Shoulder,Rearroller,FullFront
Roller):Fixedscrapersforalloptionalrollersareavailable

forreducinggrassbuilduponrollerswhichcanaffect
height-of-cutsettings.

ShoulderRoller:Helpsreduceover-lapmarksforwarm
seasongrasses(Bermuda,Zoysia,Paspalum).

WeightKit:Includescounterweightsthatattachtothe
cuttingunitsandmaintainbalancewhenotheraccessories
arenotinuse.

7

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

MakingAdjustments

AdjustingtheBedknifetotheReel

Usethisproceduretosetthebedknifetothereelandtocheck
theconditionofthereelandbedknifeandtheirinteraction.
Aftercompletingthisprocedure,alwaystestthecutting
unitperformanceunderyoureldconditions.Youmay
needtomakefurtheradjustmentstoobtainoptimalcutting
performance.

Important:Donotovertightenthebedknifetothereel
oryouwilldamageit.

•Afterbacklappingthecuttingunitorgrindingthereel,you

mayneedtomowwiththecuttingunitforafewminutes
andthenperformthisproceduretoadjustthebedknifeto
thereelasthereelandbedknifeadjusttoeachother.

•Youmayneedadditionaladjustmentsiftheturfis

extremelydenseoryourcuttingheightisverylow .

Youwillneedthefollowingtoolstocompletethisprocedure:

•Shim(0.002inch)

Figure9

1.Cuttingunitkickstand

4.Rotatethereelsothatabladecrossesthebedknife
approximately25mm(1inch)infromtheendofthe
bedknifeontherighthandsideofthecuttingunit.

Note:Putanidentifyingmarkonthisbladetomake
subsequentadjustmentseasier.

5.Insertthe0.05mm(0.002inch)shimbetweenthe
markedreelbladeandthebedknifeatthepointwhere
thebladecrossesthebedknife.

6.Turntherightbedbaradjusterclockwiseuntilyoufeel
lightpressure(i.e.drag)ontheshim,thenbackoffthe
bedbaradjustertwoclicksandremovetheshim.

•Cuttingperformancepaper

1.Positionthecuttingunitonaat,levelworksurface.

2.Turnthebedbaradjustingscrewscounterclockwiseto
ensurethatthebedbardoesnotcontactthereel(Figure

8).

Figure8

1.Bedbaradjustingscrew

3.Tipthemower,toexposethebedknifeandreel.

Important:Makesurethatthenutsontheback
endofthebedbaradjustingscrewsarenotresting
ontheworksurface(Figure9).

Note:Adjusting1sideofthecuttingunitaffectsthe
otherside,the2clickswillprovideclearanceforwhen
theothersideisadjusted.

Note:Ifstartingwithalargegap,bothsidesshould
initiallybedrawncloserbyalternatelytighteningthe
rightandlefthandsides.

7.Slowlyrotatethereelsothatthesamebladethatyou
checkedontherightsideiscrossingthebedknife
approximately25mm(1inch)infromtheendofthe
bedknifeonthelefthandsideofthecuttingunit.

8.Turntheleftbedbaradjusterclockwiseuntiltheshim
canbeslidthroughthereeltobedknifegapwithlight
drag.

9.Returntotherightsideandadjustasnecessarytoget
lightdragontheshimbetweenthesamebladeand
bedknife.

10.Repeatsteps8and9untiltheshimcanbeslidthrough
bothgapswithslightdrag,butoneclickinonboth
sidespreventstheshimfrompassingthroughonboth
sides.

Note:Thebedknifeisnowparalleltothereel.

Note:Thisprocedureshouldnotbeneededondaily

adjustments,butshouldbedoneaftergrindingor
disassembly.

8

11.Fromthisposition(i.e.1clickinandshimnotpassing
through)turnthebedbaradjustersclockwise2clicks
each.

6.Securetherollerbracketandspacerstotheunderside
ofthesideplatemountingangeswiththenuts
previouslyremoved.

Note:Eachclickturnedmovesthebedknife0.018
mm(0.0007inches).Donotovertightenthe

adjustingscrews.

12.Testthecuttingperformancebyinsertingalongstrip
ofT orocuttingperformancepaperbetweenreeland
bedknife,perpendiculartothebedknife(Figure10).
Slowlyrotatethereelforward;itshouldcutthepaper.

Figure10

Note:Shouldexcessivereeldragbeevident,itwillbe

eithernecessarytobacklaporregrindthecuttingunit
toachievethesharpedgesneededforprecisioncutting.

7.Verifythatbedknife-to-reelcontactiscorrect.Tipthe
mowertoexposethefrontandrearrollersandthe
bedknife.

Note:Thepositionoftherearrollertothereel
iscontrolledbythemachiningtolerancesofthe
assembledcomponentsandparallelingisnotrequired.
Alimitedamountofadjustmentispossiblebysetting
thecuttingunitonasurfaceplateandlooseningthe
sideplatemountingcapscrews(Figure12).

Figure12

1.Sideplatemountingcapscrews

8.Adjustandtightencapscrewsandtorquethecap
screwsto37-45N-m(27-33ft-lb).

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure11)tothedesired
heightofcutrangebypositioningtherequiredamount
ofspacersbelowthesideplatemountingange(Figure

11)pertheHOCChart.

Figure11

1.Spacer3.Sideplatemountingange

2.Rollerbracket

2.Raisetherearofthecuttingunitandplaceablock
underthebedknife.

3.Removethe2nutssecuringeachrollerbracketandthe
spacertoeachsideplatemountingange.

4.Lowertherollerandthescrewsfromsideplate
mountingangesandspacers.

5.Placethespacersontothescrewsonrollerbrackets.

9

Height-of-CutChartTerms

Height-of-CutSetting(HOC)

Thedesiredheight-of-cut.

BenchSetHeight-of-Cut

Thebenchsetheight-of-cutistheheightatwhichthetop
edgeofthebedknifeissetaboveaatlevelsurfacethat
contactsthebottomofboththefrontandrearroller.

EffectiveHeight-of-Cut

Thisistheactualheightthatthegrasshasbeencut.Fora
givenbenchsetheight-of-cut,theactualheight-of-cutwill
varydependingonthetypeofgrass,timeofyear,turf,and
soilconditions.Thecuttingunitsetup(aggressivenessofcut,
rollers,bedknives,attachmentsinstalled,turfcompensation
settings,etc.)willalsoaffecttheeffectiveheightofcut.Check
theeffectiveheight-of-cutusingtheTurfEvaluator(model

04399)regularlytodeterminethedesiredbenchsetheight
ofcut.

RearSpacers

Thenumberofrearspacersdeterminestheaggressiveness
ofcutforthecuttingunit.Foragivenheightofcut,adding
spacers,belowthesideplatemountingange,increasesthe
aggressivenessofthecuttingunit.Allcuttingunitsona
givenmachinemustbesettothesameaggressivenessofcut
(Numberofrearspacers,partno.106-3925),otherwisethe
after-cutappearancecouldbenegativelyaffected(Figure13).

ChainLinks

Thelocationatwhichtheliftarmchainisattacheddetermines
therearrollerpitchangle(Figure14).

AggressivenessofCut

Aggressivenessofcuthasasignicantimpactonthe
performanceofthecuttingunit.AggressivenessofCutrefers
totheangleofthebedkniferelativetotheground(Figure13).

Thebestcuttingunitsetupisdependentonyourturf
conditionsanddesiredresults.Experiencewiththecutting
unitonyourturfwilldeterminethebestsettingtouse.
Aggressivenessofcutmaybeadjustedthroughoutthecutting
seasontoallowforvariousturfconditions.

Ingeneral,lesstonormalaggressivesettingsaremore
appropriateforwarmseasongrasses(Bermuda,paspalum,
zoysia)whilecoolseasongrasses(bent,bluegrass,rye)may
requirenormaltomoreaggressivesetups.Moreaggressive
setupscutmoregrassoffbyallowingthespinningreeltopull
moregrassupintothebedknife.

Figure14

1.Liftchain

2.U-backet

3.Bottomhole

Groomer

Thesearetherecommendedheight-of-cutsettingswhena
groomerkitisinstalledonthecuttingunit.

1.Rearspacers

2.Sideplatemountingange

Figure13

3.Aggressivenessofcut

10

Height-of-CutChart

HOCSettingAggressivenessofCutNo.ofRearSpacersNo.ofChainLinksWithGroomerkits

0.64cm(0.250inches)

0.95cm(0.375inches)

1.27cm(0.500inches)

1.56cm(0.625inches)

1.91cm(0.750inches)

2.22cm(0.875inches)

2.54cm(1.000inch)

2.86cm(1.125inches)*

3.18cm(1.250inches)*

3.49cm(1.375inches)*

3.81cm(1.500inches)*

+IndicatestheU-bracket,onliftarm,ispositionedinthebottomhole(Figure14).
*HighHOCKit(PartNo.110-9600)mustbeinstalled.FrontHOCbracketmustbepositionedinthetopsideplatehole.

**YindicatesthatthiscombinationofHOCandspacerscanbeusedwithgroomers.

Less

Normal

More

Less

Normal

More

Less

Normal

More

Less

Normal

More

Less

Normal

More

Less

Normal

More

Less

Normal

More

Less

Normal

More

Less

Normal

More

Less

Normal

More

Less

Normal

More

0
0
1

0
1
2

0
1
2

1
2
3

2
3
4

2
3
4

3
4
5

4
5
6

4
5
6

4
5
6

5
6
7

3+
3+

3

4
3
3

4

3+

3

4
3
3

3+

3
3

4
3
3

3+

3
3

4
3
3

4
3
3

4
3
3

3+

3
3

installed**

Y
Y

-

Y
Y

-

Y
Y
Y

Y
Y

-

Y
Y

-

Y
Y

-

Y
Y

-

-

-

-

-

-

-

-

-

-

-

-

-

Note:Changing1chainlinkchangestherearrollerpitchanglemovementby7.0degrees.

Note:ChangingtheU-bracketontheliftarmtothebottomholeadds3.5degreestotherearrollerpitchangle.

11

AdjustingtheHeight-of-Cut

Note:Forheightsofcutgreaterthan2.54cm(1.000inch)

theHighHeight-of-CutKitmustbeinstalled.

1.Loosenlocknutssecuringheight-of-cutbracketsto
cuttingunitsideplates(Figure15).

Figure15

1.Adjustingscrew

2.Locknut

2.Loosennutongaugebar(Figure16)andsetadjusting
screwtodesiredheight-of-cut.

3.Height-of-cutbracket

Figure17

Important:Whensetproperly,therearandfront

rollerswillcontactthegaugebarandthescrew
willbesnugagainstthebedknife.Thisensures
thattheheight-of-cutisidenticalatbothendsof
thebedknife.

6.Tightennutstosecureadjustment.

Note:Donotovertightennut.Tightenenoughto
removeplayfromwasher.

Usethefollowingcharttodeterminewhichbedknifeis
bestsuitedforthedesiredheightofcut.

Figure16

1.Gaugebar4.Holesusedforsetting
GroomerHOG

2.Heightadjustingscrew5.Holenotused

3.Nut

3.Measurethedistancebetweenthebottomofthescrew
headandthefaceofthebartogettheheight-of-cut.

4.Hookthescrewheadoncuttingedgeofbedknifeand
restrearendofbaronrearroller(Figure17).

5.Rotatetheadjustingscrewuntilthefrontrollercontacts
thegaugebar(Figure17).Adjustbothendsofroller
untilentirerollerisparalleltothebedknife.

Bedknife/HeightofCutChart

BedknifeBedknifeLip

EdgeMax®Low

HOC(03635)

LowHOC

(Optional)

Extended
EdgeMax®Low
HOC(Optional)

ExtendedLow

HOC(Optional)

EdgeMax®

(03634)

Standard

(Optional)

HeavyDuty

(Optional)

*WarmseasongrassesmayrequiretheLowHOC
bedknifefor12.7mm(0.500inches)andbelow.

(0.220inch)

(0.220inch)

(0.220inch)

(0.220inch)

(0.270inch)

(0.270inch)

(0.370inch)

Height

5.6mm
(0.250-0.500inch)

5.6mm
(0.250-0.500inch)

5.6mm
(0.250-0.500inch)

5.6mm
(0.250-0.500inch)

6.9mm

(0.375-1.50inch)*

6.9mm

(0.375-1.50inch)*

9.3mm

(0.500-1.50inch)

HeightofCut

6.4-12.7mm

6.4-12.7mm

6.4-12.7mm

6.4-12.7mm

9.5-38.1mm

9.5-38.1mm

12.7-38.1mm

12

Figure18

1.BedknifeLipHeight

AdjustingtheTurfCompensation
Settings

Theturfcompensationspringtransferstheweightfromthe
fronttotherearroller.(Thishelpstoreduceawavepattern
intheturf,alsoknownasmarcellingorbobbing.)

Important:Makespringadjustmentswiththecutting
unitmountedtothetractionunit,pointingstraight
aheadandloweredtotheshopoor.

1.Makesurethatthehairpincotterisinstalledintherear
holeinthespringrod(Figure19).

Thepreciseadjustmentpossiblewiththedualknob/bedbar
designgivesthenecessarycontroltoprovideacontinual
self-sharpeningaction-thusmaintainingsharpcuttingedges,
ensuringgoodquality-of-cut,andgreatlyreducingtheneed
forroutinebacklapping.

Priortomowingeachday ,orasrequired,eachcuttingunit
mustbecheckedtoverifyproperbedknife-to-reelcontact.

Thismustbeperformedeventhoughqualityofcutis
acceptable.

1.Lowerthecuttingunitsontoahardsurface,shutoff
theengine,andremovetheignitionkey.

2.Slowlyrotatethereelinareversedirection,listening
forreel-to-bedknifecontact.

Ifnocontactisevident,turnthebedknifeadjustingknobs
clockwise,oneclickatatime,untillightcontactisfeltand
heard.

Thereelmustcutonesheetofpaper,wheninsertedataright
angletothebedknife,atbothendsandatthecenterofthe
reel;refertostep12andFigure10in(page)

Theadjustmentknobshavedetentescorrespondingto0.022
mm(0.0009inch)bedknifemovementforeachindexed
position.

Figure19

1.Turfcompensationspring3.Springrod

2.Hairpincotter4.Hexnuts

2.Tightenthehexnutsonthefrontendofthespringrod
untilthecompressedlengthofthespringis15.9cm
(6.25inches)(Figure19).

Note:Whenoperatingthemachineonroughterrain,
decreasethespringlengthby12.7mm(1/2inch).

Note:Theturfcompensationsettingwillneedtobe
resetiftheHOCsettingortheaggressiveness-of-cut
settingischanged.

Ifexcessivecontact/reeldragisevidentitwillbeeither
necessarytobacklap,refacethefrontofthebedknife,or
regrindthecuttingunittoachievethesharpedgesneededfor
precisioncutting(RefertotheToroManualforSharpening
ReelandRotaryMowers).

Lightcontactispreferredatalltimes.Iflightcontactisnot
maintained,thebedknife/reeledgeswillnotsufciently
self-sharpenanddullcuttingedgeswillresultafteraperiodof
operation.Ifexcessivecontactismaintained,bedknife/reel
wearwillbeaccelerated,unevenwearcanresult,andquality
ofcutmaybeadverselyaffected.

Asthereelbladescontinuetorunagainstthebedknife,a
slightburrwillappearonthefrontcuttingedgesurfacealong
thefulllengthofthebedknife.Youcanremoveburrsand
improvecuttingbyoccasionallyrunningaleacrossthefront
edge.

Afterextendedrunning,aridgewilleventuallydevelopat
bothendsofthebedknife.Thesenotchesmustberounded
offorledushwiththecuttingedgeofthebedknifeto
ensuresmoothoperation.

Overtime,thechamfer(Figure20)willneedtobereground
asitisonlydesignedtolast40%ofthebedknifelife.

CheckingandAdjustingtheCutting
Unit

Thedualknobbedknife-to-reeladjustmentsystem
incorporatedinthiscuttingunitsimpliestheadjustment
procedureneededtodeliveroptimummowingperformance.

13

Figure20

1.Lead-inchamferonrightendofbedknife

Donotmakelead-inchamfertoolargeasitmaycauseturf
tufting.

14

ServicingtheBedknife

2

3

g027268

1

Thebedknifeservicelimitsarelistedinthefollowingcharts.

Important:Operatingthecuttingunitwiththebedknifebelowtheservicelimitmayresultinpoorafter-cut
appearanceandreducethestructuralintegrityofthebedknifeforimpacts.

BedknifeServiceLimitChart

Bedknife

EdgeMax®LowHOC

(model03635)

LowHOC(Optional)

ExtendedEdgeMax®

LowHOC(Optional)

ExtendedLowHOC

(Optional)

EdgeMax®

(model03634)

Standard(Optional)

HeavyDuty(Optional)

PartNo.

127–71325.6mm

110-40845.6mm

119–42805.6mm

120–16405.6mm

108-90956.9mm

108-90966.9mm

110-40749.3mm

RecommendedT opandFrontBedknifeGrindAngles
(Figure21)

BedknifeLipHeight*ServiceLimit*GrindAngles

(0.220inch)

(0.220inch)

(0.220inch)

(0.220inch)

(0.270inch)

(0.270inch)

(0.370inch)

6.4-12.7mm

(0.250-0.500inch)

4.8mm

(0.190inch)

4.8mm

(0.190inch)

4.8mm

(0.190inch)

4.8mm

(0.190inch)

4.8mm

(0.190inch)

4.8mm

(0.190inch)

Top/FrontAngles

10/5Degrees

10/5Degrees

10/10Degrees

10/10Degrees

10/5Degrees

10/5Degrees

10/5Degrees

Figure21

1.Bedknifeservicelimit*

2.Topgrindangle

3.Frontgrindangle

Note:Allbedknifeservicelimitmeasurementsreferencethe
bottomofthebedknife(Figure22)

Figure22

15

Maintenance

ServicingtheBedbar

Lubrication

Eachcuttingunithas5greasettings(Figure23)thatmustbe
lubricatedregularlywithNo.2general-purposelithium-base
grease.

Thereare2lubricationpointsonthefrontroller,rearroller,
and1atthereelmotorspline.

Note:Lubricatingcuttingunitsimmediatelyafter
washinghelpspurgewateroutofbearingsandincreases
bearinglife.

1.Wipeeachgreasettingwithacleanrag.

2.Applygreaseuntilcleangreaseisseencomingoutof
rollersealsandbearingreliefvalve.

3.Wipeexcessgreaseaway.

RemovingtheBedbar

1.Turnbedbaradjusterscrewscounterclockwisetoback
thebedknifeawayfromreel(Figure24).

Figure24

1.Bedbaradjustingscrew3.Washer

2.Bedbar

2.Backoutthespringtensionnut,untilthewasherisno
longertensionedagainstthebedbar(Figure24).

3.Oneachsideofthemachine,loosenthelocknut
securingthebedbarbolt(Figure25).

4.Springtensionnut

Figure23

Greasettinglocationsonthereelmotorside.

Figure25

1.Bedbarbolt2.Locknut

4.Removeeachbedbarboltallowingbedbartobepulled
downwardandremovedfrommachinebolt(Figure25).

Note:Accountfor2nylonand1stampedsteel
washersoneachendofbedbar(Figure26).

Figure26

1.Bedbarbolt

2.Nut4.Nylonwasher

3.Steelwasher

16

AssemblingtheBedbar

1.Installthebedbar,positioningthemountingears
betweenthewasherandbedbaradjuster.

2.Securethebedbartoeachsideplatewiththebedbar
bolts(nutsonbolts)andthe6washers.

Note:Positionanylonwasheroneachsideoftheside
plateboss.Placeasteelwasheroutsideeachofthe
nylonwashers(Figure26).

3.Torquethebedbarboltsto37-45N-m(27–33ft-lbs).

Note:Tightenthelocknutsuntiltheoutsidesteel
washerstopsrotatingandtheendplayisremovedbut,
donotovertightenordeectthesideplates.Washers
ontheinsidemayhaveagap.

4.Tightenthespringtensionnutuntilthespringis
collapsed,thenbackoff1/2turn(Figure27).

Figure27

1.Springtensionnut2.Spring

17

ServicingtheRoller

TherollerRebuildKitandtheRollerRebuildToolKit
(Figure28)areavailableforservicingtheroller.TheRoller
RebuildKitincludesallthebearings,bearingnuts,innerseals

andoutersealstorebuildaroller.TheRollerRebuildTool
Kitincludesallthetoolsandtheinstallationinstructions
requiredtorebuildarollerwiththerollerrebuildkit.Refer
toyourPart’sCatalogorcontactyourAuthorizedDistributor
forassistance.

Figure28

1.RollerRebuildKit(PartNo.1 14–5430)

2.RollerRebuildToolKit(PartNo.1 15–0803)

3.Innerseal8.Washer

4.Bearing

5.Outerseal

6.Bearingnut

7.Innersealtool

9.Bearing/outersealtool

18

Notes:

19

Notes:

20

Notes:

21

DeclarationofIncorporation

TheT oroCompany,81 11LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s)
conform(s)tothedirectiveslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsontocertain
ToromodelsasindicatedontherelevantDeclarationsofConformity.

ModelNo.

03634315000001andUp

03695315000001andUp

SerialNo.

ProductDescriptionInvoiceDescription

8-BladeDPACuttingUnit
with5inReel,Reelmaster
5010-H/5210/5410Series

TractionUnit

11-BladeDP ACuttingUnit

with5inReel,Reelmaster
5010-H/5210/5410Series

TractionUnit

22IN5-IN8-BLDDPACU

[5010HYBRID]

22IN5-IN11-BLDDPACU

[5010HYBRID]

GeneralDescription

CuttingUnit2006/42/EC

CuttingUnit2006/42/EC

Directive

RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.

Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.

ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedToromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantDirectives.

Certied:EUTechnicalContact:

PeterT etteroo
ToroEuropeNV
B-2260Oevel-Westerloo
Belgium

DavidKlisTel.003214562960
Sr.EngineeringManager
811 1LyndaleAve.South
Bloomington,MN55420,USA
May29,2012

Fax[phone]

22

InternationalDistributorList

Distributor:

AgrolancKft
BalamaPrimaEngineeringEquip.HongKong85221552163
B-RayCorporation

CascoSalesCompany

CeresS.A.CostaRica

CSSCTurfEquipment(pvt)Ltd.SriLanka
CyrilJohnston&Co.
CyrilJohnston&Co.RepublicofIreland

EquiverMexico525553995444ParklandProductsLtd.NewZealand6433493760
FemcoS.A.Guatemala
ForGarderOU

G.Y .K.CompanyLtd.
GeomechanikiofAthensGreece
GolfinternationalTurizm
GuandongGoldenStarChina
HakoGroundandGardenSweden

HakoGroundandGarden
HayterLimited(U.K.)
HydroturfInt.CoDubai
HydroturfEgyptLLC
IrrimacPortugal351212388260ToroEuropeNVBelgium3214562960
IrrigationProductsInt'lPvtLtd.India0091442449

JeanHeybroekb.v.Netherlands3130639461 1VictusEmakPoland48618238369

Country:

Hungary3627539640

Korea82325512076

PuertoRico7877888383

NorthernIreland442890813121

Estonia3723846060

Japan81726325861

Turkey902163365993Riversa

Norway4722907760
UnitedKingdom441279723444
UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500
Egypt2025194308ToroAustraliaAustralia61395807355

PhoneNumber:Distributor:

5062391138

94112746100

442890813121

5024423277

30109350054

862087651338
4635100000

4387

Country:

MaquiverS.A.Colombia
MaruyamaMfg.Co.Inc.
Mountelda.s.CzechRepublic

Mountelda.s.Slovakia

MunditolS.A.

NormaGarden
OslingerTurfEquipmentSA
OyHakoGroundandGarden

Ab

Perfetto
PratoverdeSRL.

Prochaska&Cie
RTCohen2004Ltd.

LelyTurfcare
SolvertS.A.S.

SpyprosStavrinidesLimitedCyprus
SurgeSystemsIndiaLimited

ValtechMorocco21253766

Japan81332522285

Argentina54114821

Russia74954116120
Ecuador59342396970
Finland35898700733

Poland48618208416
Italy390499128

Austria4312785100
Israel97298617979
Spain
Denmark4566109200
France331308177

India911292299901

Phone
Number:

5712364079

420255704
220
420255704
220

9999

128

34952837500

00
35722434131

3636

EuropeanPrivacyNotice

TheInformationToroCollects
ToroWarrantyCompany(Toro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou
tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies
inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION
ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation
Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell
youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot
sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand
withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation
Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes
(suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofYourPersonalInformation
Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent
statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation
Ifyouwouldliketorevieworcorrectyourpersonalinformation,[e-mail].

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.

374-0269RevH

ToroGeneralCommercialProductWarranty

ATwo-YearLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourT oroCommercial
product(“Product”)tobefreefromdefectsinmaterialsorworkmanship
fortwoyearsor1500operationalhours*,whicheveroccursrst.This
warrantyisapplicabletoallproductswiththeexceptionofAerators
(refertoseparatewarrantystatementsfortheseproducts).Wherea
warrantableconditionexists,wewillrepairtheProductatnocosttoyou
includingdiagnostics,labor,parts,andtransportation.Thiswarranty
beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser .
*Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:

ToroCommercialProductsServiceDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196

952–888–8801or800–952–2740
E-mail:[e-mail]

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand
adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired
maintenanceandadjustmentscanbegroundsfordisallowingawarranty
claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal
Productoperationinclude,butarenotlimitedto,brakepadsand
linings,clutchlinings,blades,reels,rollersandbearings(sealedor
greasable),bedknives,sparkplugs,castorwheelsandbearings,tires,
lters,belts,andcertainsprayercomponentssuchasdiaphragms,
nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage
practices,contamination,useofunapprovedfuels,coolants,lubricants,
additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.

•Normalnoise,vibration,wearandtear ,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor
windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofT oro.T orowillmake
thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace
it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof
kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging,
andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe
batteriesinthisproductareconsumed,theamountofusefulworkbetween
chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn
out.Replacementofwornoutbatteries,duetonormalconsumption,
istheresponsibilityoftheproductowner.Batteryreplacementmaybe
requiredduringthenormalproductwarrantyperiodatowner’sexpense.
Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly
proratedwarrantybeginningyear3throughyear5basedonthetime
inserviceandkilowatthoursused.RefertotheOperator'sManualfor
additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy
underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.All
impliedwarrantiesofmerchantabilityandtnessforusearelimitedto
thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove
exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou
speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom
statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources
Board(CARB).Thehourlimitationssetforthabovedonotapplytothe
EmissionsControlSystemWarranty.RefertotheEngineEmissionControl
WarrantyStatementsuppliedwithyourproductorcontainedintheengine
manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheT oroimporter.

374-0253RevC