Toro Reelmaster 2000-D 03431, 03428 Reelmaster 2000-D, 03428 Operator's Manual
Reelmaster) 2000-D
Traction Unit
Model No. 03431—270000001 and Up
Form No. 3356–617 Rev A
Operator’s Manual
English (EN, GB)
Warning
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause
cancer, birth defects, and other reproductive harm.
Contents
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . . .
Toro Riding Mower Safety 5. . . . . . . . . . . . . . . . . . .
Sound Power Level 6. . . . . . . . . . . . . . . . . . . . . . . .
Sound Pressure Level 6. . . . . . . . . . . . . . . . . . . . . . .
Vibration Level 6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 7. . . . . . . . . . . . . . . . .
Specifications 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 11. . . . . . . . . . . . . . . . . . . . .
Measurements 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Equipment 12. . . . . . . . . . . . . . . . . . . . . . . .
Setup 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Rear Wheel 14. . . . . . . . . . . . . . . . . . . .
Adjusting the Rear Carrier Frame Height 14. . . . . . .
Mounting the Carrier Frames to the Cutting Units 14
Installing the Front Lift Arms 15. . . . . . . . . . . . . . . .
Mounting the Cutting Unit Drive Motors 16. . . . . . .
Mounting the Cutting Units 16. . . . . . . . . . . . . . . . . .
Installing the Counterbalance Springs 17. . . . . . . . . .
Adding Rear Ballast 19. . . . . . . . . . . . . . . . . . . . . . . .
Activating and Charging the Battery 19. . . . . . . . . . .
Before Operating 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Crankcase Oil 21. . . . . . . . . . . . . . . . . .
Filling the Fuel Tank 22. . . . . . . . . . . . . . . . . . . . . . .
Checking the Cooling System 22. . . . . . . . . . . . . . . .
Checking the Hydraulic System 23. . . . . . . . . . . . . . .
Checking the Tire Pressure 24. . . . . . . . . . . . . . . . . .
Checking the Reel to Bedknife Contact 24. . . . . . . . .
Checking the Torque of the Wheel Nuts 24. . . . . . . .
Page
Operation 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Stopping the Engine 27. . . . . . . . . . . . . .
Bleeding the Fuel System 27. . . . . . . . . . . . . . . . . . . .
Checking the Operation of the Interlock Switches 28
Towing the Traction Unit 28. . . . . . . . . . . . . . . . . . . .
Operating Characteristics 29. . . . . . . . . . . . . . . . . . . .
Selecting the Clip Rate
(Reel Speed) 29. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Training Period 31. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Mowing 31. . . . . . . . . . . . . . . . . . . . . . . . . . .
Transport Operation 31. . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Clean-Up After Mowing 31. . . . . . . .
Standard Control Module (SCM) 32. . . . . . . . . . . . . .
Maintenance 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 34. . . . . . . . .
Daily Maintenance Checklist 35. . . . . . . . . . . . . . . . .
Service Interval Chart 36. . . . . . . . . . . . . . . . . . . . . .
Greasing the Bearings and Bushings 37. . . . . . . . . . .
Removing the Hood 38. . . . . . . . . . . . . . . . . . . . . . . .
General Air Cleaner Maintenance 38
Cleaning the Radiator and Screen 39. . . . . . . . . . . . .
Changing Engine Oil And Filter 39. . . . . . . . . . . . . .
Changing the Hydraulic System Fluid and Filter 39. .
Hydraulic System Test Ports 40. . . . . . . . . . . . . . . . .
Fuel System 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting the Traction Drive for Neutral 41. . . . . . . .
Adjusting Neutral Switch 42. . . . . . . . . . . . . . . . . . . .
Adjusting the Belts 42. . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting the Traction Pedal 42. . . . . . . . . . . . . . . . .
Adjusting the Traction Pedal Damper 43. . . . . . . . . .
Adjusting the Hand Brake 43. . . . . . . . . . . . . . . . . . .
Battery Care 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storing the Battery 44. . . . . . . . . . . . . . . . . . . . . . . . .
Fuses 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backlapping 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic 46. . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Schematic 47. . . . . . . . . . . . . . . . . . . . . . .
Evaporative Emission Control Warranty Statement 51. .
The Toro General Commercial Products Warranty 52. . .
. . . . . . . . . . . . .
W 2006 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
All Rights Reserved
Printed in the USA
2
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. The two numbers are
stamped into a plate that is riveted to the frame of the
mower.
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
attention to the safety alert
CAUTION, WARNING, or DANGER—“personal
safety instruction.” Failure to comply with the
instruction may result in personal injury or death.
symbol, which means
Safe Operating Practices
The following instructions are from the CEN standard EN
836:1997, ISO standard 5395:1990, and ANSI B71.4-1999.
Training
• Read the operator’s manual and other training material
carefully. Be familiar with the controls, safety signs,
and the proper use of the equipment.
• Never allow children or people unfamiliar with these
instructions to use or service the mower. Local
regulations may restrict the age of the operator.
• Never mow while people, especially children, or pets
are nearby.
• Keep in mind that the operator or user is responsible for
accidents or hazards occurring to other people or their
property.
• Do not carry passengers.
• All drivers and mechanics should seek and obtain
professional and practical instruction. The owner is
responsible for training the users. Such instruction
should emphasize:
– the need for care and concentration when working
with ride-on machines;
– control of a ride-on machine sliding on a slope will
not be regained by the application of the brake. The
main reasons for loss of control are:
• insufficient wheel grip;
• being driven too fast;
Safety
This machine meets or exceeds CEN standard EN
836:1997, ISO standard 5395:1990, and ANSI
B71.4-1999 specifications in effect at the time of
production when weights are installed according to
chart on page 20.
Improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
• inadequate braking;
• the type of machine is unsuitable for its task;
• lack of awareness of the effect of ground
conditions, especially slopes;
• incorrect hitching and load distribution.
• The owner/user can prevent and is responsible for
accidents or injuries occurring to himself or herself,
other people, or property.
3
Preparation
• While mowing, always wear substantial footwear, long
trousers, hard hat, safety glasses, and ear protection.
Long hair, loose clothing, or jewelry may get tangled in
moving parts. Do not operate the equipment when
barefoot or wearing open sandals.
• Thoroughly inspect the area where the equipment is to
be used and remove all objects which may be thrown by
the machine.
– stay alert for humps and hollows and other hidden
hazards;
– never mow across the face of the slope, unless the
mower is designed for this purpose.
• Stay alert for holes in the terrain and other hidden
hazards.
• Use care when pulling loads or using heavy equipment.
– Use only approved drawbar hitch points.
• Warning—Fuel is highly flammable. Take the
following precautions:
– Store fuel in containers specifically designed for this
purpose.
– Refuel outdoors only and do not smoke while
refuelling.
– Add fuel before starting the engine. Never remove
the cap of the fuel tank or add fuel while the engine
is running or when the engine is hot.
– If fuel is spilled, do not attempt to start the engine
but move the machine away from the area of
spillage and avoid creating any source of ignition
until fuel vapors have dissipated.
– Replace all fuel tanks and container caps securely.
• Replace faulty silencers/mufflers.
• Evaluate the terrain to determine what accessories and
attachments are needed to properly and safely perform
the job. Only use accessories and attachments approved
by the manufacturer.
• Check that operator’s presence controls, safety switches
and shields are attached and functioning properly. Do
not operate unless they are functioning properly.
– Limit loads to those you can safely control.
– Do not turn sharply. Use care when reversing.
– Use counterweight(s) or wheel weights when
suggested in the operator’s manual.
• Watch out for traffic when crossing or near roadways.
• Stop the blades rotating before crossing surfaces other
than grass.
• When using any attachments, never direct discharge of
material toward bystanders nor allow anyone near the
machine while in operation.
• Never operate the machine with damaged guards,
shields, or without safety protective devices in place. Be
sure all interlocks are attached, adjusted properly, and
functioning properly.
• Do not change the engine governor settings or
overspeed the engine. Operating the engine at excessive
speed may increase the hazard of personal injury.
• Before leaving the operator’s position:
– stop on level ground;
– disengage the power take-off and lower the
attachments;
Operation
• Do not operate the engine in a confined space where
dangerous carbon monoxide fumes can collect.
• Mow only in daylight or in good artificial light.
• Before attempting to start the engine, disengage all
blade attachment clutches, shift into neutral, and engage
the parking brake.
• Remember there is no such thing as a safe slope. Travel
on grass slopes requires particular care. To guard
against overturning:
– do not stop or start suddenly when going up or
downhill;
– engage clutch slowly, always keep machine in gear,
especially when travelling downhill;
– machine speeds should be kept low on slopes and
during tight turns;
– change into neutral and set the parking brake;
– stop the engine and remove the key.
• Disengage drive to attachments when transporting or
not in use.
• Stop the engine and disengage drive to attachment
– before refuelling;
– before removing the grass catcher/catchers;
– before making height adjustment unless adjustment
can be made from the operator’s position.
– before clearing blockages;
– before checking, cleaning or working on the mower;
– after striking a foreign object or if an abnormal
vibration occurs. Inspect the mower for damage and
make repairs before restarting and operating the
equipment.
4
• Reduce the throttle setting during engine run-out and, if
the engine is provided with a shut-off valve, turn the
fuel off at the conclusion of mowing.
• Keep hands and feet away from the cutting units.
• Look behind and down before backing up to be sure of
a clear path.
• Slow down and use caution when making turns and
crossing roads and sidewalks. Stop cylinders/reels if not
mowing.
• Do not operate the mower under the influence of
alcohol or drugs
• Use care when loading or unloading the machine into a
trailer or truck
• Use care when approaching blind corners, shrubs, trees,
or other objects that may obscure vision.
Maintenance and Storage
• Keep all nuts, bolts and screws tight to be sure the
equipment is in safe working condition.
• Never store the equipment with fuel in the tank inside a
building where fumes may reach an open flame or
spark.
• Allow the engine to cool before storing in any
enclosure.
• To reduce the fire hazard, keep the engine,
silencer/muffler, battery compartment and fuel storage
area free of grass, leaves, or excessive grease.
• Carefully release pressure from components with stored
energy.
• Disconnect battery and remove spark plug wire before
making any repairs. Disconnect the negative terminal
first and the positive last. Reconnect positive first and
negative last.
• Use care when checking the cylinders/reels. Wear
gloves and use caution when servicing them.
• Keep hands and feet away from moving parts. If
possible, do not make adjustments with the engine
running.
• Charge batteries in an open well ventilated area, away
from spark and flames. Unplug charger before
connecting or disconnecting from battery. Wear
protective clothing and use insulated tools.
Toro Riding Mower Safety
The following list contains safety information specific to
Toro products or other safety information that you must
know that is not included in the CEN, ISO, or ANSI
standard.
This product is capable of amputating hands and feet and
throwing objects. Always follow all safety instructions to
avoid serious injury or death.
Use of this product for purposes other than its intended use
could prove dangerous to user and bystanders.
Warning
• Check the grass catcher frequently for wear or
deterioration.
• Keep all parts in good working condition and all
hardware and hydraulic fittings tightened. Replace all
worn or damaged parts and decals.
• If the fuel tank has to be drained, do this outdoors.
• Be careful during adjustment of the machine to prevent
entrapment of the fingers between moving blades and
fixed parts of the machine.
• On multi-cylinder/multi-reel machines, take care as
rotating one cylinder/reel can cause other
cylinders/reels to rotate.
• Disengage drives, lower the cutting units, set parking
brake, stop engine and remove key and disconnect spark
plug wire. Wait for all movement to stop before
adjusting, cleaning or repairing.
• Clean grass and debris from cutting units, drives,
silencers/mufflers, and engine to help prevent fires.
Clean up oil or fuel spillage.
• Use jack stands to support components when required.
Engine exhaust contains carbon monoxide, which
is an odorless, deadly poison that can kill you.
Do not run engine indoors or in an enclosed area.
• Know how to stop the engine quickly.
• Do not operate the machine while wearing tennis shoes
or sneakers.
• Wearing safety shoes and long pants is advisable and
required by some local ordinances and insurance
regulations.
• Handle fuel carefully. Wipe up any spills.
• Check the safety interlock switches daily for proper
operation. If a switch should fail, replace the switch
before operating the machine. After every two years,
replace all four interlock switches in the safety system,
whether they are working properly or not.
• Before starting the engine, sit on the seat.
• Using the machine demands attention. To prevent loss
of control:
5
– Do not drive close to sand traps, ditches, creeks, or
other hazards.
– Reduce speed when making sharp turns. Avoid
sudden stops and starts.
– When near or crossing roads, always yield the
right-of-way.
– Apply the service brakes when going downhill to
keep forward speed slow and to maintain control of
the machine.
• To ensure safety and accuracy, have an Authorized Toro
Distributor check the maximum engine speed with a
tachometer. Maximum governed engine speed should be
3200 RPM.
• If major repairs are ever needed or if assistance is
desired, contact an Authorized Toro Distributor.
• Use only Toro-approved attachments and replacement
parts. The warranty may be voided if used with
unapproved attachments.
• The grass baskets must be in place during operation of
the cylinders/reels or thatchers for maximum safety.
Shut the engine off before emptying the baskets.
• Raise the cutting units when driving from one work
area to another.
• Do not touch the engine, silencer/muffler, or exhaust
pipe while the engine is running or soon after it has
stopped because these areas could be hot enough to
cause burns.
• If the engine stalls or loses headway and cannot make it
to the top of a slope, do not turn the machine around.
Always back slowly, straight down the slope.
• When a person or pet appears unexpectedly in or near
the mowing area, stop mowing. Careless operation,
combined with terrain angles, ricochets, or improperly
positioned guards can lead to thrown object injuries. Do
not resume mowing until the area is cleared.
Maintenance and Storage
• Make sure all hydraulic line connectors are tight and all
hydraulic hoses and lines are in good condition before
applying pressure to the system.
Sound Power Level
This unit has a guaranteed sound power level of
105 dBA/1 pW, based on measurements of identical
machines per Directive 2000/14/EC and amendments.
Sound Pressure Level
This unit has an equivalent continuous A-weighted sound
pressure level at the operator ear of 87 dBA based on
measurements of identical machines per Directive
98/37/EC and amendments
Vibration Level
This unit does not exceed a vibration level of 2.50 m/s2 at
the hands based on measurements of identical machines per
ISO 5349 procedures.
This unit does not exceed a vibration level of 0.50 m/s
the posterior based on measurements of identical machines
per ISO 2631 procedures.
2
at
• Keep your body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper or cardboard, not your hands, to search for
leaks. Hydraulic fluid escaping under pressure can have
sufficient force to penetrate the skin and cause serious
injury. Seek immediate medical attention if fluid is
injected into skin.
• Before disconnecting or performing any work on the
hydraulic system, all pressure in the system must be
relieved by stopping the engine and lowering the cutting
units and attachments to the ground.
• Check all fuel lines for tightness and wear on a regular
basis. Tighten or repair them as needed.
• If the engine must be running to perform a maintenance
adjustment, keep hands, feet, clothing, and any parts of
the body away from the cutting units, attachments, and
any moving parts, especially fans, belts or pulleys. Keep
everyone away.
6
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or lost.
93-7267
1. Lock parking brake 2. Unlock parking brake
94-5056
1. Slow reel speed
2. Fast reel speed
3. Reel height
4. 5 Blade cutting unit
5. 8 Blade cutting unit
94-3353
1. Crushing of fingers or hands—stay a safe distance away.
93-6696
1. Warning—spring loaded mechanism. Read the operator’s
manual.
67-5360
93-6668
1. The battery contains lead.
Do not dispose of in the
garbage.
2. Read the operator’s
manual before performing
any maintenance.
93-7272
1. Cutting/dismemberment hazard—stay away from moving parts.
106-8120
1. Thrown object
hazard—keep bystanders
a safe distance from the
machine.
2. Cutting hazard of hand
and foot—stay away from
moving parts.
1. Warning—read the
Operator’s Manual.
2. Tipping hazard—do not
drive the machine on a
slope greater than
15 degrees.
3. Thrown object
hazard—keep bystanders
a safe distance from the
machine.
7
106-8119
4. Cutting hazard of hand
and foot—stay away from
moving parts.
5. Warning—lock the
parking brake, stop the
engine, and remove the
ignition key before leaving
the machine.
93-7276
1. Explosion hazard—wear eye protection.
2. Caustic liquid hazard—flush skin with water.
3. Fire hazard—sparks, flame, and smoking prohibited.
4. Poison—keep children away from the battery.
1. Engine coolant under
pressure
2. Explosion hazard—read
the Operator’s Manual.
106-5976
3. Warning—do not touch
the hot surface.
4. Warning—read the
Operator’s Manual.
106-8109
8
104-3991
9
1. Read the Operator’s Manual.
2. Warning—read the
Operator’s Manual. Do not
use starting fluid.
104-3994
(Affix over decal part no. 104–3991 for CE)
3. Raise and lower the reels.
4. Lower the reels.
5. Neutral
6. Raise the reels.
7. Power take-off (PTO)
8. Pull on
9. Push off
10. Engine—stop
11. Engine—run
12. Engine—start
13. Fast
14. Slow
10
Specifications
Note: Specifications and design subject to change without notice.
General Specifications
Configuration Tricycle vehicle with 2-wheel traction drive and rear wheel steering.
Briggs & Stratton–Daihatsu, 4-cycle, 3-cylinder, liquid cooled, vertical OHV, diesel
engine with centrifugal water pump. 18.4 hp (13.7 kW); governed to a maximum
Engine
Radiator Side mounted industrial radiator, 7 fins per inch. Approx. 5 quart (4.7 liter) capacity.
Electrical
Fuel Capacity 6.5 gallons
speed of 3200 RPM. 51.9 cu. in. (850 cc) displacement. Forced lubrication gear
pump. Mechanical centrifugal governor. Mechanical fuel transfer pump. Fuel
filter/water separator with replaceable filter element. 12 volt (1 kW) starter. Heavy
duty remote mounted air cleaner spin-on oil filter.
12 volt Group 55, 450 cold cranking amps at 0°F (–18°C) ,75 minute reserve
capacity at 80°F (27°C). 40 amp alternator with regulator/rectifier. Seat switch,
PTO, parking brake, and traction interlock switches. Indicator light when cutting
units are running.
Traction Drive
Hydraulic Oil
Capacity/Filter
Ground Speed
Tires/Wheels
Frame Frame consists of formed steel, welded steel, and steel tubing components.
Steering Pinion and sector gear with solid drag link to rear steer wheel arm
Brakes
Controls
Gauges and Protective
Systems
High torque hydraulic wheel motors. 2-wheel drive. Oil cooler and shuttle valve
provide positive closed-loop cooling. Optional 3–wheel drive kit.
Remote mounted, 2.3 gallon (8.7 liter) oil reservoir. 25 micron remote mounted spin
on filter.
Infinitely variable speed selection in forward and reverse
Mowing speed: 0–5 mph (0–8 km/h)
Transport speed: 0–8 mph (0–13 km/h)
Reverse speed: 0–3 mph (0–4.8 km/h).
Two front traction drive tires, 20 x 10-8 tubeless, 4-ply rating. Rear steering tire and
tube; 20 x 8-8, 4-ply rating. Demountable front rims. Recommended tire pressure:
16–20 psi front and rear tires.
Service braking accomplished through dynamic characteristics of hydrostat.
Parking or emergency brake is actuated by ratchet hand lever on the operator’s
left-hand side.
Foot operated traction pedal and traction pedal stop. Hand operated throttle,
ignition switch, reel engagement switch, reel unit lift lever, parking brake, and seat
adjustment.
Hour meter. Warning lights: oil pressure, water temperature, amps, glow plug and
reel engagement light. High water temperature shut-down. Engine preheat
incorporated into ignition switch.
Seat Adjustable to operator weight, fore and aft, w/removeable fold-up armrests
Cutting Unit Lift Hydraulic lift with automatic reel shut-off
11
Measurements
Optional Equipment
Wheel tread width 54-1/2 in. (138 cm)
Wheel base 55 in. (140 cm)
Width 76-1/2 in. (194 cm)
Transport width
with 27″ cutting units
with 32″ cutting units
Length 96 in. (244 cm)
Height w/o seat 44 in. (112 cm)
Weight
Traction Unit without
cutting units
Model 03210—27″ 5
blade cutting unit
Model 03211—27″ 8
blade cutting unit
Model 03214—27″ 11
blade cutting unit
Model 03212—32″ 5
blade cutting unit
Model 03213—32″ 8
blade cutting unit
72 in. (183 cm)
85 in. (216 cm)
1066 lb. (484 kg)
136 lb. (62 kg)
143 lb. (65 kg)
149 lb. (68 kg)
158 lb. (72 kg)
167 lb. (76 kg)
3–Wheel Drive Kit Model No. 03429
Weight Kit Part No. 94-3698
Rear Weight Kit Part No. 83-9370
Rear Weight Part No. 83-9390
27” Lift Arm Kit Model No. 03471
5 Blade Cutting Unit Model No. 03210
8 Blade Cutting Unit Model No. 03211
11 Blade Cutting Unit Model No. 03214
Basket Kit Model No. 03227
32” Lift Arm Kit Model No. 03472
5 Blade Cutting Unit Model No. 03212
8 Blade Cutting Unit Model No. 03213
12
Setup
Note: Determine the left and right sides of the machine from the normal operating position.
Loose Parts
Note: Use this chart as a checklist to ensure that all parts necessary for assembly have been received. Without these parts,
total setup cannot be completed. Some parts may have already been assembled at the factory.
Description
Wheel assembly
Lug nut
Flat washer
Capscrew
Locknut
Lift arm
Pivot rod
Capscrew, 5/16 x 7/8 in.
Lock washer
Lift chain
Clevis pin
Cotter pin
Thrust washer
Flat washer
Flange head capscrew
Spring
Vinyl sleeve
Spring shackle
Clevis pin
Cotter pin
Qty. Use
1
4
3
3
3
2
2
2
2
2
4
4
3
3
3
3
1
3
6
6
Installing the rear wheel
Mounting the carrier frames to the cutting units.
Installing the front lift arms (supplied with the
Lift Arm Kit)
Mounting the cutting units to the lift arms
(supplied with the Lift Arm Kit)
Installing the counterbalance springs (supplied
with the Lift Arm Kit)
Shackle
Spring anchor
Capscrew, 1/4 x 3/4 in.
Locknut
Key 2
Hydraulic reservoir plug 1
Danger decal 1
Warning decal 1 Affix to skirt for European compliance.
Danger decal 1 Affix to battery for European compliance.
Instrument panel decal 1
2
2
4
4
13
Installing the counterbalance springs (supplied
with the 32” Cutting Unit Lift Arm Kit only)
Affix to inside of right hand panel housing for
European compliance.
Affix to instrument panel for European
compliance.
Description UseQty.
Parts catalog
Certificate of compliance
Operator video 1 View before operating the machine.
Operator’s manual
Engine operator’s manual
Installing the Rear Wheel
1. Mount the wheel assembly onto the rear wheel hub
(Fig. 1).
1
2
3
Figure 1
1. Wheel assembly
2. Rear wheel hub
3. Lug nut
1
1
2
1
Read before operating the machine.
3
1
2
4
Figure 2
1. Rear carrier frame
2. Pivot rod
4. If an adjustment to the lift cylinder is required, proceed
as follows:
3. Up stop
4. Lift cylinder
3
2. Install the lug nuts (Fig. 1) and tighten them to 45–65
ft.-lb. (3–5 N⋅m).
Adjusting the Rear Carrier
Frame Height
1. Slide the rear carrier frame onto the rear lift arm pivot
rod (Fig. 2). Do not install the carrier frame to the
cutting unit at this time.
2. Raise the lift arms and carrier frame fully.
3. Press down on one end of the carrier frame until the up
stop on the opposite end contacts the underside of the
foot step (Fig. 2). The distance between the up stop and
the underside of the foot step, on the end pressed down,
should be approximately 1/4 in. (6 mm). If the distance
is not 1/4 in. (6 mm), an adjustment to the lift cylinder
is required. If the distance is correct, remove the carrier
frame and proceed with the setup instructions.
A. Remove the clevis pin securing the rod end of the
lift cylinder to the lift arm (Fig. 2).
B. Loosen the hex nut securing the clevis to the
cylinder rod.
C. Rotate the clevis end in or out until 1/4 in. (6 mm)
clearance is attained. Check the adjustment and
repeat steps 2–3 as required.
D. Tighten the hex nut and connect the cylinder rod end
to the lift arm (Fig. 2).
Mounting the Carrier Frames to
the Cutting Units
1. Remove the cutting units from the cartons. Adjust them
per the Cutting Unit Operator’s Manual.
2. Position a carrier frame onto each cutting unit, aligning
the mounting holes with the mounting links (Fig. 3).
14
3. Secure each mounting link to the carrier frame with a
capscrew (3/8 x 2-1/4 in.), 2 flat washers, and a locknut,
as shown in Figure 3. Position a washer on each side of
the link when mounting. Torque to 31 ft.-lb. (42 N⋅m).
7
1
6
1
2
3
Figure 3
1. Carrier frame
2. Mounting link
3. Bearing housing cover
Installing the Front Lift Arms
1. Insert a pivot rod into the left lift arm and align the
mounting holes (Fig. 4).
2. Secure the pivot rod to the lift arm with a capscrew
(5/16 x 7/8 in.) and lock washer.
1
2
3
8
4
5
Figure 5
1. Counterbalance arm
2. Top capscrew
3. Bottom capscrew
4. Lift arm pivot pin
5. Tipper chain
6. Lift chain
7. Cylinder pin
8. Lift arm tab
4. Remove the bottom capscrew and nut securing the left
counterbalance arm to the frame (Fig. 5).
5. Rotate the counterbalance arm outward, allowing
removal of the lift arm pivot pin and tipper chain
(Fig. 5).
6. Position the lift arm between the frame members, align
the mounting holes, and install the pivot pin (Fig. 5).
Insert the pivot pin so that the counterbalance arm fits
into the slot in the pin. Do not secure the counterbalance
arm at this time.
7. Secure one end of the lift chain to the lift cylinder pin
with a clevis pin and cotter pin.
2
Figure 4
1. Lift arm 2. Pivot rod
3. Loosen the top capscrew securing the left
counterbalance arm to the frame (Fig. 5).
8. Secure the other end of the lift chain to the hole in the
lift arm mounting tab with clevis pins and cotter pins.
Use the appropriate hole in the lift arm as designated in
Figure 6.
9. Repeat the procedure on the right-hand lift arm.
27” Cutting Unit
(Inner Hole)
32” Cutting Unit
(Outer Hole)
Figure 6
15
Mounting the Cutting Unit
Drive Motors
1. Position the cutting units in front of the pivot rods.
2. Remove the bearing housing cover (Fig. 3) from the
inside end of the right-hand cutting unit. Install the
cover and gasket (supplied with the cutting unit) on the
outside end. Locate the spider coupling (Fig. 7) shipped
in the bearing housing.
3. Insert the O-ring (supplied with the cutting unit) on the
flange of the drive motor (Fig. 7).
4. Mount the motor and the spider coupling to the drive
end of the cutting unit and secure them with 2
capscrews provided with the cutting unit (Fig. 7).
5. On the center and left-hand cutting units, remove the
bearing housing cover and install the gasket (supplied
with the cutting units).
3
2
2
3
1
Figure 8
1. Thrust washer
2. Carrier frame
3. Flat washer and flange
head capscrew
3. Secure a tipper chain to the top of each 27” cutting unit
carrier frame and to the bottom of each 32” cutting unit
carrier frame with a capscrew, washer, and locknut
(Fig. 9).
1
1
Figure 7
1. Spider coupling
2. Reel motor
3. O-ring
Mounting the Cutting Units
1. Slide a thrust washer onto the lift arm pivot rod (Fig. 8).
2. Slide the cutting unit carrier frame onto the pivot rod
and secure it with a flat washer and flange head
capscrew (Fig. 8).
Note: On the rear cutting unit, position the thrust washer
between the rear of the carrier frame and the flat washer.
3
2
Figure 9
1. Tipper chain (27” Cutting
Units)
2. Tipper chain (32” Cutting
Units)
3. Carrier frame
4. Grease all lift arm and carrier frame pivot points.
16
Loading...