Toro 03247 Installation Manual

Page 1
OperatorCoolingFan
Groundsmaster Sunshade
ModelNo.03247
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
FormNo.3430-932RevA
®
orReelmaster
®
TractionUnitwithUniversal
ProcedureDescription
1 2 3
4
5
6
Nopartsrequired
Nopartsrequired
Nopartsrequired
Longfan-mountbracket Coolingfan Shortfan-mountbracket Carriagebolt(1/4x5/8inch) Flangelocknut(1/4inch) Fanswitch1 Jamnut1 Knob1 Fan-speedcontroller1 Thread-formingscrew(#8x3/8inch) Wireharness1 Cableties Fuse(25A)
Nopartsrequired
Qty.
Use
1 1 1 4 4
2
4 1
Preparethemachine.
Removethesunshade.
Installtheswitchpanelkit.
Installthecoolingfan,fan-speed controller,andswitch.
Installthewireharness.
Connectthebattery.
7 8
©2019—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Nopartsrequired
Nopartsrequired
Registeratwww.T oro.com.
Adjustthecoolingfanposition.
Installthesunshade.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3430-932*A
Page 2
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Shutofftheengine,engagetheparkingbrake, andremovethekeyfromtheignitionswitch.
3.Disconnectthebattery;refertotheelectrical systemmaintenancesectionofyourOperator’s Manual.
g244328
Figure2
2
RemovingtheSunshade
NoPartsRequired
Procedure
1.Sunshade
Figure1
1.Grommet3.Washer(5/16inch)
2.Flange-headbolt(5/16x 1-1/4inches)
2.Removethesunshadefromthemachine(Figure
1).
4.Clipnut(side-frame channel)
3
InstallingtheOptional SwitchPanelKit
NoPartsRequired
Procedure
g244329
IftheoptionalSwitchPanelKitisnotinstalled,install it;refertotheinstallationinstructionsfortheswitch panelkit.
1.Removethe4ange-headbolts(5/16x1-1/4 inches)and4washers(5/16inch)thatsecure thesunshadetotheside-framechannels(Figure
1andFigure2).
Note:Donotremovethegrommetsfromthe
sunshade.
2
Page 3
4
InstallingtheCoolingFan, FanSwitch,andFan-Speed Controller
Partsneededforthisprocedure:
1
Longfan-mountbracket
1
Coolingfan
1
Shortfan-mountbracket
4
Carriagebolt(1/4x5/8inch)
4
Flangelocknut(1/4inch)
1Fanswitch
1Jamnut
1Knob
1Fan-speedcontroller
2
Thread-formingscrew(#8x3/8inch)
InstallingtheCoolingFan
1.Locatethe2slotsinthecooling-fanhousing closesttothefanharnesswiththe2-socket connector(Figure3).
4.Aligntheholesinthefanmountbracketstothe holeintheswitchpanelasshowninFigure4.
Figure4
1.Flangelocknut(1/4inch)4.Carriagebolt(1/4x5/8
2.Longfan-mountbracket
3.Switchpanel
inch)
5.Frontofmachine
5.Assemblethecoolingfanandbracketstothe switchpanel(Figure4)with4carriagebolts(1/4 x5/8inch)and4angelocknuts(1/4inch).
6.Torquetheangelocknutsto1017to1243N∙cm (90to110in-lb).
g244454
Figure3
1.2-socketconnector
2.Longfan-mountbracket5.Shortfan-mountbracket
3.Mountingtab
4.Slot(cooling-fanhousing)
2.Insertthe2mountingtabsofthelongfan-mount bracketintotheslotsinthefanhousing(Figure
3)thatyouidentiedinstep1.
3.Insertthe2mountingtabsoftheshortfan-mount bracketintotheother2slotsinthecooling-fan housing(Figure3).
InstallingtheFanSwitch
1.Aligntheatontheoutershaftofthefan-switch shaftwiththeD-shapedholeintheswitchpanel (Figure5).
g244453
g244490
Figure5
1.Flat(fan-switchshaft)
2.Jamnut4.D-shapedhole
3.Knob
3
Page 4
2.Insertthefan-switchshaftthroughtheholein thepanelandsecuretheswitchwiththejamnut (Figure5).
3.AligntheD-shapedholeintheknobwiththeat ontheinnershaftofthefan-switchshaft(Figure
5).
4.Presstheknobontotheswitchuntilknobisfully seated(Figure5).
InstallingtheFan-SpeedController
1.Alignthefan-speedcontrollertotheangeof thelongfan-mountbracketwiththeelectrical terminalsaligntowardthebackofthemachine (Figure6).
5
InstallingtheWireHarness andFuse
Partsneededforthisprocedure:
1Wireharness
4
Cableties
1
Fuse(25A)
InstallingtheWireHarness
1.Alignthewireharnessofthekittotheswitch panelasshowninFigure7.
Figure6
1.Frontofthemachine3.Longfan-mountbracket
2.Fan-speedcontroller
2.Securethefan-speedcontrollertotheangeof thelongfan-mountbracket(Figure6)withthe2 thread-formingscrew(#8x3/8inch).
4.Thread-formingscrew(#8 x3/8inch)
g244491
g244638
Figure7
1.Kit-wireharness
2.Connectthesocketterminalsofthekitwire harnesstothebladeterminalsofthefan-speed controller(Figure8)asshowninthefollowing table:
WireHarness—WireColor fortheSocketT erminals
Violet1—Low
Brown2—Medium
Orange
Optional
Pink5—Motor
Fan-Speed Controller—BladeTerminal
3—High1
4—High2
4
Page 5
Figure8
1.Violet(wire-harness terminallabeledRESISTOR MODULEL)
2.Bladeterminal1 (Low—fan-speed controller)
3.Bladeterminal2 (Medium—fan-speed controller)
4.Bladeterminal3(High 1—fan-speedcontroller)
5.Bladeterminal 4—Optional(High 2—fan-speedcontroller)
6.Bladeterminal5—Motor (fan-speedcontroller)
7.Pink(wire-harness terminallabeledMOTOR (+))
8.Orange(wire-harness terminallabeledRESISTOR MODULEH)
9.Brown(wire-harness terminallabeledRESISTOR MODULEM)
3.Atthe20cm(8inch)branchofthekitwire harness,connectthe2-socketconnectorinto the2-pinconnectoroftheadapterwireharness fortheswitchpanel(Figure9).
g244634
g283647
1.5-socketconnector(kit wireharness)
2.2-pinconnector(kitwire harness)
Figure10
3.2-socketconnector (cooling-fanharness)
4.Fanswitch
5.Connectthe2-pinconnectorofthekitwire harnessintothe2-socketconnectorofthe cooling-fanharness(Figure10).
6.Securethewireharnesswiththe4cableties.
Figure9
1.2-socketconnector(20cm (8inch)branch—kitwire harness)
2.2-pinconnector(adapter wireharness—switch panel)
4.Connectthe5-pinconnectorofthefanswitch intothe5-socketconnectorofthekitwire harness(Figure10).
g244633
5
Page 6
InstallingtheFuse
Insetthefuse(25A)intothefuseblockatthesecond fuseslotfromtheleft(Figure11).
Note:Thefusemaynotneedtobeinstalledifafuse
hasalreadybeeninstalledfromanotherT orokit.
Figure11
Iftheairstreampositioniscorrect,shutoff
thecoolingfan.
Iftheoperatorwantstheairstreamofthe
coolingfanmoved,performthefollowing steps:
A.Shutoffthecoolingfan.
B.Removethe4carriagebolts(1/4x5/8
inch)and4angelocknuts(1/4inch) thatsecuretheswitchpaneltotheleft andrightside-framechannels(Figure
12).
g244641
1.Fuse(25A)2.Fuseslot—secondfrom
left(switchpanelfuse block)
6
ConnectingtheBattery
NoPartsRequired
Procedure
Connectthebattery;refertotheelectricalsystem maintenancesectionofyourOperator’sManual.
7
AdjustingtheCoolingFan
g244667
Figure12
1.Flangelocknut(1/4inch)3.Carriagebolt(1/4x5/8 inch)
2.Switchpanel4.Side-framechannel
C.Movetheswitchpanelforwardor
rearward(Figure13)toalignthecooling fanthepositionthatyoudeterminedin step3.
Note:Youcansetthecoolingfanto1
of5positions.
Position
NoPartsRequired
Procedure
1.Seattheoperatorofthemachineinthe operator’sseat.
2.Rotatethefanswitchtomedium-fanspeed.
3.Determineiftheoperatorwantstheairstreamof thecoolingfanmovedforwardorrearward:
6
Page 7
Figure13
D.Assembletheswitchpaneltothe
side-framechannelswiththecarriage boltsandlocknuts(Figure12)thatyou removedinstep3B.
E.Torquetheangelocknutsto1017to
1243N∙cm(90to110in-lb).
g244666
Figure14
1.Sunshade3.Washer(5/16inch)
2.Flange-headbolt(5/16x 1-1/4inches)
3.Torquetheange-headboltsto1017to1355
N∙cm(90to120in-lb).
4.Clipnut(side-frame channel)
g244327
Operation
8
InstallingtheSunshade
NoPartsRequired
Procedure
1.Aligntheholesinthegrommetsofthesunshade withthe4clipnutsoftheside-framechannels.
2.Assemblethesunshadetotheframechannels (Figure14)withthe4ange-headbolts(5/16x 1-1/4inches)and4washers(5/16inch)thatyou removedin2RemovingtheSunshade(page2).
UsingtheCoolingFan
g244665
Figure15
1.Knob(fanswitch)
T orunthecoolingfan,rotatetheknobforthe
fanswitchclockwisetotheLOW,MEDIUM,orHIGH fan-speedposition(Figure15).
T oshutoffthecoolingfan,fullyrotatetheknob
counterclockwisetotheOFFposition(Figure15).
7
Page 8
DeclarationofIncorporation
TheToroCompany,8111LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s) conform(s)tothedirectiveslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsontocertain ToromodelsasindicatedontherelevantDeclarationsofConformity.
ModelNo.
SerialNo.
03247
ProductDescriptionInvoiceDescription
OPERATORCOOLINGFANOPERATORCOOLINGFANOPERATORCOOLINGFAN
GeneralDescription
Directive
2006/42/EC,
2014/30/EU
RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.
Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.
ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedT oromodelsasindicatedonthe associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin conformitywithallrelevantDirectives.
Certied:
JohnHeckel Sr.EngineeringManager 811 1LyndaleAve.South Bloomington,MN55420,USA February5,2019
AuthorizedRepresentative:
MarcelDutrieux ManagerEuropeanProductIntegrity ToroEuropeNV Nijverheidsstraat5 2260Oevel Belgium
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