Toro 03170, 03173, reelmaster 3100-d, 03171, 03172 Operator's Manual

FormNo.3363-312RevC

Reelmaster

ModelNo.03170—SerialNo.310000001andUp

ModelNo.03171—SerialNo.310000001andUp

ModelNo.03172

ModelNo.03173

®

3100-DTractionUnit

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

ModelNo.

Introduction

ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Thismachineisaride-on,reel-bladelawnmower
intendedtobeusedbyprofessional,hiredoperatorsin
commercialapplications.Itisprimarilydesignedfor
cuttinggrassonwell-maintainedlawnsinparks,golf
courses,sportselds,andoncommercialgrounds.Itis
notdesignedforcuttingbrush,mowinggrassandother
growthalongsidehighways,orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjury
ordeathifyoudonotfollowtherecommended
precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.

YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndingadealer,
ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorToroCustomerServiceandhave
themodelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.

Figure1

1.Modelandserialnumberlocation

©2012—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroMowerSafety...............................................6

SoundPowerLevel...............................................8

SoundPressureLevel...........................................8

VibrationLevel....................................................8

SafetyandInstructionalDecals.............................8

Setup.........................................................................13

1InstallingtheWheels........................................14

2InstallingtheSteeringWheel............................14

3Activating,Charging,andConnectingthe

Battery...........................................................15

4CheckingtheAngleIndicator...........................16

5InstallingtheHoodLatch(CEOnly)................16

6InstallingtheExhaustGuard(CE

Only)..............................................................17

7InstallingtheRollBar.......................................18

8InstallingtheFrontLiftArms...........................18

9InstallingtheCarrierFramestotheCutting

Units..............................................................19

10MountingtheCuttingUnits............................21

11MountingtheCuttingUnitDrive

Motors...........................................................21

12AdjustingtheLiftArms.................................22

ProductOverview......................................................24

Controls.............................................................24

Specications.....................................................26

Attachments/Accessories...................................26

Operation...................................................................27

CheckingtheEngineOilLevel............................27

FillingtheFuelTank...........................................27

CheckingtheCoolingSystem..............................28

CheckingtheHydraulicSystem...........................29

CheckingtheTirePressure.................................30

CheckingtheReel-to-BedknifeContact...............30

TorquingtheWheelNuts....................................30

StartingandStoppingtheEngine........................30

BleedingtheFuelSystem....................................30

CheckingtheInterlockSystem............................31

TowingtheTractionUnit....................................31

StandardControlModule(SCM)........................32

OperatingTips...................................................34

Maintenance...............................................................39

RecommendedMaintenanceSchedule(s)................39

DailyMaintenanceChecklist...............................40

ServiceIntervalChart.........................................41

PremaintenanceProcedures....................................41

RemovingtheHood...........................................41

Lubrication.............................................................42

GreasingtheBearingsAndBushings...................42

SealedBearings...................................................44

EngineMaintenance...............................................45

ServicingtheAirCleaner....................................45

ChangingtheEngineOilandFilter.....................45

FuelSystemMaintenance.......................................46

ServicingtheFuelTank......................................46

InspectingtheFuelLinesand

Connections...................................................46

DrainingtheWaterSeparator..............................46

ChangingtheFuelFilterCanister........................47

BleedingAirfromtheInjectors...........................47

ElectricalSystemMaintenance................................48

CaringfortheBattery.........................................48

StoringtheBattery..............................................48

Fuses..................................................................48

DriveSystemMaintenance.....................................49

AdjustingtheTractionDriveforNeutral.............49

CoolingSystemMaintenance..................................49

CleaningtheEngineCoolingSystem...................49

BrakeMaintenance.................................................50

AdjustingtheParkingBrake................................50

BeltMaintenance....................................................51

ServicingtheEngineBelts..................................51

ControlsSystemMaintenance.................................52

AdjustingtheThrottle........................................52

HydraulicSystemMaintenance...............................52

ChangingtheHydraulicFluid.............................52

ChangingtheHydraulicFilter.............................53

CheckingtheHydraulicLinesandHoses.............54

MiscellaneousMaintenance....................................54

BacklappingtheCuttingSystem..........................54

Storage.......................................................................55

PreparationforSeasonalStorage.........................55

Schematics.................................................................57

3

Safety

ThismachinemeetsorexceedsCENstandardEN
836:1997(whenappropriatedecalsapplied),and
ANSIB71.4-2004specicationsineffectatthetime
ofproductionwhenequippedwithrequiredweights
aslistedintheweightchart.

◊Inadequatebraking

◊Thetypeofmachineisunsuitableforthetask

◊Lackofawarenessoftheeffectofground

conditions,especiallyslopes

◊Incorrecthitchingandloaddistribution

Improperuseormaintenancebytheoperator
orownercanresultininjury.T oreducethe
potentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothesafety
alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
B71.4-2004.

Training

•ReadtheOperator’ sManualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,
andtheproperuseoftheequipment.

•Iftheoperatorormechaniccannotreadthelanguage
ofthismanual,itistheowner’sresponsibilityto
explainthismaterialtothem.

•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets
arenearby .

•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.

•Donotcarrypassengers.

•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstruction
shouldemphasizethefollowing:

–Theneedforcareandconcentrationwhen

workingwithride-onmachines

–Controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare
asfollows:

◊Insufcientwheelgrip

◊Beingdriventoofast

Preparation

•Whilemowing,alwayswearsubstantialfootwear,
longtrousers,hardhat,safetyglasses,andhearing
protection.Longhair,looseclothing,orjewelrymay
gettangledinmovingparts.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.

•Warning—Fuelishighlyammable.Takethe
followingprecautions:

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refueling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltankandcontainercapssecurely.

•Replacefaultysilencers/mufers.

•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.

•Checkthatoperator’spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.

Operation

•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall
bladeattachmentclutches,shiftintoneutral,and
engagetheparkingbrake.Onlystarttheenginefrom

4

theoperator’ sposition.NeverremovetheROPSand
alwaysweartheseatbeltsduringoperation.

•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.Do
thefollowingtoguardagainstoverturning:

–Donotstoporstartsuddenlywhengoingupor

downhill.

–Keepmachinespeedslowonslopesandduring

tightturns.

–Stayalertforhumpsandhollowsandother

hiddenhazards.

–Nevermowacrossthefaceoftheslope,unless

themowerisdesignedforthispurpose.

•Stayalertforholesintheterrainandotherhidden
hazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesfromrotatingbeforecrossing
surfacesotherthangrass.

•Whenusinganyattachments,neverdirectdischarge
ofmaterialtowardbystandersnorallowanyonenear
themachinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
Besureallinterlocksareattached,adjustedproperly,
andfunctioningproperly.

•Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatingtheengineat
excessivespeedmayincreasethehazardofpersonal
injury.

•Dothefollowingbeforeleavingtheoperator’s
position:

–Stoponlevelground.

–Disengagethepowertake-offandlowerthe

attachments.

–Changeintoneutralandsettheparkingbrake.

–Stoptheengineandremovethekey.

•Disengagethedrivetoattachments,stopthe
engine,andremovetheignitionkeyinthefollowing
conditions:

–Beforerefueling

–Beforeremovingthegrasscatcher(s)

–Beforemakingheightadjustments,unlessthe

adjustmentcanbemadefromtheoperator’s
position.

–Beforeclearingblockages

–Beforechecking,cleaning,orworkingonthe

mower

–Afterstrikingaforeignobjectorifanabnormal

vibrationoccurs(checkimmediately).Inspect
themowerfordamageandmakerepairsbefore
restartingandoperatingtheequipment.

•Disengagethedrivetoattachmentswhen
transportingorwhenthemachineisnotinuse.

•Reducethethrottlesettingbeforestoppingthe
engineand,iftheengineisprovidedwithafuel
shut-offvalve,turnthefueloffattheconclusionof
mowing.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.

•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopcylinders/reels
ifnotmowing.

•Donotoperatethemowerundertheinuenceof
alcoholordrugs.

•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.

•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.

•Theoperatorshallturnonashingwarninglights,
ifprovided,whenevertravelingonapublicroad,
exceptwheresuchuseisprohibitedbylaw .

•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen
ameorspark.

•Allowtheenginetocoolbeforestoringinany
enclosure.

•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentfuelstorage
area,cuttingunitsanddrivesfreeofgrass,leaves,or
excessivegrease.Cleanupoilorfuelspillage.

•Keepallpartsingoodworkingconditionandall
hardwareandhydraulicttingstightened.Replace
wornordamagedpartsanddecalsforsafety .

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachineto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthemachine.

5

•Onmulti-cylinder/multi-reelmachines,takecare
asrotatingonecylinder/reelcancauseother
cylinders/reelstorotate.

•Disengagedrives,lowerthecuttingunits,setparking
brake,stopengineandremovekey.Waitforall
movementtostopbeforeadjusting,cleaningor
repairing.

•Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelppreventres.
Cleanupoilorfuelspillage.

•Shutofffuelwhilestoringortransporting.Donot
storefuelnearames.

•Parkthemachineonlevelground.

•Neverallowuntrainedpersonneltoservicethe
machine.

•Usejackstandstosupportcomponentswhen
required.

•Carefullyreleasepressurefromcomponentswith
storedenergy.

•Disconnectbatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthe
positivelast.Reconnectpositiverstandnegative
last.

•Usecarewhencheckingthecylinders/reels.Wear
glovesandusecautionwhenservicingthem.

•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.

•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugchargerbefore
connectingordisconnectingfrombattery.Wear
protectiveclothinganduseinsulatedtools.

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecic
toToroproductsorothersafetyinformationthatyou
mustknowthatisnotincludedintheCEN,ISO,or
ANSIstandards.

Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintended
usecouldprovedangeroustouserandbystanders.

Preparation

Besuretoestablishyourownspecialproceduresand
workrulesforunusualoperatingconditions(e.g.,
slopestoosteepforoperation).Surveythecomplete

mowingsitetodeterminewhichhillscanbesafely
operatedon.Whenperformingthissitesurvey,always

usecommonsenseandtakeintoconsiderationtheturf
conditionandtherolloverrisk.Todeterminewhichhills
orslopesmaybesafelyoperatedon,usetheinclinometer
providedwitheachmachine.T operformasitesurvey,
followtheprocedureoutlinedintheOperationsection
ofthethismanual.Themaximumsidehillangleis

detailedontheslopedecalafxedneartheangle
indicator.

Training

Theoperatormustbeskilledandtrainedinhowtodrive
onhillsides.Failuretousecautiononslopesorhills
maycausethevehicletotiporroll,possiblyresulting
inpersonalinjuryordeath.

Operation

•Knowhowtostopthemachineandenginequickly .

•Donotoperatethemachinewhilewearingtennis
shoesorsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance
regulations.

•Keephands,feet,andclothingawayfrommoving
partsandthemowerdischargearea.

•Fillthefueltankuntillevelis1/2inch(12mm)
belowthebottomofthellerneck.Donotoverll.

•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.

•Whenstartingtheengine,engagetheparkingbrake,
putthetractionpedalinneutral,anddisengage
thebladedrive.Aftertheenginestarts,releasethe
parkingbrakeandkeepyourfootoffofthetraction
pedal.Themachinemustnotmove.Ifmovement
isevident,refertotheMaintenancesectionofthis
manualtoadjustthetractiondrive.

•Useextremecautionwhenoperatingclosetosand
traps,ditches,creeks,steephillsides,orotherhazards.

•Reducespeedwhenmakingsharpturns.

WARNING

Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.Do
notrunengineindoorsorinanenclosedarea.

•Donotturnonhills.

•Iftheenginestallsorlosesheadwayandcannotmake
ittothetopofaslope,donotturnthemachine
around.Alwaysbackslowly,straightdowntheslope.

6

•Donotoperateonasidehillthatistoosteep.A
rollovermayoccurbeforelosingtraction.

•Model03171-Theslopeangleatwhichthemachine
willtipisdependentonmanyfactors.Amongthese
aremowingconditionssuchaswetorundulating
terrain,speed(especiallyinturns),positionofthe
cuttingunits(withtheSidewinder),tirepressure,
andoperatorexperience.Atsidehillanglesof15
degreesorless,theriskofarolloverislow .Asthe
slopeangleincreasestoarecommendedmaximum
limitof20degrees,theriskofarolloverincreasesto
amoderatelevel.Donotexceeda20degreeside

hillslopeanglebecausetheriskofarolloverand
seriousinjuryordeathisveryhigh.

•Model03170-Theslopeangleatwhichthemachine
willtipisdependentonmanyfactors.Amongthese
aremowingconditionssuchaswetorundulating
terrain,speed(especiallyinturns),positionofthe
cuttingunits,tirepressure,andoperatorexperience.
Atsidehillanglesof20degreesorless,theriskof
arolloverislow .Astheslopeangleincreasestoa
recommendedmaximumlimitof25degrees,therisk
ofarolloverincreasestoamoderatelevel.Donot

exceeda25degreesidehillslopeanglebecause
theriskofarolloverandseriousinjuryordeath
isveryhigh.

•Forsteeringcontrol,lowerthecuttingunitswhen
goingdownslopes.

•Avoidsuddenstopsandstarts.

•Usethereversepedalforbraking.

•Watchfortrafcwhennearorcrossingroads.
Alwaysyieldtheright-of-way.

•Raisethecuttingunitswhendrivingfromonework
areatoanother.

•Donottouchtheengine,mufer,exhaustpipe,or
hydraulictankwhiletheengineisrunningorsoon
afterithasstoppedbecausetheseareascouldbehot
enoughtocauseburns.

•Thismachineisnotdesignedorequippedfor
on-roaduseandisaslow-movingvehicle.Ifyou
mustcrossortravelonapublicroad,youshould
beawareofandcomplywithlocalregulations,such
asrequiredlights,slowmovingvehiclesigns,and
reectors.

•Thegrassbasketsmustbeinplaceduringoperation
ofthecylinders/reelsorthatchersformaximum
safety.Shuttheengineoffbeforeemptyingthe
baskets.

•Whenapersonorpetappearsunexpectedlyinor
nearthemowingarea,stopmowing.Careless

operation,combinedwithterrainangles,ricochets,
orimproperlypositionedguardscanleadtothrown
objectinjuries.Donotresumemowinguntilthe
areaiscleared.

MaintenanceandStorage

•Beforeservicingormakingadjustments,stopthe
engineandremovetheignitionkey.

•Ensurethattheentiremachineisproperlymaintained
andingoodoperatingcondition.Frequentlycheck
allnuts,bolts,screws,andhydraulicttings.

•Makesureallhydrauliclineconnectorsaretightand
allhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunderhigh
pressure.Usepaperorcardboard,notyourhands,
tosearchforleaks.Hydraulicuidescapingunder
pressurecanhavesufcientforcetopenetratethe
skinandcauseseriousinjury.Ifuidisinjectedinto
theskinitmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury
organgrenemayresult.

•Checkallfuellinesfortightnessandwearona
regularbasis.Tightenorrepairthemasneeded.

•Beforedisconnectingorperforminganyworkon
thehydraulicsystem,allpressureinthesystemmust
berelievedbystoppingtheengineandloweringthe
cuttingunitstotheground.

•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andanypartsofthebodyawayfromthecutting
units,attachments,andanymovingparts.Keep
everyoneaway.

•Donotoverspeedtheenginebychanginggovernor
settings.T oensuresafetyandaccuracy,havean
AuthorizedToroDistributorcheckthemaximum
enginespeedwithatachometer.

•Theenginemustbeshutoffbeforecheckingtheoil
oraddingoiltothecrankcase.

•Ifmajorrepairsareeverneededorifassistanceis
desired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandcontinued
safetycerticationofthemachine,useonly
genuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadebyother
manufacturerscouldbedangerous,andsuchuse
couldvoidtheproductwarranty.

7

SoundPowerLevel

99-3444

VibrationLevel

Thisunithasaguaranteedsoundpowerlevelof96dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’ s
earof82dBA,whichincludesanUncertaintyValue(K)
of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.

Hand-Arm

Measuredvibrationlevelforrighthand=.41m/s

Measuredvibrationlevelforlefthand=.52m/s

UncertaintyValue(K)=0.5m/s

2

Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.

WholeBody

Measuredvibrationlevel=.49m/s

UncertaintyValue(K)=0.5m/s

2

2

Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.

2

2

93-6681

1.Cutting/dismemberment—hazard,fan-stayawayfrom
movingparts.

93-7276

1.Explosionhazard—weareyeprotection.

2.Causticliquid/chemicalburnhazard—toperformrstaid,
ushwithwater.

3.Firehazard—nore,openames,orsmoking.

4.Poisonhazard—keepchildrenasafedistancefromthe
battery.

99-3444

1.Reelspeed—fast

2.Reelspeed—slow

99-3496

94-3353

Model03207only

1.Crushinghazardofhand—keepyourhandsasafedistance
away.

8

104-5181

CEonly

99-3558

CEonly

1.Warning—readtheOperator’sManual.

2.Tostarttheengine,sitontheseatandrotatetheignition
keytoOn/Preheatuntiltheglowplugindicatorlightgoes
out.Rotatethekeytostartanddisengagetheparking
brake.ReadtheOperator’sManualforfurtherinstructions.

3.Tostoptheengine,disengagethecuttingunits,rotatethe
ignitionkeytoOff,andremovethekey .Engagetheparking
brake.ReadtheOperator’sManualforfurtherinstructions.

100-4837

1.Warning—readtheOperator’sManual.

2.Tippinghazard—donotdriveonslopesgreaterthan15
degreesand,iftherollbarisinstalled,weartheseatbelt.

3.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.

4.Cuttinghazardofhandorfoot—stayawayfrommoving
parts.

5.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.

107-7801(CEonly)

Thissafetydecalincludesaslopewarningrequired

onthemachineforcompliancetotheEuropeanLawn

MowerSafetyStandardEN836:1997.Theconservative

maximumslopeanglesindicatedforoperationof

thismachineareprescribedbyandrequiredbythis

standard.

1.Tippinghazard—donotdriveonslopesgreaterthan15
degrees.

9

104-5192

Model03207only

1.Engagethepowertakeoff
(PTO).

2.Disengagethepowertake
off(PTO).

3.Lowerthecuttingunits.7.Moverearwardtolockthe

4.Movethecuttingunitsto
theright.

5.Raisethecuttingunits.9.Engine—run

6.Movethecuttingunitsto
theleft.

liftlever.

8.Engine—stop

13.Slow

10.Engine—start

11.Fast

12.Continuousvariablesetting

10

104-5193

Model03206only

1.Engagethepowertakeoff
(PTO).

2.Disengagethepowertake
off(PTO).

3.Lowerthecuttingunits.7.Moverearwardtolockthe

4.Movethecuttingunitsto
theright.

5.Raisethecuttingunits.9.Engine—run

6.Movethecuttingunitsto
theleft.

liftlever.

8.Engine—stop

13.Slow

10.Engine—start

11.Fast

12.Continuousvariablesetting

117-5104

11

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery .

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

12

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4

5

6

7

8

9

Frontwheelassemblies2
Rearwheelassembly1
Steeringwheel
Steeringwheelcap
Largewasher1
Jamnut1
Screw

Electrolyte

Inclinometer1

Lockbracket1
Rivet2
Washer1
Screw,1/4x2inches
Locknut,1/4inch
Exhaustguard1
Self-tappingscrew
Rollbarassembly1
Flangeheadbolts4
Locknuts4
Hoseclamp1
Liftarms
Pivotrod2
Bolt(5/16x7/8inch)

Nopartsrequired

Qty.

A/R

Use

Installthewheels.

1
1

Installthesteeringwheel.

1

Activate,charge,andconnectthe
battery.

Checktheangleindicator.

InstalltheHoodLatch(CE).
1
1

4

2

2

–

InstalltheExhaustGuard(CE).

Installtherollbar .

Installthefrontliftarms.(Partssupplied

intheLiftArmKit.)

Installthecarrierframestothecutting

units.

10
11
12

Nopartsrequired

Nopartsrequired

Nopartsrequired

13

–

–

–

Mountthecuttingunits.

Mountthecuttingunitdrivemotors.

Adjusttheliftarms.

MediaandAdditionalParts

Description

Decal,CE

Ignitionkey2

Operator'sManual
EngineOperator'sManual

PartsCatalog

OperatorTrainingMaterial

Pre-deliverychecklist1

Certicateofcompliance

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

1

InstallingtheWheels

Partsneededforthisprocedure:

2Frontwheelassemblies

1Rearwheelassembly

Qty.

6

1
1

1Usetolookupandorderparts.

1

1

AfxtothemachineovercorrespondingEnglishdecals
forEuropeancompliance.

Starttheengine.

Readbeforeoperatingthemachine.

Viewbeforeoperatingthemachine.

Checktoensurethatthemachinehasbeenproperlyset
up.

EnsureCEcompliance.

2

InstallingtheSteeringWheel

Partsneededforthisprocedure:

1

Steeringwheel

1

Steeringwheelcap

1Largewasher

1Jamnut

1

Screw

Use

Procedure

1.Mountawheelassemblyontoeachwheelhub(valve
stemoutward).

Important:Thereartirehasanarrowerrim
thanthefronttires.

2.Installlugnutsandtorqueto45to65ft-lb(61to
88N-m).

Procedure

1.Slidethesteeringwheelontothesteeringshaft
Figure3).

(

Figure3

1.Steeringwheel

2.Washer

2.Slidethewasherontothesteeringshaft(Figure3).

3.Jamnut

4.Cap

14

3.Securethesteeringwheeltotheshaftwithajam
nutandtightenitto20to26ft-lb(27to35N-m)
(Figure3).

4.Installthecaptothesteeringwheelandsecureit
withascrew(

Figure3).

3

Activating,Charging,and
ConnectingtheBattery

Partsneededforthisprocedure:

Electrolyte

A/R

Procedure

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

W ash hands after handling .

Note:Ifthebatteryisnotlledwithelectrolyteor
activated,bulkelectrolytewith1.260specicgravity
mustbepurchasedfromalocalbatterysupplyoutlet
andaddedtothebattery.

DANGER

Batteryelectrolytecontainssulfuricacidwhichisa
deadlypoisonandcausessevereburns.

•Donotdrinkelectrolyteandavoidcontactwith
skin,eyes,orclothing.Wearsafetyglassesto
shieldyoureyesandrubberglovestoprotect
yourhands.

Figure4

1.Batterycover

4.Removethellercapsfromthebatteryandslowly
lleachcelluntilelectrolyteisjustabovetheplates.

5.Installthellercapsandconnecta3to4ampbattery
chargertothebatteryposts.Chargethebatteryata
rateof3to4ampsfor4to8hours.

WARNING

Chargingthebatteryproducesgassesthatcan
explode.

•Keepsparksandamesawayfrombattery.

•Neversmokenearthebattery.

6.Whenthebatteryischarged,disconnectthecharger
fromtheelectricaloutletandbatteryposts.

7.Removethellercaps.Slowlyaddelectrolyteto
eachcelluntilthelevelisuptothellring.Install
thellercaps.

Important:Donotoverllthebattery.
Electrolytewilloverowontootherpartsofthe
machineandseverecorrosionanddeterioration
willresult.

8.Installthepositivecable(red)tothepositive(+)
terminalandthenegativecable(black)tothe
negative(–)terminalofthebatteryandsecurethem
withboltsandnuts(
positive(+)terminalisallofthewayontothepost
andthecableispositionedsnugtothebattery.The
cablemustnotcontactthebatterycover.

Figure5).Makesurethatthe

•Fillthebatterywherecleanwaterisalways
availableforushingtheskin.

1.Purchasebulkelectrolytewith1.260specicgravity
fromalocalbatterysupplyoutlet.

2.Openthehood.

3.Removethebatterycover(Figure4).

15

WARNING

Incorrectbatterycableroutingcoulddamage
thetractorandcablescausingsparks.Sparks
cancausethebatterygassestoexplode,
resultinginpersonalinjury.

4

CheckingtheAngleIndicator

•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.

•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative(black)
cable.

Figure5

1.Positive(+)batterycable2.Negative(–)batterycable

Partsneededforthisprocedure:

1Inclinometer

Procedure

DANGER

Toreduceriskofinjuryordeathduetorollover,do
notoperatethemachineonsidehillssteeperthan
25º.

1.Parkthemachineonaat,levelsurface.

2.Verifythatthemachineislevelbyplacingahand
heldinclinometer(suppliedwiththemachine)on
theframecrossrail,bythefueltank(
inclinometershouldreadzerodegreeswhenviewed
fromtheoperator’sposition.

Figure6).The

Important:Ifthebatteryiseverremoved,make
surethatthebatteryclampboltsareinstalled
withtheboltheadspositionedonthebottom
sideandthenutsonthetopside.Iftheclamp
boltsarereversed,theymayinterferewiththe
hydraulictubeswhenshiftingthecuttingunits.

9.CoatbothbatteryconnectionswithGrafo112X
(skinover)grease,ToroPartNo.505-47,petroleum
jelly,orlightgreasetopreventcorrosion.

10.Slidetherubberbootoverthepositiveterminalto
preventapossibleshortfromoccurring.

11.Installthebatterycover.

Figure6

1.Angleindicator

3.Iftheinclinometerdoesnotreadzerodegrees,
movethemachinetoalocationwhereazerodegree
readingisobtained.Theangleindicator,mountedon
themachine,shouldnowreadzerodegreesaswell.

4.Iftheangleindicatordoesnotreadzerodegrees,
loosenthetwoscrewsandnutssecuringtheangle
indicatortothemountingbracket,adjustthe
indicatortoobtainazerodegreereading,andtighten
thebolts.

16

5

G012628

1

2

G012629

1

2

G012630

1

G012631

1

2

3

InstallingtheHoodLatch(CE
Only)

Partsneededforthisprocedure:

1Lockbracket

2Rivet

1Washer

1

Screw,1/4x2inches

1

Locknut,1/4inch

Procedure

1.Unhookthehoodlatchfromthehoodlatchbracket.

2.Removethe(2)rivetssecuringthehoodlatchbracket
tothehood(Figure7).Removethehoodlatch
bracketfromthehood.

Figure8

1.CElockbracket

2.Boltandnutassembly

4.Alignthewasherswiththeholesontheinsideofthe
hood.

5.Rivetthebracketsandthewasherstothehood
(Figure8).

6.Hookthelatchontothehoodlatchbracket

Figure9).

(

Figure9

1.Hoodlatch

Figure7

1.Hoodlatchbracket2.Rivets

7.Screwtheboltintotheotherarmofhoodlock
brackettolockthelatchinposition(Figure10).
Tightenboltsecurelybutdonottightennut.

3.Whilealigningthemountingholes,positiontheCE
lockbracketandthehoodlatchbracketontothe
hood.Thelockbracketmustbeagainstthehood
(Figure8).Donotremoveboltandnutassembly
fromthelockbracketarm.

1.Bolt

2.Nut

Figure10

3.Armofhoodlockbracket

17

6

7

InstallingtheExhaustGuard
(CEOnly)

Partsneededforthisprocedure:

1Exhaustguard

4

Self-tappingscrew

Procedure

1.Positiontheexhaustguardaroundthemuferwhile
aligningthemountingholeswiththeholesinthe
frame(

Figure11).

InstallingtheRollBar

Partsneededforthisprocedure:

1Rollbarassembly

4Flangeheadbolts

4Locknuts

1Hoseclamp

Procedure

Important:Neverweldormodifyarollover

protectionsystem(ROPS).Replaceadamaged
ROPS,donotrepairorrevise.Anyalterationofa
ROPSmustbeapprovedbythemanufacturer.

1.Lowertherollbarontothetractionunitmounting
brackets,aligningthemountingholes.Ensurethat
theventtubeontherollbarisontheleftsideof
themachine(

Figure12).

Figure11

1.Exhaustguard

2.Securetheexhaustguardtotheframewith4
self-tappingscrews(

Figure11).

Figure12

1.ROPS

2.Mountingbracket5.Hoseclamp

3.Venttube

2.Secureeachsideoftherollbartothemounting
bracketswith2angeheadboltsandlocknuts
(

Figure12).Torquethefastenersto60ft-lb(81

N-m).

3.Securethefuellineventhosetotheventtubeonthe
rollbarwiththehoseclamp.

4.Fuellineventtubehose

CAUTION

Youmustconnectthefuellineventhosetothe
venttubepriortostartingtheengineorfuelwill
owfromthehose.

18