FormNo. 3423-929RevB
Reelmaster
ModelNo.03170—SerialNo.403300001andUp
ModelNo.03171—SerialNo.403300001andUp
®
3100-DTractionUnit
Registeratwww.T oro.com.
OriginalInstructions(EN)
*3423-929*B
ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheseparate
productspecicDeclarationofConformity(DOC)
sheet.
operatinginstructionsortoreceiveproper
trainingmayresultininjury.Formoreinformation
onsafeoperatingpractices,includingsafetytips
andtrainingmaterials,gotowww.Toro.com.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner’smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
YoumaycontactT orodirectlyatwww.T oro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial
numberdecaltoaccesswarranty,parts,andother
productinformation.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisaride-on,reel-bladelawnmower
intendedtobeusedbyprofessionaloperatorsin
commercialapplications.Itisdesignedprimarilyfor
cuttinggrassonwell-maintainedlawnsinparks,golf
courses,sportselds,andoncommercialgrounds.It
isnotdesignedforcuttingbrush,mowinggrassand
othergrowthalongsidehighways,orforagricultural
uses.
Important:Tomaximizethesafety ,performance,
andproperoperationofthismachine,carefully
readandfullyunderstandthecontentsofthis
Operator’sManual .Failingtofollowthese
g259773
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Thismanualuses2wordstohighlightinformation.
Important callsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
3
Contents
Safety.......................................................................5
GeneralSafety...................................................5
SafetyandInstructionalDecals..........................5
Setup.......................................................................11
1InstallingtheWheels......................................12
2InstallingtheSteeringWheel..........................12
3Activating,Charging,andConnectingthe
Battery..........................................................13
4CheckingtheAngleIndicator.........................14
5InstallingtheCEDecal...................................14
6InstallingtheHoodLatch(CEOnly)................15
7InstallingtheExhaustGuard(CE
Only).............................................................16
8InstallingtheRollBar.....................................16
9InstallingtheFrontLiftArms...........................17
10InstallingtheCarrierFramestothe
CuttingUnits.................................................18
11MountingtheCuttingUnits...........................19
12MountingtheCuttingUnitDrive
Motors...........................................................20
13AdjustingtheLiftArms.................................21
14InstallingtheTipperRollerKit
(Optional)......................................................22
ProductOverview...................................................23
Controls...........................................................23
Specications..................................................25
Attachments/Accessories.................................25
Operation................................................................26
BeforeOperationSafety...................................26
CheckingtheEngine-OilLevel..........................26
FillingtheFuelTank..........................................27
CheckingtheCoolingSystem...........................27
CheckingtheHydraulicSystem........................28
CheckingtheTirePressure...............................29
CheckingtheReel-to-BedknifeContact............29
TorquingtheWheelNuts...................................29
DuringOperationSafety...................................30
StartingandShuttingOfftheEngine.................31
BleedingtheFuelSystem.................................32
AfterOperationSafety......................................32
CheckingtheInterlockSystem..........................32
IdentifyingtheTie-DownPoints........................33
HaulingtheMachine.........................................33
TowingtheMachine..........................................33
UsingtheStandardControlModule
(SCM)...........................................................33
OperatingTips.................................................36
Maintenance...........................................................41
RecommendedMaintenanceSchedule(s)...........41
DailyMaintenanceChecklist.............................42
ServiceIntervalChart.......................................43
Pre-MaintenanceProcedures..............................44
Pre-MaintenanceSafety...................................44
RemovingtheHood..........................................44
Lubrication..........................................................44
GreasingtheBearingsAndBushings................44
CheckingtheSealedBearings..........................47
EngineMaintenance...........................................47
EngineSafety...................................................47
ServicingtheAirCleaner..................................47
ChangingtheEngineOilandtheFilter..............48
FuelSystemMaintenance...................................49
ServicingtheFuelT ank.....................................49
InspectingtheFuelLinesand
Connections..................................................49
DrainingtheWaterSeparator...........................49
ChangingtheFuelFilterCanister......................49
BleedingAirfromtheInjectors..........................49
ElectricalSystemMaintenance...........................50
ElectricalSystemSafety...................................50
ServicingtheBattery.........................................50
StoringtheBattery............................................51
CheckingtheFuses..........................................51
DriveSystemMaintenance..................................51
AdjustingtheTractionDriveforNeutral.............51
CoolingSystemMaintenance..............................52
CoolingSystemSafety.....................................52
CleaningtheEngineCoolingSystem................52
BrakeMaintenance.............................................52
AdjustingtheParkingBrake..............................52
BeltMaintenance................................................53
ServicingtheEngineBelts................................53
ControlsSystemMaintenance.............................54
AdjustingtheThrottle........................................54
HydraulicSystemMaintenance...........................54
HydraulicSystemSafety...................................54
ChangingtheHydraulicFluid............................54
ChangingtheHydraulicFilter............................55
CheckingtheHydraulicLinesand
Hoses............................................................56
CuttingUnitSystemMaintenance........................56
CuttingUnitSafety............................................56
BacklappingtheCuttingUnits...........................56
Storage...................................................................57
PreparationforSeasonalStorage.....................57
4
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013andANSIB71.4-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
•Readandunderstandthecontentsofthis
Operator’sManual beforestartingtheengine.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistraction;otherwise,injuryorproperty
damagemayoccur.
•Keepclearofanydischargeopening.Keep
bystandersandpetsasafedistanceawayfrom
themachine.
•Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
•Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury .Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthisOperator’sManual.
,which
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
93-6681
1.Cutting/dismemberment—hazard,fan-stayawayfrom
movingparts.
93–6688
1.Warning—readthe
Operator’sManual before
performingmaintenance.
2.Cuttinghazardofhandor
foot—shutofftheengine
andwaitforallmoving
partstostop.
decal93-6681
decal93-7276
93-7276
1.Explosionhazard—weareyeprotection.
2.Causticliquid/chemicalburnhazard—toperformrstaid,
ushwithwater.
3.Firehazard—nore,openames,orsmoking.
decal93-6688
4.Poisonhazard—keepchildrenasafedistanceawayfrom
thebattery .
decal94-3353
94-3353
1.Crushinghazardofhand—keepyourhandsasafedistance
away.
5
1.Transportspeed—fast
decal99-3444
99-3444
2.Mowingspeed—slow
121-3598
decal121-3598
CEonly
Note:Thismachinecomplieswiththeindustrystandard
stabilitytestinthestaticlateralandlongitudinaltestswiththe
maximumrecommendedslopeindicatedonthedecal.Reviewthe
instructionsforoperatingthemachineonslopesintheOperator’s
Manual aswellastheconditionsinwhichyouwouldoperate
themachinetodeterminewhetheryoucanoperatethemachine
inthoseconditionsonthatdayandatthatsite.Changesinthe
terraincanresultinachangeinslopeoperationforthemachine.
Ifpossible,keepthecuttingunitsloweredtothegroundwhile
operatingthemachineonslopes.Raisingthecuttingunitswhile
operatingonslopescancausethemachinetobecomeunstable.
110–0806
117-3270
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,hand;entanglement
hazard,belt—stayawayfrommovingparts,keepallguards
andshieldsinplace.
decal110-0806
1.Tippinghazard—donotdriveacrossslopesgreaterthan
17degrees.
decal121-3628
121-3628
Non-CEonly
decal117-3270
Note:Thismachinecomplieswiththeindustrystandard
stabilitytestinthestaticlateralandlongitudinaltestswiththe
maximumrecommendedslopeindicatedonthedecal.Reviewthe
instructionsforoperatingthemachineonslopesintheOperator’s
Manual aswellastheconditionsinwhichyouwouldoperate
themachinetodeterminewhetheryoucanoperatethemachine
inthoseconditionsonthatdayandatthatsite.Changesinthe
terraincanresultinachangeinslopeoperationforthemachine.
Ifpossible,keepthecuttingunitsloweredtothegroundwhile
operatingthemachineonslopes.Raisingthecuttingunitswhile
operatingonslopescancausethemachinetobecomeunstable.
1.Tippinghazard—donotdriveacrossslopesgreaterthan
25degrees.
decal133-8062
133-8062
6
BatterySymbols
Someorallofthesesymbolsareonyourbattery
decalbatterysymbols
1.Explosionhazard
2.Nore,opename,or
6.Keepbystandersasafe
7.Weareyeprotection;
smoking
3.Causticliquid/chemical
8.Batteryacidcancause
burnhazard
4.Weareyeprotection. 9.Flusheyesimmediately
5.ReadtheOperator's
10.Containslead;donot
Manual.
distanceawayfromthe
battery.
explosivegasescan
causeblindnessandother
injuries.
blindnessorsevereburns.
withwaterandgetmedical
helpfast.
discard
121-3607
1.ReadtheOperator'sManualformoreinformationonfuses,heightofcut,andmaintenance.
7
decal121-3607
121-3619
Model03170only
1.Pushdowntodisengagethecuttingunits 6.Engine—stop
2.Pulluptoengagethecuttingunits. 7.Engine—run
3.Lowerthecuttingunits. 8.Engine—start
4.Raisethecuttingunits. 9.Fast
5.Lock
decal121-3619
10.Slow
8
121-3620
Model03171only
1.Pushdowntodisengagethecuttingunits 7.Lock
2.Pulluptoengagethecuttingunits. 8.Engine—stop
3.Movethecuttingunitsright. 9.Engine—run
4.Movethecuttingunitsleft.
5.Lowerthecuttingunits.
6.Raisethecuttingunits.
decal121-3620
10.Engine—start
11.Fast
12.Slow
9
decal121-3623
121-3623
1.Warning—readtheOperator'sManual;donotoperatethe
machineunlessyouhavereceivedtraining.
2.Warning—readtheOperator'sManualbeforetowingthe
machine.
3.Tippinghazard—slowthemachinebeforeturning;when
drivingonslopes,keepthecuttingunitsloweredandyour
seatbeltfastened.
4.Warning—donotparkonslopes;engagetheparkingbrake,
stopthecuttingunits,lowertheattachments,shutoffthe
engine,andremovethekeyfromtheignitionbeforeleaving
themachine.
5.Thrownobjecthazard—keepbystandersawayfromthe
machine.
6.Warning—wearhearingprotection.
7.Entanglementhazard—keepawayfrommovingparts;keep
allguardsandshieldsinplace.
10
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
Procedure Description
1
2
3
4
5
6
7
8
9
10
Frontwheelassemblies 2
Rearwheelassembly 1
Steeringwheel
Steering-wheelcap
Largewasher 1
Jamnut 1
Screw
Electrolyte
Inclinometer 1
Warningdecal(121-3598)
Lockbracket 1
Rivet 2
Washer 1
Screw(1/4x2inches)
Locknut(1/4inch)
Exhaustguard 1
Self-tappingscrew
Roll-barassembly 1
Flange-headbolts 4
Locknuts 4
Hoseclamp 1
Liftarms
Pivotrod 2
Bolt(5/16x7/8inch)
Nopartsrequired
Qty.
A/R
Use
Installthewheels.
1
1
Installthesteeringwheel.
1
Activate,charge,andconnectthe
battery.
Checktheangleindicator.
1
1
1
4
2
2
–
InstalltheCEdecal(ifrequired).
Installthehoodlatch(CE).
Installtheexhaustguard(CE).
Installtherollbar.
Installthefrontliftarms.(Partsare
suppliedintheLiftArmKit.)
Installthecarrierframestothecutting
units.
11
12
13
14
Nopartsrequired
Nopartsrequired
Nopartsrequired
Tipperrollerkit(notincluded)
11
–
–
–
1 Installtheoptionaltipperrollerkit.
Mountthecuttingunits.
Mountthecuttingunitdrivemotors.
Adjusttheliftarms.
MediaandAdditionalParts
Description
Ignitionkey 2
Operator'sManual
Engineoperator'smanual 1
Operatortrainingmaterial
Pre-deliverychecklist 1
Certicateofcompliance
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
1
InstallingtheWheels
Partsneededforthisprocedure:
2 Frontwheelassemblies
1 Rearwheelassembly
Procedure
Qty.
Use
Starttheengine.
1
1
1
Readbeforeoperatingthemachine.
Viewbeforeoperatingthemachine.
Checktoensurethatthemachinehasbeenproperlyset
up.
EnsureCEcompliance.
2
InstallingtheSteering
Wheel
Partsneededforthisprocedure:
1
Steeringwheel
1
Steering-wheelcap
1 Largewasher
1 Jamnut
1
Screw
1. Mountawheelassemblyontoeachwheelhub
(valvestemoutward).
Important:Thereartirehasanarrowerrim
thanthefronttires.
2. Installlugnutsandtorqueto61to88N∙m(45
to65ft-lb).
Procedure
1. Slidethesteeringwheelontothesteeringshaft
(Figure3).
Figure3
1.Steeringwheel
2.Washer
2. Slidethewasherontothesteeringshaft(Figure
3).
3.Jamnut
4.Cap
g010834
12
3. Securethesteeringwheeltotheshaftwitha
jamnutandtightenitto27to35N∙m(20to26
ft-lb)(Figure3).
4. Installthecaptothesteeringwheelandsecure
itwithascrew(Figure3).
3
3. Removethebatterycover(Figure4).
Activating,Charging,and
ConnectingtheBattery
Partsneededforthisprocedure:
A/R
Procedure
Note:Ifthebatteryisnotlledwithelectrolyteor
activated,bulkelectrolytewith1.260specicgravity
mustbepurchasedfromalocalbatterysupplyoutlet
andaddedtothebattery .
Batteryelectrolytecontainssulfuricacid
whichisadeadlypoisonandcausessevere
burns.
• Donotdrinkelectrolyteandavoidcontact
• Fillthebatterywherecleanwaterisalways
Electrolyte
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
DANGER
withskin,eyes,orclothing.Wearsafety
glassestoshieldyoureyesandrubber
glovestoprotectyourhands.
availableforushingtheskin.
g008874
Figure4
1.Batterycover
4. Removethellercapsfromthebatteryand
slowlylleachcelluntilelectrolyteisjustabove
theplates.
5. Installthellercapsandconnecta3to4A
batterychargertothebatteryposts.Chargethe
batteryatarateof3to4Afor4to8hours.
WARNING
Chargingthebatteryproducesgasses
thatcanexplode.
• Keepsparksandamesawayfrom
battery.
• Neversmokenearthebattery.
6. Whenthebatteryischarged,disconnectthe
chargerfromtheelectricaloutletandbattery
posts.
7. Removethellercaps.Slowlyaddelectrolyte
toeachcelluntilthelevelisuptothellring.
Installthellercaps.
Important:Donotoverllthebattery.
Electrolytewilloverowontootherparts
ofthemachineandseverecorrosionand
deteriorationwillresult.
8. Installthepositivecable(red)tothepositive(+)
terminalandthenegativecable(black)tothe
negative(–)terminalofthebatteryandsecure
themwithboltsandnuts(Figure5).Makesure
thatthepositive(+)terminalisalloftheway
ontothepostandthecableispositionedsnug
tothebattery.Thecablemustnotcontactthe
batterycover.
1. Purchasebulkelectrolytewith1.260specic
gravityfromalocalbatterysupplyoutlet.
2. Openthehood.
13
WARNING
Incorrectbatterycableroutingcould
damagethetractorandcablescausing
sparks.Sparkscancausethebattery
gassestoexplode,resultinginpersonal
injury.
• Alwaysdisconnectthenegative
(black)batterycablebefore
disconnectingthepositive(red)
cable.
• Alwaysconnectthepositive(red)
batterycablebeforeconnectingthe
negative(black)cable.
4
CheckingtheAngle
Indicator
Partsneededforthisprocedure:
1 Inclinometer
Procedure
DANGER
Toreduceriskofinjuryordeathdueto
rollover,donotoperatethemachineonside
hillssteeperthan25º.
1. Parkthemachineonaat,levelsurface.
2. Verifythatthemachineislevelbyplacingahand
heldinclinometer(suppliedwiththemachine)
ontheframecrossrail,bythefueltank(Figure
6).Theinclinometershouldreadzerodegrees
whenviewedfromtheoperator’sposition.
Figure5
1.Positive(+)batterycable 2.Negative(–)batterycable
Important:Ifthebatteryiseverremoved,
makesurethatthebatteryclampboltsare
installedwiththeboltheadspositionedon
thebottomsideandthenutsonthetop
side.Iftheclampboltsarereversed,they
mayinterferewiththehydraulictubeswhen
shiftingthecuttingunits.
9. CoatbothbatteryconnectionswithGrafo112X
(skinover)grease,T oroPartNo.505-47,
petroleumjelly,orlightgreasetoprevent
corrosion.
10. Slidetherubberbootoverthepositiveterminal
topreventapossibleshortfromoccurring.
11. Installthebatterycover.
g011213
g008873
Figure6
1.Angleindicator
3. Iftheinclinometerdoesnotreadzerodegrees,
movethemachinetoalocationwhereazero
degreereadingisobtained.Theangleindicator,
mountedonthemachine,shouldnowreadzero
degreesaswell.
4. Iftheangleindicatordoesnotreadzerodegrees,
loosenthe2screwsandnutssecuringtheangle
indicatortothemountingbracket,adjustthe
indicatortoobtainazerodegreereading,and
tightenthebolts.
14
5
InstallingtheCEDecal
Partsneededforthisprocedure:
1
Warningdecal(121-3598)
Procedure
IfthismachinewillbeusedforCE,afxtheCEdecal
overthecorrespondingnon-CEdecal.
6
InstallingtheHoodLatch
(CEOnly)
Partsneededforthisprocedure:
1 Lockbracket
2 Rivet
1 Washer
1
Screw(1/4x2inches)
1
Locknut(1/4inch)
Procedure
g012628
Figure7
1.Hood-latchbracket 2.Rivets
3. Whilealigningthemountingholes,positionthe
CElockbracketandthehood-latchbracketonto
thehood.Thelockbracketmustbeagainstthe
hood(Figure8).Donotremovetheboltandnut
assemblyfromthelockbracketarm.
g012629
Figure8
1. Unhookthehoodlatchfromthehood-latch
bracket.
2. Removetherivets(2)securingthehood-latch
brackettothehood(Figure7).Removethe
hood-latchbracketfromthehood.
1.CElockbracket
4. Alignthewasherswiththeholesontheinsideof
thehood.
5. Rivetthebracketsandthewasherstothehood
(Figure8).
6. Hookthelatchontothehood-latchbracket
(Figure9).
15
2.Boltandnutassembly
Figure9
1.Hoodlatch
7. Screwtheboltintotheotherarmofhood-lock
brackettolockthelatchinposition(Figure10).
Note:Tightentheboltsecurelybutdonot
tightenthenut.
Figure10
1.Bolt
2.Nut
3.Armofhood-lockbracket
g012630
g008875
Figure11
1.Exhaustguard
2. Securetheexhaustguardtotheframewith4
self-tappingscrews(Figure11).
8
g012631
InstallingtheRollBar
Partsneededforthisprocedure:
7
InstallingtheExhaust
Guard(CEOnly)
Partsneededforthisprocedure:
1 Exhaustguard
4
Self-tappingscrew
Procedure
1. Positiontheexhaustguardaroundthemufer
whilealigningthemountingholeswiththeholes
intheframe(Figure1 1).
1 Roll-barassembly
4 Flange-headbolts
4 Locknuts
1 Hoseclamp
Procedure
Important:Neverweldormodifyarollover
protectionsystem(ROPS).Replaceadamaged
ROPS;donotrepairorreviseit.
1. Lowertherollbarontothetractionunitmounting
brackets,aligningthemountingholes.Ensure
thattheventtubeontherollbarisontheleft
sideofthemachine(Figure12).
16
Figure12
andretainthepivotshaftlinkandbolts(Figure
13).
g011 160
1.ROPS
2.Mountingbracket 5.Hoseclamp
3.Venttube
2. Secureeachsideoftherollbartothemounting
bracketswith2angeheadboltsandlocknuts
(Figure12).T orquethefastenersto81N∙m(60
ft-lb).
3. Securethefuellineventhosetotheventtube
ontherollbarwiththehoseclamp.
4.Fuellineventtubehose
CAUTION
Startingtheenginewiththefuellinevent
hosedisconnectedfromtheventtube
willcausefuelwillowfromthehose,
increasingtheriskofreorexplosion.
Areorexplosionfromfuelcanburn
youandothersandcancauseproperty
damage.
Connectthefuellineventhosetothe
venttubepriortostartingtheengine.
Figure13
1.Liftarmpivotshaftlink 2.Liftarmpivotshaft
2. Insertapivotrodintoeachliftarmandalignthe
mountingholes(Figure14).
Figure14
1.Liftarm
2.Pivotrod
g011 161
g011 162
9
InstallingtheFrontLift
Arms
Partsneededforthisprocedure:
2
Liftarms
2 Pivotrod
2
Bolt(5/16x7/8inch)
Procedure
1. Removethe2boltsthatsecuretheliftarmpivot
shaftlinktotheliftarmpivotshafts,andremove
3. Securethepivotrodstotheliftarmswith2bolts
(5/16x7/8inch).
4. Inserttheliftarmsontotheliftarmpivotshafts
(Figure15),andsecureeachwithaliftarmpivot
shaftlinkandboltspreviouslyremoved.
Note:T orquetheboltsto95N∙m(70ft-lb).
17
Figure15
g011966
1.Liftarm,right 4.Liftcylinder
2.Retainingring
3.Liftarm,left
5. Removetherearretainingringssecuringthe
mountingpinstoeachendoftheliftcylinder.
6. Securetherightendoftheliftcylindertothe
rightliftarmwithapinand2spacers(Figure
15).Secureitwitharetainingring.
7. Securetheleftendoftheliftcylindertotheleft
liftarmwithapin.Secureitwitharetainingring.
5.Spacers(2)
6.Mountingpin
10
InstallingtheCarrier
FramestotheCuttingUnits
NoPartsRequired
g011968
Figure16
1.Frontcarrierframe
3. Securethemountinglinkstothefrontcarrier
framesasfollows:
•Securethefrontmountinglinkstothemiddle
carrierframeholeswithabolt(3/8x2-1/4
inch),2atwashers,andalocknut,as
showninFigure17.Positionawasheron
eachsideofthelinkwhenmounting.T orque
thefastenersto42N∙m(31ft-lb).
•Securetherearmountinglinkstothemiddle
carrierframeholeswithabolt(3/8x2-1/4
inch),2atwashers,andalocknut,as
showninFigure17.Positionawasheron
eachsideofthelinkwhenmounting.T orque
thefastenersto42N∙m(31ft-lb).
Procedure
1. Removethecuttingunitsfromthecartons.
Adjustthemasdescribedinthecuttingunit
operator’smanual.
2. Positionafrontcarrierframe(Figure16)onto
eachfrontcuttingunit.
g012688
Figure17
1.Frontcarrierframe
2.Frontmountinglink
3.Rearmountinglink
18
4. Positiontherearcarrierframe(Figure18)onto
therearcuttingunit.
g012689
Figure19
Figure18
1.Rearcarrierframe
5. Securethemountinglinkstotherearcarrier
frameasfollows:
•Securethefrontmountinglinkstothecarrier
frameholeswithabolt(3/8x2-1/4inch),
2atwashers,andalocknut,asshownin
Figure19.Positionawasheroneachsideof
thelinkwhenmounting.Torquethefasteners
to42N∙m(31ft-lb).
•Securetherearmountinglinkstotherear
carrierframeholeswithabolt(3/8x2-1/4
inch),2atwashers,andalocknut,as
showninFigure19.Positionawasheron
eachsideofthelinkwhenmounting.T orque
thefastenersto42N∙m(31ft-lb).
1.Rearcarrierframe
2.Frontmountinglink
g012003
3.Rearmountinglink
11
MountingtheCuttingUnits
NoPartsRequired
Procedure
1. Slideathrustwasherontoeachfrontliftarm
pivotrod.
2. Slidethecuttingunitcarrierframeontothepivot
rodandsecureitwithalynchpin(Figure20).
Note:Onrearcuttingunit,positionthethrust
washerbetweentherearofthecarrierframe
andthelynchpin.
Figure20
1.Thrustwasher 3.Lynchpin
2.Carrierframe
19
g012016
3. Greasealltheliftarmandcarrierframepivot
points.
Important:Ensurethatthehosesarefree
oftwistsorsharpbendsandthattherear
cuttingunithosesareroutedasshowin
(Figure21).Raisethecuttingunitsandshift
themtotheleft(Model03171).Therear
cuttingunithosesmustnotcontacttraction
cablebracket.Repositionthettingsand/or
hoses,ifnecessary.
12
MountingtheCuttingUnit
DriveMotors
NoPartsRequired
Procedure
1. Positionthecuttingunitsinfrontoftheliftarm
pivotrods.
2. RemovetheweightandO-ring(Figure23)from
theinsideendoftherightcuttingunit.
Figure21
4. Routeatipperchainupthroughtheslotonthe
endofeachcarrierframe.Securethetipper
chaintothetopofthecarrierframewithabolt,a
washer,andalocknut(Figure22).
Figure22
1.Tipperchain
g011965
g011964
Figure23
1.O-ring
2.Weight
g011218
3. Removetheplugfromthebearinghousingon
theoutsideendoftherightcuttingunitand
installtheweightsandgasket.
4. Removetheshippingplugfromthebearing
housingsontheremainingcuttingunits.
5. InserttheO-ring(suppliedwiththecuttingunit)
ontheangeofthedrivemotor(Figure24).
3.Mountingbolts
20
Note:Iftheclearanceisnotinthisrange,adjust
thecylinderasfollows:
A. Backoffthestopboltsandadjustthe
cylindertoattaintheclearance(Figure26).
Figure24
1.O-ring
6. Mountthemotortothedriveendofthecutting
unit,andsecureitwith2capscrewsprovided
withcuttingunit(Figure24).
2.Reelmotor
13
AdjustingtheLiftArms
NoPartsRequired
Procedure
1. Starttheengine,raisetheliftarms,andcheckto
ensurethattheclearancebetweeneachliftarm
andtheoorplatebracketis5to8mm(0.18to
0.32inches)(Figure25).
g012025
Figure26
1.Stopbolt 3.Clearance
2.Liftarm
B. Backoffthejamnutonthecylinder(Figure
27).
Figure27
1.Frontcylinder 2.Jamnut
C. Removethepinfromtherodendandrotate
theclevis.
D. Installthepinandchecktheclearance.
E. RepeatstepsAthroughDifnecessary.
F. Tightentheclevisjamnut.
g008877
g008878
Cuttingunitsremovedforclarity
1.Liftarm 3.Clearance
2.Floorplatebracket
Figure25
Note:Iftherearliftarmclunksduringtransport,
reducetheclearance.
2. Checktoensurethattheclearancebetween
eachliftarmandstopboltis0.13to1.02mm
(0.005to0.040inches)(Figure26).
g008876
21
Note:Iftheclearanceisnotinthisrange,adjust
thestopboltstoattainclearance.
3. Starttheengine,raisetheliftarms,andcheck
toensurethattheclearancebetweenthewear
straponthetopoftherearcuttingunitwearbar
andthebumperstrapis0.51to2.54mm(0.02
to0.10inches)asshowninFigure28.
Figure28
1.Wearbar 2.Bumperstrap
Iftheclearanceisnotinthisrange,adjustthe
rearcylinderasfollows:
A. Lowerthecuttingunitsandbackoffthejam
nutonthecylinder(Figure29).
Figure29
1. Raisethecuttingunitsallthewayup.
2. Locatetheframebracketabovethecenter
cuttingunit(Figure30).
3. Whilepressingdownonthefrontrollerofthe
centercuttingunit,determinewhichholesonthe
tipperbracketalignwiththeframebracketholes
g008879
g008880
toattainthesamerollercontactwhenthetipper
bracketisinstalled(Figure30).
g016925
Figure30
1.Framebracket 2.Tipperbracket
4. Lowerthecuttingunitsandmountthetipper
brackettotheframewiththe2carriagebolts
and2nutssuppliedwiththekit(Figure30).
1.Rearcylinder 2.Adjustingnut
B. Graspthecylinderrodclosetothenutwith
apliersandragandrotatetherod.
C. Raisethecuttingunitsandcheckthe
clearance.
D. RepeatstepsAthroughCifnecessary.
E. Tightentheclevisjamnut.
Important:Lackofclearanceatthefrontstopsor
therearwearbarcoulddamagetheliftarms.
14
InstallingtheTipperRoller
Kit(Optional)
Partsneededforthisprocedure:
1
Tipperrollerkit(notincluded)
Procedure
Whencuttinginhigherheightsofcut,itis
recommendedthattheTipperRollerKitbeinstalled.
22
ProductOverview
Controls
TiltSteeringLever
Pullthetiltsteeringlever(Figure31)backtoadjust
thesteeringwheeltothedesiredposition,thenpush
theleverforwardtotighten.
IndicatorSlot
Theslotintheoperatorplatform(Figure31)indicates
whenthecuttingunitsareinthecenterposition.
AngleIndicator
Theangleindicator(Figure31)indicatesthesidehill
angleofthemachineindegrees.
IgnitionSwitch
Figure31
1.Forwardtractionpedal 4.Tiltsteeringlever
2.Reversetractionpedal 5.Indicatorslot
3.Mow/transportslide
6.Angleindicator
TractionPedals
Pressthetractionforwardpedal(Figure31)tomove
forward.Pressthetractionreversepedal(Figure
31)tomovebackwardortoassistinstoppingwhen
movingforward.Also,allowthepedaltomoveor
moveittotheNEUTRALpositiontostopthemachine.
Mow/TransportSlide
Usingyourheel,movethemow/transportslide(Figure
31)tothelefttotransportandtotherighttomow.The
cuttingunitsoperateonlyinthemowposition.
Important:Themowspeedissetatthefactoryto
9.7km/h(6mph).Itcanbeincreasedordecreased
byadjustingthespeedstopscrew(Figure32).
g008887
Theignitionswitch(Figure33),whichisusedto
start,stop,andpreheattheengine,has3positions:
OFF ,ON /PREHEAT ,andST ART .Rotatethekeytothe
ON /PREHEATpositionuntiltheglowplugindicatorlight
goesout(approximately7seconds);thenrotatethe
keytotheSTARTpositiontoengagethestartermotor.
Releasethekeywhentheenginestarts.Thekey
automaticallymovestotheON /RUNposition.Toshut
offtheengine,rotatethekeytotheOFFpositionand
removethekeyfromtheswitchtopreventaccidental
starting.
g191213
Figure33
1.Speedstopscrew
Figure32
1.Throttle
2.Hourmeter
3.Temperaturelight 9.Ignitionswitch
4.Oil-pressurelight
5.Glow-plugindicatorlight 11.Liftleverlock
6.Alternatorlight
g008888
7.Cutting-unitdriveswitch
8.Cutting-unitshiftlever
10.Parkingbrake
Throttle
Movethethrottle(Figure33)forwardtoincreasethe
enginespeedandrearwardtodecreasetheengine
speed.
23
CuttingUnitDriveSwitch
GlowPlugIndicator
Thecuttingunitdriveswitch(Figure33)has2
positions:ENGAGEandDISENGAGE .Therockerswitch
operatesasolenoidvalveonthevalvebanktodrive
thecuttingunits.
HourMeter
Thehourmeter(Figure33)indicatesthetotalhoursof
machineoperation.Thehourmeterstartstofunction
wheneverthekeyswitchison.
CuttingUnitShiftLever
Tolowerthecuttingunitstotheground,movethe
cuttingunitshiftlever(Figure33)forward.Thecutting
unitsdonotdropunlesstheengineisrunning,and
theydonotoperateintheraisedposition.Toraise
thecuttingunits,pulltheshiftleverrearwardtothe
RAISEposition.
Movethelevertotherightorlefttomovethecutting
unitsinthesamedirection.Thisshouldonlybedone
whenthecuttingunitsareraisedoriftheyareonthe
groundandthemachineismoving(Model03171
only).
Theglowplugindicatorlight(Figure33)glowswhen
theglowplugsareoperating.
ParkingBrake
Whenevertheengineisshutoff,engagetheparking
brake(Figure33)topreventaccidentalmovementof
themachine.T oengagetheparkingbrake,pullupon
thelever.Theenginestopsifyoupressthetraction
pedalwiththeparkingbrakeengaged.
LiftLeverLock
Movetheliftleverlock(Figure33)rearwardtoprevent
thecuttingunitsfromdropping.
ReelSpeedControl
Thereelspeedcontrolislocatedundertheconsole
cover(Figure34).Toobtainthedesiredcliprate
(reelspeed),rotatethereelspeedcontrolknobtothe
appropriateheight-of-cutsettingandmowerspeed.
RefertoSelectingtheClipRate(ReelSpeed)(page
39).
Note:Theleverdoesnothavetobeheldinthe
forwardpositionwhilethecuttingunitsarelowered.
DANGER
Shiftingthecuttingunitsdownhilldecreases
machinestability.Thiscouldcausearollover,
whichmayresultinpersonalinjuryordeath.
Shiftthecuttingunitsuphillwhileonaside
hill.
EngineCoolantTemperature
WarningLight
Thetemperaturewarninglight(Figure33)glowsifthe
enginecoolanttemperatureishigh.Ifyoudonotstop
thetractionunitandthecoolanttemperaturerises
another10°F ,theengineshutsoff.
OilPressureWarningLight
Theoilpressurewarninglight(Figure33)glowsifthe
engineoilpressuredropsbelowasafelevel.
g011 168
Figure34
1.Reelspeedcontrol 2.Backlapcontrol
BacklapControl
AlternatorLight
Thealternatorlight(Figure33)shouldbeoffwhen
theengineisrunning.Ifitison,checkandrepairthe
chargingsystemasneeded.
Thebacklapcontrolislocatedundertheconsolecover
(Figure34).RotatetheknobtoRforbacklappingand
toFformowing.Donotchangetheknobposition
whilethereelsarerotating.
24
FuelGauge
Thefuelgauge(Figure35)registerstheamountof
fuelinthetank.
Figure35
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedT oro
distributororgotowww.Toro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
g008890
1.Foreandaftlever
2.Fuelgauge
ForeandAftSeatAdjustments
Movethelever(Figure35)onthesideoftheseat
outward,slidetheseattothedesiredposition,and
releasethelevertolocktheseatintoposition.
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Transportwidth
Widthofcut 183cm(72inches)or216cm
Length
Height
Netweight* 844kg(1,860lb)
Fueltankcapacity
203cm(80inches)in183
cm(72inches)widthofcut
234cm(92inches)in216cm
(85inches)widthofcut
(85inches)
248cm(93inch)
193cm(76inches)withROPS
28L(7.5USgallons).
Groundspeed Mow:0to10km/h(0to6
mph);Transport:0to14km/h
(0to9mph).Reverse:0to6
km/h(0to4mph)
*Withcuttingunitsanduids
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
25
Operation
CheckingtheEngine-Oil
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperationSafety
GeneralSafety
•Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Knowhowtostopthemachineandshutoffthe
enginequickly.
•Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
•Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting
assembliesareingoodworkingcondition.
Replacewornordamagedbladesandboltsinsets
topreservebalance.
•Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
FuelSafety
•Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
Level
ServiceInterval:Beforeeachuseordaily
Theengineisshippedwithoilinthecrankcase;
however,theoillevelmustbecheckedbeforeand
aftertheengineisrststarted.
Thecrankcasecapacityisapproximately3.8L(4.0
USqt)withthelter.
Usehigh-qualityengineoilthatmeetsthefollowing
specications:
•APIClassicationLevelRequired:CH-4,CI-4or
higher.
•Preferredoil:SAE15W-40(above-17ºC(0ºF))
•Alternateoil:SAE10W-30or5W-30(all
temperatures)
Note:ToroPremiumEngineoilisavailablefroma
distributorineither15W-40or10W-30viscosity.See
thepartscatalogforpartnumbers.
Note:Thebesttimetochecktheengineoiliswhen
theengineiscoolbeforeithasbeenstartedforthe
day.Ifithasalreadybeenrun,allowtheoiltodrain
backdowntothesumpforatleast10minutesbefore
checking.IftheoillevelisatorbelowtheAddmark
onthedipstick,addoiltobringtheoilleveltotheFull
mark.Donotoverll.Iftheoillevelisbetweenthe
FullandAddmarks,youdonotneedtoaddoil.
1. Parkthemachineonalevelsurface,lowerthe
cuttingunits,shutofftheengine,engagethe
parkingbrake,andremovethekeyfromthe
ignitionswitch.
2. Removethedipstick(Figure36)andwipeitwith
acleanrag.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
•Donotaddordrainthefuelinanenclosedspace.
•Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
•Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
g008881
Figure36
1.Dipstick
3. Pushthedipstickdownintothedipsticktube
andensurethatitisseatedfully ,thenpullthe
dipstickoutandchecktheoillevel.
26
4. Iftheoillevelislow,removetheoil-llcap
(Figure37)andgraduallyaddsmallquantitiesof
oil,checkingthelevelfrequently,untilthelevel
reachestheFullmarkonthedipstick.
Figure37
1.Oil-llcap
5. Installtheoil-llcapandclosethehood.
Important:Keeptheengine-oillevel
betweentheupperandlowerlimitsontheoil
gauge.Enginefailuremayoccurasaresult
ofoverllingorunderllingtheengineoil.
•Paintedsurfacesmaybedamagedbybiodiesel
blends.
•UseB5(biodieselcontentof5%)orlesserblends
incoldweather.
•Monitorseals,hoses,gasketsincontactwithfuel
astheymaybedegradedovertime.
•Fuellterpluggingmaybeexpectedforatime
afterconvertingtobiodieselblends.
•Contactadistributorformoreinformationon
biodieselblendedfuel.
1. Cleantheareaaroundthefuel-tankcap(Figure
38).
g008882
FillingtheFuelTank
Useonlyclean,freshdieselfuelorbiodieselfuelswith
low(<500ppm)orultralow(<15ppm)sulfurcontent.
Theminimumcetaneratingshouldbe40.Purchase
fuelinquantitiesthatcanbeusedwithin180days
toensurefuelfreshness.
Thefueltankcapacityisapproximately28L(7.5US
gallons).
Usesummer-gradedieselfuel(No.2-D)at
temperaturesabove-7°C(20°F)andwinter-grade
(No.1-DorNo.1-D/2-Dblend)belowthat
temperature.Usingwinter-gradefuelatlower
temperaturesprovidesalowerashpointandcold
owcharacteristics,whicheasesstartingandreduces
pluggingofthefuellter.
Usingsummer-gradefuelabove-7°C(20°F)
contributestowardlongerfuelpumplifeandincreased
powercomparedtowintergradefuel.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuel
ofuptoB20(20%biodiesel,80%petrodiesel).The
petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
g191214
Figure38
1.Fuel-tankcap
2. Removethefuel-tankcap.
3. Fillthetanktothebottomofthellerneck.
Note:Donotoverllthefueltank.
4. Installthecap.
5. Wipeupanyspilledfuel.
CheckingtheCooling
System
ServiceInterval:Beforeeachuseordaily
Cleandebrisofftheradiatordaily(Figure39).Clean
theradiatorhourlyifconditionsareextremelydusty
anddirty;refertoCleaningtheEngineCoolingSystem
(page52).
•Thebiodieselportionofthefuelmustmeet
specicationASTMD6751orEN14214.
•TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
27
Figure39
1.Radiator
Thecoolingsystemislledwitha50/50solution
ofwaterandpermanentethyleneglycolantifreeze.
Checkthecoolantlevelatthebeginningofeachday
beforestartingtheengine.
Thecapacityofthecoolingsystemisapproximately
5.7L(6USqt).
CAUTION
Iftheenginehasbeenrunning,the
pressurized,hotcoolantcanescapeand
causeburns.
• Donotopentheradiatorcapwhenthe
engineisrunning.
• Usearagwhenopeningtheradiatorcap,
andopenthecapslowlytoallowsteamto
escape.
1. Checkthecoolantlevelintheexpansiontank
(Figure40).
g027618
g190823
1.Expansiontank
Figure40
Note:Withacoldengine,thecoolantlevel
shouldbeapproximatelymidwaybetweenthe
marksonthesideofthetank.
2. Ifthecoolantlevelislow,removetheexpansion
tankcapandreplenishthesystem.Donot
overll.
3. Installtheexpansiontankcap.
CheckingtheHydraulic
System
ServiceInterval:Beforeeachuseordaily—Check
thelevelofthehydraulicuid.
Thehydraulic-uidtankislledatthefactorywith
approximately13.2L(3.5USgallons)ofhigh-quality
hydraulicuid.Checkthelevelofthehydraulic
uidbeforetheengineisrststartedanddaily
thereafter.
Thebesttimetocheckthehydraulicuidiswhenthe
uidiscold.Themachineshouldbeinitstransport
conguration.IftheuidlevelisbelowtheAddmark
onthedipstick,adduidtobringtheuidleveltothe
middleoftheacceptablerange.Donotoverllthe
tank.IftheoillevelisbetweentheFullandtheAdd
marks,nouidadditionisrequired.
TherecommendedreplacementuidisToro
PremiumAllSeasonHydraulicFluid (Availablein
5-gallonpailsor55-gallondrums.Refertotheparts
catalogoraT orodistributorforpartnumbers.)
Alternativeuids:IftheT orouidisnotavailable,
otherconventional,petroleum-baseduidsmaybe
used,providedthattheymeetallthefollowingmaterial
propertiesandindustryspecications.Checkwith
28
youroilsuppliertoseewhethertheuidmeetsthese
specications.
Note:T orowillnotassumeresponsibilityfordamage
causedbyimpropersubstitutions,souseonly
productsfromreputablemanufacturerswhowillstand
behindtheirrecommendation.
HighViscosityIndex/LowPourPointAntiwearHydraulic
Fluid,ISOVG46Multigrade
MaterialProperties:
Viscosity,ASTMD445 cSt@40°C(104°F)
Viscosityindex,ASTM
D2270
Pourpoint,ASTMD97 -36.7°Cto-45°C(-34°Fto
FZG,failstage
Watercontent(newuid) 500ppm(maximum)
IndustrySpecications:
VickersI-286-S,VickersM-2950-S,DenisonHF-0,
Vickers35VQ25(EatonATS373-C)
Theproperhydraulicuidsmustbespeciedfor
mobilemachinery(asopposedtoindustrialplant
usage),multiweight-type,withZnDTPorZDDP
anti-wearadditivepackage(notanashless-typeuid).
44to48
cSt@100°C(212°F)
7.9to9.1
140orhigher(high
viscosityindexindicatesa
multiweightuid)
-49°F)
11orbetter
Important:Manyhydraulicuidsarealmost
colorless,makingitdifculttospotleaks.Ared
dyeadditiveforthehydraulicsystemuidis
availablein20ml(2/3oz)bottles.Onebottle
issufcientfor15to22L(4to6USgallons)of
hydraulicuid.OrderPartNo.44-2500fromyour
AuthorizedToroDistributor.
1. Parkthemachineonalevelsurface,lowerthe
cuttingunits,shutofftheengine,engagethe
parkingbrake,andremovethekeyfromthe
ignitionswitch.
2. Cleantheareaaroundthellerneckandcapof
thehydraulic-uidtank(Figure41)andremove
thecap.
3. Removethedipstickfromthellerneckand
wipeitwithacleanrag.
4. Insertthedipstickintothellerneck;then
removeitandchecktheuidlevel.
Note:Theuidlevelshouldbewithin6mm
(1/4inch)ofthemarkonthedipstick.
5. Ifthelevelislow,addtheappropriateuidto
raisetheleveltothefullmark.
6. Installthedipstickandcapontothellerneck.
CheckingtheTirePressure
ServiceInterval:Beforeeachuseordaily
Thetiresareover-inatedforshipping.Therefore,
releasesomeoftheairtoreducethepressure.The
properairpressureinthetiresis97to124kPa(14
to18psi).
Note:Maintaintherecommendedpressureinalltires
toensureagoodqualityofcutandpropermachine
performance.
DANGER
Lowtirepressuredecreasesmachinesidehill
stability.Thiscouldcausearollover,which
mayresultinpersonalinjuryordeath.
Donotunder-inatethetires.
Checking the
Reel-to-BedknifeContact
ServiceInterval:Beforeeachuseordaily
Checkthereel-to-bedknifecontactevenifthequality
ofcuthadbeenacceptablepreviously .Theremust
belightcontactacrossthefulllengthofthereeland
bedknife;refertoAdjustingReeltoBedknifeinthe
cuttingunitoperator’smanual.
1.Hydraulic-uidtankcap
Figure41
TorquingtheWheelNuts
ServiceInterval:Afterthersthour
Aftertherst10hours
Every200hours
Torquethewheelnutsto61to88N∙m(45to65ft-lb).
WARNING
g008886
Failuretomaintainpropertorqueofthewheel
nutscouldresultinpersonalinjury.
Ensurethatthewheelnutsaretorquedto61
to88N∙m(45to65ft-lb).
29
DuringOperationSafety
GeneralSafety
•Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
•Wearappropriateclothing,includingeye
protection;slip-resistant,substantialfootwear;
longpants;andhearingprotection.Tiebacklong
hairanddonotwearloosejewelry .
•Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
•Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine
duringoperation.
•Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
•Avoidmowingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
•Beforeyoustarttheengine,ensurethatalldrives
areinneutral,theparkingbrakeisengaged,and
youareintheoperatingposition.
•Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopeningatall
times.
•Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour
vision.
•Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyroll
overifawheelgoesovertheedgeoriftheedge
givesway .
•Stopthecuttingunitswheneveryouarenot
mowing.
•Stopthemachine,shutofftheengine,remove
thekey,andinspectthecuttingunitsafterstriking
anobjectorifthereisanabnormalvibrationin
themachine.Makeallnecessaryrepairsbefore
resumingoperation.
•Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe
machine.Alwaysyieldtheright-of-way.
•Disengagethedrivetothecuttingunitandshut
offtheenginebeforeadjustingtheheightof
cut(unlessyoucanadjustitfromtheoperating
position).
•Neverrunanengineinanareawhereexhaust
gassesareenclosed.
•Neverleavearunningmachineunattended.
•Beforeleavingtheoperatingposition(including
toemptythecatchersortounclogthechute),do
thefollowing:
–Parkthemachineonlevelground.
–Disengagethepowertake-offandlowerthe
attachments.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey.
–Waitforallmovingpartstostop.
•Donotoperatethemachinewhenthereistherisk
oflightning.
•Donotusethemachineasatowingvehicle.
•Useaccessories,attachments,andreplacement
partsapprovedbyTheT oro®Companyonly.
RolloverProtectionSystem
(ROPS)Safety
•DonotremovetheROPSfromthemachine.
•Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
•Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
•KeeptheROPSinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage
andkeepingallthemountingfastenerstight.
•ReplacedamagedROPScomponents.Donot
repairoralterthem.
MachineswithaFixedRollBar
•TheROPSisanintegralsafetydevice.
•Alwayswearyourseatbelt.
SlopeSafety
•Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere
injuryordeath.Theoperatorisresponsiblefor
safeslopeoperation.Operatingthemachineon
anysloperequiresextracaution.
•Thistriplexmowerhasauniquedrivesystemfor
superiortractiononhills.Theuphillwheeldoes
notspinoutandlimittractionlikeconventional
triplexmowers.Ifyouoperatethemachineona
sidehillthatistoosteep,rolloverwilloccurbefore
losingtraction.
•Whenpossible,mowupanddownahillrather
thanacrossit.
•Onsidehills,shiftthecuttingunitsuphill(if
equipped).
30
•Ifthetireslosetraction,disengagetheblade(s)
andproceedslowlystraightdowntheslope.
•Ifyoumustturn,turnslowlyandgraduallydownhill,
ifpossible.
•Evaluatethesiteconditionstodetermineifthe
slopeissafeformachineoperation,including
surveyingthesite.Alwaysusecommonsense
andgoodjudgmentwhenperformingthissurvey .
•Reviewtheslopeinstructionslistedbelowfor
operatingthemachineonslopesandreviewthe
conditionsinwhichyouwilloperatethemachine
todeterminewhetheryoucanoperateitinthe
conditionsonthatdayandatthatsite.Changes
intheterraincanresultinachangeinslope
operationforthemachine.
•Avoidstarting,stopping,orturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor
direction.Maketurnsslowlyandgradually.
•Donotoperateamachineunderanyconditions
wheretraction,steering,orstabilityisinquestion.
•Removeormarkobstructionssuchasditches,
holes,ruts,bumps,rocks,orotherhiddenhazards.
Tallgrasscanhideobstructions.Uneventerrain
couldoverturnthemachine.
•Beawarethatoperatingthemachineonwet
grass,acrossslopes,ordownhillmaycausethe
machinetolosetraction.Lossoftractiontothe
drivewheelsmayresultinslidingandalossof
brakingandsteering.
•Useextremecautionwhenoperatingthemachine
neardropoffs,ditches,embankments,water
hazardsorotherhazards.Themachinecould
suddenlyrolloverifawheelgoesovertheedge
ortheedgecavesin.Establishasafetyarea
betweenthemachineandanyhazard.
•Identifyhazardsatthebaseoftheslope.
Iftherearehazards,mowtheslopewitha
pedestrian-controlledmachine.
•Ifpossible,keepthecuttingunit(s)loweredtothe
groundwhileoperatingonslopes.Raisingthe
cuttingunit(s)whileoperatingonslopescancause
themachinetobecomeunstable.
•Useextremecautionwithgrasscollectionsystems
orotherattachments.Thesecanchangethe
stabilityofthemachineandcausealossofcontrol.
•Theenginehasceasedrunningduetolackof
fuel.
•Maintenancehasbeenperformeduponthefuel
systemcomponents;e.g.,lterreplaced,etc.
StartingtheEngine
1. Ensurethattheparkingbrakeisengagedand
thereeldriveswitchisintheDISENGAGEposition.
2. Removeyourfootfromthetractionpedaland
ensurethatthepedalisintheneutralposition.
3. Movethethrottlelevertothe1/2throttleposition.
4. Insertthekeyintotheswitchandrotateittothe
ON /PREHEATpositionuntiltheglowplugindicator
lightgoesout(approximately7seconds);then
rotatethekeytotheSTARTpositiontoengage
thestartermotor.Releasethekeywhenthe
enginestarts.
Note:Thekeymovesautomaticallytothe
ON /RUNposition.
Important:Topreventoverheatingofthe
startermotor,donotengagethestarter
longerthan15seconds.After10secondsof
continuouscranking,wait60secondsbefore
engagingthestartermotoragain.
5. Whentheengineisstartedforthersttime
orafteranoverhauloftheengine,operate
themachineinforwardandreversefor1to2
minutes.Alsooperatetheliftleverandcutting
unitdriveswitchtoensureproperoperationof
allparts.
Note:Turnthesteeringwheeltotheleftand
righttocheckthesteeringresponse,thenshut
theengineoffandcheckforoilleaks,loose
parts,andanyothernoticeablemalfunctions.
CAUTION
Checkingforoilleaks,looseparts,and
othermalfunctionscouldresultininjury .
Shutofftheengineandwaitforall
movingpartstostopbeforechecking
foroilleaks,looseparts,andother
malfunctions.
StartingandShuttingOff
theEngine
Youmayneedtobleedthefuelsystemifanyof
thefollowingsituationshaveoccurred;referto
BleedingtheFuelSystem(page32):
•Itistheinitialstartupofanewengine.
ShuttingOfftheEngine
MovethethrottlecontroltotheIDLEposition,move
thereeldriveswitchtoDISENGAGE ,androtatethe
starterkeytoOFF .
Note:Removethekeyfromtheswitchtoprevent
accidentalstarting.
31
BleedingtheFuelSystem
1. Parkthemachineonalevelsurface,lowerthe
cuttingunits,shutofftheengine,engagethe
parkingbrake,andremovethekeyfromthe
ignitionswitch.
2. Ensurethatthefueltankisatleasthalffull.
3. Unlatchandraisethehood.
4. Opentheairbleedscrewonthefuel-injection
pump(Figure42).
Figure42
•Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
•Keepallpartsofthemachineingoodworking
conditionandallhardwaretightened,especially
blade-attachmenthardware.
•Replaceallwornordamageddecals.
CheckingtheInterlock
System
ServiceInterval:Beforeeachuseordaily
CAUTION
Ifthesafetyinterlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
• Donottamperwiththeinterlockswitches.
• Checktheoperationoftheinterlock
g008891
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
1.Fuel-injectionpumpbleedscrew
5. Turnthekeyintheignitionswitchtothe
ONposition.Theelectricfuelpumpbegins
operation,therebyforcingairoutaroundtheair
bleedscrew.
Note:LeavethekeyintheONpositionuntila
solidstreamoffuelowsoutaroundthescrew.
6. Tightenthescrewandturnthekeytooff.
Note:Normallytheengineshouldstartafterfollowing
thebleedingproceduresabove.However,ifthe
enginedoesnotstart,airmaybetrappedbetweenthe
injectionpumpandtheinjectors;refertoBleedingthe
FuelSystem(page32).
AfterOperationSafety
•Cleangrassanddebrisfromthecuttingunits,
mufers,andenginecompartmenttohelpprevent
res.Cleanupoilorfuelspills.
•Ifthecuttingunitsareinthetransportposition,use
thepositivemechanicallock(ifavailable)before
youleavethemachineunattended.
1. Ensurethatallbystandersareawayfromthe
areaofoperation,andkeephandsandfeet
awayfromthecuttingunits.
2. Whilesittingontheseat,theenginemustnot
startwitheitherthecuttingunitswitchengaged
orthetractionpedalengaged.Correctthe
problemifitisnotoperatingproperly.
3. Whilesittingontheseat,putthetractionpedal
inneutral,disengagetheparkingbrake,and
setthecuttingunitswitchintheOFFposition.
Theengineshouldstart.Risefromtheseatand
slowlypressthetractionpedal,andtheengine
shouldshutoffin1to3seconds.Correctthe
problemifitisnotoperatingproperly.
Note:Themachineisequippedwithaninterlock
switchontheparkingbrake.Theengineshutsoffif
youpressthetractionpedalwiththeparkingbrake
engaged.
•Allowtheenginetocoolbeforestoringthemachine
inanyenclosure.
•Shutoffthefuelbeforestoringortransportingthe
machine.
32
IdentifyingtheTie-Down
Points
Figure43
1.Tie-downloops
HaulingtheMachine
•Usefull-widthrampsforloadingthemachineonto
atrailerortruck.
•Tiethemachinedownsecurely.
TowingtheMachine
Incaseofanemergency,themachinecanbe
towedforashortdistance;however,T orodoesnot
recommendthisasastandardprocedure.
Important:Donottowthemachinefasterthan
3to4km/h(2to3mph)becauseitmaydamage
thedrivesystem.Ifthemachinemustbemoved
aconsiderabledistance,transportitonatruck
ortrailer.
1. Locatethebypassvalveonthepump(Figure
44)androtateit90°.
2. Beforestartingtheengine,closethebypass
valvebyrotatingit90°(1/4turn).Donotstart
theenginewhilethevalveisopen.
UsingtheStandardControl
Module(SCM)
TheStandardControlModuleisapottedelectronic
deviceproducedinaone-size-ts-allconguration.
Themoduleusessolidstateandmechanical
componentstomonitorandcontrolstandardelectrical
featuresrequiredforsafeproductoperation.
Themodulemonitorsinputsincludingneutral,parking
brake,PTO,start,backlap,andhightemperature.
ThemoduleenergizesoutputsincludingPTO,Starter,
g190824
andETR(energizetorun)solenoid.
Themoduleisdividedintoinputsandoutputs.Inputs
andoutputsareidentiedbygreenLEDindicators
mountedontheprintedcircuitboard.
Thestartcircuitinputisenergizedby12VDC.All
otherinputsareenergizedwhenthecircuitisclosed
toground.EachinputhasaLEDthatisilluminated
whenthespeciccircuitisenergized.Usetheinput
LEDsforswitchandinputcircuittroubleshooting.
Outputcircuitsareenergizedbyanappropriatesetof
inputconditions.The3outputsincludePTO,ETR,
andST ART.OutputLEDsmonitorrelaycondition
indicatingthepresenceofvoltageat1of3specic
outputterminals.
Outputcircuitsdonotdetermineoutputdevice
integrity,soelectricaltroubleshootingincludesoutput
LEDinspectionandconventionaldeviceandwire
harnessintegritytesting.Measurethedisconnected
componentimpedance,theimpedancethroughwire
harness(disconnectatSCM),orbytemporarily”test
energizing”thespeciccomponent.
TheSCMdoesnotconnecttoanexternalcomputer
orhandhelddevice,cannotbere-programmed,and
doesnotrecordintermittentfaulttroubleshootingdata.
1.Bypassvalve
ThedecalontheSCMonlyincludessymbols.Three
LEDoutputsymbolsareshownintheoutputbox.All
otherLEDsareinputs.Thechartbelowidentiesthe
symbols.
g008892
Figure44
33
Figure45
1.Inputs 7.Neutral
2.Backlap
3.Hightemperature
4.Inseat 10.ETR
5.PTOswitch
6.Parkingbrakeoff 12.Outputs
8.PTO
9.Start
11.Power
Herearethelogicaltroubleshootingstepsforthe
SCMdevice.
1. Determinetheoutputfaultyouaretryingto
resolve(PTO,START ,orETR).
2. MovethekeyswitchtotheONpositionand
ensurethattheredpowerLEDisilluminated.
3. Movealltheinputswitchestoensurethatall
LEDschangestate.
4. Positiontheinputdevicesattheappropriate
positiontoachievetheappropriateoutput.
Usethefollowinglogiccharttodeterminethe
appropriateinputcondition.
g190826
5. IfthespecicoutputLEDisilluminatedwithout
theappropriateoutputfunction,checktheoutput
harness,connections,andcomponent.Repair
asneeded.
6. IfthespecicoutputLEDisnotilluminated,
checkbothfuses.
7. IfthespecicoutputLEDisnotilluminated
andtheinputsareintheappropriatecondition,
installanewSCManddetermineifthefault
disappears.
Eachrow(across)inthelogicchartbelowidenties
inputandoutputrequirementsforeachspecic
productfunction.Theproductfunctionsarelistedin
theleftcolumn.Thesymbolsidentifythespecic
circuitconditionincluding:energizedtovoltage,
closedtoground,andopentoground.
34
INPUTS OUTPUTS
FunctionPower
Start
Run(Off
Unit)
Run(On
Unit)
Mow
Backlap
HiTemp
ON
— —
— —
—
—
— —
—
In
Neutral
O O
O O
StartON
+
O O O O O O O
O O
O
Brake
ON
O O
—
— — —
•(–)Indicatesacircuitclosedtoground—LEDON.
•(O)Indicatesacircuitopentogroundor
de-energized—LEDOFF .
•(+)Indicatesanenergizedcircuit(clutchcoil,
solenoid,orstartinput)—LEDON.
•Ablankindicatesacircuitthatisnotinvolvedwith
thelogic.
Totroubleshoot,turnonthekeywithoutstartingthe
engine.Identifythespecicfunctionthatdoesnot
workandworkacrossthelogicchart.Inspectthe
conditionofeachinputLED’stoensurethatitmatches
thelogicchart.
PTOON InSeat
O
—
—
—
O O
HiTemp Backlap
O O
O O O
O O O
—
—
Start
+ +
O
O O O
ETR
+
+
+ +
+ +
PTO
O
O
O
IftheinputLEDsarecorrect,checktheoutputLED.
IftheoutputLEDisilluminatedbutthedeviceisnot
energized,measuretheavailablevoltageattheoutput
device,thecontinuityofthedisconnecteddevice,and
thepotentialvoltageonthegroundcircuit(oating
ground).Repairswillvarydependingonyourndings.
35
OperatingTips
GeneralTipsforModel03171
DANGER
Themowerhasauniquetractionsystemthat
allowsthemachinetomoveforwardonside
hills,eveniftheuphillwheelshouldcome
offtheground.Ifthisshouldhappen,youor
anybystanderscouldbeseriouslyinjuredor
killedinarollover.
Theslopeangleatwhichthemachinetips
dependsonmanyfactors.Amongtheseare
mowingconditionssuchaswetorundulating
turf,speed(especiallyinturns),position
ofthecuttingunits(withSidewinder),tire
pressure,andoperatorexperience.
Atsidehillanglesof15degreesorless,the
riskofarolloverislow.Astheslopeangle
increasestoarecommendedmaximumlimit
of25degrees,theriskofarolloverincreases
toamoderatelevel.Donotexceeda20
degreesidehillslopeanglebecausetherisk
ofarolloverandseriousinjuryordeathis
veryhigh.
Todeterminewhichhillsorslopesyoumay
safelyoperateon,youmustconductasite
surveyofthemowingarea.Whenperforming
thissitesurvey,alwaysusecommonsense
andtakeintoconsiderationtheturfcondition
andtherolloverrisk.Todeterminewhichhills
orslopesmaybesafelyoperatedon,usethe
inclinometerprovidedwitheachmachine.T o
performasitesurvey,laya1.25mplank(4
ft2x4)ontheslopesurfaceandmeasure
theangleoftheslope.The1.25mplank(4ft
2x4)averagestheslopebutdoesnottake
intoconsiderationdipsorholes,whichcan
causeasuddenchangeinsidehillangle.The
maximumsidehillangleshouldnotbegreater
than20degrees.
Additionally,themachineisequippedwithan
angleindicatormountedonthesteeringtube.
Thisindicatesthesidehillanglethemachine
isonandidentiestherecommended
maximumlimitof25degrees.
•Practiceoperatingthemachineandbecome
thoroughlyfamiliarwithit.
•Starttheengineandrunitathalfidleuntilitwarms
up.Pushthethrottleleverallthewayforward,lift
thecuttingunits,disengagetheparkingbrake,
presstheforwardtractionpedal,andcarefully
drivetoanopenarea.
•Practicemovingforwardandinreverse,and
startingandstoppingthemachine.T ostopthe
machine,takeyourfootoffthetractionpedaland
letitreturntoneutralorpressdownonthereverse
pedaltostop.Goingdownahill,youmayneedto
usethereversepedaltostop.
•Whendrivingonslopes,driveslowlytomaintain
steeringcontrolandavoidturnstoprevent
rollovers.Insidehillsituationsyoushouldshift
thesidewindercuttingunitstotheuphillsideto
giveyoumorestability.Conversely,shiftingthe
cuttingunitstothedownhillsidewillgiveyouless
stability.Thisshouldalwaysbedonebeforegoing
onasidehill.
•Whenpossible,mowupanddownhillsratherthan
acrossthem.Havethecuttingunitsloweredwhen
goingdownahilltomaintainsteeringcontrol.Do
notattempttoturnonahill.
•Practicedrivingaroundobstacleswiththecutting
unitsupanddown.Becarefulwhendriving
betweenobjectssothatyoudonotdamagethe
machineorcuttingunits.
•Getafeelforthereachofthecuttingunitssothat
youdonothangthemupordamagetheminany
way.
•Donotshifttheunitsfromsidetoside,unlessthe
cuttingunitsaredownandthemachineismoving,
orthecuttingunitsareupinthetransportposition.
Shiftingthecuttingunitswhentheyaredownand
themachineisnotmovingmaydamagetheturf.
•Alwaysdriveslowlyinroughareas.
•Ifapersonappearsinorneartheoperatingarea,
stopthemachine,anddonotstartitagainuntilthe
areaiscleared.Themachineisdesignedfor1
person.Neverletanyoneelserideonthemachine
withyou.Thisisextremelydangerousandcould
resultinseriousinjury.
•Accidentscanhappentoanyone.Themost
commoncausesareexcessivespeed,sudden
turns,terrain(notknowingwhichslopesandhills
canbemowedsafely),notstoppingtheengine
beforeleavingtheoperator’sseat,anddrugs
thatimpairyouralertness.Coldcapsulesor
prescriptiondrugsmaycausedrowsiness,ascan
alcoholandotherdrugs.Stayalertandstaysafe.
Failuretodosocouldresultinseriousinjury.
•Donotoperatethemoweriftired,ill,orunderthe
inuenceofalcoholordrugs.
•TheSidewinderoffersuptoamaximumof33cm
(13inches)ofoverhang,allowingyoutotrimcloser
totheedgeofsandtrapsandotherobstacles,
36
whileatthesametimekeepingthetractortiresas
farawayfromtheedgeoftrapsorwaterhazards
aspossible.
•Ifanobstacleisintheway,shiftthecuttingunits
toeasilymowaroundit.
•Whentransportingthemachinefrom1workarea
toanother,raisethecuttingunitstothefullyup
position,movethemow/transportslidetotheleft
totransport,andplacethethrottleintheFAST
position.
GeneralTipsforModel03170
DANGER
Themowerhasauniquetractionsystemthat
allowsthemachinetomoveforwardonside
hills,eveniftheuphillwheelshouldcome
offtheground.Ifthisshouldhappen,youor
anybystanderscouldbeseriouslyinjuredor
killedinarollover.
Theslopeangleatwhichthemachinetips
dependsonmanyfactors.Amongtheseare
mowingconditionssuchaswetorundulating
turf,speed(especiallyinturns),positionof
thecuttingunits,tirepressure,andoperator
experience.
Atsidehillanglesof20degreesorless,the
riskofarolloverislow.Astheslopeangle
increasestoarecommendedmaximumlimit
of25degrees,theriskofarolloverincreases
toamoderatelevel.Donotexceeda25
degreesidehillslopeanglebecausetherisk
ofarolloverandseriousinjuryordeathis
veryhigh.
Todeterminewhichhillsorslopesyoumay
safelyoperateon,youmustconductasite
surveyofthemowingarea.Whenperforming
thissitesurvey,alwaysusecommonsense
andtakeintoconsiderationtheturfcondition
andtherolloverrisk.Todeterminewhichhills
orslopesmaybesafelyoperatedon,usethe
inclinometerprovidedwitheachmachine.T o
performasitesurvey,laya1.25mplank(4
ft2x4)ontheslopesurfaceandmeasure
theangleoftheslope.The1.25mplank(4ft
2x4)averagestheslopebutdoesnottake
intoconsiderationdipsorholes,whichcan
causeasuddenchangeinsidehillangle.The
maximumsidehillangleshouldnotbegreater
than25degrees.
Additionally,themachineisequippedwithan
angleindicatormountedonthesteeringtube.
Thisindicatesthesidehillanglethemachine
isonandidentiestherecommended
maximumlimitof25degrees.
•Practiceoperatingthemachineandbecome
thoroughlyfamiliarwithit.
•Starttheengineandrunitathalfidleuntilitwarms
up.Pushthethrottleleverallthewayforward,lift
thecuttingunits,disengagetheparkingbrake,
presstheforwardtractionpedal,andcarefully
drivetoanopenarea.
37
•Practicemovingforwardandreverse,andstarting
andstoppingthemachine.Tostopthemachine,
takeyourfootoffthetractionpedalandletitreturn
toneutralorpressdownonthereversepedalto
stop.Goingdownahill,youmayneedtousethe
reversepedaltostop.
•Whendrivingonslopes,driveslowlytomaintain
steeringcontrolandavoidturnstoprevent
rollovers.
•Whenpossible,mowupanddownhillsratherthan
acrossthem.Havethecuttingunitsloweredwhen
goingdownahilltomaintainsteeringcontrol.Do
notattempttoturnonahill.
•Practicedrivingaroundobstacleswiththecutting
unitsupanddown.Becarefulwhendriving
betweenobjectssothatyoudonotdamagethe
machineorcuttingunits.
•Getafeelforthereachofthecuttingunitssothat
youdonothangthemupordamagetheminany
way.
•Alwaysdriveslowlyinroughareas.
•Ifapersonappearsinorneartheoperatingarea,
stopthemachine,anddonotstartitagainuntilthe
areaiscleared.Themachineisdesignedfor1
person.Neverletanyoneelserideonthemachine
withyou.Thisisextremelydangerousandcould
resultinseriousinjury.
•Accidentscanhappentoanyone.Themost
commoncausesareexcessivespeed,sudden
turns,terrain(notknowingwhichslopesandhills
canbemowedsafely),notstoppingtheengine
beforeleavingtheoperator’sseat,anddrugs
thatimpairyouralertness.Coldcapsulesor
prescriptiondrugsmaycausedrowsiness,ascan
alcoholandotherdrugs.Stayalertandstaysafe.
Failuretodosocouldresultinseriousinjury.
•Donotoperatethemoweriftired,ill,orunderthe
inuenceofalcoholordrugs.
•Whentransportingthemachinefrom1workarea
toanother,raisethecuttingunitstothefullyup
position,movethemow/transportslidetotheleft
totransport,andplacethethrottleintheFAST
position.
MowingTechniques
•T obegincutting,engagethecuttingunits,then
approachthemowingareaslowly.Oncethefront
cuttingunitsareoverthemowingarea,lowerthe
cuttingunits.
•T oachievetheprofessionalstraight-linecutand
stripingthatisdesirableforsomeapplications,nd
atreeorotherobjectinthedistanceanddrive
straighttowardit.
•Assoonasthefrontcuttingunitsreachtheedgeof
themowingarea,liftthecuttingunitsandperform
ateardropshapedturntoquicklylineyouupfor
yournextpass.
•T omowaroundbunkers,ponds,orothercontours
easily,usetheSidewinderandmovethecontrol
leverleftorright,dependingonyourmowing
application.Thecuttingunitscanalsobeshifted
tovarytiretracking.
•Thecuttingunitstendtothrowgrasstothefront
ortherearofthemachine.Frontthrowshouldbe
usedwhencuttingsmalleramountsofgrass;thus,
leavingabetterafter-cutappearance.T othrow
clippingstothefront,simplyclosetherearshield
onthecuttingunits.
CAUTION
Topreventpersonalinjuryordamagetothe
machine,donotopenorclosethecuttingunit
shieldswhiletheengineisrunning.
Shutofftheengineandwaitforallmoving
partstostopbeforeopeningorclosingthe
cuttingunitshields.
•Whencuttinglargeramountsofgrass,position
theshieldstojustbelowhorizontal.Donotopen
theshieldstoofaroranexcessiveamountof
clippingscouldbuildupontheframe,rear
radiatorscreen,andenginearea.
•Thecuttingunitsarealsoequippedwithbalance
weightsonthenon-motorendtogiveanevencut.
Youcanaddorremoveweightsifamismatch
occursonyourturf.
AfterMowing
Aftermowing,thoroughlywashthemachinewitha
gardenhosewithoutanozzletopreventexcessive
waterpressurefrompreventcontaminationand
damagetothesealsandbearings.Ensurethatthe
radiatorandoilcoolerarekeptfreeofdirtorgrass
clippings.Aftercleaning,inspectthemachinefor
possiblehydraulicuidleaks,damage,orweartothe
hydraulicandmechanicalcomponents.Checkthe
cuttingunitbladestoensurethattheyaresharpand
thatthereel-to-bedknifecontactisproperlyadjusted.
38
Important:Afterwashingthemachine,movethe
Sidewindermechanismfromlefttorightseveral
timestoremovethewaterbetweenthebearing
blocksandthecrosstube(Model03171only).
SelectingtheClipRate(Reel
Speed)
Toachieveaconsistent,highqualityofcutanda
uniformafter-cutappearance,itisimportantthatthe
reelspeedbematchedtotheheightofcut.
Important:Ifthereelspeedistooslow,youmay
noticevisibleclipmarks.Ifthereelspeedistoo
fast,thecutmayhaveafuzzyappearance.
Adjustthecliprate(reelspeed)asfollows:
1. Verifytheheight-of-cutsettingonthecutting
units.Usethecolumnofthechartlisting
either5or8reels,andndtheheight-of-cut
listingnearesttheactualheight-of-cutsetting.
Lookacrossthecharttondthenumberthat
correspondstothatheightofcut.
39
HeightofCut
REELSPEEDSELECTIONCHART
5-BladeReel 8-BladeReel 11-BladeReel
8km/h
(5mph)
9.6km/h
(6mph)
8km/h
(5mph)
9.6km/h
(6mph)
8km/h
(5mph)
9.6km/h
(6mph)
63.5mm
60.3mm
57.2mm
54.0mm
50.8mm 2inches 3 4
47.6mm
44.5mm
41.3mm
38.1mm
34.9mm
31.8mm
28.8mm
25.mm 1inch 9
22.2mm
19.1mm
15.9mm
12.7mm
9.5mm
2-1/2inches
2-3/8inches
2-1/4inches
2-1/8inches
1-7/8inches
1-3/4inches
1-5/8inches
1-1/2inches
1-3/8inches
1-1/4inches
1-1/8inches
7/8inch 9* 9*
3/4inch 9* 9*
5/8inch 9* 9*
1/2inch 9* 9*
3/8inch 9* 9*
3 3
3 4
3 4
3 4
4
4
5
5 7
5
6 9 4 4
8
3* 3*
3* 3*
3* 3*
3* 3*
3* 3*
5
5
6
8 3 4
9*
9*
3* 3*
3* 3*
3* 3*
3 4
4
5
5 7
7
9
9
9
5
6
9 6
9*
9*
9*
– –
– –
– –
– –
– –
– –
– –
– –
– –
– –
– –
– –
– –
– –
7
7 7
8 8
9 9
*T orodoesnotrecommendthisheightofcut
and/ormowingspeed.
Note:Thehigherthenumber,thehigherthe
speed.
2. Turnthereelspeedcontrolknob(Figure46)to
thenumbersettingdeterminedinStep1.
3. Operatethemachineforseveraldays,then
examinethecuttoensurethequalityofcut.The
reelspeedknobmaybeset1positiononeither
sideofthepositionindicatedonthechartto
accountfordifferencesingrasscondition,grass
lengthremoved,andpersonalpreference.
g011 168
Figure46
1.Reelspeedcontrol 2.Backlapcontrol
40
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Afterthersthour
Aftertherst10hours
Aftertherst50hours
Beforeeachuseordaily
Every25hours
Every50hours
Every100hours
Every150hours
MaintenanceProcedure
•T orquethewheelnuts.
•T orquethewheelnuts.
•Checktheconditionandtensionofallbelts.
•Changethehydrauliclter.
•Changetheoilandtheoillter.
•Checktheengine-oillevel.
•Checktheengine-coolantlevel.
•Checkthelevelofthehydraulicuid.
•Checkthetirepressure.
•Checkthereel-to-bedknifecontact.
•Checktheinterlocksystem.
•Drainthewaterseparator.
•Cleantheradiatorandoilcooler.
•Checkthehydrauliclinesandhoses.
•Checktheelectrolytelevel.(Ifmachineisinstorage,checkevery30days.)
•Lubricateallbearingsandbushings(lubricateallbearingsandbushingsdailywhen
conditionsaredustyanddirty).
•Checktheconditionandtensionofallbelts.
•Changetheoilandtheoillter.
•T orquethewheelnuts.
Every200hours
Every400hours
Every500hours
Every2years
•Servicetheaircleaner(morefrequentlyinextremedustyordirtyconditions).
•Checktheparkingbrakeadjustment.
•Changethehydrauliclter.
•Checkthefuellinesandconnections.
•Replacethefuelltercanister.
•Changethehydraulicuid.
•Greasethebearingsintherearaxle.
•Drainandcleanthefueltank.
•Drainandushthecoolantsystem(takethemachinetoanAuthorizedService
DealerorDistributororrefertotheServiceManual).
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineand
seriouslyinjureyouorbystanders.
Removethekeyfromtheignitionbeforeyoudoanymaintenance.
41
DailyMaintenanceChecklist
Duplicatethispageforroutineuse.
Fortheweekof:
MaintenanceCheckItem
Checkthesafetyinterlock
operation.
Checkthebrakeoperation.
Checkthefuellevel.
Checktheengine-oillevel.
Checkthecoolingsystem
uidlevel.
Drainthewater/fuel
separator.
Checktheairlter,dustcup,
andburpvalve.
Checkforunusualengine
1
noises.
Checktheradiatorand
screenfordebris
Checkforunusualoperating
noises.
Checkthehydraulicsystem
oillevel.
Checkthehydraulichoses
fordamage.
Checkforuidleaks.
Checkthefuellevel.
Checkthetirepressure.
Checktheinstrument
operation.
Checkthereel-to-bedknife
contactadjustment.
Checktheheight-of-cut
adjustment.
Lubricateallthegrease
2
ttings.
Touch-upanydamaged
paint.
1
Checktheglowplugandinjectornozzlesifstartingishard,thereisexcesssmoke,orroughrunningisnoted.
2
Immediatelyaftereverywashing,regardlessoftheintervallisted.
Mon. T ues. Wed. Thurs. Fri.
Sat. Sun.
Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures.
Note:T oobtainanelectricalschematicorahydraulicschematicforyourmachine,visitwww.Toro.com.
42
NotationforAreasofConcern
Inspectionperformedby:
Item Date
ServiceIntervalChart
Information
Figure47
decal121-3607
43
Pre-Maintenance
Lubrication
Procedures
GreasingtheBearingsAnd
Pre-MaintenanceSafety
•Beforeadjusting,cleaning,repairing,orleaving
themachine,dothefollowing:
–Parkthemachineonalevelsurface.
–Movethethrottleswitchtothelow-idleposition.
–Disengagethecuttingunits.
–Lowerthecuttingunits.
–Ensurethatthetractionisinneutral.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey.
–Waitforallmovingpartstostop.
–Allowmachinecomponentstocoolbefore
performingmaintenance.
•Ifpossible,donotperformmaintenancewhilethe
engineisrunning.Keepawayfrommovingparts.
•Usejackstandstosupportthemachineor
componentswhenrequired.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
Bushings
ServiceInterval:Every50hours(lubricateall
bearingsandbushingsdailywhen
conditionsaredustyanddirty).
Every500hours/Yearly(whichevercomesrst)
Themachinehasgreasettingsthatmustbe
lubricatedregularlywithNo.2lithiumgrease.
Lubricatethebearingsandbushingsdailywhenthe
operatingconditionsareextremelydustyanddirty.
Dustyanddirtyoperatingconditionscouldcause
dirttogetintothebearingsandbushings,resulting
inacceleratedwear.Lubricatethegreasettings
immediatelyaftereverywashing,regardlessofthe
intervalspecied.
Thegreasettinglocationsandquantitiesareas
follows:
•Rearcuttingunitpivot(Figure49)
RemovingtheHood
Thehoodmaybeeasilyremovedtoeasemaintenance
proceduresintheengineareaofthemachine.
1. Unlatchandraisethehood.
2. Removethecotterpinthatsecuresthehood
pivottothemountingbrackets(Figure48).
Figure48
1.Cotterpin
3. Slidethehoodtotherightside,lifttheother
side,andpullitoutofthebrackets.
Note:Reversetheproceduretoinstallthehood.
g008894
Figure49
•Frontcuttingunitpivot(Figure50)
g008908
g008895
Figure50
•SideWindercylinderends(2;Model03171only)
(Figure51)
44
Figure53
g008898
Figure51
•Steeringpivot(Figure52)
Figure52
•Rearliftarmpivotandliftcylinder(2)(Figure53)
g008896
•Leftfrontliftarmpivotandliftcylinder(2)(Figure
54)
g008899
Figure54
g190873
•Rightfrontliftarmpivotandliftcylinder(2)(Figure
55)
Figure55
•Neutraladjustmechanism(Figure56)
45
g008900
Figure56
•Mow/transportslide(Figure57)
Figure57
•Belttensionpivot(Figure58)
g008901
g008904
Figure59
Note:Ifdesired,installanadditionalgreasetting
intheotherendofthesteeringcylinder.Remove
thetire,installthetting,greasethetting,remove
thetting,andinstalltheplug(Figure60).
g008902
g190872
Figure60
Figure58
•Steeringcylinder(Figure59).
g008903
46
CheckingtheSealed
Bearings
Bearingsrarelyfailfromdefectsinmaterialsor
workmanship.Themostcommonreasonforfailureis
moistureandcontaminationworkingitswaypastthe
protectiveseals.Bearingsthataregreasedrelyupon
regularmaintenancetopurgeharmfuldebrisfromthe
bearingarea.Sealedbearingsrelyonaninitialll
ofspecialgreaseandarobustintegralsealtokeep
contaminantsandmoistureoutoftherollingelements.
Thesealedbearingsrequirenolubricationor
short-termmaintenance.Thisminimizesroutine
servicerequiredandreducesthepotentialofturf
damageduetogreasecontamination.Thesesealed
bearingpackageswillprovidegoodperformance
andlifeundernormaluse,butperiodicinspections
ofbearingconditionandsealintegrityshouldbe
conductedtoavoiddowntime.Thesebearingsshould
beinspectedseasonallyandreplacediftheyare
damagedorworn.Bearingsshouldoperatesmoothly
withnodetrimentalcharacteristicssuchashighheat,
noise,looseness,orindicationsofcorrosion(rust).
Duetotheoperatingconditionsthesebearing/seal
packagesaresubjectto(i.e.,sand,turfchemicals,
water,impacts,etc.)theyareconsiderednormalwear
items.Bearingsthatfailduetocausesotherthan
defectsinmaterialsorworkmanshiparetypicallynot
coveredunderthewarranty.
EngineMaintenance
EngineSafety
•Shutofftheenginebeforecheckingtheoilor
addingoiltothecrankcase.
•Donotchangethegovernorspeedoroverspeed
theengine.
ServicingtheAirCleaner
ServiceInterval:Every200hours(morefrequentlyin
extremedustyordirtyconditions).
•Checktheaircleanerbodyfordamagewhich
couldcauseanairleak.Replaceitifitisdamaged.
Checkthewholeintakesystemforleaks,damage,
orloosehoseclamps.
•Servicetheaircleanerattherecommended
serviceintervalorearlierifengineperformance
suffersduetoextremelydusty ,dirtyconditions.
Changingtheairlterbeforeitisnecessaryonly
increasesthechanceofdirtenteringtheengine
whenthelterisremoved.
•Ensurethatthecoverisseatedcorrectlyandseals
withtheair-cleanerbody.
1. Releasethelatchesthatsecuretheair-cleaner
covertotheair-cleanerbody(Figure61).
Note:Bearinglifecanbenegativelyaffectedby
improperwash-downprocedures.Donotwashdown
themachinewhenitisstillhotandavoiddirecting
high-pressureorhigh-volumesprayatthebearings.
g027707
Figure61
1.Air-cleanercover 2.Air-cleanerlatch
2. Removethecoverfromtheair-cleanerbody .
3. Beforeremovingthelter,uselow-pressure
air—276kPa(40psi),cleananddry—tohelp
removelargeaccumulationsofdebrispacked
betweentheoutsideofprimarylterandthe
canister.Avoidusinghigh-pressureairwhich
couldforcedirtthroughthelterintotheintake
tract.Thiscleaningprocesspreventsdebris
frommigratingintotheintakewhenyouremove
theprimarylter.
47
4. Removeandreplacetheprimarylter(Figure
62).
Note:Cleaningtheusedelementmaydamage
theltermedia.
Figure62
1.Primarylter
g008911
Figure63
1.Drainplugs
2. Removetheoillter(Figure64).
g008910
5. Inspectthenewlterforshippingdamageand
checkthesealingendofthelterandthebody.
Donotuseadamagedelement.
6. Insertthenewlterbyapplyingpressuretothe
outerrimoftheelementtoseatitinthecanister.
Donotapplypressuretotheexiblecenter
ofthelter.
7. Cleanthedirtejectionportlocatedinthe
removablecover.
8. Removetherubberoutletvalvefromthecover,
cleanthecavity,andreplacetheoutletvalve.
9. Installthecoverorientingtherubberoutletvalve
inadownwardposition—betweenapproximately
5o'clockto7o'clockwhenviewedfromtheend.
10. Securethecoverlatches.
ChangingtheEngineOil
andtheFilter
ServiceInterval:Aftertherst50hours
g008912
Figure64
1.Oillter
3. Applyalightcoatofcleanoiltothenewlter
sealandinstalltheoillter.
Note:Donotovertightenthelter.
4. Addoiltothecrankcase;refertoCheckingthe
Engine-OilLevel(page26).
Every150hours
1. Removeeitherdrainplug(Figure63)andlet
theoilowintoadrainpan;whentheoilstops
owing,installthedrainplug.
48
Fuel System
Maintenance
DANGER
Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.A
reoranexplosionfromfuelcanburnyou
andothersandcancausepropertydamage.
• Useafunnelandllthefueltankoutdoors,
inanopenarea,whentheengineisoffand
iscold.Wipeupanyfuelthatspills.
• Donotllthefueltankcompletelyfull.
Addfueltothefueltankuntilthelevelis6
to13mm(1/4to1/2inch)belowthebottom
ofthellerneck.Thisemptyspaceinthe
tankallowsthefueltoexpand.
• Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.
• Storefuelinaclean,safety-approved
container,andkeepthecapinplace.
ServicingtheFuelTank
ServiceInterval:Every2years—Drainandcleanthe
fueltank.
Drainandcleanthetankifthefuelsystembecomes
contaminatedorifthemachinewillbestoredforan
extendedperiodoftime.Usecleanfueltoushout
thetank.
Figure65
1.Waterseparator/lter
canister
2.Ventplug
3. Tightenthevalveafterdraining.
3.Drainvalve
ChangingtheFuelFilter
Canister
ServiceInterval:Every400hours
1. Cleantheareawheretheltercanistermounts
(Figure65).
2. Removetheltercanisterandcleanthe
mountingsurface.
3. Lubricatethegasketontheltercanisterwith
cleanoil.
4. Installtheltercanisterbyhanduntilthegasket
contactsthemountingsurface;thenrotatean
additional1/2turn.
g009880
InspectingtheFuelLines
andConnections
ServiceInterval:Every400hours/Y early(whichever
comesrst)
Inspectthefuellinesandconnectionsfordeterioration,
damage,orlooseconnections.
DrainingtheWater
Separator
ServiceInterval:Beforeeachuseordaily
1. Placeacleancontainerunderthefuellter.
2. Loosenthedrainvalveonthebottomofthelter
canister(Figure65).
BleedingAirfromthe
Injectors
Note:Performthisprocedureonlywhenthefuel
systemhasbeenpurgedofairthroughnormalpriming
proceduresandtheenginedoesnotstart;referto
BleedingtheFuelSystem(page32).
1. Loosenthepipeconnectiontothe#1nozzleand
holderassembly.
49
Figure66
1.Fuelinjectors
2. MovethethrottletotheFASTposition.
3. TurnthekeyinthekeyswitchtotheST ART
positionandwatchthefuelowaroundthe
connector.TurnthekeytotheOFFposition
whenyouseeasolidow.
4. Tightenthepipeconnectorsecurely.
5. Repeatthisprocedureontheremainingnozzles.
ElectricalSystem
Maintenance
ElectricalSystemSafety
•Disconnectthebatterybeforerepairingthe
machine.Disconnectthenegativeterminalrst
g008913
andthepositivelast.Connectthepositiveterminal
rstandthenegativelast.
•Chargethebatteryinanopen,well-ventilated
area,awayfromsparksandames.Unplugthe
chargerbeforeconnectingordisconnectingthe
battery.Wearprotectiveclothinganduseinsulated
tools.
ServicingtheBattery
ServiceInterval:Every25hours—Checkthe
electrolytelevel.(Ifmachineisin
storage,checkevery30days.)
Thebatteryelectrolytelevelmustbeproperly
maintainedandthetopofthebatterykeptclean.Ifthe
machineisstoredinalocationwheretemperatures
areextremelyhigh,thebatterywillrundownmore
rapidlythanifthemachineisstoredinalocation
wheretemperaturesarecool.
DANGER
Batteryelectrolytecontainssulfuricacid
whichisadeadlypoisonandcausessevere
burns.
• Donotdrinkelectrolyteandavoidcontact
withskin,eyesorclothing.Wearsafety
glassestoshieldyoureyesandrubber
glovestoprotectyourhands.
• Fillthebatterywherecleanwaterisalways
availableforushingtheskin.
• Chargethebatteryinawell-ventilated
placesothatthegassesproducedwhile
chargingcandissipate.
• Sincethegasesareexplosive,keepopen
amesandelectricalsparksawayfromthe
battery;donotsmoke.
• Nauseamayresultifthegasesareinhaled.
• Unplugthechargerfromtheelectrical
outletbeforeconnectingtoor
disconnectingthechargerleads
fromthebatteryposts.
Maintainthecelllevelwithdistilledordemineralized
water.Donotllthecellsabovethebottomofthesplit
50
ringinsideeachcell.Installthellercapswiththe
ventspointingtotherear(towardthefueltank).
Drive System
Keepthetopofthebatterycleanbywashingit
periodicallywithabrushdippedinammoniaor
bicarbonateofsodasolution.Flushthetopsurface
withwateraftercleaning.Donotremovetheller
capswhilecleaning.
Thebatterycablesmustbetightontheterminalsto
providegoodelectricalcontact.
Ifcorrosionoccursattheterminals,disconnectthe
cables,negative(–)cablerst,andscrapetheclamps
andterminalsseparately.Connectthecables,positive
(+)cablerst,andcoattheterminalswithpetroleum
jelly.
StoringtheBattery
Ifthemachinewillbestoredmorethan30days,
removethebatteryandchargeitfully.Eitherstore
itontheshelforonthemachine.Leavethecables
disconnectediftheyarestoredonthemachine.
Storethebatteryinacoolatmospheretoavoid
quickdeteriorationofthechargeinthebattery.T o
preventthebatteryfromfreezing,ensurethatitis
fullycharged.Thespecicgravityofafullycharged
batteryis1.265to1.299.
Maintenance
AdjustingtheTraction
DriveforNeutral
Ifthemachinemoveswhenthetractionpedalisinthe
neutralposition,adjustthetractioncam.
1. Parkthemachineonalevelsurface,lowerthe
cuttingunits,shutofftheengine,engagethe
parkingbrake,andremovethekeyfromthe
ignitionswitch.
2. Raise1frontwheeland1rearwheelofftheoor
andplacesupportblocksundertheframe.
Note:1frontwheelandrearwheelmustbe
raisedoffthegroundorthemachinewillmove
duringtheadjustment.
3. Loosenlocknutontractionadjustmentcam
(Figure67).
CheckingtheFuses
Thefusesarelocatedundertheconsolecoverofthe
machine.
g008922
Figure67
1.Tractionadjustmentcam 2.Locknut
4. Starttheengineandrotatethecamhexinboth
directionstodeterminemid-positionofneutral
span.
5. Tightenthelocknutthatsecurestheadjustment.
6. Shutofftheengine.
7. Removethesupportblocksandlowerthe
machinetotheshopoor.Testdrivethe
machinetoensurethatitdoesnotcreep.
51
Cooling System
6. Installtheaccesspanelandclosethehood.
Maintenance
CoolingSystemSafety
•Swallowingenginecoolantcancauseinjury
ordeath;keepoutofreachfromchildrenand
pets.
•Dischargeofhot,pressurizedcoolantortouching
ahotradiatorandsurroundingpartscancause
severeburns.
–Alwaysallowtheenginetocoolatleast15
minutesbeforeremovingtheradiatorcap.
–Usearagwhenopeningtheradiatorcap,and
openthecapslowlytoallowsteamtoescape.
CleaningtheEngine
CoolingSystem
ServiceInterval:Beforeeachuseordaily
Removedebrisfromtheoilcoolerandradiatordaily.
Cleanthemmorefrequentlyindirtyconditions.
1. Parkthemachineonalevelsurface,lowerthe
cuttingunits,shutofftheengine,engagethe
parkingbrake,andremovethekeyfromthe
ignitionswitch.
2. Raisethehood.
3. Cleantheengineareathoroughlyofalldebris.
4. Removetheaccesspanel.
5. Cleanbothsidesoftheradiatorareathoroughly
withwaterorcompressedair(Figure68).
BrakeMaintenance
AdjustingtheParking
Brake
ServiceInterval:Every200hours—Checkthe
parkingbrakeadjustment.
1. Loosenthesetscrewthatsecurestheknobto
theparkingbrakelever(Figure69).
Figure69
1.Parkingbrakelever
2.Knob
2. Rotatetheknobuntilyouproduceaforceof41
to68N∙m(30to40ft-lb)neededtoactuatethe
lever.
3. Tightenthesetscrewafterattainingthe
adjustment.
3.Setscrew
g008923
g190823
Figure68
1.Radiator
52
BeltMaintenance
ServicingtheEngineBelts
ServiceInterval:Aftertherst10hours—Checkthe
conditionandtensionofallbelts.
Every100hours—Checktheconditionand
tensionofallbelts.
TensioningtheAlternator/FanBelt
1. Openthehood.
2. Checkthetensionbydepressingthe
alternator/fanbeltmidwaybetweenthe
alternatorandcrankshaftpulleyswith30N∙m
(22ft-lb)offorce(Figure70).
2. Pushdownandforwardonthespringend
(Figure71)tounhookitfromthebracketand
releasetensiononthespring.
g008917
Figure71
Note:Thebeltshoulddeect11mm(7/16
inch).
Figure70
1.Alternator/fanbelt
3. Ifthedeectionisincorrect,completethe
followingproceduretotensionthebelt:
A. Loosentheboltthatsecuresthebraceto
theengineandtheboltthatsecuresthe
alternatortothebrace.
1.Hydrostatdrivebelt
3. Replacethebelt.
4. Reversetheproceduretotensionthespring.
g008916
2.Springend
B. Insertaprybarbetweenthealternatorand
theengineandpryoutonthealternator.
C. Whenyouachievetheproperbelttension,
tightenthealternatorandbraceboltsto
securetheadjustment.
ReplacingtheHydrostatDriveBelt
1. Insertanutdriverorsmallpieceoftubingonto
theendofthebelttensioningspring.
WARNING
Usecautionwhende-tensioningthe
spring,asitisunderaheavyload.
53
Controls System
HydraulicSystem
Maintenance
AdjustingtheThrottle
1. Positionthethrottleleverrearwardsothatit
stopsagainstthecontrolpanelslot.
2. Loosenthethrottlecableconnectoronthe
injection-pumpleverarm(Figure72).
Maintenance
HydraulicSystemSafety
•Seekimmediatemedicalattentionifuidisinjected
intoskin.Injecteduidmustbesurgicallyremoved
withinafewhoursbyadoctor.
•Ensurethatallhydraulic-uidhosesandlinesare
ingoodconditionandallhydraulicconnections
andttingsaretightbeforeapplyingpressureto
thehydraulicsystem.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthigh-pressurehydraulic
uid.
•Usecardboardorpapertondhydraulicleaks.
•Safelyrelieveallpressureinthehydraulicsystem
beforeperforminganyworkonthehydraulic
system.
ChangingtheHydraulic
Figure72
1.Injection-pumpleverarm
3. Holdtheinjection-pumpleverarmagainstthe
lowidlestopandtightenthecableconnector.
4. Loosenthescrewssecuringthethrottlecontrol
tothecontrolpanel.
5. Pushthethrottlecontrolleveralltheway
forward.
6. Slidethestopplateuntilitcontactsthethrottle
lever,andtightenthescrewsthatsecurethe
throttlecontroltothecontrolpanel.
7. Ifthethrottledoesnotstayinpositionduring
operation,torquethelocknutusedtosetthe
frictiondeviceonthethrottleleverto5to6N∙m
(40to55inch-lb).
Note:Themaximumforcerequiredtooperate
thethrottlelevershouldbe27N∙m(20ft-lb).
g008918
Fluid
ServiceInterval:Every400hours
Iftheuidbecomescontaminated,contactaT oro
distributortoushthehydraulicsystem.Contaminated
hydraulicuidlooksmilkyorblackwhencomparedto
cleanuid.
1. Turntheengineoffandraisethehood.
2. Disconnectthehydraulicline(Figure73)or
removethehydrauliclter(Figure74)andlet
thehydraulicuidowintoadrainpan.
54
g008919
Figure73
1.Hydraulicline
ChangingtheHydraulic
Filter
ServiceInterval:Aftertherst10hours
Every200hours/Yearly(whichevercomesrst)
UseagenuineT ororeplacementlter(PartNo.
54-0110).
Important:Usinganyotherltermayvoidthe
warrantyonsomecomponents.
Figure74
1.Hydrauliclter
3. Installthehydrauliclinewhenhydraulicuid
stopsdraining.
4. Fillthereservoir(Figure75)withapproximately
13.2L(3.5USgallons)ofhydraulicuid;referto
CheckingtheHydraulicSystem(page28).
Important:Useonlythehydraulicuids
specied.Otheruidscoulddamagethe
hydraulicsystem.
g190871
1. Parkthemachineonalevelsurface,lowerthe
cuttingunits,shutofftheengine,engagethe
parkingbrake,andremovethekeyfromthe
ignitionswitch.
2. Pinchoffthehosetotheltermountingplate.
3. Cleanaroundtheltermountingarea.
4. Placeadrainpanunderthelter(Figure74)
andremovethelter.
5. Lubricatethenewltergasketandllthelter
withhydraulicuid.
6. Ensurethattheltermountingareaisclean,
screwthelteronuntilthegasketcontactsthe
mountingplate,andthentightenthelter1/2
turn.
7. Releasethehosetotheltermountingplate.
8. Starttheengineandletitrunforabout2minutes
topurgetheairfromthesystem.
9. Shutofftheengineandcheckforleaks.
Figure75
1.Hydraulicllcap
5. Installthereservoircap,starttheengine,and
useallofthehydrauliccontrolstodistributethe
hydraulicuidthroughoutthesystem.
6. Checkforleaks;thenshutofftheengine.
7. Checktheuidlevelandaddenoughtoraise
theleveltoFullmarkonthedipstick.Donot
overll.
g008886
55
CheckingtheHydraulic
CuttingUnitSystem
LinesandHoses
ServiceInterval:Beforeeachuseordaily
Checkhydrauliclinesandhosesforleaks,kinked
lines,loosemountingsupports,wear,loosettings,
weatherdeterioration,andchemicaldeterioration.
Makeallnecessaryrepairsbeforeoperating.
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury .
• Ensurethatallhydraulicuidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsaretight
beforeapplyingpressuretothehydraulic
system.
• Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
• Usecardboardorpapertondhydraulic
leaks.
Maintenance
CuttingUnitSafety
Awornordamagedcuttingunitcanbreak,anda
pieceofareelorbedknifecouldbethrownatyou
orbystanders,resultinginseriouspersonalinjuryor
death.
•Inspectthecuttingunitsperiodicallyforwearor
damage.
•Usecarewhencheckingthecuttingunits.Wrap
thebladesorweargloves,andusecautionwhen
servicingthereelsandbedknives.Onlyreplaceor
sharpenthereelsandbedknives;neverstraighten
orweldthem.
•Onmulti-bladedmachines,takecareasrotating1
reelcancauseotherbladestorotate.
BacklappingtheCutting
Units
• Safelyrelieveallpressureinthehydraulic
systembeforeperforminganyworkonthe
hydraulicsystem.
• Seekimmediatemedicalattentionifuid
isinjectedintoskin.
DANGER
Contactingthereelsmaycausepersonal
injuryordeath.
• Neverplaceyourhandsorfeetinthereel
areawhiletheengineisrunning.
• Whilebacklapping,thereelsmaystalland
thenstartagain.
• Donotattempttostartreelsagainwith
yourhandorfoot.
• Donotadjustthereelswhiletheengineis
running.
• Ifthereelstalls,shutofftheenginebefore
attemptingtoclearthereel.
1. Parkthemachineonacleanandlevelsurface,
lowerthecuttingunits,shutofftheengine,
engagetheparkingbrake,andremovethekey
fromtheignitionswitch.
2. Removetheconsolecovertoexposethe
controls.
3. Rotatethebacklapcontroltothebacklap
position(R).Rotatethereelspeedcontrolto
position1(Figure76).
56
Storage
PreparationforSeasonal
Storage
Followtheseproceduresanytimeyouwillbestoring
themachineformorethan30days.
PreparingtheTractionUnit
1. Thoroughlycleanthetractionunit,cuttingunits,
andengine.
2. Checkthetirepressure.Inatealltiresto97to
110kPa(14to18psi).
Figure76
1.Reelspeedcontrol 2.Backlapcontrol
Note:Theseatswitchisbypassedwhenthe
backlapcontrolisinthebacklapposition.You
donotneedtobeintheseat,buttheparking
brakemustbeengagedfortheenginetorun.
Important:Donotrotatethebacklap
controlfromthemowpositiontothebacklap
positionwhileengineisrunning.Otherwise,
youmaydamagethereels.
4. Maketheinitialreel-to-bedknifeadjustments
appropriateforbacklappingonallcuttingunits.
Starttheengineandsetittolowidlespeed.
5. EngagethereelsbyengagingthePTOswitch
onthecontrolpanel.
6. Applylappingcompoundwithlong-handled
brush.
7. T oadjustthecuttingunitswhilebacklapping,
disengagethereelsandturntheengineoff.
Afteryouhavemadetheadjustments,repeat
steps4through6.
8. Afterbacklapping,shutofftheengine,rotate
thebacklapcontroltothemowposition(F),set
thereelspeedcontrolstothedesiredmowing
setting,andwashallthelappingcompoundoff
thecuttingunits.
Note:Additionalinstructionsandprocedures
onbacklappingareavailableintheT oroReel
MowerBasics(withsharpeningguidelines),
Form09168SL.
Note:Forabettercuttingedge,runaleacross
thefrontfaceofthebedknifeafterlapping.This
removesanyburrsorroughedgesthatmay
havebuiltuponthecuttingedge.
g011 168
3. Checkforloosefastenersandtightenthemas
necessary.
4. Greaseoroilallgreasettingsandpivotpoints.
Wipeupanyexcesslubricant.
5. Lightlysandandusetouch-uppaintonpainted
areasthatarescratched,chipped,orrusted.
Repairanydentsinthemetalbody.
6. Servicethebatteryandcablesasfollows:
A. Removethebatteryterminalsfromthe
batteryposts.
B. Removethebattery.
C. Slowlychargethebatterybeforestorage
andevery60daysthereafterfor24hoursto
preventleadsulfationofthebattery.
Note:T opreventthebatteryfromfreezing,
ensurethatitisfullycharged.Thespecic
gravityofafullychargedbatteryis1.265
to1.299.
D. Cleanthebattery,terminals,andpostswith
awirebrushandbakingsodasolution.
E. Coatthecableterminalsandbatteryposts
withGrafo1 12Xskin-overgrease(T oro
Part505-47)orpetroleumjellytoprevent
corrosion.
F. Eitherstorethebatteryontheshelforon
themachineinacoolarea.Leavethe
cablesdisconnectedifthebatteryisstored
onthemachine.
PreparingtheEngine
1. Draintheengineoilfromtheengineandinstall
thedrainplug.
2. Removeanddiscardtheoillter.
3. Installanewoillter.
57
4. Filltheenginewithapproximately3.8L(4US
qt)ofSAE15W-40motoroil.
5. Starttheengineandrunitatidlespeedfor
approximately2minutes.
6. Shutofftheengine.
7. Thoroughlydrainallthefuelfromthefuel
tank,fuellines,fuellter,andwater-separator
assembly.
8. Flushthefueltankwithfresh,cleandieselfuel.
9. Secureallthefuel-systemttings.
10. Thoroughlycleanandservicetheair-cleaner
assembly.
11. Sealtheair-cleanerinletandtheexhaustoutlet
withweatherprooftape.
12. Checktheantifreezeprotectionandadd
antifreeze/coolantasneededfortheexpected
minimumtemperatureinyourarea.
58
Notes:
Notes:
Notes:
EuropeanPrivacyNotice
TheInformationT oroCollects
ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou
tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.
TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies
inyourcountry.
BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION
ASDESCRIBEDINTHISPRIV ACYNOTICE.
TheW ayToroUsesInformation
Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell
youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot
sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand
withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.
RetentionofyourPersonalInformation
Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes
(suchasregulatorycompliance),orasrequiredbyapplicablelaw .
Toro'sCommitmenttoSecurityofY ourPersonalInformation
Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent
statusofpersonalinformation.
AccessandCorrectionofyourPersonalInformation
Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.
AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.
374-0282RevC
CaliforniaProposition65WarningInformation
Whatisthiswarning?
Youmayseeaproductforsalethathasawarninglabellikethefollowing:
WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.
WhatisProp65?
Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto
California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother
reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto
informthepublicaboutexposuretothesechemicals.
Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith
theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the
CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese
chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all
AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2)
haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.
Doesthislawapplyeverywhere?
Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot
limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder
retailersprovideProp65warningsontheirwebsitesorincatalogs.
.
HowdotheCaliforniawarningscomparetofederallimits?
Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning
atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow
thefederalandinternationalstandards.
Whydon’tallsimilarproductscarrythewarning?
•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.
•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies
makingsimilarproductsmayhavenosuchrequirement.
•TheenforcementofProp65isinconsistent.
•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora
productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.
WhydoesToroincludethiswarning?
Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand
use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof
exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromToroproductsmaybenegligibleorwellwithinthe
“nosignicantrisk”range,outofanabundanceofcaution,TorohaselectedtoprovidetheProp65warnings.Moreover ,ifT orodoesnotprovidethese
warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.
RevA
TheToroWarranty
ATwo-YearLimitedWarranty
ConditionsandProductsCovered
TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourT oroCommercial
product(“Product”)tobefreefromdefectsinmaterialsorworkmanship
fortwoyearsor1500operationalhours*,whicheveroccursrst.This
warrantyisapplicabletoallproductswiththeexceptionofAerators
(refertoseparatewarrantystatementsfortheseproducts).Wherea
warrantableconditionexists,wewillrepairtheProductatnocosttoyou
includingdiagnostics,labor,parts,andtransportation.Thiswarranty
beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:
ToroCommercialProductsServiceDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196
952–888–8801or800–952–2740
E-mail:commercial.warranty@toro.com
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand
adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired
maintenanceandadjustmentscanbegroundsfordisallowingawarranty
claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManual canresultinclaimsforwarrantybeingdenied.
•ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal
Productoperationinclude,butarenotlimitedto,brakepadsand
linings,clutchlinings,blades,reels,rollersandbearings(sealedor
greasable),bedknives,sparkplugs,castorwheelsandbearings,tires,
lters,belts,andcertainsprayercomponentssuchasdiaphragms,
nozzles,andcheckvalves,etc.
•Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage
practices,contamination,useofunapprovedfuels,coolants,lubricants,
additives,fertilizers,water,orchemicals,etc.
•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.
•Normalnoise,vibration,wearandtear,anddeterioration.
•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor
windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofT oro.Torowillmake
thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace
it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof
kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging,
andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe
batteriesinthisproductareconsumed,theamountofusefulworkbetween
chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn
out.Replacementofwornoutbatteries,duetonormalconsumption,
istheresponsibilityoftheproductowner.Batteryreplacementmaybe
requiredduringthenormalproductwarrantyperiodatowner’sexpense.
Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly
proratedwarrantybeginningyear3throughyear5basedonthetime
inserviceandkilowatthoursused.RefertotheOperator'sManualfor
additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy
underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty .All
impliedwarrantiesofmerchantabilityandtnessforusearelimitedto
thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove
exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou
speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom
statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources
Board(CARB).Thehourlimitationssetforthabovedonotapplytothe
EmissionsControlSystemWarranty.RefertotheEngineEmissionControl
WarrantyStatementsuppliedwithyourproductorcontainedintheengine
manufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheT oroimporter .
374-0253RevD