Toro 02616 Operator's Manual

FormNo.3448-478RevA

HoverPro

ModelNo.02616—SerialNo.400000000andUp

®

450Machine

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3448-478*

ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,seetheseparateproduct
specicDeclarationofConformity(DOC)sheet.

GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesignicantlylower.Pleasereferto
theenginemanufacturer’sinformationincludedwith
themachine.

Introduction

Thismachineisintendedtobeusedbyhired,
commercialoperatorsandresidentialhomeownersfor
maintainingturfonslopes,tightundulations,areas
nearwater,orbunkerlips.Usingthisproductfor
purposesotherthanitsintendedusecouldprove
dangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely .

Visitwww.https://www.toro.com/en-GBformore
information,includingsafetytips,trainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

g364631

Figure1

1.Modelandserialnumberlocation

Writetheproductmodelandserialnumbersinthe
spacebelow:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.

©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

2

Contactusatwww.Toro.com.

PrintedintheUK

AllRightsReserved

Contents

Safety

Safety.......................................................................3

GeneralSafety...................................................3

SafetyandInstructionalDecals..........................4

Setup........................................................................5

1InstallingtheHandlebarFootstop.....................5

2InstallingtheHandlebar...................................5

3AddingOiltotheEngine...................................8

ProductOverview.....................................................9

Controls...........................................................10

Specications..................................................10

Attachments/Accessories.................................10

BeforeOperation..................................................11

BeforeOperationSafety....................................11

FuelSpecication..............................................11

FillingtheFuelTank...........................................11

CheckingtheEngineOilLevel..........................12

DuringOperation.................................................12

DuringOperationSafety...................................12

FuelShutoffValve.............................................13

StartingtheEngine...........................................13

ShuttingOfftheEngine.....................................14

SupportingtheHandlebarwiththe

Footstop........................................................14

ReplacingtheCuttingLine................................14

AdjustingtheCuttingHeight.............................14

RemovingtheCuttingDisk...............................15

InstallingtheCuttingDisk.................................15

OperatingTips.................................................16

AfterOperation....................................................17

AfterOperationSafety......................................17

Maintenance...........................................................18

RecommendedMaintenanceSchedule(s)...........18

MaintenanceSafety..........................................18

PreparingforMaintenance...............................18

ReplacingtheAirCleaner.................................19

EngineOilSpecication....................................20

CheckingtheEngine-OilLevel..........................20

ChangingtheEngineOil...................................20

ServicingtheSparkPlug...................................21

Storage...................................................................22

StorageSafety..................................................22

PreparingtheMachineforStorage...................22

Troubleshooting......................................................23

ThefollowingsafetysectionisadaptedfromANSI
B71.1–2017,ANSIB71.4–2017,andEN14910.

GeneralSafety

Important:Readtheseinstructionscarefully

beforeusingthemachine,andkeepthemfor
futurereference.

Thisproductiscapableofinjuringhandsandfeet
andofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.Donotallowchildrentooperatethemachine.
Allowonlypeoplewhoareresponsible,trained,
familiarwiththeinstructions,andphysically
capabletooperatethemachine.Localregulations
mayrestricttheageoftheoperator.

•Shutofftheengine,removethekey(ifequipped),

andwaitforallmovementtostopbeforeyouleave
theoperator’sposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan
resultininjury .T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.

,which

3

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

H295159

1.Enginestop

decalh295159

decal134-7020

134-7020

1.Beforetippingthemachineforservice,disconnectthespark
plugandreadtheOperator'sManual.

111-9826

1.Cutting/dismemberment
hazardofhandorfoot,
cuttingunit—keepyour
handsandfeetawayfrom
movingparts.

1.Warning—Receivetrainingontheproduct;readthe
Operator’sManual.

2.Cutting/dismembermenthazardofhandorfoot,nylonline;
disconnectthewirefromthesparkplugbeforeworkingonthe
machine;nevertmetalcuttingparts.

3.Warning—weareyeandhearingprotection.

2.ReadtheOperator’s
Manual.

decal11 1-9826

decal134-7022

134-7022

4.Thrownobjecthazard;keepbystandersaway.

5.Warning—donottouchhotsurfaces.

6.Warning—stayawayfrommovingparts;keepguardsinplace.

4

Setup

1

InstallingtheHandlebar
Footstop

Partsneededforthisprocedure:

1Lowerhandlebar

1Footstop

1

Bolt(6x35mm)

3

Washer(6mm)

1

Locknut(6mm)

Procedure

1.Determinethehandlebarheightwhenthe
footstopissecuredtotheupstopbracket(Figure

3).

2.Aligntheholeinthefootstopwiththeholeinthe
lowerhandlebar(Figure4).

Note:Youcanonlyusethefootstoptosupportthe

handlebarintheverticalpositionwhenyouassemble
thehandlebarinthelowerposition103.4cm(40-3/4
inches).

Figure4

1.Lowerhandlebar

2.Footstop

3.Bolt(6x35mm)

3.Assemblethefootstoptothehandlebarwitha
bolt(6x35mm),3washers(6mm),andlocknut
(6mm).

4.Tightenthelocknutandbolt.

4.Washer(6mm)

5.Locknut(6mm)

Note:Ensurethatyoucanpivotthefootstop.

g364679

Figure3

1.Low-handlebarposition3.Footstop

2.Upstopbracket4.High-handlebarposition

g367240

5

2

InstallingtheHandlebar

Partsneededforthisprocedure:

4T-bushings

2

Bolt(6x55mm)

6

Washer(6mm)

2

Locknut(6mm)

2Knob

2U-bolt

Handlebartting

1Upperhandlebar

1

Bolt(1/4x1-3/4inches)

1

Locknut(1/4inch)

AssemblingtheLowerHandlebar
totheMachine

g364680

Figure6

1.Up-stopbracket2.Footstop

3.Aligntheholeinthehandlebarwiththeholesin
thebushings(Figure7),andsecurehandlebar,
tothemachinewithabolt(6x55mm),2
washers(6mm),andalocknut(6mm).

1.Assemble2T-bushingsintothehandlebar
angesofthemowerdeck(Figure5).

Figure5

1.T-bushings

2.Handlebaranges(mower
deck)

2.Alignthefootstopofthehandlebartotheup-stop
bracketonthedeck(Figure6).

g364682

Figure7

1.Lowerhandlebar

2.Bolt(6x55mm)4.Locknut(6mm)

3.Washer(6mm)

g364681

4.Repeatstep3attheothersideofthemachine.

6

AssemblingtheUpperandLower
Handlebars

1.Aligntheholesontheupperhandlebarwiththe
holesinthelowerhandlebar(Figure8).

andremovethebailfromthemachine(Figure

10).

Figure8

1.Lowerhandlebar4.Upperhandlebar

2.Knob5.U-bolt

3.Washer(6mm)

2.Assembletheupperhandlebartothelower
handlebarwitthe2U-bolts,2washer(6mm),
and2knobs.

AssemblingtheCabletothe
Operator-PresenceBail

1.Insertthettingattheendofthecablesheath
intotheuppersocketofthehandlebartting
(Figure9).

g364684

Figure10

g367353

3.Insertthecablettingthroughtheholeinthe
bracketoftheoperator-presencebailasshown
inFigure11.

g367355

Figure11

Figure9

1.Handlebartting2.Fitting(cablesheath)

2.Squeezethelegoftheoperator-presencebail
untilyoucanremoveitfromtheupperhandlebar,

1.Bracket
(operator-presencebail)

g367356

4.Inserttheendoftheoperator-presencebailinto

2.Cabletting

thehandlebar,squeezetheotherlegofbail
slightly,andinsertthebailintothehandlebar
(Figure13).

7

Figure12

5.Securethehandlebarttingtotheupper
handlebar(Figure14)withthebolt(1/4x1-3/4
inches)andlocknut(1/4inch).

3

AddingOiltotheEngine

NoPartsRequired

Procedure

g367358

Important:Yourmachinedoesnotcomewithoil

intheengine.Beforestartingtheengine,addoil
totheengine.

APIServiceClassication:SJorhigher

OilViscosity:10W-30oil

OilCapacity:0.40L(13.5oz)

1.Movethemachinetoalevelsurface.

2.Removethedipstickfromtheoil-llerneckand
wipethedipstickwithacleanrag(Figure14).

Figure13

1.Bolt(1/4x1-3/4inches)3.Handlebartting

2.Upperhandlebar

4.Locknut(1/4inch)

g367354

g364715

Figure14

3.Slowlypourthespeciedengineoilintothe
oil-llerneck(Figure15),andwait3minutes.

8

Figure15

4.Insertthedipstickintotheoil-llerneck,then
removethedipstick.

5.Checktheoillevelonthedipstick(Figure16).

Note:Ifyouoverlltheenginewithoil,drain

theexcessoil;refertoDrainingtheEngineOil

(page20).

ProductOverview

g364716

g364714

Figure17

Figure16

1.Theoillevelisatits

maximum.

2.Theoillevelistoo

high—removeoilfrom
thecrankcase.

3.Theoillevelistoo
low—addoiltothe
crankcase.

6.Iftheoillevelisbelowtheupperlimit,wipe
thedipstickwithacleanragandrepeatsteps

3through5untiltheengine-oillevelisatthe

upperlimitmark.

1.Handlebar

2.Operator-presencebail

3.Mowerdeck

g364717

4.Handlebarfootstop

5.Handlebarknob

g364713

Figure18

1.Recoil-startergrip5.Fuelcap

2.Sparkplug

3.Aircleaner

4.Fuel-shutoffvalve

6.Dipstick

7.Muferguard

7.Insertthedipstickintotheoil-llerneckand
handtightenthedipsticksecurely.

9