Toro 02612 Operator's Manual

HoverPro
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1
ModelNo.02612—SerialNo.400000000andUp
®
450Machine
FormNo.3414-471RevB
Operator'sManual
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely.Keepthis manualforfuturereference.
YoumaycontactT orodirectlyatwww.Toro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
ThisproductcomplieswithallrelevantEuropean directives.Fordetails,seetheseparateproduct specicDeclarationofConformity(DOC)sheet.
NetTorque:Thegrossornettorqueofthisengine waslaboratoryratedbytheenginemanufacturerin accordancewiththeSocietyofAutomotiveEngineers (SAE)J1349.Asconguredtomeetsafety,emission, andoperatingrequirements,theactualenginetorque onthisclassofmachinewillbesignicantlylower. Gotowww.T oro.comtoviewspecicationsonyour machinemodel.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthe spacebelow:
ModelNo.
SerialNo.
©2017—TheT oro®Company 8111L yndaleAvenueSouth Bloomington,MN55420
Registeratwww.Toro.com.
Donottamperwiththeenginecontrolsoralterthe governorspeed;doingsomaycreateanunsafe conditionresultinginpersonalinjury.
Contents
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Introduction...............................................................1
Safety.......................................................................2
GeneralSafety...................................................2
BeforeOperationSafety.....................................3
DuringOperatingSafety.....................................3
AfterOperatingSafety........................................4
MaintenanceSafety............................................4
SafetyandInstructionalDecals..........................5
Setup........................................................................6
1AssemblingtheHandle....................................6
2InstallingtheFootstop......................................6
3FillingtheEnginewithOil.................................7
OriginalInstructions(EN)
PrintedintheUK
AllRightsReserved
*3414-471*B
ProductOverview.....................................................8
Specications....................................................9
Operation..................................................................9
FillingtheFuelT ank............................................9
CheckingtheEngine-OilLevel..........................10
AdjustingtheCuttingHeight.............................10
StartingtheEngine............................................11
AdjustingtheChoke..........................................12
ShuttingOfftheEngine.....................................12
OperatingTips.................................................13
Maintenance...........................................................14
RecommendedMaintenanceSchedule(s)...........14
PreparingforMaintenance...............................14
ReplacingtheAirCleaner.................................15
ChangingtheEngineOil...................................15
ServicingtheSparkPlug...................................16
ReplacingtheCuttingLine................................16
CleaningtheMachine.......................................17
Storage...................................................................17
PreparingtheMachineforStorage...................17
Troubleshooting......................................................18
Safety
ThefollowingsafetysectionisadaptedfromANSI B71.4–2012andEN14910.

GeneralSafety

Thisproductiscapableofinjuringhandsandfeet andofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury .
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepclearofanydischargeopening.Keep
bystandersasafedistanceawayfromthe machine.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan resultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationin theirrespectivesectionsthroughoutthismanual.
2

BeforeOperationSafety

DuringOperatingSafety

GeneralSafety
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Checkthatallguardsandsafetydevicesarein
placeandworkingproperly.
Alwaysinspectthemachinetoensurethatthe
cuttingunitbolt,line,anddiscarenotwornor damaged.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingcuttingdisc,causinginjury.
–Shutofftheengineandwaitforallmoving
partstostop.
–Disconnectthespark-plugwirefromthespark
plugbeforeadjustingthecuttingheight.
FuelSafety
DANGER
Fuelisextremelyammableandhighly explosive.Areorexplosionfromfuel canburnyouandothersandcandamage property.
Topreventastaticchargefromignitingthe fuel,placethecontainerand/ormachine directlyonthegroundbeforelling,notin avehicleoronanobject.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanyfuel thatspills.
Donothandlefuelwhensmokingor aroundanopenameorsparks.
Storefuelinanapprovedcontainerand keepitoutofthereachofchildren.
GeneralSafety
Wearappropriateclothing,includingeye
protection;slip-resistant,substantialfootwear;and hearingprotection.Tiebacklonghairanddonot wearjewelry .
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Thecuttingunitissharp;contactingthediscorline
canresultinpersonalinjury.Shutofftheengine andwaitforallmovingpartstostopbeforeleaving theoperatingposition.
Whenyoureleasetheoperator-presencecontrol,
theengineshouldshutoffandthecuttingunit shouldstopwithin3seconds.Ifnot,stop usingyourmachineimmediatelyandcontactan AuthorizedServiceDealer.
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate themachinewhenthereistheriskoflighting.
Wetgrassorleavescancauseseriousinjuryifyou
slipandcontactthecuttingunit.Mowonlyindry conditions,ifpossible.
Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay blockyourview.
Watchforholes,ruts,bumps,rocks,orother
hiddenobjects.Uneventerraincouldcausea slip-and-fallaccident.
Stopthemachineandinspectthecuttingunit
afterstrikinganobjectorifthereisanabnormal vibrationinthemachine.Makeallnecessary repairsbeforeresumingoperation.
Beforeleavingtheoperatingposition,shutoffthe
engineandwaitforallmovingpartstostop.
Iftheenginehasbeenrunningthemuferwillbe
hotandcanseverelyburnyou.Keepawayfrom thehotmufer.
Useaccessoriesandattachmentsapprovedby
TheToro®Companyonly .
WARNING
Fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepyourhandsandfaceawayfromthe nozzleandthefuel-tankopening.
Keepfuelawayfromyoureyesandskin.
3
SlopeSafety

AfterOperatingSafety

WARNING
Runningtheengineonslopesofmorethan45 degreeswillcausesevereenginedamagedue toalackoflubrication.Someofthepotential damagecouldincludestuckvalves,scored pistons,orburnedcrankbearings.
Beforeoperatingonanyslope,asite surveyshouldbecompletedtodetermine theactualslopewheretheunitwillbe operating.
Donotrunthe4-cycleHondaengineinthis productonslopesofmorethan45degrees.
Avoidmowingwetgrass.Poorfootingcouldcause
aslip-and-fallaccident.
Mowwithcautionneardrop-offs,ditches,or
embankments.
Whenusingthemachine,alwayskeepbothhands
onthehandlebar.
Whencuttingfromthetopofasteepslopeand
youneedlongerreach,useanapprovedextended handlebarifyouneedalongerreach.
GeneralSafety
Cleangrassanddebrisfromthemachinetohelp
preventres.Cleanupoilorfuelspills.
Allowtheenginetocoolbeforestoringthemachine
inanyenclosure.
Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
HaulingSafety
Usecarewhenloadingorunloadingthemachine.
Securethemachine.
Theengineisnottobeusedtoliftthemachine,as
sharpedgescouldcauseinjury.

MaintenanceSafety

Disconnectthespark-plugwirefromthesparkplug
beforeperforminganymaintenanceprocedure.
Wearglovesandeyeprotectionwhenservicing
themachine.
Weargloveswhenservicingthecuttingunit.
Nevertamperwithsafetydevices.Checktheir
properoperationregularly .
Tippingthemachinemaycausethefueltoleak.
Fuelisammableandexplosive,andcancause personalinjury.Runtheenginedrytoremovethe fuelwithahandpump;neversiphonthefuel.
4
SafetyandInstructionalDecals
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Important:Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearany
areaofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal11 1-9826
111–9826
1.Cutting/dismemberment hazardofhandorfoot, cuttingunit—keepyour handsandfeetawayfrom movingparts.
1.Warning—Receivetrainingontheproduct;readthe
Operator’sManual.
2.Cutting/dismembermenthazardofhandorfoot,nylonline; disconnectthewirefromthesparkplugbeforeworkingonthe machine;nevertmetalcuttingparts.
3.Warning—weareyeandhearingprotection.
2.ReadtheOperator’s Manual.
decal11 1-5392
111-5392
4.Thrownobjecthazard;keepbystandersatleast15m(49ft) awayfromthemachine.
5.Warning—donottouchhotsurfaces;keepguardsinplace; Stayawayfrommovingparts;keepguardsinplace.
1.Enginestop(shutoff)
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H295159
5
Setup
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1
2
3
4
5
6
1

AssemblingtheHandle

NoPartsRequired
Procedure
1.Slide2bushingsintotheframe.
3.Repeatfortheoppositeside.
4.Aligntheholesontheupperhandlewiththe lowerhandle.
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Figure4
1.Lowerhandle4.Frame
2.Bushings5.Bolt
3.Nut6.Washers
1.Upperhandle4.U-bolt
2.Handwheel5.Lowerhandle
3.Washer
5.FittheU-boltthroughtheupperandlower handleandsecureitwithawasherandahand wheel.
6.Attachthethrottleassemblytotheoutsideofthe handlebarandsecureitwithanutandapan screw.
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Figure3
2.Placethelowerhandlebetweenthebushings andsecureitwith1handlebarbolt,2washers, and1nut.
Note:Placethelowerhandlebetweenthe
bushingswiththekickstopassemblyattheright side.
1.Nut2.Panscrew
6
Figure5
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2
1
2
3
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3
InstallingtheFootstop
NoPartsRequired
Procedure
Securethefootstoptotheboltontherightsideofthe lowerhandleusinganutand2washers(Figure6).
Note:Installthefootstopusingthelowerholeinthe
footstopasshowninFigure6.

FillingtheEnginewithOil

NoPartsRequired
Procedure
Important:Yourmachinedoesnotcomewithoil
intheengine.Beforestartingtheengine,llthe enginewithoil.
Max.ll:0.59L(20oz),type:MultigradeMineral 10W-30oilwithanAPIserviceclassicationofSF, SG,SH,SJ,SL,orhigher.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure7).
Figure6
1.Footstop4.Bolt
2.Nut5.Lowerhandle
3.Washer
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Figure7
1.Theoillevelisatits
g027870
maximum.
2.Theoillevelistoo high—removeoilfrom thecrankcase.
3.Slowlypouroilintotheoil-llhole,wait3
minutes,andchecktheoillevelonthedipstick bywipingthedipstickcleanandtheninserting, butnotscrewingin,theoil-llcapintothehole (Figure8).
3.Theoillevelistoo low—addoiltothe crankcase.
7
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Figure8
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1
2
3
4
5
6
7
8
9
1
2
3
7
8
9
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4
5
6
Note:Filltheenginecrankcasewithoiluntil
thedipstickindicatesthattheengine-oillevel iscorrectasshowninFigure7.Ifyouoverll theenginewithoil,removetheexcessoilas directedinChangingtheEngineOil(page15).
4.Installthedipstickandhandtightenitsecurely.
Important:Changetheengineoilafterthe
rst5operatinghours;changeityearly
thereafter.RefertoChangingtheEngineOil
(page15).
ProductOverview
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g017341
Figure9
1.Fuelcap6.Handlebarknob
2.Enginestart7.Exhaustguard
3.Throttlecontrol8.Enginecover
4.Operator-presencecontrol
5.Handlebar
1.Sparkplug
2.Exhaustguard7.Fingerguard
3.Exhaust8.Aircleaner
4.Dipstick
5.Startergrip
9.Dipstick
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Figure10
6.Fuelcap
9.Carburetor
8
Specications
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Model
02612
Cuttingwidth
457mm(18inches)574mm(225/8
Productwidth
inches)
Operation

FillingtheFuelTank

Forbestresults,useonlyclean,fresh,unleaded
gasolinewithanoctaneratingof87orhigher ((R+M)/2ratingmethod).
Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
Donotuseethanolblendsofgasoline,such
asE15orE85,withmorethan10%ethanolby volume.Performanceproblemsand/orengine damagemayresult,whichmaynotbecovered underwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessfuelstabilizer hasbeenaddedtothefuel.
Donotaddoiltogasoline.
Fillthefueltankwithfreshunleadedregulargasoline fromamajorname-brandservicestation(Figure11).
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithfuel lessthan30daysold.
Refertoyourengineowner’smanualforadditional information.
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Figure11
9
CheckingtheEngine-Oil
1
2
3
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AdjustingtheCutting
Level
ServiceInterval:Beforeeachuseordaily
1.Movethemachinetoalevelsurface.
2.Removethedipstickandwipeitwithaclean cloth.
3.Insert,butdonotscrewin,thedipstickintothe oil-llhole.
4.Removethedipstickandcheckit.
5.Todeterminetheproperoillevelonthedipstick, refertoFigure12).
Height
WARNING
Adjustingthecuttingheightmaybringyou intocontactwithmovingparts,causing seriousinjury.
Stoptheengineandwaitforallmoving partstostop.
Weargloveswhilehandlingthecutting unit.
CAUTION
Iftheenginehasbeenrunning,themufer willbehotandcanseverelyburnyou.Keep awayfromthehotmufer.
Adjustthecuttingheightasdesired.
1.TurnthefuelswitchtotheOffposition.
2.Disconnectthewirefromthesparkplug.
Figure12
1.Theoillevelisatits maximum.
2.Theoillevelistoo high—removeoilfrom thecrankcase.
6.Iftheoillevelislow,slowlypouroilintothe
oil-llhole,wait3minutes,andchecktheoil levelonthedipstickbywipingthedipstickclean andtheninserting,butnotscrewingin,the oil-llcapintothehole.
3.Theoillevelistoo low—addoiltothe crankcase.
Note:Max.ll:0.59L(20oz)Multigrade
Mineral10W-30oilwithanAPIservice classicationofSF,SG,SH,SJ,SL,orhigher.
Note:Filltheenginecrankcasewithoiluntil
thedipstickindicatesthattheengine-oillevel iscorrectasshowninFigure12.Ifyouoverll theenginewithoil,removetheexcessoilas directedinChangingtheEngineOil(page15).
3.Tipthemachineonitsside,withthedipstick down.
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4.Wearingprotectivegloves,removethe retainingboltandcuttingdisc.
5.Repositionthespacerstothedesiredheight, thenreinstallthecuttingdisc(Figure13).
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Figure13
1.Spacers4.Cuttingdisc
2.Retainer5.Retainer
3.Retainingbolt6.Largespacer
7.Installthedipstickandhandtightenitsecurely.
Important:Changetheengineoilafterthe
rst5operatinghours;changeityearly
thereafter.RefertoChangingtheEngineOil
(page15).
Note:Thelargespacermustbepositioned
directlybelowtheimpelleratalltimes.
6.Useatorquewrenchtotightentheboltto25 N∙m(18ft-lb).
10

StartingtheEngine

OFF
ON
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1
2
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1.PlacethethrottlecontroltotheCHOKEposition, ensurethatthefuelswitchisintheONposition.
Figure14
2.Holdtheoperator-presencecontrolagainstthe handle.
Figure15
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Figure16
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4.Pulltherecoil-starthandle.
Note:Ifthemachinedoesnotstartafterseveral
attempts,contactanAuthorizedServiceDealer.
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1.Handle
3.Placeyourfootonthedeckandtiltthemachine towardyou(Figure16).
2.Operator-presencecontrol
11

AdjustingtheChoke

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1
2
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ShuttingOfftheEngine

Usethethrottleassemblytoadjustthechoke(Figure
17).
ServiceInterval:Beforeeachuseordaily
Toshutofftheengine,releasetheoperator-presence control(Figure18).
Important:Whenyoureleasethe
operator-presencecontrol,boththeengine andcuttingdiscshouldstopwithin3seconds. Iftheydonotstopproperly,stopusingyour machineimmediatelyandcontactanAuthorized ServiceDealer.
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Figure18
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Figure17
1.Chokeon2.Chokeoff
12
OperatingTips
GeneralMowingTips
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
Avoidstrikingsolidobjectswiththecuttingline.
Neverdeliberatelymowoveranyobject.
Ifthemachinestrikesanobjectorstartstovibrate,
immediatelyshutofftheengine,disconnect thewirefromthesparkplug,andexaminethe machinefordamage.
Forbestperformance,installnewcuttinglines
beforethecuttingseasonbegins.
Replacethecuttinglinewhennecessarywitha
Tororeplacementcuttingline.
Ensurethatthereplacementcuttinglineisthe
samelengthastheintactcuttingline.
CuttingGrass
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawn
showsthroughthecutleafcover.Youmayneed tomakemorethanasinglepassovertheleaves.
Mowinggrassover15cm(6inches)inlengthis
notrecommended.Iftheleafcoveristoothick,the machinemayplugandcausetheenginetostall.
Slowdownyourmowingspeedifthemachine
doesnotcuttheleavesnelyenough.
Cutonlyaboutathirdofthegrassbladeatatime.
Donotcutbelowthehighestsetting(30mmor1.2 inches)unlessthegrassissparseoritislatefall whengrassgrowthbeginstoslowdown.Referto
AdjustingtheCuttingHeight(page10).
Mowinggrassover15cm(6inches)inlengthis
notrecommended.Ifthegrassistoolong,the machinemayplugandcausetheenginetostall.
Wetgrassandleavestendtoclumpontheyard
andcancausethemachinetoplugortheengine tostall.Mowonlyindryconditions,ifpossible.
WARNING
Wetgrassorleavescancauseserious injuryifyouslipandcontactthecutting line.Mowonlyindryconditions,if possible.
Beawareofapotentialrehazardinverydry
conditions,followalllocalrewarnings,andkeep themachinefreeofdrygrassandleafdebris.
Ifthenishedlawnappearanceisunsatisfactory,
try1ormoreofthefollowing:
–Inspectthecuttingunitand/orreplacethe
cuttingline.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmachine.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
13
Maintenance
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Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Aftertherst5hours
Beforeeachuseordaily
Aftereachuse
Every100hours
Beforestorage

PreparingforMaintenance

WARNING
Interval
Yearly
MaintenanceProcedure
•Changetheengineoil.
•Checktheengine-oillevel.
•Ensurethattheengineshutsoffwithin3secondsafterreleasingthe operator-presencecontrol.
•Cleangrassclippingsanddirtfromtheentiremachine.
•Cleangrassclippingsanddirtfromtheentiremachine.
•Checkthesparkplugandreplaceitifnecessary.
•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
•Cleanthecoolingsystem;removegrassclippings,debris,ordirtfromtheengine aircoolingnsandstarter.Cleanthesystemmorefrequentlyindirtyorhigh-chaff conditions.
•Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.
•Changetheengineoil.
•Replacethecuttingline.
Tippingthemachinemaycausethefuelto leak.Fuelisammable,explosiveandcan causepersonalinjury.
Runtheenginedryorremovethefuelwitha handpump;neversiphon.
1.Shutofftheengineandwaitforallmovingparts tostop.
2.Disconnectthespark-plugwirefromthe sparkplug(Figure19)beforeperformingany maintenanceprocedure.
Important:Alwaystipthemachineontoits
side,withthedipstickdown.Ifthemachine istippedinanotherdirection,oilmayllthe valvetrain,requiringatleast30minutesto drain.
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Figure19
1.Spark-plugwire
3.Afterperformingthemaintenanceprocedure(s), connectthespark-plugwiretothesparkplug.
14

ReplacingtheAirCleaner

1
2
3
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1
2
3
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ChangingtheEngineOil

ServiceInterval:Y early
1.Pressdownonthelatchtabsontopofthe air-cleanercover(Figure20).
Figure20
1.Cover
2.Latchtabs
3.Filter
2.Openthecover.
3.Removethelter(Figure20).
4.Inspectthelter,andreplaceitifitisdamaged orexcessivelydirty.
5.Inspectthepaperairlter.
A.Ifthelterisdamagedoriswetwithoilor
fuel,replaceit.
B.Ifthelterisdirty,tapitonahardsurface
severaltimesorblowcompressedairless than207kPa(30psi)throughthesideof thelterthatfacestheengine.
ServiceInterval:Aftertherst5hours
Yearly
1.Runtheengineafewminutesbeforechanging theoiltowarmit.
Note:Warmoilowsbetterandcarriesmore
contaminants.
2.Ensurethatthefueltankcontainslittleornofuel sothatthefueldoesnotleakwhenyoutipthe machineontoitsside.
3.Disconnectthewirefromthesparkplug.Refer toPreparingforMaintenance(page14).
4.Removethedipstick.
5.Tipthemachineontoitsside,withthedipstick down,todraintheusedoiloutthroughtheoil-ll tube.
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6.Returnthemachinetotheoperatingposition.
7.Slowlypouroilintotheoil-llhole,wait3 minutes,andchecktheoillevelonthedipstick bywipingthedipstickcleanandtheninserting,
butnotscrewingin,theoil-llcapintothehole.
Note:Max.ll:0.59L(20oz),type:
MultigradeMineral10W-30oilwithanAPI serviceclassicationofSF ,SG,SH,SJ,SL,or higher.
Note:Filltheenginecrankcasewithoiluntil
thedipstickindicatesthattheengine-oillevelis correctasshownin(Figure21).Ifyouoverll theenginewithoil,removetheexcessoilas directedin5.
Note:Donotbrushthedirtoffthelter;
brushingforcesdirtintothebers.
6.Removedirtfromtheaircleanerbodyandcover
usingamoistrag.Donotwipedirtintothe
airduct.
7.Insertthelterintotheaircleaner.
8.Installthecover.
Figure21
1.Theoillevelisatits
15
maximum.
2.Theoillevelistoo high—removeoilfrom thecrankcase.
3.Theoillevelistoo low—addoiltothe crankcase.
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8.Installthedipstickandhandtightenitsecurely.
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9.Disposeoftheusedoilproperlyatalocal recyclingcenter.

ServicingtheSparkPlug

ServiceInterval:Every100hours
Checkthesparkplugafterevery100operatinghours. UseanChampionRN9YCsparkplugorequivalent.
1.Shutofftheengineandwaitforallmovingparts tostop.
2.Disconnectthewirefromthesparkplug.
3.Cleanaroundthesparkplug.
4.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,or
dirtysparkplug.Donotcleantheelectrodes becausegritenteringthecylindercan damagetheengine.
5.Setthegapontheplugto0.76mm(0.030inch) (Figure22).

ReplacingtheCuttingLine

ServiceInterval:Y early
Important:Youwillneedatorquewrenchto
installthecuttingdiscassemblyproperly.Ifyou
donothaveatorquewrenchorareuncomfortable performingthisprocedure,contactanAuthorized ServiceDealer.
Examinethecuttingdiscassemblywheneveryourun outoffuel.Ifthecuttingdiscassemblyisdamaged, replaceitimmediately.
1.Disconnectthesparkplugwirefromthespark plug.RefertoPreparingforMaintenance(page
14).
2.Tipthemachineontoitsside,withthedipstick down.
3.Removethecuttingdiscbyturningtheretaining boltcounterclockwise(Figure23),savingallthe mountinghardware.
Figure22
1.Center-electrodeinsulator
2.Sideelectrode
3.Airgap(nottoscale)
6.Installthesparkplugandthegasketseal.
7.Torquetheplugto20N∙m(15ft-lb).
8.Connectthewiretothesparkplug.
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Figure23
1.Spacers4.Cuttingdisc
2.Retainer5.Retainer
3.Retainingbolt6.Largespacer
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4.Replacetheexistingcuttinglineswith2equal lengthsofnewcuttinglineoppositeofeach other.
5.Installthecuttingdiscbyturningthebolt clockwise(Figure23),andinstallingallthe mountinghardware.
6.Useatorquewrenchtotightentheretaining
boltto25N∙m(18ft-lb).
Important:Abolttorquedto25N∙m(18
ft-lb)isverytight.Whileholdingthecutting discwithyourglovedhand,putyourweight behindtheratchetorwrenchandtightenthe boltsecurely.Thisboltisverydifcultto overtighten.
16

CleaningtheMachine

ServiceInterval:Beforeeachuseordaily
Aftereachuse
Storage
Storethemachineinacool,clean,dryplace.
WARNING
Themachinemaydislodgematerialfrom underthemachinehousing.
Weareyeprotection.
Stayintheoperatingposition(behindthe handle).
Donotallowbystandersinthearea.
1.Tipthemachineonitsside,withthedipstick down.
2.Useabrushorcompressedairtoremovegrass anddebrisfromtheexhaustguard,thetopcowl, andthesurroundingdeckareas.

PreparingtheMachinefor Storage

WARNING
Fuelvaporscanexplode.
Donotstorefuelmorethan30days.
Donotstorethemachineinanenclosure nearanopename.
Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuel stabilizertothefuelasdirectedbytheengine manufacturer.
2.Runthemachineuntiltheengineshutsofffrom runningoutoffuel.
3.Primetheengineandstartitagain.
4.Allowtheenginetorununtilitshutsoff. Whenyoucannolongerstarttheengine,itis sufcientlydry.
5.Disconnectthewirefromthesparkplug.
6.Removethesparkplug,add30ml(1oz)of oilthroughthespark-plughole,andpullthe starterropeslowlyseveraltimestodistribute oilthroughoutthecylindertopreventcylinder corrosionduringtheoff-season.
7.Installthesparkplugandtightenitwithatorque wrenchto20N∙m(15ft-lb).
8.Tightenallnuts,bolts,andscrews.
17
Troubleshooting
Problem
Theenginedoesnotstart
Theenginestartshardorlosespower
PossibleCauseCorrectiveAction
1.Thewireisnotconnectedtothespark plug.
2.Theholeinthefuel-capventis plugged.
3.Thesparkplugispitted,fouled,orthe gapisincorrect.
4.Thefueltankisemptyorthefuel systemcontainsstalefuel.
1.Theholeinthefuel-capventis plugged.
2.Theairlterelementisdirtyandis restrictingtheairow.
3.Theundersideofthemachinehousing containsclippingsanddebris.
4.Thesparkplugispitted,fouled,orthe gapisincorrect.
5.Theengineoillevelistoolow,toohigh, orexcessivelydirty .
6.Thefueltankcontainsstalefuel.6.Drainandllthefueltankwithfresh
1.Connectthewiretothesparkplug.
2.Cleantheholeinthefuel-capventor replacethefuelcap.
3.Checkthesparkplugandadjustthe gapifnecessary .Replacethespark plugifitispitted,fouled,orcracked.
4.Drainand/orllthefueltankwith freshgasoline.Iftheproblempersists, contactanAuthorizedServiceDealer .
1.Cleantheholeinthefuelcapventor replacethefuelcap.
2.Cleantheairlterpre-cleanerand/or replacethepaperairlter.
3.Cleanunderthemachinehousing.
4.Checkthesparkplugandadjustthe gapifnecessary .Replacethespark plugifitispitted,fouled,orcracked.
5.Checktheengineoil.Changetheoilif itisdirty;addordraintheoiltoadjust theoilleveltotheFullmarkonthe dipstick.
gasoline.
Theenginerunsrough
Themachineorenginevibrates excessively
Thereisanunevencuttingpattern
1.Thewireisnotconnectedtothespark plug.
2.Thesparkplugispitted,fouled,orthe gapisincorrect.
3.Theairlterelementisdirtyandis restrictingtheairow.
1.Theundersideofthemachinehousing containsclippingsanddebris.
2.Theenginemountingboltsareloose.2.Tightentheenginemountingbolts.
3.Thecuttingunitboltisloose.3.Tightenthecuttingunitbolt.
1.Youarecuttinginthesamepattern repeatedly.
2.Theundersideofthemachinehousing containsclippingsanddebris.
1.Connectthewiretothesparkplug.
2.Checkthesparkplugandadjustthe gapifnecessary .Replacethespark plugifitispitted,fouled,orcracked.
3.Cleantheairlterpre-cleanerand/or replacethepaperairlter.
1.Cleanunderthemachinehousing.
1.Changethecuttingpattern.
2.Cleanunderthemachinehousing.
18
EuropeanPrivacyNotice
TheInformationT oroCollects ToroWarrantyCompany(T oro)respectsyourprivacy .Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer .
TheTorowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.
BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.
TheWayToroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.T oromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany .Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.
RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw.
Toro'sCommitmenttoSecurityofY ourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.
AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.
AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer .
374-0282RevC
TheT oroWarranty
ATwo-YearLimitedWarranty
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:
ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196
952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com
OwnerResponsibilities
AstheProductowner ,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:
Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-T oro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.
Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.
ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.
Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.
Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.
Normalnoise,vibration,wearandtear,anddeterioration.
Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.Toromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesToroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.
NeitherTheT oroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.
374-0253RevD
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