Toro Reelmaster 5 Blade, Reelmaster 7 Blade, Reelmaster 11 Blade, 01007, 01005 Operator's Manual
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Form No. 3312–270 Rev. H
Reelmaster 5, 7, & 11 Blade
Model No. 01005—Serial No. 40001 thru 70001 and Up
Model No. 01007—Serial No. 40001 thru 70001 and Up
Model No. 01011—Serial No. 40001 thru 70001 and Up
Operator ’s Manual
English (EN)
Contents
Introduction
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 3. . . . . . . . . . . . . . . . . . . . .
Optional Equipment 4. . . . . . . . . . . . . . . . . . . . . . .
Setting Up Instructions 5. . . . . . . . . . . . . . . . . . . . . . . .
Remove Mower From Carton 5. . . . . . . . . . . . . . . .
Check Wheel Hubs And Install Wheels 5. . . . . . . .
Gear Case Oil 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Critical Adjustments 6. . . . . . . . . . . . . . . . . . . . . . . . . .
Check Reel Bearings And Mower Fasteners 6. . . .
Parallel Bedknife To Reel 6. . . . . . . . . . . . . . . . . . .
Set Height Of Cut 7. . . . . . . . . . . . . . . . . . . . . . . . .
Reel Bearing Adjustment 7. . . . . . . . . . . . . . . . . . .
Operating Instructions 8. . . . . . . . . . . . . . . . . . . . . . . .
Adjust Bedknife To Reel For Light Contact 8. . . . .
Causes of Poor Quality of Cut 9. . . . . . . . . . . . . . .
Maintenance 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grinding 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lapping 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bedknife Replacement 11. . . . . . . . . . . . . . . . . . . . .
Reel, Roller and Wheel Bearing Adjustment 11. . . .
Mower Servicing Procedure Disassembly 12. . . . . .
Gear Case And Frame Assembly 16. . . . . . . . . . . . .
Roller Disassembly 17. . . . . . . . . . . . . . . . . . . . . . . .
Roller Assembly 17. . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro General Commercial Products Warranty 20. .
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. The two numbers are
stamped on a plate which is located on the cross tube.
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
1983, 2003 The The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
All Rights Reserved
Printed in the USA
2
Specifications
General Specifications
Reel Drive
Reduction, Reel to
Wheels
Welded Reel
Bedknife & Bedbar
Bedknife to Reel
Adjustment
Wheels and Tires
Differential Disengaging over–running idler gear in gear train.
Width of Cut 30” (0.762 m)
Reel driven by wheels 75T ring gear to 10T pinion through 14T disengaging idler
gear.
7.5:1
Medium carbon steel, induction hardened blades are welded to seven steel spiders
which are mounted on a 1–1/2” (38 mm) diameter shaft. Tapered roller bearings
support reel shaft, and an adjusting nut compensates for bearing wear. Diameter of
11 blade reel is 7 inches (17.8 cm). 5 and 7 blade reels are 8” inches (20.3 cm).
Single edge high carbon steel knife attached to a fabricated steel bar; single screw
adjustment on adjustable rod ends.
Bedknife adjusts against reel, with positive adjustment control knob located at
center of bedbar. Adjustment knob contains detent with .001 inch (0.0254 mm)
movement of bedknife for each indexed position. Pivot point at top of bedbar is
greasable.
16” (0.406 m) diameter pneumatic wheels with tire and tube, studded tread,
stamped steel wheel and cast iron hubs; 16” (0.406 m) diameter semi pneumatic
tires with stamped steel wheels and cast iron hubs; 16” (0.4(06 m) diameter cast
iron wheels – one piece construction; 16” (0.406 m) diameter low profile
semi–pneumatic tires with stamped steel wheels and cast iron hubs; 18” (0.457 m)
semi–pneumatic tires with stamped steel wheels and cast iron hubs.
Height of Cut
Frequency of Clip
Chassis
Roller
11 Blade – .38 inches (9.5 mm) to 1.25 inches (32 mm) with 16” (0.406 m) dia.
wheel.
7 Blade – .75 inches (19 mm) to 1.75 inches (45 mm) with 16” (0.406 m) dia. wheel.
5 Blade – 1.25 inches (32 mm) to 2.25 inches (57 mm) with 16” (0.406 m) dia.
wheel
5 Blade – 2.00 inches (50 mm) to 3.00 inches (76 mm) with 18” (0.457 m) dia.
wheel
All adjustment are made in .040 inch increments.
11 Blade w/16” wheels – .58” clip (68 cuts per meter)
7 Blade w/16” wheels – .91” clip (43 cuts per meter)
5 Blade w/16’ wheels – 1.28” clip (31 cuts per meter)
5 Blade w/18” wheels – 1.51” clip (26 cuts per meter)
Ribbed cast iron gear cases with tubular cross members. Front cross member
provides easy attachment for the mower to the Reelmaster Universal and
Reelmaster Transport frames.
3–1/2” (88.9 mm) O.D. Iron pipe running on taper bearings double lip oil seal with
wear sleeves. Grease fittings provided.
3
General Specifications (continued)
Width
41–1/2” (1.054 m) with iron wheels, 45” (1. 1 43 m) with semi–pneumatic tires.
Height
General Specifications
(approx.)
Note: Specifications and design subject to change without notice.
16” (0.406 m) or 18” (0.457 m) depending on tires.
Weight
11 Blade – 252 lbs. (114 kg)
7 Blade – 248 lbs. (112 kg)
5 Blade – 243 lbs. (110 kg)
All with 16” (0.406 m) semi–pneumatic tires (without draw bars).
Optional Equipment
16” (0.406 m) cast iron wheel Model No. 01336
16” (0.406 m) pneumatic tires Model No. 01323
16” (0.406 m) semi–pneumatic low
profile
18” (0.457 m) semi–pneumatic
tires
Roller Scraper Kit Part No. 47–4540
Grass Dispersion Shield Kit
(5 & 7 Blade)
Grass Dispersion Shield Kit
(11 Blade)
Adapter Kit Model No. 01050
Universal Frame Adapter Kit Part No. 47–2220
Model No. 01304
Model No. 01035
Part No. 51–0800
Part No. 47–5390
4
Setting Up
Instructions
Remove Mower From Carton
1. Slit four corners of carton so sides lie flat.
2. Remove shipping caps from wheel hubs.
Note: Keep the shipping caps. They can be installed on
wheel hubs to prevent grinding dust from entering wheel
bearing whenever reel is ground.
4. Install drive wheels with capscrews and lockwashers
(Fig. 2). Do not try to install wheels over the shipping
caps.
Check Wheel Hubs And Install
Wheels
1. Rotate wheel hub (Fig. 1) to check bearing adjustment.
A slight drag must be felt when hub is rotated. If drag is
not evident, tighten wheel hub nut (Fig. 1) until slight
drag is felt when hub is rotated.
Figure 1
1. Wheel hub
2. Wheel hub nut
3. O–ring
Figure 2
Gear Case Oil
1. Position mower on a level surface.
2. Raise and block back of mower until there is
approximately 10–1/4 inches (0.260 m) between bottom
of gear case extending behind roller bracket and level
surface (Fig. 3).
Important Do not over–tighten wheel hub nut because
the bearing will wear rapidly.
2. Check O–ring to assure it is not damaged, and make
sure it is seated in inside diameter of wheel hub (Fig. 1).
Important An O–ring that is damaged or installed
incorrectly will allow oil to leak out of the gear case. If
enough oil leaks out, mechanical damage will likely result.
3. If pneumatic wheels are installed, set tire pressure at
35 psi (241.3 Kpa).
Figure 3
1. 10–1/4 inches 2. Filler plug
3. Remove filler plug from inside of each gear case
(Fig. 3). Check oil level in gear case: it should be level
with bottom of filler hole. If oil is level with bottom of
hole, reinstall filler plug.
5
Important Check for oil leaks caused by a defective or
improperly installed O–ring or gasket, and loose side plate
bolts. Make all repairs before adding oil to gear cases.
4. If level of oil is low, fill gear case to point of
overflowing with SAE 80–90 gear lube and reinstall
filler plug. DO NOT OVERFILL.
Critical Adjustments
Check Reel Bearings And
Mower Fasteners
1. Rotate center adjusting knob until bedknife does not
contact reel. Try to spin the reel. If reel does not spin,
adjust reel bearings; refer to Reel Bearing Adjustment,
page 6. If reel spins freely, proceed to step 2.
2. Try to move reel back and forth. If reel can be moved,
reel bearings must be adjusted; refer to Reel Bearing
Adjustment, page 7.
3. Check and tighten all nuts, bolts, and screws to assure
all parts are secure.
4. Continue to check for light contact across full length of
bedknife using paper. If light contact is not evident,
bedknife is not parallel to reel.
5. Loosen nut on left bedbar pivot bolt enough to ease
turning of eccentric bolt.
6. Parallel bedknife to reel by rotating the left bed– bar
pivot bolt (Fig. 5). The left pivot bolt has an offset
thread which, when rotated, acts as a cam to raise or
lower the bedbar. On the left hand pivot bolt there is an
offset dot (Fig. 5) which denotes the thread of the bolt.
When the dot is in the up position (Fig. 5) the left end
of bedbar is raised. As bolt is turned clockwise and dot
is lowered, so is the left end of bedbar. Identification
dot is to be positioned within the rear (180) position
when adjusting.
Parallel Bedknife To Reel
1. Position mower on a level surface. Remove paint and
grease from bedknife and reel cutting edges.
2. Make sure throwout knobs (Fig. 4) are disengaged and
bedknife to reel contact is removed by turning bedknife
adjustment knob counterclockwise.
3. Insert a long strip of newspaper between reel blade and
bedknife. While rotating reel backward, turn bedknife
adjusting knob (Fig. 4) clockwise, one click at a time,
until paper is pinched lightly, which results in paper
being cut or a slight drag when paper is pulled.
Figure 5
1. Bedbar pivot bolt
7. Rotate left pivot bolt to raise or lower bedbar.
8. Insert a long strip of newspaper between reel blade and
bedknife. While rotating reel backward, turn bedknife
adjusting knob clockwise, one click at a time, until
paper is pinched lightly, which results in paper being
cut or a slight drag when paper is pulled.
9. When light contact is evident across full length of
bedknife, tighten pivot bolt nut, while holding bolt in
position and check to make sure pivot bolt did not
become misadjusted when tightened. Readjust as
required.
Important To make sure bedknife and reel are not
damaged while mowers are transported to or installed on
the towing frame, rotate bedknife adjusting knob
counterclockwise until bedknife does not touch the reel.
Figure 4
1. Throwout knobs 2. Bedknife adjusting knob
6
Set Height Of Cut
Reel Bearing Adjustment
The height of cut is adjustable in approximately 3/32”
(2.38 mm) increments by raising or lowering rear roller.
1. Loosen capscrews securing adjusting nuts in roller
brackets (Fig. 6).
Figure 6
1. Bottom edge of adjusting
nut
2. Position roller adjusting nuts in desired notches and
tighten capscrews. Make sure same number of notches
show below adjusting nuts.
2. 11 blade mounting hole
3. 5 & 7 blade mounting hole
If end play is evident in reel or if mower has been
disassembled, an adjustment to the reel bearing may be
necessary.
1. Remove (4) four screws securing left wheel to wheel
hub and remove wheel. Place wheel under gear case for
support.
2. Raise and block back of mower until there is 7 to 8
inches (0.178 to 0.203 m) between bottom of gear case
extending behind roller bracket and level surface.
3. Remove (3) three capscrews securing inspection cover
to gear case cover.
4. In small increments, rotate the adjusting nut on reel
shaft, in clockwise direction to remove all end play
from the reel. Make sure to hold reel so it cannot rotate.
5. When end play is removed, rotate nut an additional 1/4
turn to preload the bearing.
6. Reinstall inspection cover and the wheel.
3. If a higher height of cut is desired, every notch moved
adds approximately 3/32 of an inch (2.38 mm) to the
cutting height.
Note: These are bench settings. The mower will cut at a
different height in turf because of grass conditions and the
weight of the mower.
4. To make a finer adjustment to cutting height or to adjust
roller, adjusting nut may be moved 1/2 notch or 3/64 of
an inch (1.19 mm) by using the following procedure:
A. Remove capscrew and adjusting nut securing roller
bracket to gear case. Do not move roller bracket.
B. Reposition capscrew and adjusting nut to upper hole
in gear case.
C. Slide roller bracket up or down 1/2 notch to position
adjusting nut into correct notch and tighten
capscrew.
7
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