LONG-TERM BUYER
PROTECTION LIMITED WARRANTY 2
LEGEND PANEL OF CONTROLS 6
LEGEND MACHINE 6
TECHNICAL DESCRIPTION 7
INTRODUCTORY COMMENT 8
GENERAL RULES OF SECURITY 8
SYMBOLOGY 8
OPTIONAL ACCESSORIES 9
BEFORE USE 9
Handling of the packed machine 9
Unpacking of the machine 9
Access to the battery compartment 9
Battery installation 9
Battery recharger 10
Batteries recharging 10
Batteries disposal 10
Connection batteries' connector and
switching on of the machine 10
Batteries charge level indicator 10
Setting of the battery check card 10
Hour meter 10
Squeegee assembly 11
Adjustment of the squeegee 11
Adjustment height side rubbers 11
Brushes assembly and disassembly 11
FLOOR CLEANING 12
Recovery tank 12
Detergent solution tank 12
3SD system Solution Saving System
Dispenser (optional) 12
STARTING OF THE MACHINE12
Forward and backward movement 13
Horn 13
Working brake 13
Emergency-parking brake 13
Automatism squeegee lifting when
going backwards 13
Working in automatic mode 13
Working in manual mode 14
Working adjustments 14
Flow adjustment of the detergent
solution 14
Adjustment of the brushes pressure 14
Electric protection 14
Overow device 14
STOP OF THE MACHINE AFTER CLEANING
OPERATION 15
DAILY MAINTENANCE 15
Recovery tank emptying and cleaning 15
Suction lter cleaning 15
Emptying and cleaning of the
collection box 15
Brushes cleaning 16
Squeegee cleaning 16
WEEKLY MAINTENANCE 16
Rear squeegee rubber check 16
Squeegee hose cleaning 16
Cleaning of the solution tank
and of the outer lter 16
Check of the side rubbers 16
TWO-MONTHLY MAINTENANCE 16
Front squeegee rubber check 16
SIX-MONTHLY MAINTENANCE 16
Cleaning of the inner lter solution tank 16
Check of the brakes 17
TROUBLESHOOTING GUIDE17
The suction motor does not work 17
The brushes motor does not work 17
The traction motor does not work 17
The water does not come down
onto the brushes or is insufcient 17
The machine does not clean properly 17
The squeegee does not dry perfectly 17
Excessive foam production 17
PROGRAMMED MAINTENANCE 19
RECOMMENDED BRUSHES 19
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LEGEND PANEL OF CONTROLS
1. DISPLAY
2. SIGNAL LAMP MANUAL MODE ON
3. PUSH BUTTON CONNECTION MANUAL MODE
4. SIGNAL LAMP MODE BREAK WASHING ON
5. PUSH BUTTON CONNECTION MODE BREAK WASHING
6. PUSH BUTTON CONNECTION MODE AUTOMATIC
7. SIGNAL LAMP AUTOMATIC MODE ON
8. SIGNAL LAMP SUCTION MOTOR ON
9. SWITCH SUCTION MOTOR
10. ADJUSTMENT KNOB BRUSHES PRESSURE
11. PUSH BUTTON UP/DOWN SQUEEGEE
12. SIGNAL LAMP UP/DOWN SQUEEGEE
13. PUSH BUTTON VISUALIZATION HOUR METER (DISPLAY)
14. PUSH BUTTON VISUALIZATION BRUSHES PRESSURE SET
(DISPLAY)
15. SIGNAL LAMP PARKING BRAKE ON
16. SIGNAL LAMP UP/DOWN BRUSHES
17. PUSH BUTTON UP/DOWN BRUSHES
18. SIGNAL LAMP STARTING BRUSHES ROTATION
19. PUSH BUTTON WATER OPENING (SOLENOID VALVE) or
PUSH BUTTON ADJUSTMENT DETERGENT DOSAGE 3SD system (OPTIONAL)
20. SIGNAL LAMP WATER OPEN (SOLENOID VALVE)
21. PUSH BUTTON FOR SPEED SELECTION
22. SIGNAL LAMP SELECTION MAXIMUM SPEED
23. SIGNAL LAMP SELECTION SLOW SPEED
24. KEY SWITCH MACHINE ON
25. SWITCH FOR FRONT LIGHT (OPTIONAL)
26. PUSH BUTTON HORN
27. KNOB FOR SOLUTION VALVE
28. SELECTOR DIRECTION OF DRIVE
LEGEND MACHINE
1. RECOVERY TANK
2. SOLUTION TANK
3. SEAT
4. DRIVE WHEEL
5. SCREW CAP FOR INLET DETERGENT SOLUTION
6. SUCTION HOSE
7. SUCTION COVER
8. BLOCKING LEVERS SUCTION COVER
9. SQUEEGEE HOSE
10. PLUG EXHAUST HOSE RECOVERY TANK
11. EXHAUST HOSE RECOVERY TANK
12. SQUEEGEE ASSEMBLY
13. PANEL CONTROLS
14. LEVER BLOCK/RELEASE PARKING BRAKE
15. COVER ELECTRICAL LAYOUT
16. BRAKE PEDAL
17. BUMPER
18. PEDAL ACCELERATOR
19. OUTER FILTER DETERGENT SOLUTION
20. STEERING WHEEL
21. BOTTOM PLATE
22. BRUSHES BASE GROUP
23. TRACTION WHEELS
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TECHNICAL DESCRIPTION U/M 99775
BR 28 27
Cleaning width mm/in 700/28
Squeegee width mm/in 98038.5
Working capacity, up to sqm/h/sqft/h 3500/37,673
Diameter cylindrical brushes mm/in 2 x 150/6
Brushes rpm 785
Pressure on the brushes kg/lbs 45/320 max
Brushes motor W/A 2x600/25
Traction motor W/A 500/21
Suction motor W/A 580/24
Suction vacuum mbar/waterlift 160/64”
Type of drive automatic
Movement speed km/h/mph 5,0/3.1
Maximum gradient % 10
Solution tank l/gallon 100/27
Recovery tank l/gallon 105/28
Machine length mm/in 1575/62
Machine height mm/in 1320/52
Machine width (without squeegee) mm/in 780/31
Weight of the machine (empty and without batteries ) Kg/lbs 262/578
Capacity of the batteries Ah 5 240
Weight of the batteries Kg/lbs 200/441
Compartment of the batteries mm/in 415x520x385/
16x21x15
Acoustic pressure level (in conformity with EN 60704-1) dB (A) < 70
Class III
Protection level IP 23
Tension V 24
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INTRODUCTORY COMMENT
Thank you for having chosen our machine.
This oor cleaning machine is used for the industrial and civil cleaning and is able to clean
any type of oor. During its advance movement, the combined action of the brushes and
the detergent solution removes the dirt which
is aspirated through the rear suction assembly, giving a perfectly dry surface.
The machine must be used only for such
purpose. It gives the best performance if it
is used correctly and maintained in perfect
efciency. We therefore ask you to read this
instruction booklet carefully whenever difcul-
ties arise in the course of the machine’s use.
In case of need, we ask you to contact our
service department for all advice and servicing as may prove necessary.
GENERAL RULES OF SECURITY
The rules below have to be followed carefully
in order to avoid damages to the operator and
to the machine.
- Read the labels carefully on the machine.
Do not cover them for any reason and replace
them immediately if damaged.
- The machine must be used exclusively by
authorized staff that has been instructed for
its use.
- During the working of the machine, pay
attention to other people and especially to the
children.
- In case of danger act immediately upon the
emergency brake.
- Leaving the machine in parking position,
take off the key and act upon the parking
brake.
- Do not mix different detergents, avoiding
harmful odours.
- Storage temperature: between -25°C and
+55°C (-13°F and 131°F).
- Perfect operating temperature: between 0°C
and 40°C (32°F and 104°F)..
- The humidity should be between 30 and
95%.
- Do not use the machine in explosive atmosphere.
- Do not use the machine as a means of
transport.
- Do not use acid solutions in such concentrations that could damage the machine and/or
the persons.
- Do not use the machine on surfaces cov-
ered with inammable liquids or dusts (for
example hydrocarbons, ashes or soot).
- In case of re, use a powder re-extinguisher.
Do not use water.
- Do not strike shelvings or scaffoldings,
where there is danger of falling objects.
- Adapt the working speed to the adhesion
conditions: particularly, slow down before narrow curves have to be faced.
- Do not use the machine on areas having a
higher gradient than the one stated on the
number plate.
- The machine has to carry out simultaneously the operations of washing and drying.
Different operations must be carried out in
restricted areas prohibited to non-authorized
personnel. Signal the areas of moist oors
with suitable signs.
- If the machine does not work properly, check
by conducting simple maintenance procedures.
Otherwise, ask for technical advice an authorized
assistance centre.
- Where parts are required, ask for ORIGINAL
spare parts to an authorized dealer.
- Use only ORIGINAL brushes indicated in the
paragraph “RECOMMENDED BRUSHES”.
- For any cleaning and/or maintenance operation
take off the power supply from the machine.
- Do not take off the protections which require the
use of tools to be removed.
- Do not wash the machine with direct water jets
or with high water pressure nor with corrosive
material.
- Every 200 working hours have a machine check
through an authorized service department.
- In order to avoid scales on the solution tank
lter, do not ll the detergent solution many hours
before the machines’ use.
- Before using the machine, check that all panels
and coverings are in their position as indicated in
this use and maintenance catalogue.
- Restore all electrical connections after any
maintenance operation.
- Provide for the scrapping of the material of normal wear following strictly the respective rules.
- When, your machine has to stop activity,
provide for the appropriate waste disposal of its
materials, especially oils, batteries and electronic
components, and considering that the machine
itself has, where possible, been constructed using recyclable materials.
SYMBOLOGY
Symbol denoting the switch for
the water opening and the
signal lamp that the water is open.
Symbol denoting the functioning of the
solution valve adjusting the ow of the
detergent solution.
Indication of the maximum temperature
of the detergent solution. It is placed
near the charging hole of the solution
tank.
Symbol denoting the push button
and the signal lamp of the connection
mode in manual.
Symbol denoting the push
button and the signal lamp of the con
nection mode in automatic.
Symbol denoting the push
button and the signal lamp of the con
nection mode break washing.
Symbol denoting the signal lamp of the
starting of the brushes rotation.
Symbol denoting the push button to
visualize on the display the brushes
pressure set.
Symbol denoting the functioning of the
adjustment knob of the brushes pres
sure.
Symbol denoting the push button and the signal lamp up / down of the
squeegee.
Symbol denoting the switch and the signal lamp of the suction motor.
Symbol denoting the charge level of the
batteries.
Symbol denoting the push button to visualize
the hour meter on the display.
Symbol denoting the push button and the
signal lamps for the selection of the operation
speed.
Symbol denoting the drive selector forwards/
backwards.
Symbol denoting the signal lamp of the
parking brake switched on.
Symbol denoting the lever position for the
connection of the parking brake.
Symbol denoting the open book.
Indicates that the operator has to read the
manual before the use of the machine.
Warning symbol.
Read carefully the sections marked with this
symbol, for the security of both the operator
and the machine.
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OPTIONAL ACCESSORIES
Front light and relative switch Electric oat switch 3SD System -
SOLUTION SAVING SYSTEM DISPENSER
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BEFORE USE
HANDLING OF THE PACKED MACHINE
The machine is supplied with suitable packing
foreseen for fork lift truck handling.
The total weight is 644 lbs.
Packing dimensions:
Base: 70” x 37” (178 cm x 93 cm)
Height: 55” (138 cm)
ATTENTION:
Do not place more than 2 packings on top of
each other.
UNPACKING OF THE MACHINE
1. Remove the external packing.
2. Unscrew the brackets (1+2) that secure the
machine to the pallet.
3. Move the machine backwards, as indicated in
the gure, avoiding heavy contacts to mechanical parts.
To install into the compartment a battery box, it is
necessary to:
1. Rotate the seat platform forward and hook the bar
(2) into position A.
2. Remove the holder (1) by unscrewing the two wing
nuts under the platform.
3. Pull outwards the releasing lever (3) of the seat
making slide the seat body (4) up to the highest position.
4. Rotate further the platform in order to hook the bar
(2) into position B.
In this way it will be possible to handle the batteries
with suitable lifting equipment.
BATTERY INSTALLATION
The machine is equipped either with batteries in serial connection or elements of DIN-type assembled
together and connected in series for a total of 24 Volt,
placed in its appropriate compartment under the seat
platform and must be handled using suitable lifting
equipment (due to weight, considering the type of batteries chosen, and coupling system).
The batteries must be in accordance with CEI 21-5
Norms.
BATTERY RECHARGER
Make sure that the battery recharger is suitable
for the installed batteries both for their capacities
and type (lead/acid or GEL and equivalent).
In the plastic bag containing the use and mainte-
nance you will nd the coupling connector for the
recharger. It must be assembled onto the cables
of your recharger, following the instructions given
by the manufacturer.
ATTENTION:
This operation must be carried out by qualied
staff. A wrong or faulty cable connection can
cause serious damages to persons or things.
BATTERIES RECHARGING
1. Plug the connector (3) of the battery recharger
into the battery connector (1).
2. Proceed for the recharging.
4. Keep the pallet and the brackets for eventual
transport.
ACCESS TO THE BATTERY COMPARTMENT
1. Bring the machine on a level surface.
2. Rotate the seat platform forward and hook the
bar.
Having nished any intervention, to close the
battery compartment, reposition the seat platform.
ATTENTION:
The machine and its battery check card foresee the
use of traditional lead batteries.
CHECK THE SETTING OF THE CHECK CARD (see
under paragraph "BATTERIES CHARGE LEVEL
INDICATOR").
In case of GEL batteries installation, it is necessary to
MODIFY THE SETTING of the electronic check card
(see under paragraph SETTING OF THE BATTERY
CHECK CARD”).
ATTENTION:
Strictly follow manufacturer/distributor indications for
the maintenance and recharge of the batteries. All
installation and maintenance operations
must be executed by specialized staff, using suitable
protection accessories.
For batteries installation it is necessary to reach the
battery compartment as indicated under paragraph
“ACCESS TO THE BATTERY COMPARTMENT”.
1. Place the batteries in its compartment.
2. Connect the terminals, respecting the polarities,
avoiding contact with other parts that could create
short circuit.
ATTENTION:
Never charge a GEL battery with a non suitable
recharger. Strictly follow the instructions supplied
by the batteries and recharger manufacturer.
In order not to cause permanent damages to the
batteries, it is necessary to avoid their complete
discharge, providing for the recharging within a
few minutes after that the batteries discharge
signal starts blinking.
NOTE: Never leave the batteries completely
discharged even if the machine is not used. In
case of traditional batteries, please check the
electrolyte level every 20 recharging cycles and
eventually top them up with distilled water. Never
leave the batteries discharged for more than two
weeks.
ATTENTION:
For the recharge of the batteries it is necessary
to follow strictly all the indications given by the
manufacturer/distributor. All the installation and
maintenance operations must be carried out by
qualied staff. Danger of gas exhalations and
emission of corrosive liquids. Fire danger: do not
approach with free ames.
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Page 10
BATTERIES DISPOSAL
It is compulsory to hand over exhausted bat-
teries, classied as dangerous waste, to an
authorized institution according to the current
laws.
CONNECTION BATTERIES' CONNECTOR
AND SWITCHING ON OF THE MACHINE
Once that the battery recharging has been
completed:
1. Disconnect the connector of the battery
recharger from the battery connector (1).
2. Connect then the battery connector (1) to
the machine connector (2).
BATTERIES CHARGE LEVEL INDICATOR
To start any function of the machine, it is
necessary to rotate clockwise the key
switch (24). Rotating it counterclockwise
any function will be switched off.
3. The batteries charge level indicator is digital and
remains xed on the display. The battery charge level
starts from 100, which indicates the 100% of the total
charge and decreases from 100 to 10. When the charge
level reaches 20%, the display starts blinking, so you
are about the end of working.
After few seconds of the indication 10% and
after this, the blinking of the four lines, all the functions
stop automatically. With the remaining charge it is any-
how possible to nish the drying operation before
proceeding to the recharge.
working hours and after a few seconds the working minutes are shown.
SQUEEGEE ASSEMBLY
1. Maintain the squeegee support (1) slightly lifted
from the oor.
2. Insert the threaded parts of the two knobs (4)
making them slide inside the two slots on the support placed on the upper part of the squeegee (2).
3. Put the washers (3) into position, they are two
for each knob, so that they are assembled one
under and the other on each of the two slots present on the support.
4. Block the squeegee by rotating the two knobs
(4) clockwise.
5. Insert the squeegee hose (5) into its coupling,
respecting its position as indicated in the gure.
WHEN THE MACHINE IS SWITCHED ON,
ON THE DISPLAY (1) APPEAR IN ORDER
THE FOLLOWING INFORMATION:
1. the version (for example A003) of software
installed on the machine.
2. the setting of the battery check card which
can be: GE 24 (check card set for GEL
batteries).or Pb 24 (check card set for lead
batteries).
SETTING OF THE BATTERY CHECK CARD
The setting of the battery check card can be:
GE 24 (check card set for GEL batteries).
or
Pb 24 (check card set for lead batteries).
The machine, if not specied otherwise, is supplied
with the battery check card set for lead batteries. To
modify this setting, it is necessary to:
1. Switch off and on the machine.
2. Immediately after having switched on, when on the
display (1) the writing Pb24 appears, press simultaneously the push buttons (3) and (6) up to the blinking of
the writing.
3. When the writing begins to blink, take off the ngers
from the push buttons and press once the push button
(6).
4. The writing GE24 appears blinking.
5. When the writing stops to blink, the setting is modi-
ed.
For the passage of the setting from gel batteries into
lead batteries, repeat the procedure pressing
button (3) instead of button (6).
HOUR METER
The machine is equipped with an hour meter located
on the same display (1) of the battery charge level
indicator. Keeping the button (13) pressed, the rst data
indicates the
ADJUSTMENT OF THE SQUEEGEE
In order to have a perfect drying result through
the squeegee, the rear rubber must have the
lower bending uniformly adjusted in all its length.
For the adjustment, it is necessary to put oneself
in working condition and therefore the suction motor has to be switched on and the brushes have to
function together with the detergent solution.
The lower part of the rubber is too much bent
Take off the pressure rotating the wing nut (6)
counterclockwise.
The lower part of the rubber is not much bent
Increase the pressure rotating the wing nut (6)
clockwise. Check that the wheels which adjust the
height do not rest on the oor, in this case adjust
them as indicated in paragraph “Height adjustment”.
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The bending is not uniform
Adjust the squeegee inclination rotating counterclockwise the wing nut (7) to increase the bending
in the central part, or clockwise to increase the
bending on the extremities.
Height adjustment
Once that the pressure and inclination of the
squeegee have been adjusted, it is necessary to
x this optimum condition making touch slightly
the wheels onto the oor. Rotate counterclockwise
the registers (8) to lower the wheels or clockwise
to raise them. Both wheels must be adjusted in
the same measure.
ATTENTION:
Every type of oor requires a specic adjustment.
For example, concrete oors (where the friction
results to be high) need little pressure, while
smooth oors (ceramics) need higher pressure.
If the cleaning operations are made always on the
same type of oor, the adjustment can change
only in function of the rubber wear.
ADJUSTMENT HEIGHT SIDE RUBBERS
To adjust the side rubbers, it is necessary to act
upon the adjusting screws (1) and (2) after having
loosened the upper blocking nuts. Unscrewing,
the rubber lowers, while screwing down, the rubber is lifted. The reason of the adjustment is to
obtain an uniform bending.
Having nished the adjustment, tighten the blocking nuts to x the position.
ATTENTION:
This operation must be carried out using gloves
to protect from contact with dangerous solutions.
2. Unblock the bar of the side rubber after having
released the knob (1).
3. Open the bar of the side rubber (2) as shown
in the gure.
4. Extract the support plate (3) of the brushes
pulling it outwards by holding its handle.
5. Extract the brush (4).
7. Place the support plate (3) into its position, then
put back the bar of the side rubber (2) blocking it with
the knob (1).
ATTENTION:
The brushes must be inserted easily without using
tools in order not to damage or force them.
Use only brushes supplied with the machine or the
ones indicated in the paragraph “RECOMMENDED
BRUSHES”. The use of other brushes can compromise the good washing result.
FLOOR CLEANING
RECOVERY TANK
Check that the cover of the suction lter (1) is correctly secured, after rotating the levers (2) and that
the suction motor hose (3) is correctly connected to
it.
Verify also that the squeegee hose couplings (4/5)
are correctly inserted into their seats and that the
exhaust hose plug (6) placed in the rear part of the
machine is well closed.
BRUSHES ASSEMBLY AND DISASSEMBLY
Normally, the machine is delivered with the
brushes assembled.
To assemble and disassemble the brushes on
both sides of the machine:
1. Make sure the machine is switched off and with
the brushes base in up position (lifted).
ATTENTION:
To carry out brushes assembly operations with
the electric supply on, may cause damages to
hands.
6. During the reassembly of the brush (4), insert
it into the brush base from the part where the
seat is deeper (about 1.5” (40mm)). The opposite
part with a depth of about .5” (13,5mm) has to
look towards the support plate.
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DETERGENT SOLUTION TANK
The capacity of the detergent solution tank is indicated in the technical data.
Open the screw plug placed in the left part of the ma-
chine and ll the detergent solution tank with clean
water at a maximum temperature of 50°C (122°F).
Add the liquid detergent in the percentage and conditions foreseen by the manufacturer. To avoid excessive foam presence, which could cause problems to
the suction motor, use the minimum percentage of
detergent. Screw down the plug to close the tank.
Page 12
ATTENTION:
Use always low foam detergent. To avoid foam
pres¬ence, before starting working operation,
introduce into the recovery tank a minimum
quantity of anti-foam product.
Never use pure acid.
3SD SYSTEM SOLUTION SAVING SYSTEM
DISPENSER (OPTIONAL)
The system permits the predetermined dosing of the detergent percentage which will be
mixed with the water of the solution tank.
The system consists of a dual hydraulic circuit,
one for the water and one for the detergent,
each one equipped with a suitable pump.
The detergent is contained in a tank with a capacity of 2 gallons (8 litres), placed in the front
part of the machine.
The tank is transparent, to enable the visualization of the detergent level.
Pressing once the push button (A) on the instrument board, on the display (1) the indicator
shows the detergent percentage which is being
used.
Pressing the same push button in succession, six different possibilities of setting can be
selected and the display (1) visualizes always
the percentage.
The indication of the level corresponds to the
following detergent percentages in the water:
d0 = 0 %
d1 = 0,3 %
d2 = 0,6 %
d3 = 1,2 %
d4 = 2,4 %
d5 = 4,5 %
The last dosing adjustment set remains stored
by the system also with the machine stopped.
The dosing adjustment can be made only with
the brushes moving (during operation), so that
the dosing ratio cannot be modied accidentally.
The water ow is adjusted through the 8-way
commutator (B): one OFF position and 7 operating positions from a minimum of .3 gallon
(1,2 litres)/min to a maximum of 1 gallon (3,7
lit)res/min.
In OFF position both the water ow and its
relative detergent ow is interrupted.
NOTE: the detergent percentage in the water
is in any case always constant independently
from the level course of the water set.
The water ow, besides from being connected
to the set position through the commutator, is
also proportional to the machine speed (position of the accelerator pedal).
In this way, having to reduce the speed near
curves or in presence of difcult areas, a
useless water waste is avoided and simultaneously the drying is improved, because the
squeegee picks up always the same solution
quantity.
When the commutator (B) is in OFF position,
an auxiliary water system can be activated,
that permits the traditional use of the machine
and therefore the lling of the solution tank with
water and detergent without using the system
and therefore without the use of the pumps.
In this case it is necessary to open and adjust
manually a solution valve (C) placed un-der the
machine. In this situation the push button (A)
handles the command of the solenoid valve in
manual function.
NOTE: at the end of each use of the machine
in the traditional mode (without dosing system),
to return to use the dosing system again, it
is necessary to close the solution valve (C),
otherwise the proportions water and detergent
are not anymore the predetermined ones.
NOTE: if the automatic dosing system is not
being used for a long time, it is possible that
the hoses of the detergent circuit are emptied
and therefore at the rst use, the detergent
begins to come out onto the brushes with a
certain delay compared to the water outlet.
Through the solution valve (D) it is possible to
empty the detergent tank and to recover the
detergent.
STARTING OF THE MACHINE
A safety device avoids the machine’s movement if the
operator is not seated correctly on the guiding place.
To switch on the machine:
1. Sit on the guiding place.
2. Turn the key switch (24) clockwise to switch on the machine. Automatically, the machine gets ready in manual
(MAN) mode and in forward movement with the quick
speed (signal lamp 22).
3. Check the charge level of the batteries on the display
(1).
4. Pressing the push button (5) the functioning of BREAK
WASHING is chosen and the transfer operations of the
machine are carried out (see under paragraph “FORWARD AND BACKWARD MOVEMENT"). When the
signal lamp (4) is on, then the machine is in BREAK
WASHING mode.
5. Pressing the push button (6) the automatic (AUTO)
functioning is chosen, while pressing the push button (3),
the functioning of the machine becomes manual (MAN).
A. When the signal lamp (7) is on, the machine is
functioning in automatic (AUTO) model and the machine
activates and deactivates all the working functions in an
automatic mode (see under paragraph “WORKING IN
AUTOMATIC MODE”).
B. When the signal lamp (2) is on, the machine is
functioning in manual (MAN) mode and it is possible to
choose if:
I. to carry out the only transfer of the machine without
activating or deactivating the working functions.
II. to activate separately only the controls relative to the
washing function with the brushes (see under paragraph
“WORKING IN MANUAL MODE”).
III. to activate separately only the controls relative to the
drying function with the squeegee (see under paragraph
“WORKING IN MANUAL MODE”).
ATTENTION:
In manual mode every function of the machine has to be
activated or deactivated manually.
FORWARD AND BACKWARD MOVEMENT
It is recommended to carry out always the mere transfer
of the machine in mode (BREAK WASHING).
To proceed to activate the movement of the machine:
1. Sit on the guiding place.
2. Turn the key switch (24) clockwise to switch on the
machine.
3. Check the charge level of the batteries on the display
(1).
4. Pressing the push button (5) the functioning of BREAK
WASHING is chosen to carry out the mere transfer of the
machine. In fact, in this mode the washing functions of
the machine are not working and only the traction system
functions. When the signal lamp (4) is on, then the machine is in BREAK WASHING mode.
5. Check through the signal lamp (15) that the parking
brake is not inserted and eventually release it (see under
paragraph EMERGENCY-PARKING BRAKE”).
6. Positioning the selector (28) forward, the forward
drive is chosen, while positioning it back, the rear drive is
chosen.
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7. Press the accelerator pedal placed on the right
part of the platform to start the machine.
8. Adjust the movement speed in forward pressing every time the push button (21) to choose the
slow one (at the maximum 2.2 mph (3,6 km/h) is
reached) or the fast one (at the maximum 3.1 mph
(5 km/h) is reached). The signal lamp (22) indicates
that the fast drive is selected, while signal lamp
(23) indicates that the slow drive is selected.
9. In backward movement, when the machine is
moving, an intermittent warning device is activated.
HORN
The machine is equipped with a horn which is
activated pressing the push button (1).
WORKING BRAKE
To stop the machine during normal working situ-
ations, it is sufcient to release the accelerator
pedal, because the machine has got an electronic
brake system. To restart, press again the
accelerator pedal.
EMERGENCY-PARKING BRAKE
In case of an emergency press the pedal of the
emergency and parking brake (1) placed on
the left side.
To insert the parking brake press the brake pedal
(1) and simultaneously move downwards the lever
(2) placed on the left side of the steering column.
On the instrument board the signal lamp (15)
comes on which signals that the parking brake is
inserted.
To release the parking brake press the brake
pedal (1).
AUTOMATIC SQUEEGEE LIFTING WHEN
GOING BACKWARDS
Selecting the backwards movement the
squeegee is brought automatically to the upper
position. It will then lower again in the following
forward movement.
This happens both in automatic as in manual
mode in order to protect the integrity of the
squeegee.
WORKING IN AUTOMATIC MODE
The automatic operation is useful to simplify the
operator’s work.
1. Activate the machine (see under paragraph
“STARTING OF THE MACHINE”).
2. Pressing the push button (6) the automatic
(AUTO) functioning is chosen. When the signal
lamp (7) is on, then the machine is functioning
in automatic (AUTO) mode.
3. Check that the knob of the solution valve (27)
is in the position of optimum ow, depending on
the type of oor and the type of dirt (see under
the paragraph “FLOW ADJUSTMENT OF THE
DETERGENT SOLUTION”).
4. Position the selector (28) forward to choose
the forward drive.
5. Adjust the movement speed in forward with
the push button (21) (see under paragraph
"FORWARD AND BACKWARD MOVEMENT").
6. Pressing the accelerator pedal, the machine
begins to proceed and in automatic mode all
the working functions are activated. In fact,
automatically both the brushes base as the
squeegee go down, the brushes begin to turn,
the solenoid valve opens to permit the deter-
gent solution to ow down onto the brushes
and the suction system is activated to recover
the dirty water from the oor.
Positioning backwards the selector (28) to
choose the rear drive and pressing the accelerator pedal the rear drive starts, the squeegee
lifts automatically and will then return to lower
itself during the next for-ward movement.
If the accelerator pedal is released for more
than 3 seconds, automatically all the functions
are being switched off and both the brushes
base as the squeegee are being lifted.
Pressing again the pedal, the machine starts to
move again and in automatic mode all the
working functions are reactivated.
WORKING IN MANUAL MODE
The manual model is useful when, in special cases,
it is necessary to carry out separately only the wash-
ing with the brushes or only the drying of the oor.
ATTENTION:
The washing and drying functions, when they
are not carried out simultaneously, represent an
improper use of the machine (see under paragraph
“GENERAL RULES OF SECURITY”). If they are
carried out separately, it is necessary to forbid the
working areas to the passage of non-authorized
personnel and to signal the areas of moist oors
with suitable signs.
1. Activate the machine (see under paragraph
“STARTING OF THE MACHINE”).
2. Pressing the push button (3) the functioning of
manual (MAN) mode is chosen. When the signal
lamp (2) is on, then the machine is functioning in
manual (MAN) mode.
TO CARRY OUT THE WASHING WITH ONLY THE
BRUSHES:
1. Check that the knob of the solution valve (27) is in
the position of optimum ow, depending on the type
of oor and the type of dirt (see under the paragraph
“FLOW ADJUSTMENT OF THE DETERGENT
SOLUTION”).
2. Press the push button (17) of up/down of the
brushes base to lower the brushes. Once that it is
lowered, the brushes begin to turn. The signal lamp
(16) indicates that the brushes base is lowering or
lifting, while the signal lamp (18) signals that the
brushes are turning.
3. Press the switch (19) to open the solenoid valve
and permit the detergent solution to lower onto
the brushes. The signal lamp (20) will come on, to
indicate that the solenoid valve is open.
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Page 14
TO CARRY OUT THE FUNCTION OF ONLY
DRYING:
1. Press the push button (11) of up/down squeegee to lower the squeegee. The signal lamp (12)
indicates that the squeegee is lowering or lifting.
2. Press the switch (9) of the suction motor to
start the suction system. The signal lamp (8)
indicates that the machine is drying.
Position the selector (28) forward to choose the
forward drive.
Adjust the movement speed in forward with the
push button (21) (see under paragraph "FORWARD AND BACKWARD MOVEMENT”).
Pressing the accelerator pedal, the machine
begins to proceed forward and to work according
to the set functions.
ATTENTION:
In manual mode every function of the machine
has to be activated or deactivated manually.
ADJUSTMENT OF THE BRUSHES PRESSURE
Both in automatic as in manual mode it is
possible through the knob (10) to adjust the
brushes pressure on the oor in eight established
levels. During the operation, we can visualize on
the display (1) the value in per percentage of the
electric absorption of the brushes motor by pressing the button (14).
The adjustment in this mode is done both in automatic and manual operation.
ATTENTION:
In order not to overload the brushes motor, it is
convenient to reduce the brushes pressure going
from smooth oors to rough ones (ex. concrete).
The presence on the display (1) of a blinking
warning from P2 to P8 indicates that the pressure
level set determines an overload of the brushes
motor. It is therefore necessary to reduce the
pressure up to the level where the blinking
warning stops.
STOP OF THE MACHINE AFTER CLEANING
OPERATION
IN AUTOMATIC OR MANUAL WORKING
MODE:
1. A the end of the washing cycle, pressing
the push button (5), the functioning of BREAK
WASHING is chosen. When the signal lamp (4) is
on, then the machine is in the functioning mode
BREAK WASHING. In this way automatically the
solenoid valve shuts down, the brushes are lifted
slightly (a few millimeters) continuing to turn for
about 10 seconds (drying phase of the brushes)
and the collection box drains the exceeding water
to the oor; then, the washing group lifts completely while the squeegee continues to remain in
working position with the suction motor on, after
5 seconds the squeegee lifts and when it reaches
the highest position, also the suction motor stops,
with a delay of another 5 seconds.
WORKING ADJUSTMENTS
Both in automatic as in manual mode, during the
rst metres check:
1. that the squeegee adjustment guarantees a
perfect drying result (see under paragraph “ADJUSTMENT OF THE SQUEEGEE”).
2. that the adjustment of the detergent solution
ow is sufcient to wet the oor uniformly
avoiding the leakage of detergent from the
splash guards (see under paragraph “FLOW ADJUSTMENT OF THE DETERGENT SOLUTION”).
3. that the brushes pressure permits an efcient
washing action in function of the dirt and the
speed (see under paragraph “ADJUSTMENT OF
THE BRUSHES PRES-SURE”).
FLOW ADJUSTMENT OF THE DETERGENT
SOLUTION
To adjust the detergent solution quantity that
ows down onto the brushes it is necessary to act
upon the solution valve knob (27) placed on the
right of the steering column, rotating counterclockwise to increase it and clockwise to reduce it up
to close the ow.
ELECTRIC PROTECTION
The machine is equipped with an electronic
system of protection for all components that carry
out functions of power or control. This device
blocks the defective component and indicates
on the display (1) the corresponding alarm from
”AL01” to “AL20”.
ATTENTION:
To restore the functioning of the component, turn
off and on again the machine acting upon the key
switch. If the problem persists, please contact the
authorized technical assistance.
OVERFLOW DEVICE
In order to avoid serious damages to the suction
motor, the machine is equipped with a
mechanical oat that intervenes when the
recovery tank is full, closing the air ow of the
suction. The machines equipped with electric
oat (optional), the switching off of the suction
motor and its signal lamp (12) happens in automatic mode.
When this happens, it is necessary to empty the
recovery tank (see under paragraph “RECOVERY
TANK EMPTYING AND CLEANING”).
NOTE: all these phases are carried out with
the machine operating, so that the squeegee
can dry the interested cleaning area from the
“drying phase of the brushes” and furthermore can dry the suction hose of its dirty water. At any time it is possible to interrupt the
proce-dure BREAK WASHING by stopping the
drive.
2. During the phase of BREAK WASHING, when
the accelerator pedal is released for more than 3
seconds, the squeegee raises itself and the
suction switches off automati-cally.
3. After three seconds, the accelerator can be
pressed again, if a machine's transfer has to be
made (you can anyway make the transfer even if
the pedal is not lifted once that 20 seconds have
passed).
4. Turn the switch key counterclockwise to switch
off the machine.
5. Insert the parking brake (see under paragraph
“EMERGENCY-PARKING BRAKE”).
ATTENTION:
The mode (BREAK WASHING) is specic for the
transfer at the end of the cleaning operation.
Starting again the cleaning operation:
A. by pressing the push button (6) the automatic
(AUTO) functioning is chosen to start working in
automatic mode.
14
Page 15
B. by pressing the push button (3) the manual
(MAN) functioning is chosen to start working in
manual mode and all functions have to be reestablished manually.
DAILY MAINTENANCE
ATTENTION:
All the following maintenance and cleaning
operations that refer to the following components
that are in contact with liquids and therefore:
• Solution and recovery tanks
• Solution and recovery lters
• Squeegee with their rubbers and hoses
• Brushes
must be carried out using gloves to protect from
contact with dangerous solutions.
RECOVERY TANK EMPTYING AND CLEANING
1 Hold the exhaust hose (1) placed in the rear
part of the machine after having taken it off from
its xing support.
2. Take off the plug (2) from the exhaust hose
acting upon its lever (3) and empty the recovery
tank into appropriate containers, in compliance
with the respective rules what the liquid disposal
concerns.
3. Take off suction cover (4) after rotating the
blocking levers (5).
4. Take off the lter and lter protection (6).
5. Rinse the inside of the tank with a water jet
through the hole become free of the lter, paying
attention to clean eventually also the oat switch
(7) (optional) placed right under the hole.
6. Reassemble all parts.
EMPTYING AND CLEANING OF THE
COLLECTION BOX
The machine is equipped with a collection box
for the solid dirt.
At the end of the cleaning operation it is
necessary to empty and to clean it with a water
jet.
For the emptying and the cleaning of the box:
1. Position the selector (10) for the adjustment of
the brushes pressure on position P1.
2. Start the machine (see under paragraph
“STARTING OF THE MACHINE”), automatically
the functioning mode manual (MAN) is set.
3. Activate the push button (17) of up/down of the
brushes base to lower the brushes.
4. When the brushes touch the oor and start to
turn, switch off the machine by turning the key
counterclockwise.
8. Empty the box into appropriate containers, in
compliance with the respective rules what the
liquid disposal concerns.
9. Put the collection box back into its position up
to the end.
10. Place the bar of the side rubber (2) into its
position blocking it with the knob (1).
BRUSHES CLEANING
Disassemble the brushes and clean them with a
water jet (for the brushes disassembly see under
paragraph “BRUSHES DISASSEMBLY”).
ATTENTION:
To carry out brushes disassembly operations with
the electric supply on, may cause damages to
hands.
SUCTION FILTER CLEANING
1. Take off suction cover (4) after rotating the
blocking levers (5).
2. Take off the lter (8) and its lter protection (6).
3. Clean all parts with a water jet and especially
the inside surfaces and the lter bottom.
4. Carry out cleaning operations carefully.
5. Reassemble all parts.
ATTENTION:
To carry out above operations with the electric
supply on, may cause damages to hands.
ATTENTION:
This operation must be carried out using gloves
to protect from contact with dangerous solutions.
5. Unblock the bar of the right side rubber after
having released the knob (1).
6. Open the bar of the side rubber (2) as shown in
the gure.
7. Extract and carry the box by using its handles
(3).
15
SQUEEGEE CLEANING
Keeping the squeegee clean guarantees always
the best drying result.
For its cleaning it is necessary to:
1. Take off the squeegee hose (5) from the
coupling.
2. Disassemble the squeegee (2) from its support
(1) by loosening the knobs (4) counterclockwise
and making slide the threaded parts in the
appropriate slots up to their release.
3. Clean with care the internal part of the
squeegee inlet eliminating eventual dirt residuals.
4. Clean with care the squeegee rubbers.
5. Reassemble all parts paying attention to put
the washers (3) into position, they are two for
each knob, so that they are assembled one under
and the other on each of the two slots present on
the support.
Page 16
WEEKLY MAINTENANCE
REAR SQUEEGEE RUBBER CHECK
Check the squeegee rubber wear and eventually
turn or replace it.
For the replacement it is necessary to:
1. Lift the squeegee (see under paragraph “STOP
OF THE MACHINE AFTER CLEANING
OPERATION”).
2. Release the hook (1) of the rubber holder blade
and take off the rubber.
3. Turn the rubber to a new side or replace it.
To reassemble the squeegee repeat inversely the
operations mentioned above, inserting the rubber
on the guides and blocking it with the rubber
holder blade.
SQUEEGEE HOSE CLEANING
Weekly or in case of insufcient suction, it is
necessary to check that the squeegee hose is
not obstructed. Eventually, to clean it, proceed as
follows:
1. Take off the hose (1) from the squeegee
coupling.
2. Wash the inside of the hose with a water jet.
3. To reassemble the hose repeat inversely the
above-mentioned operations.
4. Open the solution valve (see under paragraph
“FLOW ADJUSTMENT OF THE DETERGENT
SOLUTION”), so that the detergent solution ows
down into appropriate containers.
5. Rinse with a water jet the solution tank and the
components of the lter.
6. Reassemble all parts.
NOTE: in case of need it is possible to wash only
the components of the outer solution lter as
above-mentioned by closing the solution valve
adjustment (see under paragraph “FLOW
ADJUSTMENT OF THE DETERGENT
SOLUTION”), so that the detergent solution
remains in the solution tank.
CHECK OF THE SIDE RUBBERS
With the brushes assembled, the side rubbers
must touch the oor. If they are worn, they have
to be replaced.
To replace the rubbers on both sides of the
machine:
1. Unblock the bar of the side rubber after having
released the knob (1).
2. Open the bar of the side rubber (2) as shown
in the gure.
3. Take off the xing screws (3) of the rubber
blade (4) and replace the rubber.
4. Reassemble all parts.
TWO-MONTHLY MAINTENANCE
FRONT SQUEEGEE RUBBER CHECK
Check the wear of the squeegee rubber and
eventually replace it.
For the replacement it is necessary to:
1. Take off the squeegee (see under paragraph
“SQUEEGEE CLEANING”).
2. Unscrew the wing nuts in the front part of the
squeegee.
3. Take off the rubber holder blade.
4. Replace the front rubber.
5. Reassemble all parts.
SIX-MONTHLY MAINTENANCE
CLEANING OF THE INNER FILTER SOLUTION
TANK
Empty the solution tank, remove the tting (1) of
the water outlet by taking off the two screws that
x it to the tank in the rear part of the machine.
Clean the inside ltrating part of the tting from
eventual dirt. Pour some water into the tank to
clean it. Reassemble the tting onto the solution
tank.
CHECK OF THE BRAKES
Check the braking efcacy of both rear wheels.
Should the braking be insufcient, please contact
the authorized technical assistance.
TROUBLESHOOTING GUIDE
CLEANING OF THE SOLUTION TANK AND OF
THE OUTER FILTER
1. Bring the machine to an appropriate place for
the detergent solution draining.
2. Unscrew the solution tank cap (1).
3. Unscrew the cap of the exhaust lter (2) and
take off the lter. Be careful not to lose the gasket
of the cap.
ATTENTION:
If with the key switch positioned clockwise to
switch on the machine the display and other
functions are not activated, it is necessary to
check the batteries' connection to the machine
(see under paragraph “CONNECTION
BATTERIES' CONNECTION AND SWITCHING
ON OF THE MACHINE”). If the problem persists,
please contact the authorized technical assistance.
THE SUCTION MOTOR DOES NOT WORK
1. Verify that the key switch is positioned
clockwise to switch on the machine. In presence
of alarm signals it is necessary to switch off and
on again the machine to restore the functionality.
2. Check the charge level of the batteries on the
display (1).
3. Verify of having activated correctly the function
of drying (see under paragraph “STARTING OF
THE MACHINE”).
4. Check that the recovery tank is not full.
5. Check that the oat switch (7) (optional) in the
recovery tank is assembled correctly.
16
Page 17
6. If, both in mode (MAN) as (AUTO), the signal
lamp (8) is on but the suction system does not
work, please contact the authorized technical
assistance.
THE BRUSHES MOTOR DOES NOT WORK
1. Verify that the key switch is positioned clockwise to switch on the machine. In presence of
alarm signals it is necessary to switch off and on
again the machine to restore the functionality.
2. Check the charge level of the batteries on the
display (1).
3. Verify of having activated correctly the function
of washing with the brushes (see under
paragraph “STARTING OF THE MACHINE”).
4. If, both in mode (MAN) as (AUTO), the signal
lamp (18) is on but the brushes do not turn,
please contact the authorized technical
assistance.
THE WATER DOES NOT COME DOWN ONTO
THE BRUSHES OR IS INSUFFICIENT
1. Verify that the key switch is positioned clockwise to switch on the machine.
2. Check the charge level of the batteries on the
display (1).
3. Verify of having activated correctly the function
of washing with the brushes (see under paragraph “STARTING OF THE MACHINE”).
4. Check that the solution valve is open (see
under paragraph “FLOW ADJUSTMENT OF THE
DETERGENT SOLUTION”).
5. If, both in mode (MAN) as (AUTO), the signal
lamp (20) is on but the detergent solution does
not come down onto the brushes, it is necessary
to:
a. check the level of the liquid in the tank.
b. check that the solution lter is clean (see under
paragraph “CLEANING OF THE SOLUTION
TANK AND OF THE OUTER FILTER”).
c. check that the inner lter of the solution tank is
clean (see under paragraph “CLEANING OF THE
INNER FILTER SOLUTION TANK”).
If the problem persists, please contact the authorized technical assistance.
3. Check the adjustment of the height and the
inclination of the squeegee (see under paragraph
“ADJUSTMENT OF THE SQUEEGEE”).
4. Check that the suction and the squeegee
hoses are correctly inserted in their proper seats
on the recovery tank.
5. Clean the suction lter (see under paragraph
“SUCTION FILTER CLEANING”).
6. Clean the squeegee hose (see under paragraph “SQUEEGEE HOSE CLEANING”).
7. Replace the rubbers if worn out.
EXCESSIVE FOAM PRODUCTION
Check that low foam detergent has been used.
Eventually add small quantities of anti foam liquid
into the recovery tank.
Please be aware that a bigger quantity of foam is
produced when the oor is not very dirty. In this
case please dilute detergent solution.
THE TRACTION MOTOR DOES NOT WORK
1. Sit on the guiding place.
2. Verify that the key switch is positioned clockwise to switch on the machine. In presence of
alarm signals it is necessary to switch off and on
again the machine to restore the functionality.
3. Check the charge level of the batteries on the
display (1).
4. Check through the signal lamp (15) that the
parking brake is not inserted and eventually
release it (see under paragraph “EMERGENCYPARKING BRAKE”).
5. Press the accelerator pedal placed on the right
side to start the machine.
If the problem persists, please contact the authorized technical assistance.
THE MACHINE DOES NOT CLEAN PROPERLY
1. The brushes do not have the suitable bristle
dimension: contact the authorized technical assistance.
2. The brushes have got worn bristles. Check the
brushes wear condition and eventually replace
them.
To replace the brushes, see instructions under
paragraph “BRUSHES DISASSEMBLY” and
“BRUSHES AS-SEMBLY”.
3. The detergent solution is insufcient: open
more the solution valve (see under paragraph
“FLOW ADJUSTMENT OF THE DETERGENT
SOLUTION”).
4. Check that the liquid detergent is in the recommended percentage.
5. Increase the brushes base pressure (see under
paragraph "ADJUSTMENT OF THE BRUSHES
PRESSURE").
Contact the authorized technical assistance for
advice.
THE SQUEEGEE DOES NOT DRY PERFECTLY
1. Check that the suction function is on and that
the recovery tank is not full.
2. Check that the squeegee rubbers are clean
(see under paragraph “SQUEEGEE CLEANING”).
17
Page 18
PROGRAMMED MAINTENANCE
INTERVENTIONDAILY20 HOURS200 HOURS1000 HOURS
RECOVERY TANK CLEANING•
SUCTION FILTER CLEANING•
SOLUTION TANK FILTER CLEANING•
BRUSHES CLEANING•
BRUSHES DISASSEMBLY AND CLEANING•
SQUEEGEE CLEANING•
FRONT SQUEEGEE RUBBER REPLACEMENT••
REAR SQUEEGEE RUBBER REPLACEMENT••
SIDE RUBBERS REPLACEMENT••
CHECK SQUEEGEE ADJUSTMENT••
SQUEEGEE HOSE CLEANING••
SOLUTION TANK CLEANING••
CHECK BATTERIES ELECTROLYTE••
CHECK OF THE BRAKE•
TRACTION MOTOR CHECK•
BRUSHES MOTOR CHECK•
SUCTION MOTOR CHECK•
CHECK BRUSHES BASE GROUP•
SCREW TIGHTENING•
* The hours refer to the ones indicated on the display (see under paragraph ”HOUR METER”).
RECOMMENDED BRUSHES
Brushes must be chosen depending on type of oor and dirt to be removed.
The employed material and the bristles diameter are the elements that distinguish different types of brushes.
BRISTLES THICKNESS
MATERIAL CHARACTERISTICS
PPL (Polypropylene) Good wear resistance. Maintains characteristics with hot water up to 50°C(122°F). It is not hygroscopic.
NYLON Excellent wear resistance, even with hot water. It is hygroscopic.
TYNEX Nylon bristles with grains of abrasive material. Use with caution in order not to mark the oor or ruin the polishing.
BRISTLES THICKNESS Thicker bristles are more rigid and must be used on smooth oor or oor with small joints. On irregular oors with deep
joints or relieves, it is recommended to use softer bristles which penetrate more easily and deeper. Please be aware that when brush bristles are worn
out and therefore too small, they become rigid and unable to penetrate and clean deeper. This may also happen with thicker bristles creating brush
vibration.
MACHINE CODE QUANTITY DESCRIPTION USE
99775
BR 28 27 48906020 2 Cylindrical brush PPL 0,7 Ø (6”x26”) Smooth oors with small joints and persistent dirt.
48906060 2 Cylindrical brush PPL 1 Ø (6”x26”) Floors of resistant material and particularly dirty.
48906080 2 Cylindrical brush TYNEX Ø(6”x26”) Floors of resistant material and particularly dirty.
48906100 2 Cylindrical brush PPL 0,3 Ø(6”x26”) Smooth oors with small joints and persistent dirt.
18
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