Tornado EZ, 99125A, 99126, 99130, 99125B Owner's Operation And Maintenance Manual



Tornado

Operation & Maintenance Manual

For Commercial Use Only

TORNADO INDUSTRIES

7401 W. LAWRENCE AVENUE

CHICAGO, IL 60706

[phone] FAX [phone]

www.tornadovac.com

20” & 24” Floorkeeper “EZ”

L2552NL 02/04 2004 Tornado Industries All rights reserved.

MODEL NOS.

99125A, 99125B

99126 & 99130

NOTES

2

This illustrated parts book covers:

MODEL 20" 20" 20" 20" 24"

CAT. NO. 99125** 99125A** 99125B** * 99126 99130**

VOLTS 36VDC 36VDC 36VDC 36VDC 36VDC

SERIESLLLLL
* 32” Squeegee **

All specifications are subject to change without notice.

TABLE OF CONTENTS

Safety Instructions……………………… 4
Safety Information……………………….6
Machine Set –Up……………………… ..8
How to Operate the Machine…………12
Maintenance…………………………… 16
Troubleshooting Chart……………… ...17
Traction Drive Assembly………………18
Brush Motor & Cover Assembly………20

Brush Lift Assembly……………………22

Solution Tank Assembly..................... 24

Recovery Tank Assembly................... 26

Squeegee Assembly .......................... 28

Control/Instrument System................. 30

Rear Access Panel w/Relays ............. 32

Control Wiring .................................... 34

Maintenance Parts……………………. 36

Tornado® Standard Warranty Program*

Warranties do not cover components
subject to normal wear or abuse and
misuse, and have other limitations
not specified here. For full details ,
contact your Authorized Tornado
Distributor, Service Center, or the
Tornado Technical Service
Department.

Tornado sales and services
representatives are not auhorized
to waive or alter the terms of this
warranty, or to increase the
obligations of Tornado under the
warranty.

* Effective January 1st, 2001. Terms subject to change without notice.

1) Windshear™ Blower-Dryer, Insulation Blowers, T191, T201, CV 30, CV 38, CW 50, CW 100, Pro PAC Vacs, Duo-Upright
Carpetkeepers™, and all chargers are warranted for 1 (one) year for both parts and labor.

2) Warranties on all riding sweepers including the ICC1, KM 100/100 R, KMR 1250, and KMR 1700 are 24 months parts/6 months
labor OR 1000 hours of operation, whichever comes first. Warranties on the 75/140 & 90/140 are 24 months parts/12 months’
labor OR 1000 hours of operation, whichever comes first.

3) All non-wear item parts purchased after warranty expiration are warranted for 90 days.

4) Warranty starts from date of sale to the consumer or, at Tornado’s discretion, 6 months after dealer purchased the unit from
Tornado, whichever comes first.

5) See limited 2-year pressure washer warranty.

Parts on all Tornado and Tornado/Karcher

Tornado/Karcher cleaning equipment

rotationally-molded bodies

cleaning equipment

Labor on all Tornado and

Warranty on batteries and chargers,

10 Years:

All plastic tanks and

1) 5)

2 Years:

1) 2) 3) 5)

1 Year:

2) 5)

1 Year:

One year pro-rated.

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

TRACTION DRIVE ASSEMBLY

Item No. Qty. Part No. Description

1 1 19283 Weldment, Chassis Frame
2 2 18079 Caster
3 8 03301 Washer, Plain 5/l6"
4 8 01577 Lockwasher 5/16"
5 8 18111 Screw
7 2 03536 Lock washer 3/8"
8 2 18104 Screw

9 2 03321 Washer, Plain 3/8"
10 2 18509 Wheel w/Set Screw
11 1 19258 Transaxle
14 2 18115 Key
15 4 16031 SCREW-HEX HD CAP 5/16-18 X 1-1/2 (ZP)
16 4 01574 Lock washer, ¼” (H/S)
17 4 05427 Screw, Rd. Hd. ¼” 20 x 5/8”
18 2 19294 Retainer, EZ Transaxle
20 4 02956 #8 - 32 Lock Nut
21 4 10892 #8 - 1/2" Lock Screw
22 4 18309 5/8" Dia. Cable Clamp
23 2 03960 Washer-Plain 25/32 ID (ZP)

*
*

2
2

24422
24423

Brush, Carbon (Transaxle)
Cap, Brush (Transaxle)

* Not Shown (Service Only Items)

19

20

BRUSH MOTOR & COVER ASSEMBLY

Item No. Qty. Part No. Description

3 1 18076 Motor, 1 HP

4 1 18148 Brush Cover, 20" (Model 99125 & 99126 Only)

*4 1 18149 Brush Cover, 24" (Model 99130 Only)

5 1 18388 Plate, Brush Retainer

6 1 14241 Set Screw

7 1 18389 Plate, Brush Retainer

8 2 18390 Pin

9 1 18640 Plate, Clutch Retaining
10 1 18391 Screw
11 1 16472 Spring
12 1 18159 Bumper Strap, 20" (Model 99125 & 99126 Only)

*12 1 18160 Bumper Strap, 24" (Model 99130 Only)

13 2 17733 Keeper
14 1 18161 Bumper, Brush Cover 20" (Model 99125 & 99126 Only)

*14 1 16162 Bumper, Brush Cover 24" (Model 99130 Only)

15 2 03947 Retaining Ring
16 2 16347 Bearing, Flanged
17 4 16671 Screw
18 1 18558 Plate, Bearing Retaining
20 2 00600 Screw
21 2 07132 Washer, Wave
22 2 03264 Wheel
23 2 03736 Washer
24 2 18130 Screw
25 1 18165 Pin
26 1 06838 Spring, Compression
28 2 02956 Nut
29 1 18593 Cap

*Not Shown

21

22

BRUSH LIFT ASSEMBLY

Item No. Qty. Part No. Description

1 4 02663 Retaining Ring
2 2 18122 Pin
3 4 16581 Washer-Plain ½” ID (ZP)
4 1 18196 Weldment, Brush Lift Pedal
5 1 18203 Pedal Mat
6 1 18083 Clevis Pin
7 2 18081 Clevis
8 2 18093 Nut

9 1 18191 Oft Rod
10 1 18399 Screw – (20” Models 99125 & 99126 Only)
11 1 02568 Washer – (20" Models 99125 & 99126 Only)
12 1 18758 Weldment Brush Release Latch
13 1 18126 Spring
14 2 18179 Bearing
15 2 03955 Bushing
16 2 03321 Washer
17 2 16671 Screw
18 2 12554 Washer, Nylon
19 1 18185 Arm, Left Hand – (20" Models 99125 & 99126 Only)

*19 1 18186 Arm, Left Hand – (24" Model 99130 Only)

20 1 18107 Spacer
21 13 03736 Washer – (20" Models 99125 & 99126 Only)

*21 10 03736 Washer – (24" Model 99130 Only)

22 1 18165 Pin
23 8 03947 Retaining Ring – (20" Models 99125 & 99126 Only)

*23 6 03947 Retaining Ring – (24" Model 99130 Only)

24 3 15677 Screw, Shoulder
25 4 18872 Screw
27 2 07132 Washer, Wave
28 3 01589 Nut
29 2 18164 Plate, Adjustment
30 2 18163 Pin
31 4 16347 Bearing, Flange
32 2 18195 Bearing, Sleeve
33 1 18166 Arm, Right Hand – (20" Models 99125 & 99126 Only)

*33 1 18167 Arm, Right Hand – (24" Model 99130 Only)

34 1 18184 Weldment, Brush Eddied – (20" Models 99125 & 99126 Only)

*34 1 18193 Weldment, Brush Lift – (24" Model 99130 Only)

35 1 18403 Link - (20" Models 99125 & 99126 Only)
36 1 18405 Pin - (20" Models 99125 & 99126 Only)

*36 1 18083 & 03395 Pin – (24" Model 99130 Only)

37 1 18398 Spring - (20" Models 99125 & 99126 Only)
38 1 18397 Weldment, Adjustment - (20" Models 99125 & 99126 Only)
39 1 03395 Cotter Pin
40 1 19078 Pin-Spring

*Not Shown

23

24

SOLUTION TANK ASSEMBLY

No. Qty Part No. Description No. Qty Part No. Description

3 3 00128 Screw 59 2 17376 Nut (Included with Item #72)
4 1 32231 Drain Tube 60 1 18237 Charger Connector
5 2 18230 Clip, Sight Tube 61 1 18239 Connector Mtg. Plate
6 3 02956 Nut 62 1 18240 Light Mtg. Bracket (Included with Item #72)
7 1 03320 Screw 63 4 18253 Screw
8 1 18652 Solution Control Bracket 64 2 18309 Screw

9 2 04442 Screw 65 2 18336 Screw (Included with Item #72)
10 1 18328 Plate, Solution Control 67 2 05427 Screw
11 3 18261 Pin *68 1 18849 Decal-Wiring Diagram
12 8 18316 Retaining Ring 70 4 18642 1/4" Flat Washer
13 1 18329 Bar, Lower Link 71 4 03321 Washer-Plain .391 ID (ZP)
14 1 15677 Screw, Shoulder 72 1 18859 Warning Light Assembly Kit (Includes items 59, 62 & 65)
15 1 18486 Fitting 73 2 15639 Bulb (For Warning Light P/N 18859)
16 1 18457 Fill Door 75 2 18717 5/8” Dia. Cable Clamp
17 3 07626 Clamp 76 2 18309 Screw #10-24
18 1 18684 Bracket Sol. Valve Clamp 77 2 10892 Nut, #10-24
19 2 07533 Nut 78 1 19945 Screw-Truss Head ¼”-20 x 5/8”
20 1 31253 Valve, Solution Release 79 1 31649 Fitting, 3/8 NPT x 5/8” Barbed Hose
21 1 18485 Fitting 80 1 31647 Elbow Fitting, 3/8 NPT x ½” Barbed Hose
22 1 31646 Solution Tube ½” ID, 13” long 81 1 31645 Fitting, 3/8 NPT x ½” Barbed Hose
24 2 03736 Washer
25 1 31648 Runtee Fitting, 3/8 NPT
26 2 18253 Screw
27 1 18207 Solution Tank
28 1 18466 Plate, Control Handle Stop
29 1 18262 Pin
30 1 18330 Bar, Upper Link
31 1 03868 Nut
32 1 18319 Weldment, Solution Control Handle
33 2 16347 Bearing, Flange
34 1 18249 Bracket, Handle Pivot
35 3 16136 Screw
36 2 10894 Locknut
37 1 18431 Solution Tube - 20" (Model 99105, 99125 & 99126 Only)

*37 1 18433 Solution Tube - 24" (Model 99130 Only)

38 1 01589 Nut
39 1 01246 Washer
40 2 16581 Washer
41 4 01577 Washer
42 2 18339 Screw
44 4 16031 Screw
45 1 18229 Hinge
46 1 18251 Grip

*47 1 18308 Access Panel

48 1 18359 Stop Cable
49 1 30816 DECAL-TORNADO W/ LOGO
53 1 18377 Decal, Battery Maintenance

*54 1 18381 Decal, C.B. Identification
*55 1 15734 Decal, Level Gauge

56 10 06192 Screw
57 2 14544 Screw

*58 1 30812 Decal Tornado

*Not Shown

Special service note: All solution drainage tube components (see diagram opposite) between the Solution Tank (item

27) and the forward Solution Tube (item 37) are also available as a Solution Hose Kit #31657. Except for existing hose
clamps, this Kit includes all needed drainage components between the Solution Tank and the forward Solution Hose
(diagram items 25, 79, 80, 22, 81, 20, 21, & 18). The Kit offers better flow and reliability than any previous subsystem,
and is intended as a retrofit for any Series “D” EZ’s using an inline filter, as well as all earlier Series machines.

25

26

RECOVERY TANK w/VAC MOTOR ASSEMBLY

Item No. Qty. Part No. Description

1 1 18741 Access Cover, Recovery Tank
2 1 18799 Deflector, Intake
3 1 15088 Adaptor Fitting
4 1 18789 Cover Retaining Cable
6 1 18887 Float Assembly
7 1 18742 Gasket
8 1 18790 Cable Clasp

9 1 31235 Assembly-Vac. Motor
10 2 05781 Gasket
11 1 15096 Fitting, Female Adapter
12 1 18259 Sleeve, Hose
13 1 18477 Grommet-Rear Panel
14 1 18241 Bracket Hose Support
15 1 18747 Hose, 1 1/2"
16 2 18253 Screw-T.F.PLT60, Pan Head #8-16 X ¾”
17 1 18226 Plug
18 1 18358 Strap, Hose Plug Retainer
19 1 18357 Sleeve, Recovery Drain
20 6 01734 Screw
21 6 01246 Lockwasher
22 3 18671 Clip, Drain Hose
23 6 01905 Lockwasher
24 6 01993 Screw
25 3 18439 Plate
26 1 19286 Hose, 1 1/2"
27 1 16091 Clamp, Hose
28 1 18401 Sleeve
29 1 18052 Fitting, Male Adapter
30 1 18740 Tank, Recovery
31 1 19398 Vac Motor Intake Screen
32 1 18846 Housing, Vac Filter Spacer
33 1 17392 Filter Cover Assembly Cable Clamp
34 2 18342 Screw
35 3 14142 Washer
36 1 15183 Screw-Hex.Head Cap ¼”-20 x 1-1/4”(SS)
37 3 18333 Screw-Phil.Pan ¼-20 x 1.00 (ZP)
38 2 18349 Spacer
40 1 18847 Gasket
41 1 17508 Nut
42 1 18885 Washer
43 2 18886 Washer
44 1 18688 Battery Tray
45 1 18687 Vac. Motor Exhaust Hose
46 1 18686 Muffler
47 1 18692 Battery Spacing Bracket (12V Only)
48 2 18706 Tie Wrap
49 1 14858 Hose Clamp
50 1 04651 Screw-TCT(F) Pan Hd. #10-24 x ½”
51 3 00851 Washer-Plain ¼”

*52 2 98799 Battery (99105A & 99125A)
*53 4 99506 Battery (99105B, 99125B & 99130)
*54 1 99510 Battery Charger (99105A & B, 99125A & B, 99130)
*55 1 18692 Bracket – Tray (99105A & 99125A)
*56 2 30725 Cable (99105B, 99125B & 99130)

*Not Shown Unless indicated otherwise, Part Number applies to all models.

27

28

SQUEEGEE ASSEMBLY

Item No. Qty. Part No. Description

1 1 03868 Nut

2 2 16581 Washer

3 1 18314 Handle, Squeegee Control

4 2 16347 Bearing, Flanged

5 1 18655 Push Nut

6 5 16136 Screw

7 1 18817 Bracket, Handle Pivot

8 1 03320 Screw

9 1 19910 Cable Assy-Squeegee

10 2 03660 Screw
11 1 18651 Plate, Control Cable Clasp
12 2 10894 Nut
13 2 30227 Pin - Cotter (Ext. Prong)
14 2 18400 Wheel
15 2 30226 Pin-Clevis .320 DIA / 1-1/4"LG
16 4 00696 Washer-Plain #10 ID (ZP)
17 2 17130 Nut Acorn
18 2 17400 Spacer
19 2 11053 Rub Wheel
20 2 07132 Washer, Wave
21 1 18136 Channel, Outer - 20" (Model 99125 Only)

*21 1 18137 Channel, Outer - 24" (Models 99126 & 99130 Only)

22 1 18709 Squeegee Blade Set - 20" (Model 99125 Only)

*22 1 18710 Squeegee Blade Set - 24" (Models 99126 & 99130 Only)

23 1 18663 Squeegee Blade Retainer - 20" (Model 99125 Only)

*23 1 18664 Squeegee Blade Retainer - 24" (Models 99126 & 99130 Only)

24 2 18680 Screw-Flat Hd. Cap
26 2 18681 Screw
27 1 03320 Screw
28 1 16586 Lockwasher
29 1 03914 Washer
30 1 18145 Bearing
31 1 18146 Pivot
32 1 18141 Weldment, Towing Arm
33 3 18119 Knob
35 4 01577 Lockwasher
36 4 18111 Screw
37 1 18142 Shaft, Pivot
38 1 16254 Cotter Pin
39 2 16347 Bearing
40 1 18114 Weldment, Pivot Frame
41 1 18144 Weldment, Pivot Frame
42 1 18568 Spring
43 1 18138 Spring Adjuster
44 1 18176 Pin
45 1 18206 Weldment, Wheel Support
46 1 18650 Bracket, Control Cable
47 1 18251 Grip
48 3 18253 Screw
49 1 18548 Lever Stop Bracket
50 4 14142 1/4" Flat Washer
51 1 01574 1/4" Lock Washer
52 1 01497 1/4" - 20 Nut
53 1 18695 Eye Bolt
54 2 15560 #4 - 40 Keps Nut
55 2 18323 #4 - 40 x 5/8 Pan Head Screw
56 1 18818 Switch
57 4 03301 Washer-Plain 5/16” ID (ZP)
58 1 19796 Plate-Control Cable Clasp
59 2 00851 Washer-Plain ¼”

*Not Shown Unless indicated otherwise, Part Number applies to all models.

29

30

CONTROL/INSTRUMENT SYSTEM

Item No. Qty. Part No. Description

1 1 18221 Gauge, Battery Condition
2 10 18253 Screw
3 1 18218 Indicator Light, Red
4 1 18217 Switch
5 2 18216 Switch
6 1 18212 Panel, Instrument
7 2 15560 Nut-Hex.Lock(Keps) # 4-40
8 1 15542 Switch, Button S.P.D.T. 10 Amps

9 1 18896 Handle Control
13 1 18897 Screw-Phil. Flat Hd. Mach. #8-32 X 1-1/4 (ZP)
14 2 02071 Screw
15 1 18895 Speed Control Handle
16 1 18675 Bracket Dead Man Handle Stop
18 2 02956 Locknut
23 4 08079 Screw, Shoulder Socket Hd. 5/16D X 1-1/2 (zinc-plated)
24 1 16075 Screw-Phil. Pan Hd. #8-32 X 1/2 (ZP)
25 1 18346 Terminal Block
31 2 18323 Screw
37 1 31028 Bracket-Control Panel Support
40 1 18364 Decal, Solution Control
41 1 18376 Decal, Squeegee Control
42 4 18385 Screw Cap
43 1 18402 Grip
44 1 18677 #8 - 32 x 1" Pan Head Screw
45 1 18657 Spacer
49 4 18660 5/16" Flat Washer
52 1 14827 Flasher Relay
53 1 15913 Clamp - Cable 1-1/8" Dia.

31

32

REAR ACCESS PANEL w/RELAYS

Item No. Qty. Part No. Description

1 4 15330 Grommet

2 8 06192 Screw

4 4 14142 Washer

5 4 05427 Screw

6 4 01574 Lockwasher

7 2 15345 Insulator Bushing

9 8 04442 Screw
10 1 18230 Clip-Retaining (Sight Tube)
13 2 00128 Screw
14 2 02956 Nut
15 1 18468 Clip, Sight Tube
16 1 18255 Relay Mtg. Plate
17 1 31028 Panel, Rear Sol. Tank
18 2 03660 Screw
19 2 10894 Locknut
20 1 18219 Circuit Breaker, 25A
21 1 18220 Circuit Breaker, 45A
22 1 18355 Plate, Cir. Brk. Mtg.
23 4 15545 Retainer Nut
24 2 18213 Relay
25 4 19329 Pin-Retaining Access Panel

* 1 18308 Cover, Panel
* 1 30829 Main Relay 24 V DC
* 1 30830 Speed Control Board

* Item Not Shown

33

Unless indicated otherwise, Part Number applies to all models.

34

35

MAINTENANCE PARTS

Item No. Qty. Part No. Description

1 1 03276 Hydrometer

2 1 18555 Grease 930-2 (14-1/2 oz. Cartridge)

3 1 18554 Grease SOG (11 oz. Cartridge)

5 2 98799 12 Volt Battery (Wet)

6 1 18709 20” Squeegee Blade Replacement (Set of 2)

7 1 18710 24” Squeegee Blade Replacement (Set of 2)

8 1 *99506 6 Volt Battery (Wet)

9 1 *99505 6 Volt Battery (Dry)
10 1 10994 Clutch Plate
11 1 90599 Pad Retainer

*Optional

ACCESSORIES

Item No. Qty. Part No. Description

1 1 99262 20” Pad Holder (99125A & B, 99130)

2 1 99260 20” Firm Poly Scrub Brush

3 1 99263 20” Grit Brush

4 1 99272 24” Pad Holder

5 1 99270 24” Firm Poly Scrub Brush

6 1 90676 1-1/2” Wet Attachment Set

7 1 99510 20 Amp, 24 V Battery Charger

8 1 99526 20 Amp, 24V World Charger 100-240V

36

37