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Operations & Maintenance Manual
For Commercial Use Only
TORNADO INDUSTRIES, LLC
3101 WICHITA COURT
FORT WORTH, TX 76140
PHONE 800-VACUUMS
FAX 817-551-0719
WWW.TORNADOVAC.COM
PRO SERIES RECYCLING EXTRACTOR
MODEL NO: 98820PRO500
MODEL NO: 98822 PRO 500 w/WAND, COMBO TOOL, and 33’ HOSE
MODEL NO: 98824 PRO 500 w/WAND and HOSE
MODEL NO: 98226 PRO 500 OZ
MODEL NO: 98828 PRO 500 OZ w/WAND, and 33’ HOSE
MODEL NO: 98821 PRO 500 230V
MODEL NO: 98823 PRO 500 230V w/PERFECT HEAT
MODEL NO: 98830 PRO 500 w/HEAT AND PERFECT HEAT
MODEL NO: 98832 PRO 500 w/HEAT AND PERFECT HEAT w/HAND TOOL, WAND, and 33’ HOSE
MODEL NO: 98818 PRO750
MODEL NO: 98836 PRO 750 w/WAND, COMBO TOOL, and 33’ HOSE
Form No. L8820AA 06/19 ©Tornado Industries, LLC. All rights reserved
Save These Instructions
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Long -Term Buyer Protection Limited Warranty
Tornado Industries, LLC. warrants to the end user/ customer that the Tornado product(s) will be free from
defects in material and workmanship for the duration(s) described below. This limited warranty DOES NOT
cover machines and/or components subject to normal wear and tear, damage that occurs in shipping,
failures resulting from modication, accident, unsuitable operating environment, misuse, abuse, neglect,
or improper maintenance. For full details, contact your Authorized Tornado Distributor, Service Center, or
the Tornado Technical Service Department. Tornado sales and service representatives are not authorized to
waive or alter the terms of this warranty, or to increase the obligations of Tornado under the warranty.
10 Years*
Plastic water tanks and Rotationally-molded bodies
2 Years*
Parts on all Tornado cleaning equipment
1 Year*
Labor on all Tornado cleaning equipment
1 Year*
Warranty on batteries, one year prorated
All battery warranties are handled directly by the battery manufacturer, on a one year prorated basis
Terms subject to change without notice
1. All Windshear™ Blowers, Storm, TV2SS, Side and Downdraft, Insulation Blowers, CV 30, CV 38, CK14/1
PRO, CK 14/1 BSE, CK14/2 PRO, SWM 31/9, CK LW13/1, CK LW 13/1 ROAM, CV 38/48 Dual, PV6, PV10, PV6
ROAM, Wall Mount Vacuum and all chargers are warranted for 1 (one) year for both parts and labor.
2. All non-wear item parts purchased after warranty expiration are warranted for 90 days.
3. Warranty starts from either: The date of sale to the consumer, or 6 months after the dealer purchased
the unit from Tornado (at Tornado’s discretion), whichever comes rst.
4. The EB 30 is warranted for a period of 90 days for both parts and labor.
5. Propane-powered equipment engines are limited to the engine manufacturer’s warranty.
6. Ride-on Scrubbers are warranted for 24 months parts, and 6 months labor, or 1,000 hours, whichever
occurs rst.
Note: Tornado, The Latest Dirt, Floorkeeper, Carpet-
keeper, Carpetrinser, Carpetrinser/Dryer, Headmaster,
Taskforce, PAC-VAC, T-Lite, Glazer, Windshear, Max-Vac
and Trot-Mop are trademarks of Tornado Industries
Website: www.tornadovac.com
Phone 1-800-VACUUMS
Fax 817-551-0719
Address 3101 Wichita Court
Fort Worth, TX 76140
1-800-VACUUMS Over 91 Years of Cleaning Innovation A Tacony Company
Form F2662.©2019. All rights reserved
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NOTES
Serial Number
The serial number of the machine is located on the nameplate, located next to pressure regulator. This
information is needed when ordering parts or scheduling repairs. Fill in the information below for future
reference:
Serial Number _____________________________________________________________
Part Number ______________________________________________________________
Purchase Date _______________________________________________________
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GROUNDING INSTRUCTIONS
GROUNDING
OUTLET BOX
This appliance must be grounded. If it should malfunction or breakdown, grounding provides a path of least
resistance for electric current to reduce the risk electric shock. This machine is equipped with a cord having
an equipment -grounding conductor and grounding plug. The plug must be inserted into an appropriate
outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING: Improper connection of the equipment-grounding conductor can result in a risk of electric
shock. Check with a qualied electrician or service person if you are in doubt as to whether the outlet is
properly grounded. Do not modify the plug provided with the appliance - if it will not t the outlet, have a
proper outlet installed by a qualied electrician.
This appliance is for use on a nominal 120-volt circuit, and has a grounding plug that looks like the plug
illustrated in sketch A.
OUTLET
GROUNDING
PIN
GROUNDED
A
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Your new Tornado unit is a high quality, precision-made product. All parts used in the manufacturing of this unit
have passed rigid quality control standards prior to assembly. Please safeguard the original receipt / invoice. If
you experience any problems with your unit during the warranty period, the original receipt / invoice will act as
proof of purchase. Contact Tornado for any warranty inquiries.
IMPORTANT SAFETY INSTRUCTIONS
READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE USING THIS UNIT
Read and understand this owner’s manual and all labels on the unit before operating. Safety is a combination of common sense,staying alert and knowing how your unit works. Use this unit only as described in this
manual. Use only manufacturer’s recommended attachments. To reduce the risk of personal injury or damage to your unit use only Tornado recommended accessories.
SAFETY INSTRUCTIONS
These guidelines are provided for your protection and convenience. Please read them carefully. If you have
any questions regarding the use of your equipment call Technical Service at 800.533.2557. Failure to adhere
to instructions provided can potentially void any warranties. Precautions and safety warnings are provided
for your protection. Failure to observe these warnings could result in personal injury and damage to the
equipment. When using an electrical appliance, basic safety precautions should always be followed.
WARNING! To reduce the risk of electric shock, re, or injury:
1. Operators must read and understand this manual completely before operating the equipment.
2. Make sure all caution, warning, and instructional decals are in place and legible. Replace damaged
or missing labels.
3. Do not leave unit when plugged in. Unplug from outlet when not in use and before servicing.
4. Connect to a proper grounded outlet only.
(See Grounding Instructions.)
5. Do not use with damaged cord or plug.
6. Do not handle plug or unit with wet hands.
7. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp
edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces.
8. Turn o all controls before unplugging.
9. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
10. Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint,
hair, and anything that may reduce air ow.
11. Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
12. Do not use without lters in place.
13. Use extra care when cleaning stairs.
14. Do not use to pick up ammable or combustible liquids such as gasoline or use in areas where
they may be present.
15. Do not expose to rain. Store indoors.
16. If unit is not working as it should, has been dropped, damaged, left outdoors, or dropped into
water, take it to a local CFR service center.
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PRO SERIES Technical Specications
Model 98820 98822 98824 98826
Tank Size 13 Gallon 13 Gallon 13 Gallon 13 Gallon
Heater No No No No
Perfect Heat No No No No
Ozone No No No Yes
Tools* No Yes Yes** No
Power 115V/20A 115V/20A 115V/20A 1115V/20A
Power Cords (1) 25’ Detachable (1) 25’ Detachable (1) 25’ Detachable (1) 25’ Detachable
Vacuum Motor Dual 2 Stage Dual 2 Stage Dual 2 Stage Dual 2 Stage
CFM 101 101 101 101
Waterlift 150” 150” 150” 150”
Solution Pump 100-500 P.S.I. 100-500 P.S.I. 100-500 P.S.I. 100-500 P.S.I.
Body Construction Powder-coated
aluminum chassis
and rotationallymolded
polyethylene tank
Front Wheels 2-4” Dia Swivel
Casters
Rear Wheels 2-12” Dia 2-12” Dia 2-12” Dia 2-12” Dia
Weight 124 lbs. 124 lbs. 124 lbs. 124 lbs.
Dimensions 38” x 22” x 41” 38” x 22” x 41” 38” x 22” x 41” 38” x 22” x 41”
*Tools include - 11” Rapid Recovery Wand (Type R, 2 Jet) (77000), 3” Combination Tool (77001), and 33’
Flexible Hose (77220).
** = Wand and Hose only
Powder-coated
aluminum chassis
and rotationallymolded
polyethylene tank
2-4” Dia Swivel
Casters
Powder-coated
aluminum chassis
and rotationallymolded
polyethylene tank
2-4” Dia Swivel
Casters
Powder-coated
aluminum chassis
and rotationallymolded
polyethylene tank
2-4” Dia Swivel
Casters
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PRO SERIES Technical Specications
Model 98828 98821 98823 98830
Tank Size 13 Gallon 13 Gallon 13 Gallon 13 Gallon
Heater No No No Yes
Perfect Heat No No Yes Yes
Ozone Yes No No Yes
Tools* Yes No No No
Power 115V/20A 230V/20A 230V/20A 115V/20A
Power Cords (1) 25’ Detachable (1) 25’ Detachable (1) 25’ Detachable (2) 25’ Detachable
Vacuum Motor Dual 2 Stage Dual 2 Stage Dual 2 Stage Dual 2 Stage
CFM 101 101 101 101
Waterlift 150” 150” 150” 150”
Solution Pump 100-500 P.S.I. 100-500 P.S.I. 100-500 P.S.I. 100-500 P.S.I.
Body Construction Powder-coated
aluminum chassis
and rotationallymolded
polyethylene tank
Front Wheels 2-4” Dia Swivel
Casters
Rear Wheels 2-12” Dia 2-12” Dia 2-12” Dia 2-12” Dia
Weight 124 lbs. 124 lbs. 124 lbs. 124 lbs.
Dimensions 38” x 22” x 41” 38” x 22” x 41” 38” x 22” x 41” 38” x 22” x 41”
*Tools include - 11” Rapid Recovery Wand (Type R, 2 Jet) (77000), 3” Combination Tool (77001), and 33’
Flexible Hose (77220).
Powder-coated
aluminum chassis
and rotationallymolded
polyethylene tank
2-4” Dia Swivel
Casters
Powder-coated
aluminum chassis
and rotationallymolded
polyethylene tank
2-4” Dia Swivel
Casters
Powder-coated
aluminum chassis
and rotationallymolded
polyethylene tank
2-4” Dia Swivel
Casters
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PRO SERIES Technical Specications
Model 98832 98818 98836
Tank Size 13 Gallon 13 Gallon 13 Gallon
Heater No Yes No
Perfect Heat Yes No No
Ozone No No No
Tools* Yes No Yes
Power 115V/20A 115V/20A 115V/20A
Power Cords (1) 25’ Detachable (1) 25’ Detachable (1) 25’ Detachable
Vacuum Motor Dual 2 Stage Single 3 Stage Single 3 Stage
CFM 101 97 97
Waterlift 150” 135” 135”
Solution Pump 100-500 P.S.I. 100-750 P.S.I. 100-750 P.S.I.
Body Construction Powder-coated
aluminum chassis
and rotationallymolded
polyethylene tank
Front Wheels 2-4” Dia Swivel
Casters
Rear Wheels 2-12” Dia 2-12” Dia 2-12” Dia
Weight 124 lbs. 128 lbs. 128 lbs.
Dimensions 38” x 22” x 41” 38” x 22” x 41” 38” x 22” x 41”
*Tools include - 11” Rapid Recovery Wand (Type R, 2 Jet) (77000), 3” Combination Tool (77001), and 33’
Flexible Hose (77220).
Powder-coated
aluminum chassis
and rotationallymolded
polyethylene tank
2-4” Dia Swivel
Casters
Powder-coated
aluminum chassis
and rotationallymolded
polyethylene tank
2-4” Dia Swivel
Casters
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SET UP INSTRUCTION
Filter Installation
There are three lters in the Pro 500/750: inlet lter, main lter and pump protection lter. It is imperative to
the ecient operation of the Pro 500/750 that the lters are installed properly.
Pump Protection Filter – Position on brass tting on the lter mound. Slide it down.
Main Filter – Wet the rim of the lter and position it on the lter mound. (white plastic disc) Twist and slide
over the mound by pushing downward.
Inlet Filter – Position on top of the tank.
OPERATING INSTRUCTIONS
1. Remove lid and inlet lter.
2. Check main lter. Make sure the main lter is installed snugly.
3. Fill tank with water to a desired level. Use solution level gauge.Maximum water temperature to be used
is 130 degrees F.
4. Add in-tank cleaner per chemical label use instructions. In addition, pre-spraying is often desirable
and will assist in producing the fastest and best cleaning results. See chemical product labels for more
information.
Note: Use caution when moving machine (especially on inclines) with uid in the tank to prevent uid from
entering vacuum standpipe at back of machine tank and ooding the vacuum.
The user MUST ONLY use chemicals that have been speically formulated to work with CFR technology
machines.
5. Prime pump by re-circulating uid through priming hose included for 15/30 seconds. Re-circulating the
uid primes the pump and expels trapped air from the system.
6. Replace inlet lter and lid
7. Attach hose assembly to machine. Connect uid hose to the quick-disconnect found on the front of
machine.
8. Attach the desired tool to the valve end of the hose assembly.
9. Close tank cover lid, turn on vacuum and pump switches.
10. Clean surface with tool attached to hose assembly.
11. During the cleaning process, the uid level will be reduced and the lower level oat switch will shut o
the pump. When the pump shuts o, drain and rinse tank, rinse main lter, rell with fresh water and
cleaning chemical, and continue cleaning.
CAUTION! When cleaning, monitor foam in the machine’s tank. Areas cleaned with other cleaning
equipment or chemicals may cause excessive foam to collect in the tank.
WARNING! EXCESSIVE FOAM IN THE TANK MAY CAUSE VACUUM MOTOR FLOODING AND MACHINE
DAMAGE.
Pour one to two ounces of Defoam directly into the tank or into the vacuum hose while the vacuum is
running. Defoam has been speically formulated to work with this machine.
When nished cleaning, perform the daily maintenance procedure. Be sure that all lters are cleaned
thoroughly and replaced in machine. Leave lid o for drying.
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Valve
Perfect Heat System
WARNING! The Perfect HeatTM Plus System can produce very hot water that could damage some deli-
cate fabrics and bers. Please ensure the surface being cleaned will not be damaged by hot water up to
200 degrees Fahrenheit.
This machine is equiped with the Perfect HeatTM Plus System for heating the cleaning solution. This system
uses a combination of the patent pending Perfect HeatTM coils and an inline electrical heater.
Operation:
1. Follow operating instructions steps for lling the machine with water and cleaning solution.
2. Turn on electrical heater, switch is located on panel.
3. Pre-heat machine for 5-10 minutes before use.
NOTE: There is a valve in the upper compartment that either sends the water through the heating components, or bypasses them. The machine is preset in the “HOT” position. To clean with cold water, turn the valve
to “COLD” or UP position. This should be done prior to lling the tank with water. For general
cleaning, it is recommended leaving the valve in the “HOT” or down position and cleaning with hot water.
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MAINTENANCE
Daily Maintenance
To maintain optimum performance the equipment, tools and lters should be cleaned after each use. Replace any lters that cannot be cleaned or are damaged. Nozzles that cannot be cleared should be discarded. Wipe down the equipment with a damp cloth to keep clean and preserve the appearance.
1. Wands and Tools
Rinse opening of tool with water to eliminate any debris.
Wand only – open and clean in-line strainer.
A. Disconnect the In-line Strainer by using the quick disconnect coupler.
B. Remove the lter and rinse with water.
C. Remove any debris from the strainer.
D. Keep o-ring and threads of the plug lubricated.
DEFOAM is a good lubricant or use a non-petroleum based lubricant. This will ensure a tighter seal.
Wipe tool with damp cloth and store with head up to prevent clogging of nozzle.
Inline Strainer Filter
Quick Disconnect
Coupler
2. Filters
In-Line Strainer Filter – Disconnect the In-line Strainer Filter on the wand by using the quick disconnect
coupler. Remove the lter and rinse with water. Remove any debris from the strainer. Keep o-ring and
threads of the plug lubricated. DeFoam is a good lubricant or use a non-petroleum based lubricant.
This will ensure a tighter seal.
Inlet Filter – Remove the inlet lter. Dump and clean debris at the end of each cleaning job.
Main Filter – Remove the main lter sleeve and rinse out and clean thoroughly.
Pump Protection Filter – This ball-shaped lter should be in place when the tank is cleaned and rinsed.
Remove and rinse only after the tank is rinsed.
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Periodic Maintenance
1. Check power cord for any breaks, separations, or cuts. Make sure the ground pin on the connector is intact
or the machine will be unsafe. Make sure the ground pin on all three prongs on the twist lock connector
are intact.
2. Check for plugged nozzles when using tools. If streaking occurs during cleaning, a plugged nozzle
may be the cause. A plugged or partially plugged nozzle can be identied by holding the tool 5-7" above
the surface and checking for an even spray pattern. To clean a plugged nozzle, remove the nozzle and
direct pressurized air backwards through the nozzle or backwash the nozzle with water. A convenient
method is to insert the nozzle into a garden hose ball valve, tighten the ball valve to a faucet, and turn on
the water. (Ball valves are available, part #7AX020). Inspect nozzle and repeat cleaning procedure, if
necessary. Discard nozzles that cannot be cleared. Tool nozzles wear and must be replaced after 200-250
hours of use.
3. Occasionally open the base and inspect hose and other connections for leaks. Repair or replace any
leaking parts. Always disconnect power cord, before removing side panels.
4. It is very important to monitor machine operating hours for proper maintenance of the motors and
pumps. After 700 hours of operation, the vacuum motor brushes should be inspected by an authorized
repair station and replaced if worn (length is .5 inches or less).
5. Check vacuum motor performance using a vacuum gauge. Place this gauge on the tank inlet tting with
the vacuum turned on. Water lift should be between 135 and 150 inches. If the reading is lower, check for
air leaks in the tank, cover gasket, and drain hose.
6. Check pump performance occasionally against built-in pressure gauge. Pump running pressure on the Pro
500 should be 500 + 10 p.s.i, Pro 750 should be 750+ 15 p.s.i. If the pressure is outside of this range, call your
dealer or authorized service center. After 400 hours, the pump valves should be replaced. After 700
hours of operation the pump cam bearing and plunger should be replaced. The pressure regulator should
be rebuilt after 400 hours of operation.
TROUBLE SHOOTING GUIDE
Vacuum or pump will not run Check that electrical cord is rmly seated in wall outlet.
Check and reset building circuit breaker if tripped.
Check vacuum/pump switch. It should be in the “on” position.
Trips building circuit breaker Circuit is overloaded – move cord to a dierent wall outlet.
If using an additional extension cord, make sure it is in good condition,
less than 70 feet long and AWG#10 gauge or heavier.
Check plug end and cord for damage.
Vacuum won’t run. Check vacuum switch. It should be in the “on” position.
Check fuses and replace if tripped. (located on base of machine)
Pump won’t run Check pump switch – it should be in the “on” position.
Check pump circuit breaker (5 amp) and reset if tripped.
Check uid level, must have at least 5 gallons in tank.
Check uid level inside of Main Filter Cage – pump oat must be at highest
position to operate.
If uid is lower inside lter, drain tank and remove and clean lter.
Pump tries to run and then blows circuit breaker Check power cord for frayed, cut or worn spots.
If using an extension cord,make sure it is in good condition, less than 70
feet long and AWG #10 gauge or heavier.
Check pump static PSI – must be 400 psi or less
Check wall outlet voltage. If below 105 volts, pump will not work.
Pump starts and stops Check for dirty Main Filter. Water level should be the same inside and
outside of lter.
Check for sticking pump oat.
Check uid level – must have at least 5 gallons in tank.
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Water dripping from bottom of machine exhaust. Check machine for excess foaming. Add CFR Defoam to tool hose and
tank. Open machine top cover and let vacuum run for 10 minutes to dry
out vacuum motor, then close lid and resume cleaning.
Vacuum hose or tool leaks. Leave vacuum running for 1 minute when nished cleaning to clear hose.
Check for holes/breaks in vacuum hose.
Make sure the inline strainer is properly tightened and uid hose
connectors are fully seated.
Carpet too wet. NOTE: CFR oor tool is used in forward direction only.
Check carpet tool position – head must be completely “seated” on carpet
to provide good drying times.
Check tool and hose for any obstructions.
Check lid cover sealing properly – is lter case properly seated in tank? Is
lid gasket in good shape with no cuts, cracks, or worn/compressed areas?
Check for cracks in lid cover.
Check drain hose and ttings for cracks and tears.
Check tool hose for holes, cracks, or cuts.
Check hose cus – must seat rmly on tank tting and tool.
Check water dripping from bottom of machine exhaust. If present, check
machine for excess foaming.
Check carpet installation. Some carpets are installed on uneven surfaces
with ridges and umps. It is dicult to get good drying times with this type
of installation.
Streaks on carpet. Check tool and hose for obstructions.
Check and clean inline strainer lter.
Check and clean main lter.
Check and clean stainless back ush lter screen inside tank.
Check nozzles for full spray. Clean if clogged or replace if worn.
Check pump pressure drop while cleaning. Should not drop more than
100 p.s.i. Make sure air is out of system by re-priming pump. If there is still
a problem, remove and clean back ush lter screen.
Make sure strokes overlap a minimum of 3 inches.
Check CFR chemical usage instructions for proper application.
Multiple cleanings may be needed to clean deeply imbedded dirt that is
pulled to the surface. Oset cleaning passes by 6 inches.
Excessive pressure drop when cleaning. Adjust static pressure to 500/750 p.s.i. when not cleaning.
(exceeds 100 p.s.i.)
Check and clean main lter and inner stainless back ush lter.
Check and replace worn spray nozzles and loose or leaking ttings on
hose.
Purge excess air from pumping system using hose with no nozzle or
priming hose.
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PRO Series Chemicals
Name Use Part Number
A Excell (4 x 1 gallon) Light acid based cleaner 78006
Excell (4 x 1 gallon) Alkaline based cleaner 78004
Excell (5 gallon) Alkaline based cleaner 78005
Perform-All (4 x 1 gallon) Neutral pH cleaner 78007
Perform-All (5 gallon) Neutral pH cleaner 78008
Perform-All Plus (4 x 1 gallon) Neutral pH cleaner 78009
Defoam (12 x 1 Pint) Defoamer 78033
Defoam (1 gallon) Defoamer 78015
Defoam (4 x 1 gallon) Defoamer 78016
Defoam (5 gallon) Defoamer 78017
O-Z Clean (4 x 1 gallon) In-tank cleaner 78012
O-Z Clean (5 gallon pail) In-tank cleaner 78032
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Warranty Registration Form
Please Print Clearly
________________________________________________________________________________________________
Company/Institution
___________________________________________ ___________________________________________________
Contact Name Title
___________________________________________ ___________________________________________________
Address City/State/Zip Code
___________________________________________ ___________________________________________________
Phone Fax
___________________________________________ ___________________________________________________
Date of Purchase Email
Selling Dealer:(Required)_____________________________________________________________________________
See white metal plate or sticker on unit for this information.
MACHINE TYPE/MODEL NUMBER: MACHINE SERIAL NUMBER:
1. 1.
2. 2.
3. 3.
4. 4.
Facility Description (please circle all that apply)
1. School 6. Manufacturing 11. Airport 16. Other Govt.
2. Retail Store 7. College/University 12. Warehouse 17. Auto Service
3. Restaurant 8. Hospital 13. Apartment/Condo 18. Non-Prot
4. Oce Building 9. Nursing Home 14. Supermarket 19. Other (specify)
5. Contract Cleaning 10. Religious Institution 15. U.S. Govt
How did you rst learn about Tornado cleaning and
maintenance equipment?
o Contacted by local dealer
www.tornadovac.com/services/warranty-registration-form.aspx
You can complete this form online at
o Previous experience with Tornado products
o Reputation/Recommendation
o Advertising
o Direct mail
o Website: ____________
o Blog: _______________
This form may also be returned to :
Tornado Industries
3101 Wichita Court
Fort Worth, TX 76140
Fax: 817-551-0719
o Other
Damage or defect arising from abuse, neglect or other misuse is excluded from this warranty. Other items may or may not apply based
on your specic machine. If any defect occurs, and service is attempted by non-Authorized Tornado Service Centers, the warranty will
be void.
©2019 Tornado Industries. All rights reserved.
X8449-TOR 1/2019
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