Torklift C3205, D2100 Installation Instructions Manual

1
IMPORTANT OWNER-OPERATOR INSTALLATION INSTRUCTIONS
C3205
REVISED vers5 BY: JL 8/5/15
TECH SUPPORT (800) 246-8132
AFTER INSTALL, PLEASE GIVE
THIS BOOKLET TO YOUR CUSTOMER
2
Warnings
Truck Bed and Camper Protection
Torklift does not recommend installing your camper on top of a plastic bed liner (or other compressible material such as foam). These materials can act as a spring, causing increased vertical truck camper movement independent of the vehicle. Plastic bed liners can slide on the truck bed surface, and the truck camper can slide on top of the bed liner. Using a plastic bed liner or similar compressible material will void your warranty and may additionally cause truck bed and/or camper damage.
Minor movement or settling can occur in some incidental harsh driving conditions (on or off­road). A rubber bed mat is recommended to protect the truck bed and camper, but is not a requirement to maintain the Torklift legendary lifetime warranty.
Suspension
To significantly reduce body roll, sag and sway Torklift strongly recommends the StableLoad. Torklift International StableLoads improve safety, handling, and to help level your truck. More information can be found at (www.Torklift.com/stableload).
If your truck is additionally equipped with suspension air bags Torklift cautions against over pressurization as this may lead to unsafe vehicle handling characteristics. We have found that airbags used in conjunction with StableLoads have allowed operators to lower air bag pressure by 50% or more. Only pressurize suspension air bags enough to level the truck.
3
C3205 PARTS INVENTORY
2 - TIE DOWN RECEIVERS 2 - BENT TIE DOWN INSERTS 2 - 1/4” PINS
THIS KIT USES FACTORY
FASTENERS FOR INSTALLATION
INSTALLATION INSTRUCTIONS
1. Locate and inventory all parts to become familiar with all brackets.
2. Hold the tie down receiver into place to locate the proper pre-existing holes in the frame at the end of frame rails near the bumper and bottom of frame (
photos page A
in the bottom of the frame. These bolts will be re-used in the installation of the tie down.
). Remove the bolt in the side of the frame and remove the bolts
see
3. Now place the upper support bracket between the bumper bracket and the frame and reinstall the two bolts in the bottom of the frame and the one bolt in the side of the frame. (
See page 3
).
4. Find one insert and 1/4” pin and put the bent insert into the receiver using
the hole in the insert. Install 1/4” pin.
5. You should have at least 1” clearance between the insert and the lip of the
box or after market accessory. Tighten all fasteners. 1/2” bolts to 60 ft. lbs.(81nm)
***Note: Use locktite on the factory bolts when you reinstall.
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INSTALLATION DIAGRAM
Photo A
DRIVERS SIDE LOOKING FROM UNDERNEATH BUMPER
NOTE: Short bed trucks will use the two factory bolts that currently attach the corner bumper brackets to the frame (see photo below). Loosen the corner bumper support bracket at the bumper (both the upper and lower fastener), as this will allow the corner bracket to hinge out from the frame after removing the two nuts, which attach the corner bracket to the frame.
DRIVERS SIDE LOOKING FROM REAR CORNER
USE THESE FACTORY FASTENERS
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