Torklift A7202 Installation Instructions Manual

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STABLE LOAD

TECH SUPPORT [phone]

A7202

IMPORTANT OWNER-OPERATOR INSTALLATION INSTRUCTIONS

REVISED BY: JDK 10.27.2011

APPLICATION FITS:

2011 CHEVROLET 3500

LONG BOX

AFTER INSTALL, PLEASE GIVE

THIS BOOKLET TO YOUR CUSTOMER

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NOTE: Adjustment of the airspring pressure, either up or down, is recom-

mended to obtain the best handling and ride quality. Air pressure will vary

depending on your particular application.

On some applications, after lowering your airbag pressure, a small gap may

remain between the overload spring and the stable load. This is acceptable. It

is not necessary for the stable load to be in continuous contact with the over-

load.

-ADDENDUM-

In order to eliminate the slapping noise some customers may experi-

ence. Cut the lower portion of the stable load off to reduce the surface

contact area. You will want to cut it off parallel to the main plate and

approximately 3/16” below the seam line. See attached pictures.

*NOTE TORQUE STABLE LOAD HARWARE TO 40 FOOT POUNDS.

Our Stableloads are intended to be used with

the factory overload spring suspension and not

intended to be used with aftermarket springs

and Overloads.

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1. Spray the top of the factory rubber contact pad with WD-40 or equivalent lubri­cant. Use a screwdriver to pry the pad off of the overload frame bracket.

SEE PHOTO A

2. Clamp the Stable Load in the vise and use a screw driver and hammer or pliers to
remove the anti-rotation tabs. The adapter plate will be used as the anti-rotation
device. SEE PHOTO B

3. Place one of the adapters on top of a stable load. Place the stable load up to the

overload frame bracket with the bolt going through the notch. Use the supplied at

washer, lock washer and hex nut to install onto the over load frame bracket. Make

sure the ap that points down is on the inner side of the stable load. Adjust for proper
tment. Repeat the process for the three remaining Stable Loads. SEE PHOTO C,

D,

2011 Chevrolet Installation

PHOTO A

FACTORY REAR
OVERLOAD SPRING

FACTORY OVERLOAD
BUMP STOP BRACKET ON
FRAME

DRIVERS SIDE

A7202 PARTS INVENTORY

4 - STABLE LOAD PAD 4 - ADAPTER PLATE

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PHOTO C

STABLE LOAD

PHOTO B

REMOVE THESE TABS

STABLE LOAD

VISE