Torc PowerHub User Manual
Single Unit
Web Configuration Utility
Rack Mounted Units
The PowerHub power distribution modules provide eight outputs at 5V, 12V or
24V, and are controlled over Ethernet for easy integration with unmanned and
autonomous vehicle computer systems. The modules are capable of distributing
up to 500W and are available in standalone or rackmount configurations.
User Manual
Intelligent Power Distribution
PowerHubTM User Manual, Version 1.2
TABLE OF CONTENTS
1 ASSIGNMENT OF LIABILITY ....................................................................................................... 3
2 GENERAL SAFETY INFORMATION ............................................................................................ 4
3 PACKAGE CONTENTS .................................................................................................................... 5
4 POWERHUB OVERVIEW .............................................................................................................. 6
5 POWERHUB SPECIFICATIONS ................................................................................................... 7
5.1 Electrical specifications ............................................................................................................................. 7
5.2 Interface / Contact Ratings ...................................................................................................................... 11
5.3 Visual Indicators ...................................................................................................................................... 11
5.4 Environmental ......................................................................................................................................... 11
6 WEB-BASED CONFIGURATION ................................................................................................ 12
6.1 The Status Tab ......................................................................................................................................... 12
6.2 The Output Settings Tab .......................................................................................................................... 14
6.3 The Network Settings Tab ....................................................................................................................... 15
7 ADVANCED COMMUNICATION PROTOCOL ......................................................................... 16
7.1 PuTTY configuration ................................................................................................................................ 17
8 POWERHUB DETAIL ................................................................................................................... 19
8.1 Front View............................................................................................................................................... 19
8.2 Rear View ................................................................................................................................................ 20
8.3 Connector Pinouts ................................................................................................................................... 21
8.4 Remote Enable Connection ..................................................................................................................... 23
9 PHYSICAL DIMINSIONS AND MOUNTING ............................................................................ 23
1
PowerHubTM User Manual, Version 1.2
9.1 Rack mount Faceplate Dimensions .......................................................................................................... 24
9.2 Standalone Mounting Configuration ....................................................................................................... 26
10 LIMITED WARRANTY ............................................................................................................. 27
2
PowerHubTM User Manual, Version 1.2
1 ASSIGNMENT OF LIABILITY
WARNING: DO NOT OPERATE UNTIL USER MANUAL IS REVIEWED AND UNDERSTOOD. PRODUCT USE IS
SUBJECT TO STRICT TERMS AND CONDITIONS. SEE CUSTOMER AGREEMENT FOR ADDITIONAL USE
RESTRICTIONS. OPERATING PRODUCT IN VIOLATION OF USER RESTRICTIONS COULD RESULT IN
PRODUCT MALFUNCTION, PROPERTY DAMAGE, AND PERSONAL INJURY INCLUDING DEATH.
NOTICE: USER ASSUMES ALL RISKS ASSOCIATED WITH POSSESSION OR USE OF PRODUCT AND RELATED
SYSTEMS. USER AGREES TO INDEMNIFY, DEFEND AND HOLD HARMLESS TORC FROM ANY DAMAGES
ARISING OUT OF POSSESSION OR USE OF PRODUCT AND RELATED SYSTEMS. TORC IS NOT LIABLE FOR
ANY DAMAGES OF ANY KIND.
3
GENERAL SAFETY INFORMATION
WARNING: Indicates a hazardous condition that could result in serious injury or loss of
life if not performed properly.
CAUTION: Indicates a hazardous condition or procedure that could result in damage to
this product, or loss related to equipment malfunction.
NOTE: A note indicates information that may not be applicable regarding system safety
but needs to be known for best system performance.
The following symbols are used throughout the user manual to indicate a particularly hazardous
condition.
Read this manual before using the PowerHub.
Make sure to read this manual in its entirety before using the PowerHub. Failure to follow the
instructions and warnings contained in this manual could result in damage to the unit or the
external devices it is connected to.
Do Not Operate With Suspected Failures.
If you suspect there is damage to the product, contact TORC Technologies to have it inspected
before further use.
Do Not Attempt to Modify or Disassemble.
To avoid shock hazard and/or damage to the product, do not attempt to open the case, make
modifications, or repair the device. Opening, modifying or repairing this device will void any
applicable warranty and could prevent the device from operating properly.
Do Not Operate in Wet/Damp Conditions.
To avoid shock hazard and/or product malfunction, do not operate in a wet or damp
environment.
PowerHubTM User Manual, Version 1.2
4
2 PACKAGE CONTENTS
After unpacking the contents of the PowerHub system, please verify the contents of the package
includes the following items:
PowerHub™ Module with Faceplate
Network Cable
User Manual
Starter Kit
Remote Enable Jumper
Input Connector and Pins
PowerHubTM User Manual, Version 1.2
Output Cables (x4) (single output cable displayed)
Mounting Bracket (Standalone Only)
Figure 1: PowerHub Package Contents (standalone faceplate with optional mounting bracket)
5
3 POWERHUB OVERVIEW
The TORC PowerHub provides computer controlled power distribution designed for applications
in unmanned systems. The PowerHub is available with a 12V, 24V, or 48V nominal input, and a
5V, 12V, or 24V nominal output. Convenient control over Ethernet allows each of the 8 outputs
to be switched and monitored remotely. An intuitive web interface allows the user to directly
configure and use the PowerHub during testing and development. In addition, a simple TCP
protocol allows for advanced computer control. The PowerHub provides unmanned systems
developers with a compact and highly functional power conditioning and distribution solution,
allowing them to focus on more complex design and control tasks.
PowerHubTM User Manual, Version 1.2
6
4 POWERHUB SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
Notes
Operating input voltage
36
48
60
Vdc Adjusted output voltage
19.2
24
26.4
Vdc
nominal input; full load; 25°C
Output Power
500 W nominal input; 24VDC output
Output ripple
75 mV
p-p; nominal input; full load
Load regulation
0.02
0.2
%
nominal input; no load to full
Efficiency
85 %
nominal input; full load; 25°C
Disabled power consumption
0.05
W remote disable
Enabled power consumption
1.3 W
outputs off, no load
13.3
W outputs on, no load
Parameter
Min
Typ
Max
Unit
Notes
Operating input voltage
36
48
60
Vdc Adjusted output voltage
10.5
12
16.5
Vdc
nominal input; full load; 25°C
Output Power
400 W nominal input; 12VDC output
Output ripple
85 mV
p-p; nominal input; full load
Load regulation
0.02
0.2
%
nominal input; no load to full
Efficiency
87 %
nominal input; full load; 25°C
Disabled power consumption
0.05
W remote disable
Enabled power consumption
1.3 W
outputs off, no load
15.3
W outputs on, no load
Parameter
Min
Typ
Max
Unit
Notes
Operating input voltage
36
48
60
Vdc Adjusted output voltage
4.5 5 5.5
Vdc
nominal input; full load; 25°C
Output Power
400 W nominal input; 12VDC output
Output ripple
80 mV
p-p; nominal input; full load
Load regulation
0.02
0.2
%
nominal input; no load to full
Efficiency
82 %
nominal input; full load; 25°C
Disabled power consumption
0.05
W remote disable
Enabled power consumption
1.3 W
outputs off, no load
12.6
W outputs on, no load
4.1 Electrical specifications
PH482401
PH481201
PowerHubTM User Manual, Version 1.2
PH480501
7
PH242401
Parameter
Min
Typ
Max
Unit
Notes
Operating input voltage
18
24
36
Vdc Adjusted output voltage
19.2
24
26.4
Vdc
nominal input; full load; 25°C
Output Power
400 W nominal input; 24VDC output
Output ripple
80 mV
p-p; nominal input; full load
Load regulation
0.02
0.2
%
nominal input; no load to full
Efficiency
86 %
nominal input; full load; 25°C
Disabled power consumption
0.05
W remote disable
Enabled power consumption
1.3 W
outputs off, no load
16.3
W outputs on, no load
Parameter
Min
Typ
Max
Unit
Notes
Operating input voltage
18
24
36
Vdc Adjusted output voltage
10.5
12
16.5
Vdc
nominal input; full load; 25°C
Output Power
320 W nominal input; 12VDC output
Output ripple
160 mV
p-p; nominal input; full load
Load regulation
0.02
0.2
%
nominal input; no load to full
Efficiency
85 %
nominal input; full load; 25°C
Disabled power consumption
0.05
W remote disable
Enabled power consumption
1.3 W
outputs off, no load
11.6
W outputs on, no load
Parameter
Min
Typ
Max
Unit
Notes
Operating input voltage
18
24
36
Vdc Adjusted output voltage
4.5 5 5.5
Vdc
nominal input; full load; 25°C
Output Power
400 W nominal input; 5VDC output
Output ripple
152 mV
p-p; nominal input; full load
Load regulation
0.02
0.2
%
nominal input; no load to full
Efficiency
80 %
nominal input; full load; 25°C
Disabled power consumption
0.05
W remote disable
Enabled power consumption
1.3 W
outputs off, no load
12.5
W outputs on, no load
PH241201
PowerHubTM User Manual, Version 1.2
PH240501
8
Loading...