TopWorx GO Switch Models 7CX & 7DX IOM Manuals & Guides

IOM
TopWorx engineers are happy to provide technical assistance on GO™ Switch products. However, it is the customer's responsibility to determine the safety and suitability of the product in their application.
It is also the customer's responsibility to install the switch using the current electrical codes in their region.
Stroke-to-GO
Stroke-to-GO™ Switch Models 7CX & 7DX Cylinder Position Sensor
Stroke-to-GO™ Switches incorpo­rate the same 70 Series GO™ Switch mechanism that has been field proven in the most rigorous applications. This unique design offers the greatest benefits in cylin­der position indication.
Unique Features
Leakage current: None Voltage Drop: None Temperature Drift: None Weld Field Immune: Tested and
exceeded General Motors EHS-320 specifications. Testing Agency ­Candid Logic.
Radio Frequency Interface (RFI):
No affect at any frequency.
Benefits
70 Series GO Switches are unaf­fected by weld fields and RF interfer­ence. 70 Series GO Switches may be mounted adjacent to or surrounded by ferrous metals however the prox­imity of ferrous metals will affect sensing distance. For the maximum rated sensing distance, avoid mount­ing near ferrous metals. GO Switches sense ferrous mate­rials such as mild steel, 400 series and 17/4 stainless steel. Sensing and differential of switch may vary depending on target travel direction. Avoid contact between target and switch. Configure mounting of switch and/or target so that target passes within the sensing area. Sensing range will vary according to model number and mass of target used.
Attachment of Conduit or Cable
Attach conduit or cable correctly. – When using long runs of conduit
or cable, place supports close to the switch to avoid pulling switch out of position.
– If switch is mounted on a mov-
ing part, be sure flexible conduit is long enough to allow for movement, and positioned to eliminate binding or pulling.
– For installation in hazardous
locations, check local electrical codes.
– All conduit connected electrical
devices, including GO Switches, must be sealed against water ingression through the conduit system. In figure 1, something common has occurred, the conduit system has filled with water. Over a period of time this may cause the switch to fail prematurely. In figure 2, the termination of the switch has been carefully filled with elec­tronics grade RTV to prevent water ingression and to prevent premature switch failure. A drip loop with provision for water to escape has also been installed.
For hazardous locations install per Electrical Code. Dry contact devic­es, such as GO Switch, maybe installed intrinsically safe with matched barrier. W hen installed as explosion proof, lead seal fittings required within 18" of switch.
  
 
Conduit
Water
 
Conduit
Water
Water drain
Thread sealing compound
RTV
Figure 1. Incorrect
Figure 2. Correct
All GO Switches are "pure" con­tact switches, meaning they have no voltage drop when closed, nor do they have any leakage current when open. For m ulti­unit installation, switches may be wired in series or parallel, as shown below.
Series Wiring
Any number of GO Switches may be wired in series, without voltage drop. By contrast, solid state switches have about two volts drop across the switch when operated. In a 12 volt solid state system with four switches in series, 8 volts is dropped across the switches. Only 4V is left to operate the load. When using GO Switches, 12V is still available to operate the load. (Except 7L - approx. 5V drop)
Visit www.topworx.com for comprehensive information on our company, capabilities, and products – including model numbers, data sheets, specifications, dimensions, and certifications.
The Emerson logo is a trademark and service mark of Emerson Electric Co. ©2013 Emerson Electric Co. ©2013 TopWorx, All rights reserved. TopWorx, Valvetop, GO Switch, and Leverless Limit Switch are
all trademarks of TopWorx. All other marks are the property of their respec­tive owners. Information herein – including product specifications – is subject to change without notice.
Asia-Pacific
1 Pandan Crescent Singapore 128461 +65 6891 7550
Middle East
P.O. Box 17033 Jebel Ali Free Zone Dubai 17033 United Arab Emirates +971(4) 811 8100
ES-03531-1 R2
TM
Benefits Continued
For optimum performance, pro­vide sufficient mass of target. Greater target mass and target movement fully into and out of sensing range will increase contact pressure. This is helpful in low current controls applications. For heavy or inductive loads, arc suppression devices or interposing relays are recommended for con­tact longevity. Contact factory for specifics.
Specifications
Housing
Size: Standard probe lengths:
1.025" (26 mm), and 1.250" (32 mm).
Materials: Stainless Steel bar stock Conduit Outlet: 1/2”-14 NPT
Sensing
Target Material: Ferrous Sensing Range: Approx.
.090" (2 mm) end sensing (3,000 PSI) (Recommended air gap .015" ­.040")
Contacts
Materials: Palladium silver with
Sawtooth® surface configuration Form: Single Pole, Double Throw (SPDT) Form C
Electrical Ratings: Resistive
Performance
Repeatability: .002"(.05 mm) typical Response Time: 8 milliseconds Differential: Approximately .020"
(.51 mm). Operating Temperature: -40ºF (-40ºC) to 302ºF (150ºC) Pressure Rating: Stainless steel 3,000 PSI operating.
Emerson Process Management
Emerson Process Management is a powerful, global, single source of process improvement technology and expertise. We help major companies in selected industries optimize their plants and processes to achieve higher quality, greater reliability and faster time to market, while steadily advancing productivity and profitability.
We can build it - providing experienced project management,
engineering and a single point of accountability for the entire
instrumentation and automation system. We can connect it --
seamlessly integrating people and technology at every level of
the process. We can improve it -- creating more efficient utiliza-
tion of energy and raw materials. And we can sustain it -- pro-
ducing greater reliability, month after month, year after year. From the field, to the plant, to the bottom line -- where perfor-
mance is the question, Emerson is the answer.
www.topworx.com
GLOBAL SUPPORT OFFICES
Americas
3300 Fern Valley Road Louisville, Kentucky 40213 USA +1 502 969 8000
Europe
Horsfield Way Bredbury Industrial Estate Stockport SK6 2SU United Kingdom +44(0)161 406 5155
Africa
24 Angus Crescent Longmeadow Business Estate East Modderfontein Gauteng South Africa +27 011 451 3700
Parallel Wiring
When solid state switches are placed in parallel, there is about 100 microamps leakage through each switch. If ten solid state switches were wired in parallel, the total leakage current would be 1000 microamps or one milliamp - suffi­cient current to indicate an "ON" condition to a programmable logic controller (PLC). Any number of
GO™ Switches may be wired in parallel, with no current leakage and without drawing operating current. (Except 7L - approx. 5V
drop)
EU Declaration of Conformity
The products described herein, conform to the provisions of the following
Union Directives, including the latest amendments:
Low Voltage Directive (2014/35/EU)
EMD Directive (2014/30/EU)
UNION Directive (2014/34/EU)
9. TERMS OF PAYMENT: Subject to the approval of Seller's Credit Department, terms are F.O.B. shipping point, net 30 days from date of Seller's invoice in U.S. currency, except for applicable milestone payments covered below or export ship­ments for which Seller may require other arrangements. Freight charges may include shipping and handling charges, and Buyer shall pay all such charges. If any payment owed to Seller hereunder is not paid when due, it shall bear i nterest at a rate 1-1/2% per month interest from the date on which it is due until it is received and future shipments may be placed on hold. Seller shall have the right, among other remedies, either to terminate the Agreement or to suspend further deliveries under this and/or other agreements with Buyer in the event Buyer fails to make any payment hereunder when due. Buyer shall be liable for all expenses attendant to collection of past due amounts, including attorneys' fees. Unless otherwise provided in Seller's written quotation, periodic milestone payments shall be made by Buyer when the purchase price of this Agreement exceeds $100,000. In such cases, invoices shall be issued by Seller and paid by Buyer based on the following milestones: Milestone 1: 30% of price upon acceptance of order by Seller. Milestone 2: 30% of price upon release by Seller of approved bills of material to m anufacturing for assembly. Milestone 3: 40% of price upon shipment of the Goods by Seller. Seller reserves the right to designate additional Milestones where the Agreement provides for Services in excess of $50,000.
10. SOFTWARE AND FI RMWARE: Notwithstanding any other provision herein to the contrary, Seller or applicable third party owner shall retain all rights of ownership and title in its respective firmware and software, including all copyrights relating to such firmware and software and all copies of such firmware and software. Except as otherwise provided herein, Buyer is hereby granted a nonexclusive, royalty free license to use firmware and software, and copies of firmware and software, incorpo­rated into the Goods only in conjunction with such Goods and only at the Buyer’s plant site where the Goods are f irst used. Buyer may negotiate with Seller separate licenses to use such copies and firmware and software at other plant sites. Buyer’s use of certain firmware (as specified by Seller) and all other software shall be governed exclusively by Seller’s and/or third party owner’s applicable license terms.
11. BUYER SUPPLIED DATA: To the extent that Seller has relied upon any specifi­cations, information, representation of operating conditions or other data or infor­mation supplied by Buyer to Seller (“Data”) i n the selection or design of the Goods and/or provision of the Services and the preparation of Seller's quotation, and in the event that actual operating conditions or other conditions differ from those represent­ed by Buyer and relied upon by Seller, any warranties or other provisions contained herein which are affected by such conditions shall be null and void.
12. EXPORT/IMPORT: Buyer agrees that al l applicable import and export control laws, regulations, orders and requirements, including without limitation those of the United States and the European Union, and the jurisdictions in which the Seller and Buyer are established or f rom which items may be supplied will apply t o its receipt and use of Goods and Services. In no event shall Buyer use, transfer, release, import, export, or re-export Goods in violation of such applicable laws, regulations, orders, or requirements.
TOPWORX TERMS AND CONDITIONS OF SALE
These terms and conditions, the attendant quotation or acknowledgment, and all documents incorporated by reference therein, binds TopWorx, Inc. hereinaf­ter the Seller, and the buyer, hereinafter Buyer, and constitutes the entire agreement (Agreement) between Buyer and Seller for the provision of services (Services) and/or the sale of goods (Goods) including (except as provided i n Section 10) firmware incorporated therein.
1. PRICES: Unless otherwise specified by Seller, Seller's price for the Goods and/or Services shall remain in effect for thirty (30) days after the date of Seller's quotation or acceptance of the order for the Goods/Services, whichever is delivered first, provided an unconditional, complete authorization for the immediate manufacture and shipment of the Goods and/or provision of Ser­vices pursuant to Seller's standard order processing procedures is received and accepted by Seller within such time period. If such authorization is not received by Seller within such thirty (30) day period, Seller shall have the right to change the price for the Goods/Services to Seller's price in effect for the Goods/ Services at the time the order is released to final manufacture. Prices for Goods do not cover storing, installing, starting up or maintaining Goods unless ex­pressly stated in Seller’s quotation. Notwithstanding the foregoing, the price f or Goods/Services sold by Seller, but manufactured by others, shall be Seller's price in effect at the time of shipment to Buyer.
2. DELIVERY, ORDER ACCEPTANCE AND DOCUMENTATION: All shipping dates are approximate and are based upon Seller's prompt receipt of all necessary information from Buyer to properly process the order. Notwithstand­ing any provisions to the contrary in this or other documents related to this transaction, and regardless of how price was quoted, whether FOB, FAS, CIF or otherwise, legal title to the Goods and ri sk of loss thereto shall transfer to Buyer as f ollows: for sales in which the end destination of the Goods is within the United States, upon delivery to the freight carrier at the shipping point; for sales in which the end destination of the Goods is outside of the United States, immediately after the Goods have passed beyond the territorial limits of the United States. Seller shall provide Buyer with that data/documentation which is specifically identified in the quotation. If additional copies of data/documentation or non-standard data/documentation are to be provided by Seller, they shall be provided to Buyer at Seller's price then in effect. Data/documentation marked as confidential or proprietary may not be reproduced or used for any purpose other than the purpose for which it was provided and may not be disclosed to third parties without the prior written permission of Seller.
3. EXCUSE OF PERFORMANCE: Seller shall not be liable for delays in performance or for non-performance due to failure or interruption of computer or telecommunication systems, acts of God, war, riot, fire, terrorism, labor
IOM
Stroke-to-GO
Special Conditions for Safe Use and Possible Misuse
-The oversheathed or individual conductors must be suitably protect­ed against mechanical damage and terminated within a terminal or junction facility suitable for the conditions of use.
-Three wire devices are not provided with an external connection facility for the earthing or bonding conductor. It is the user's responsi­bility to ensure adequate earth continuity via the mounting arrange­ments.
-The proximity switches do not require a connection to earth for safe­ty purposes, but an earth connection is provided which is directly connected to the metallic enclosure. Normally an intrinsically safe circuit may be earthed at one point only. If the earth connection is used, the implications of this must be fully considered in any installa­tion. i.e. by the use of a galvanically isolated interface.
-The switch must be supplied from a Certified Ex ia IIC intrinsically safe source.
-The flying leads must be terminated in a manner suitable for the zone of installation.
-An external ground connection must be protected by an external mounting device and / or cable connections / conduits.
Application Considerations
Cylinder cushion must be ferrous. Air gap between switch sensing face and cushion
should be .015" to .040" (outside this range please consult factory). Largest diameter of target (cushion) should cover at least 75% of probe sensing face. Sensing face of Stroke-To-GO Switch must be at least .125" from piston rod for proper switch reset. This may at times require an air gap distance greater than .040". For cushion diameters less than .50", air gap should be .015" to .025".
Stroke-to-GO Wiring Diagrams
Ex ia llC T* Ga; Ex ia lllC T*C Da Ambient temperatures as low as –40°C up to 150°C available for certain products. (Reference Certificate for specific marking) Baseefa 09ATEX0173X IECEx BAS 09.0080X
0518
II 1GD
Reference Baseefa Certificate for special conditions. All area classifications are dictated by the model number. Reference GO Switch brochure for complete listing.
trouble, unavailability of materials or components, explosion, accident, compli­ance with governmental requests, laws, regulations, orders or actions, or other unforeseen circumstances or causes beyond Seller's r easonable control. In the event of such delay, the time for performance or delivery shall be extended by a period of time reasonably necessary to overcome the effect of the delay.
4. TERMINATION AND SUSPENSION BY BUYER: Buyer may terminate or suspend its order for any or all of the Goods/Services covered by the Agree­ment provided t hat Buyer gives Seller reasonable advance written notice of such termination or suspension and reim burses Seller for all losses, damages, costs and expenses arising from such termination or suspension.
5. LIMITED WARRANTY: Subject to the limitations contained in Section 6 herein, Seller warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Seller, and that the Goods manufactured or Services provided by Seller will be free from defects in materials or workmanship under normal use and care. The foregoing warranties will apply until the expiration of the applica­ble warranty period. All other Goods are warranted for twelve (12) months from the date of shipment by Seller. Consumables and Services are warranted for a period of 90 days from the date of shipment or completion of the Services. Products purchased by Seller from a third party for resale to Buyer (“Resale Products”) shall carry only the warranty extended by the original manufacturer. Buyer agrees t hat Seller has no liability for Resale Products beyond m aking a reasonable commercial effort to arrange f or procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Seller thereof in writing during the applicable warranty period, Seller shall, at its option, correct any errors that are found by Seller in the firmware or Services or repair or replace F .O.B. point of m anufacture that portion of the Goods or firmware found by Seller to be defective, or refund the purchase price of the defective portion of the Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources or environmental conditions, accident, misuse, improper installation, modification, repair, use of unauthorized replacement parts, storage or handling, or any other cause not the fault of Seller are not covered by this limited warranty, and shall be at Buyer’s expense. Seller shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Seller. All costs of dismantling, reinstallation and freight and the time and expenses of Seller’s personnel and representatives for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Seller. Goods repaired and parts replaced by Sell er during the warranty period shall be in warranty for the remainder of the original warranty period or ninety (90) days, whichever is l onger. This limited warranty is the only warranty made by Seller and can be amended only in a writing signed by Seller. THE WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE.
THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PAR­TICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES.
6. LIMITATION OF REMEDY AND LIABILITY: SELLER SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN PERFORMANCE. THE REMEDIES OF BUYER SET FORTH IN THIS AGREEMENT ARE EXCLU­SIVE. IN NO EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR OTHERWISE), SHALL SELLER’S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR SERVICES PROVIDED BY SELLER GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES THAT IN NO EVENT SHALL SELLER’S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES. THE TERM “CONSEQUENTIAL DAMAGES” SHALL INCLUDE, BUT NOT BE LIMITED T O, LOSS OF ANTICIPATED PROFITS, REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF BUYER’S CUSTOMERS.
7. PATENTS: Subject to the limitations contained in Section 6, Seller shall defend any suits brought against Buyer based on a claim that use of the Goods manufactured by Seller constitutes an infringement of a v alid patent of the United States, and shall pay any damages awarded therein against Buyer, provided that Buyer: promptly notifies Seller in writing of the filing of such suit or the threat thereof; permits Seller to control completely the defense or compro­mise of such claim of infringement; and provides all reasonable assistance and cooperation requested by Seller for the defense of such suit. In the event that only the Goods manufactured by Seller are held to be infringing in such suit and their use is enjoined, Seller shall, at its sole option and expense, provide a commercially reasonable alternative, including, but not limited to, procuring for Buyer the right to continue using the Goods, replacing them with a non­infringing product or modifying them so they become non-infringing. Buyer agrees that Seller shall not be liable for infringement, and that Buyer shall fully indemnify Seller therefore, if infringement is based upon the use of Goods in connection with goods not manufactured by Seller or in a manner f or which the Goods were not designed by the Seller or if the Goods were not designed by the Seller or if the Goods were designed by the Buyer or were modified by or for the Buyer in a manner to cause them to become infringing.
8. TAXES: Any tax or governmental charge payable by the Seller because of the manufacture, sale or delivery of the Goods, or provision of Services, may at Seller's option be added t o the price herein specified. The foregoing shall not apply to taxes based upon Seller’s net income.
13. GENERAL PROVISIONS: (a) Buyer shall not assign its rights or obligations under the Agreement without Seller's prior written consent; (b) there are no understandings, agreements or representations, ex press or implied, not specified in the Agreement; (c) no action, regardless of form, arising out of transactions under the Agreement, may be brought by either party more than two years af ter the cause of action has accrued; (d) any modification of these terms and conditions must be set forth in a written i nstrument signed by a duly authorized representative of Seller; (e) the Agreement is f ormed and shall be construed, performed and enforced under the laws of the St ate of Missouri (however, Buyer and Seller agree that the proper venue for all actions arising under the Agreement shall be only in the State where t he G oods involved in such actions were manufactured; (f) The 1980 United Nations Convention on Contracts for the International Sale of Goods does not apply to this Agreement; (g) If any provision of the Agreement is i nvalid under any statute or rule of law, such provision, to that extent only, shall be deemed to be omitted without affecting the validity of the remainder of the Agreement; (h) Seller specifically objects to the application of any Federal Acquisition Regulation (“FAR”) or other governmental procurement provision or clause to the Agreement; (i) UNLESS OTHERWISE SPECIFICALLY PROVIDED IN SELLER’S QUOTATION, GOODS AND SERVICES HEREUNDER ARE NOT INTENDED FOR USE IN ANY NUCLEAR OR NUCLEAR RELATED APPLICATIONS. Buyer (i) accepts Goods and Services in accordance with the restriction set forth in the immedi­ately preceding sentence, (ii) agrees to communicate such restriction in writing to any and all subsequent purchasers or users and (iii) agrees to defend, indemnify and hold harmless Seller from any and all claims, losses, liabilities, suits, judgments and damages, including incidental and consequential damag­es, arising from use of Goods and Services in any nuclear or nuclear related applications, whether the cause of action be based in tort, contract or other­wise, including allegations that the Seller's liability is based on negligence or strict liability; (j) The rights, remedies and protections afforded t o Seller under this Agreement, including but not limited to indemnification of Seller, limitation of remedy and liability and limited warranty shall extend t o Seller and to its affiliates, subsidiaries, or related companies performing or supplying work, services, or products under this Agreement or any agreement into which it is incorporated by reference; and (k) Seller does not agree to: (i) indemnify Buyer; or (ii) name Buyer as an additional insured.
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Ex d llC T* Gb; Ex tb lllC T*C Db Ambient temperatures as low as –40°C up to 150°C available for certain products. (Reference Certificate for specific marking) Baseefa 08ATEX0360X IECEx BAS 08.0122X
TM
CL I DIV 1 &2 GROUPS A-D, CL II DIV 1&2 GROUPS E-G
- Warning-Explosion Hazard- Substitution of components may impair suitability for Class 1, Division 2.
- Warning-Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous.
Contact Forms LEADS
4 -SPDT COM Black
Form C N/O Blue
N/C Red
GND Green
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