Topwisdom TL-403 User Manual
User’s Manual for
TL-403 Laser Engraving
and Cutting Control
System
Shenzhen Topwisdom Technology Co., Ltd
Add: 4F, NO.58, East Side of Yousong Road, New Longhua District, ShenZhen, China,
518109
Tel: +86-0755-82057902
Fax: +86-0755-82057892
Website: http://www.topwisdom.com.cn
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Copyright Statement
Shenzhen Topwisdom Technology Co., Ltd.
All rights reserved.
Shenzhen Topwisdom Technology Co., Ltd. (Topwisdom Technology hereinafter)
reserves the rights of final interpretation and modification for this manual and
declaration. Topwisdom Technology owns the patents, copyright and other intellectual
property rights for its product and software. Without authorization, no one is allowed to
copy, excerpt, reproduce, process, disseminate and use this product and its relative
parts directly or indirectly.
Disclaimer
Topwisdom Technology reserves the right to modify the content described in this
manual without advance notice. Topwisdom Technology is not responsible to any direct,
indirect, or consequential damage or liability caused by improper use of this manual or
the product. Machinery in motion can be dangerous! It is the responsibility of the user
to design effective error handling and safety protection as part of the machinery.
Topwisdom Technology shall not be liable or responsible for any incidental or
consequential damages.
Technical Support
To get our technical support and after-sale service:
Tel: +86-0755-82057902
Fax: +86-0755-82057892
Website: http://www.topwisdom.com.cn
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Content
Part 1 Overview ............................................................................................................... 1
1.1 System Overview ............................................................................................... 1
1.2 Notes and Warning............................................................................................. 2
1.3 Work Environment .............................................................................................. 2
1.4 Power Supply and Grounding ............................................................................ 2
1.4.1 Power supply requirements ..................................................................... 2
1.4.2 Grounding requirements .......................................................................... 2
1.5 Accessory List .................................................................................................... 3
Part 2 Wiring Installation Instruction................................................................................ 5
2.1 System Wiring Diagram ..................................................................................... 5
2.2 Installation Dimension ........................................................................................ 6
2.2.1 Panel ........................................................................................................ 6
2.2.2 Mainboard ................................................................................................ 7
2.3 Wiring Instruction................................................................................................ 9
2.3.1 Interface Broad ........................................................................................ 9
2.3.2 Wiring Diagram ........................................................................................ 9
2.4 Interface Instruction .......................................................................................... 13
2.4.1 Power Signal .......................................................................................... 13
2.4.2 U-DISK Port ........................................................................................... 14
2.4.3 PC Connection Port ............................................................................... 14
2.4.4 NETWORK Port ..................................................................................... 14
2.4.5 Output ..................................................................................................... 14
2.4.6 Laser Power Interface............................................................................ 16
2.4.7 Input ....................................................................................................... 17
2.4.8 Input Signal Diagram ............................................................................. 19
Part 3 Software Installation ............................................................................................ 20
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3.1 Installing CoreDRAW Direct Output................................................................. 20
3.1.1 Manual Install ......................................................................................... 21
3.1.2 Auto install .............................................................................................. 22
3.2 Uninstalling CorelDRAW Direct Output ........................................................... 23
3.3 Installing CAD Direct Output ............................................................................ 23
3.4 Uninstalling CAD Direct Output ....................................................................... 25
3.5 USB Driver Installation ..................................................................................... 26
3.6 USB Port Setting .............................................................................................. 29
3.6.1 View the assigned COM Port by Computer .......................................... 29
3.6.2 Change the Assigned COM port by Computer ..................................... 32
3.7 IP Setting .......................................................................................................... 33
Part 4 Software Operation Guide .................................................................................. 37
4.1 CorelDRAW Direct Output Software Operation .............................................. 37
4.1.1 Layer Parameter Setting........................................................................ 38
4.1.2 Coordinate Setting ................................................................................. 42
4.1.3 Track Setting .......................................................................................... 43
4.1.4 Single Axis Operation ............................................................................ 44
4.1.5 Output Engrave ...................................................................................... 45
4.2 The Equipment Management .......................................................................... 49
4.2.1 Toolbar .................................................................................................... 50
4.2.2 Parameter Setting .................................................................................. 50
4.2.3 Embroidery Import ................................................................................. 55
4.2.4 Import bitmap ......................................................................................... 56
4.2.5 Curve Precision...................................................................................... 57
4.3 CAD Direct Output Software Operation ........................................................... 57
4.4 CAD Direct Output Software Supplementary Description .............................. 58
4.4.1 The Support of AutoCAD Direct Output Annotation Text ...................... 58
4.4.2 Carving Gradient Sketch Map ............................................................... 60
4.4.3 Coordinate System ................................................................................ 60
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4.4.4 Supplementary Description of Carving ................................................. 61
4.4.5 Supplementary Description of Software and CAD Direct Output ......... 62
Part 5 The Operation Panel ........................................................................................... 66
5.1 The Panel Operation and Buttons Function Introduction ................................ 66
5.1.1 The Panel ............................................................................................... 66
5.1.2 Buttons Function Introduction................................................................ 66
5.2 The Main Interface Introduction ....................................................................... 69
5.2.1 Power Interface ...................................................................................... 69
5.2.2 Standby Interface ................................................................................... 69
5.2.3 Speed Setting Interface ......................................................................... 71
5.2.4 Power Light Intensity Interface .............................................................. 71
5.2.5 Range Preview Interface ....................................................................... 72
5.2.6 Single Axis Movement Interface ............................................................ 73
5.2.7 File Selection Interface .......................................................................... 73
5.2.8 U disk File Interface ............................................................................... 74
5.2.9 The Main Menu Setting.......................................................................... 75
5.3 File Setting ........................................................................................................ 76
5.4 The Integrate Settings ...................................................................................... 77
5.4.1 Laser Set ................................................................................................ 77
5.4.2 Equipment Set ....................................................................................... 78
5.4.3 Axis Set .................................................................................................. 80
5.4.4 Back Set ................................................................................................. 83
5.4.5 User Set ................................................................................................. 85
5.5 System Information .......................................................................................... 87
5.5.1 The Password Setting............................................................................ 88
5.6 System Test ...................................................................................................... 89
Part 6 the Frequently Asked Question Help.................................................................. 91
6.1 Power-on Reset Question ................................................................................ 91
6.2 The Laser Light Question ................................................................................. 92
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6.3 The PC Connection Question .......................................................................... 92
6.4 The Reading and Writing of U disk Question .................................................. 93
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Part 1 Overview
1.1 System Overview
Thank you very much for using laser engraving control system of our company!
This system can be used with various types of laser engraving cutting machine, meets
your different requirements for processing.
Use High-Performance 32-Bit CPU with Single-Precision Floating-Point Unit (FPU),
the main frequency is up to 150MH. Setting device parameter out of PC completely.
All coupler completely isolated from outside interference, the system is reliable.
Support USB2.0 port, U disk reading and writing, support U disk system upgrade;
Support network , PC-communication is more convenient, safe, and reliable.
With 64MB storage, work independently form PC, which is useful for the quantities
of engraving and cutting production.
Support 5 axises motion control(X Y Z U V, XY is for laser cutting control, Z is
feeding axis, U is lift axis, V is for the second laser cutting head).
Support double laser head cutting, support leftover cutting. Each laser power is
able to be control independently.
Support feeding, lifting, rotating engraving, metal cutting, scale cutting, automatic
blowing, automatic focusing, foot switch, cover protect, power-off cutting
restoration, system lock, device management.
S-shape acceleration and deceleration and adjustable velocity profile, meet the
demand of smooth cutting and high speed working.
Before using, please read our manual carefully, ensure to operate our system
correctly.
Please keep the manual well, and it’s convenient for your future references.
Because of different configuration, some devices have not some of the
functions listed in the manual, the details subject to appropriate operation
functions.
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1.2 Notes and Warning
Prohibit the non-professionals to maintenance and debug the electrical system, if
not, this will reduce device’s safety performance, and expand failure, even cause
accident and property loss.
Please do not piles up debris on the control box, and in the course of using,
regularly remove the dust of the control box surface and filters, to keep good
ventilation.
When users have to open the cover of the control box, must cut off the power after
5minutes and under the professionals’ guidance, only can be allowed to touch the
components in the electrical control box!
Prohibit touching any motion parts or opening the control equipments when the
machine is working, or it maybe bring about the accident and machine can’t work.
Prohibit using the electrical equipment in the damp, dust, corrosive gas, flammable
gas area, or it maybe cause the electrical shock or fire!
1.3 Work Environment
Ventilation, sanitation, and less dust
Storage temperature: 0-50℃
Work temperature: 5-40℃
Work relative humidity: 30%-90%(no condensation)
1.4 Power Supply and Grounding
1.4.1 Power supply requirements
Core power supply: DC 5V, 3A; External power supply: DC 5V, 3A
According to different machine configurations, power consumption is between
0.1-0.2KW
1.4.2 Grounding requirements
In order to prevent electrical equipment due to leakage, over-voltage, insulation etc
causes of the electrical shock or fire, please make the electrical control reliable
grounding.
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Name
Qty
Introduction
Photo
Operation
Panel
1
For user
operation
Controller
1
The Motion
Control Card
Connection
cable
3
1.Panel
Connection
cable for
connecting
controller and
panel.
2.USB
communication
cable for
connecting
controller and
Grounding resistance is less than 100 ohms; the length of wire cable is within the
20meters, the cross-sectional area of the wire cable is larger than 1.0 mm2.
1.5 Accessory List
The Laser Engraving Control System-TL-403 contained the accessories as below:
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PC
3.USB
communication
extended cable
Crossover
Ethernet
Cable
2
1.Crossover
Ethernet Cable
2.Network
communication
extended cable
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PC
U-DISK
EX5V
EX5V
XGND
IN-5
XGND
OUT6
OUT5
OUT2
OUT1
EX5V
IN-2
IN-3
IN-4
XGND
EX5V
EX5V
PWM4
DIR4
XGND
IN 6
GND
+5V
EX5V
PWM3
DIR3
XGND
IN 1
LASER-2 LASER-1
EX5V
XGND
IN10
IN-7
IN-8
IN-9
EX5V
XGND
IN11
IN12
IN13
EXV+
EXV-
OUT7
OUT8
EX5V
XGND
PWM6
DIR6
EX5V
XGND
PWM5
DIR5
EX5V
XGND
PWM2
DIR2
EX5V
XGND
PWM1
DIR1
X-DRIVERY-DRIVERZ-DRIVERV-DRIVER
DIR
PUL
EX5V
TL-403C
HANDSET
NETWORK
Air Control
Pen Control
5V Relay
5V Relay
EX5V
DIR
PWM
DIR
PWM
- - + +
DIR
PWM
DIR
PWM
- - + +
DIR
PWM
DIR
PWM
- - + +
DIR
PWM
DIR
PWM
- - + +
Axis V Driver
(Laser head2 motor)
Axis Z Driver
(Feeding motor)
Axis Y Driver
(Y motor)
Axis X Driver
(X motor)
U-DRIVER
V Origin Limit
Z Origin Limit
U Origin Limit
Cover Protect
Foot Switch
X Origin Limit
Y Origin Limit
PWM
DIR
PWM
DIR
- - + +
Mechanical
Switch
DC 5V/3A
DC 5V/3A
Water Protect
Water Protect
TH
TL
WP
G
IN
5V
Two way
switch
RP100R
CO2
Laser
power
1
TL
G
IN
CO2
Laser
power
2
Axis U Driver
(Lifting motor)
Control
damper
Control
damper
Auto
Manual
Y Up Limit
X Up Limit
5Vo0V
Optoelectronic
Switch
Part 2 Wiring Installation Instruction
2.1 System Wiring Diagram
Fig. 2-1
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2.2 Installation Dimension
2.2.1 Panel
The installation dimension of operation panel (the unit is MM):
Face:
Fig. 2-2
Bottom:
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Fig. 2-3
2.2.2 Mainboard
The installation dimension of mainboard (the unit is MM):
Fig.2-4
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Fig.2-5
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PC
U-DISK
EX5V
EX5V
XGND
IN-5
XGND
OUT6
OUT5
OUT2
OUT1
EX5V
IN-2
IN-3
IN-4
XGND
EX5V
EX5V
PWM4
DIR4
XGND
IN 6
GND
+5V
EX5V
PWM3
DIR3
XGND
IN 1
LASER-2 LASER-1
EX5V
XGND
IN10
IN-7
IN-8
IN-9
EX5V
XGND
IN11
IN12
IN13
EXV+
EXV-
OUT7
OUT8
EX5V
XGND
PWM6
DIR6
EX5V
XGND
PWM5
DIR5
EX5V
XGND
PWM2
DIR2
EX5V
XGND
PWM1
DIR1
X-DRIVERY-DRIVERZ-DRIVERV-DRIVER
DIR
PUL
EX5V
TL-403C
HANDSET
NETWORK
U-DRIVER
2.3 Wiring Instruction
2.3.1 Interface Broad
2.3.2 Wiring Diagram
2.3.2.1 Motor Wiring
The following is X axis motor wiring, other axis are similar.
Fig. 2-6
1. Step Motor Wiring
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PUL+
PULDIR+
DIRENA+
ENA-
GND
DIR1
PWM1
+5V
GND
U
V
W
Vdc
36V-
To
Motor
36V+
J20 X Driver
PULS1
PULS2
SIGN1
SIGN2
GND
DIR1
PWM1
+5V
COM-
U
V
W
COM+
24V-
To
Motor
24V+
J20
Panasonic servo
3
6
5
4
41
7
2. Panasonic Servo Wiring
Fig. 2-7
Fig. 2-8
2.3.2.2 Laser Power Supply Wiring
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TTL-H TTL-L WP GND
DAC
1 3 4 5 62
Water Potect
EX5V PWM3 DIR3 IN-1 XGND
J2
Laser
Power
Supply
Active low
Power
Water Protect
EX5V PWM3 DIR3 IN-1 XGND
J2
Laser
Power
Supply
GND
1. CO2 Laser Power Supply Wiring
2.RF Laser Wiring
Fig. 2-9
Fig. 2-10
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EXV-
OUT8
OUT7
EXV+
J9
5V/24V Relay
5V+/24V+
EXV-
OUT8
OUT7
EXV+
J9
5V/24V Relay
5V+/24V+
The wiring of laser 2 is similar.
Note：When “RF1 or RF2” is selected, please set the PWM Frequency according
to the data sheet of the laser. Generally, PWM Frequency is 5000Hz. And set the
Laser Max parameter not larger than 95%, especially not to set as 100%,
otherwise it works improperly.
2.3.2.3 Blowing Air Signal Wiring
Fig. 2-11
2.3.2.4 Pen UP/Down Signal Wiring
Fig. 2-12
2.3.2.5 Limit Switch Signal Wiring
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XGND
IN-5
IN-4
IN-3
IN-2
EX5V
0V
OUT
5V
J3
Photoelectric limit switch
X Origin limit switch
Pin
Definition
1
+5V Internal 5V power source positive (input)
2
GND Internal 5V power source grounding (input)
Pin
Definition
1
EX5V External 5V power source positive (output)
2
XGND External 5V power source grounding (output)
Other limit switch wirings are similar.
Fig. 2-13
2.4 Interface Instruction
2.4.1 Power Signal
The system is dual 5V power supply
The system internal 5V power interface J24 (switching power interface)
The system external power interface J23 (switching power interface)
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Pin
Definition
1
EX5V External 5V power source positive (output) PUL+, DIR+
2
PWM1 Step pulse (output) PUL-
3
DIR1 Direction signal (output) DIR-
4
GND External 5V power source grounding (output)
Pin
Definition
1
EX5V External 5V power source positive (output) PUL+, DIR+
2
PWM2 Step pulse (output) PUL-
3
DIR2 Direction signal (output) DIR-
4
GND External 5V power source grounding (output)
Pin
Definition
2.4.2 U-DISK Port
Label U-DISK, can directly insert the U disk to read and write.
2.4.3 PC Connection Port
Label PC connection port, can connect PC to read and write with USB.
2.4.4 NETWORK Port
Label NETWORK, can connect PC to read and write by network.
2.4.5 Output
The driver interface
X axis interface J20
Y axis interface J18
Z axis interface J21
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1
EX5V External 5V power source positive (output) PUL+, DIR+
2
PWM5 Step pulse (output) PUL-
3
DIR5 Direction signal (output) DIR-
4
GND External 5V power source grounding (output)
V axis interface J22
Pin
Definition
1
EX5V External 5V power source positive (output) PUL+, DIR+
2
PWM6 Step pulse (output) PUL-
3
DIR6 Direction signal (output) DIR-
4
GND External 5V power source grounding (output)
Pin
Definition
1
EX5V External 5V power source positive (output) PUL+, DIR+
2
OUT3 Step pulse (output) PUL -
3
OUT4 Direction signal (output) DIR--
Pin
Definition
1
EX5V External 5V power source positive (output)
2
OUT1 Work finish output signal
3
OUT2 Feeding output signal. When feeding, it outputs <1.0V voltage,
otherwise it outputs >3.0V voltage
Pin
Definition
1
EX5V External 5V power source positive (output)
2
OUT5 Press material output signal while feeding
U axis interface J11
Shenzhen Topwisdom Technology Co., Ltd
The general output interface
The general IO output interface J17
The general IO output interface J10 (expansion port)
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3
OUT6 Reserved
4
XGND External 5V power source grounding (output)
Pin
Definition
1
EXV+ Connect to pin 1 of J10 or external 5V/24V power source
2
OUT7 In the brush mode, lifting signal, high effective, connect to the
relay coil ―+‖ side
3
OUT8 Blow air signal, high effective, connect to the relay coil ―+‖ side
4
EXV- Connect to the relay coil ―-‖ side
Pin
Definition
1
EX5V External 5V power source positive (output)
2
PWM3 Be used to control the laser
When the laser is RF laser, used to control the power intensity and light of
the laser.
When the laser is domestic glass tube, used to control the electric current.
3
DIR3 Laser enable control (DIR3 jumper to H, the signal is high and
effective, to L, the signal is low and effective.)
When the laser is RF laser, used to control the enable function of laser.
When the laser is domestic glass tube, used to control laser On/Off.
4
IN-1 Laser status, the corresponding instruction is LED D1
When the laser is RF laser, used to the state input of laser.
When the laser is domestic glass tube, used to the state input of water
The relay control signal interface J9
The input voltage of relay has many kinds, such as 5V, 12V, 24V, but the 5V is the best.
2.4.6 Laser Power Interface
The interface of laser power 1 – J2
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conservation (active low).
5
XGND External 5V power source grounding(output)
Pin
Definition
1
EX 5V External 5V power source positive (output)
2
PWM4 Be used to control the laser
When the laser is RF laser, used to control the power intensity of the laser.
And Put the Jumper of s2/s4 to far away to battery.
When the laser is domestic glass tube, used to control the electric current.
3
DIR4 Laser enable control (DIR3 jumper to H, the signal is high and
effective, to L, the signal is low and effective.)
When the laser is domestic glass tube, used to control laser On/Off.
4
IN-6 Laser status, the corresponding instruction is LED D6
When the laser is RF laser, used to the state input of laser.
When the laser is domestic glass tube, used to the state input of water
conservation (active low).
5
XGND External 5V power source grounding(output)
Pin
Definition
1
EX 5V External 5V power source positive (output)
2
IN-2 X upper limit, axis movement to the max coordinate limit sensor
input
3
IN-3 X origin limit, axis movement to the minimum coordinate(0)limit
The interface of laser power 2 – J5
2.4.7 Input
The limit interface
X, Y axis limit interface J3
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sensor input
4
IN-4 Y upper limit, axis movement to the max coordinate limit sensor
input
5
IN-5 Y origin limit, axis movement to the minimum coordinate(0)limit
sensor input
6
XGND External 5V power source grounding (output)
Pin
Definition
1
EX 5V External 5V power source positive (output)
2
IN-7 Z origin limit, axis movement to the minimum coordinate(0)limit
sensor input
3
IN-8 U origin limit, axis movement to the minimum coordinate(0)limit
sensor input
4
IN-9 Opening protection signal input
5
IN-10 Foot switch signal input
6
XGND External 5V power source grounding (output)
Pin
Definition
1
EX 5V External 5V power source positive (output))
2
IN-11 U axis upper limit switch input
3
IN-12 U axis lower limit switch input
4
IN-13 V origin limit, axis movement to the minimum coordinate(0)limit
sensor input
5
XGND External 5V power source grounding (output)
Z, U axis limit interface J7
The general input interface
Input interface J4
When using the single laser control, the water protection signal of another laser must
be shorted with XGND, otherwise, the machine don’t work.
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IN-1
IN-4
IN-2
IN-3
Input signal
+5V
+3.3V
The connection ways of switch input signal:
When using approaching switch, the corresponding parameters of upper PC must
be set as ―Negative‖ by NPN; the corresponding parameters of upper PC must be
set as ―Positive‖ by PNP.
When using straight or magnetic induction switch, the corresponding parameters
of upper PC must be set as ―Negative‖ while receiving signal + XGND；the
corresponding parameters of upper PC must be set as ―Positive‖ while receiving
signal + EX5V.
2.4.8 Input Signal Diagram
Fig 2-14
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Part 3 Software Installation
3.1 Installing CoreDRAW Direct Output
CorelDRAW12 or a higher version needs to be installed firstly. Then double click the
icon (below CorelCamera_V8.7.8 is used to introduce), a screen
shown in Fig. 3-1 will be displayed for selecting installing language.
Fig. 3-1
Click ‖next‖ to proceed with installation.
Fig. 3-2
Select ―Install‖ to install software, or select ―Uninstall‖ to uninstall software. Then click
next. And the screen shown in Fig. 3-3 is displayed.
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3.1.1 Manual Install
Fig. 3-3
Click the button to find the CorelDRAW install path, as shown in Fig.3-4, select
the Corel Graphics 12 folder as below.
Fig. 3-4
When the installed path is found, click the Confirm to go back to the screen shown in
Fig.3-3. Then click the ―Manual install‖ to install. W hen installation is finished, the
screen shown in Fig. 3-5 is displayed. Click ―OK‖ to finish.
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Fig. 3-5
3.1.2 Auto install
Click the ―Auto install‖ button shown in Fig. 3-3, the program will find the install path
automatically. When installation is finished, the screen shown in Fig. 3-5 is displayed.
Click ―OK‖ to finish.
However, the installation is not really completed then, as you need to make
configurations for the CorelDRAW software, after the configuration the total installation
will be completed, then open CorelDRAW, it’ll show as below.
Fig. 3-6
Select ―Options‖ from ―Tools‖ in the toolbar shown in Fig. 3-6 to enter the menu shown
in Fig. 3-7.
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Fig. 3-7
In Fig. 3-7, first click on the ―VBA‖ as pointed out by the arrow in the left, then choose
the "Delay Load VBA" at the bottom, the installation is thoroughly completed.
3.2 Uninstalling CorelDRAW Direct Output
Double click on the icon of CorelDRAW Direct Output
installation software for uninstall, select ―Uninstall‖ and click the ―next‖ to uninstall the
software. The CarveNorNor folder in the root folder of CoreDRAW application and the
CORELSAVE_NOR folder in Draw folder can be manually deleted if it was needed.
3.3 Installing CAD Direct Output
Now there are two CAD Direct output software available.
CAD04-06_V8.3.1.exe
CAD07-09_V8.3.1.exe
CAD04-06_V8.3.1.exe is for installing on AutoCAD2004-2006, now the current
software version is V8.3.1—the version is according which program you installed. The
version is shown in the installing program name, as you can see in
CAD04-06_V8.3.1—the version is V8.3.1. CAD07-09_V8.3.1.exe is for installing on
泰智科技
Shenzhen Topwisdom Technology Co., Ltd
24
Select the installing language
AutoCAD2007-2009.
Double click the icon , to unzip files, then the screen shown
in Fig. 3-8 is displayed.
Fig. 3-8
Click ―Next‖ to proceed with installation.
Fig. 3-9
When finished selecting language, click ―…‖ button to select the install path. Then click
―Next‖ to start installing, the installing screen shown in Fig. 3-10 is displayed.
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