TOPP C20 Installation And Use Instructions Manual

ORIGINAL
INSTALLATION AND USE INSTRUCTIONS
CHAIN ACTUATOR FOR WINDOW AUTOMATION
C20
PATENTED
COD. 0P5186
VER.0.0 REV.09.13
BEFORE INSTALLING AND USING THE ACTUATOR, IT IS
AND UNDERSTAND THIS MANUAL IN ALL ITS PARTS.
THIS MANUAL IS INTEGRAL PART OF THE ACTUATOR
AND MUST BE PRESERVED FOR FUTURE REFERENCE
UNTIL DEMOLITION OF THE SAME.
C20
INDEX
1- DECLARATION OF “CE” CONFORMITY
........................................................................................................................page 04
2- GENERAL REMARKS
2.1- General instructions..........................................................................................page 05
2.2- Installer and user..............................................................................................page 05
2.3- Warranty...........................................................................................................page 05
2.4- Technical assistance.........................................................................................page 05
2.5- Reserved rights ................................................................................................page 05
2.6- Description of personnel...................................................................................page 06
3- TECHNICAL DESCRIPTION
3.1- Rating plate and “CE” marking .........................................................................page 07
3.2- Denomination of the components and dimensions ..........................................page 08
3.3- Technical data...................................................................................................page 10
3.4- Formulas for the calculation of thrust force or tractive force.............................page 11
3.5- Destination of use.............................................................................................page 11
3.6- Use Limits.........................................................................................................page 12
3.7- Package ...........................................................................................................page 12
4- SAFETY
4.1- General instructions .........................................................................................page 14
4.2- Safety Devices .................................................................................................page 14
4.2.1- Protections against electric hazard .......................................................page 14
4.3- Safety plates.....................................................................................................page 15
4.4- Residual risks ...................................................................................................page 15
5- INSTALLATION
5.1- General instructions .........................................................................................page 16
5.2- Top hung windows ............................................................................................page 20
5.3- Bottom hung windows ......................................................................................page 21
Dome windows
5.4- .................................................................................................page 22
5.5- Electrical Connections......................................................................................page 24
5.6- Control devices.................................................................................................page 24
5.7- Correct assembly of the actuator on the window frame ...................................page 25
5.8- Emergency procedures ....................................................................................page 26
6- USE AND OPERATION
6.1- Use of the actuator ...........................................................................................page 27
7- MAINTENANCE
7.1- General instructions .........................................................................................page 28
8- DEMOLITION
8.1- General instructions .........................................................................................page 28
9- SPARE PARTS AND ACCESSORIES UPON REQUEST
9.1- General instructions .........................................................................................page 29
9.2- Brackets for vertical assembly..........................................................................page 29
Quick coupling with integrated release push-button ARP
9.3- ”..............................page 30
Dome windows
9.3.1- ......................................................................................page 30
9.3.2- Emergency procedures .........................................................................page 31
FIGURES
........................................................................................................................page 32
CERTIFICATE OF GUARANTEE
........................................................................................................................page 39
VER.0.0 REV.09.13
INSTALLATION AND USE ISTRUCTIONS
3
1- DECLARATION OF “CE” CONFORMITY
TOPP S.p.A. via L. Galvani, 59 36066 Sandrigo (VI) ITALIA
declares that the electrical device
called: CHAIN ACTUATOR FOR WINDOW AUTOMATION type: C20 models: C20/230V - C20/24V Serial n° and year of manufacture: see data plate and CE marking applied to the device
complies with the requirements of the following directives:
2006/95/CE
Low Voltage Directive: electrical material for use within certain voltage limits.
2004/108/CE
Electromagnetic Compatibility Directive - Concerning the approximation of the laws of Member States relating to electromagnetic compatibility.
C20
and also declares that the following harmonised standards have been applied:
EN55014-1 EN55014-2 EN61000-6-3 EN61000-6-2 EN50366 EN60335-1
Date: Sandrigo, 10/01/2008
Matteo Cavalcante .....................................................
INSTALLATION AND USE INSTRUCTIONS
4
VER.0.0
REV.09.13
C20
GENERAL REMARKS -2
2.1- GENERAL INSTRUCTIONS
BEFORE INSTALLING AND USING THE ACTUATOR, IT IS COMPULSORY THAT THE INSTALLER AND THE USER CAREFULLY READ AND UNDERSTAND THIS MANUAL IN ALL ITS PARTS.
THIS MANUAL IS INTEGRAL PART OF THE ACTUATOR AND MUST COMPULSORILY BE PRESERVED FOR FUTURE REFERENCE.
THE MANUFACTURER HAS NO LIABILITY FOR ANY EVENTUAL DAMAGE TO PERSONS, ANIMALS AND THINGS DUE TO THE INOBSERVANCE OF THE PRESCRIPTIONS DESCRIBED IN THIS MANUAL.
2.2- INSTALLER AND USER
THE ACTUATOR INSTALLATION CAN BE PERFORMED EXCLUSIVELY BY COMPETENT AND QUALIFIED TECHNICAL PERSONNEL SATISFYING THE PROFESSIONAL AND TECHNICAL REQUIREMENTS FORESEEN BY THE LAWS IN FORCE IN THE COUNTRY OF INSTALLATION.
THE ACTUATOR CAN BE USED EXCLUSIVELY BY A USER ACTING IN COMPLIANCE WITH THE INSTRUCTIONS CONTAINED IN THIS MANUAL AND/OR IN THE MANUAL OF THE ACTUATOR CONTROL DEVICE (E.G.: CONTROL UNIT).
2.3- WARRANTY
THE ACTUATOR WARRANTY EXPIRES, IF ITS USE DOES NOT COMPLY WITH THE INSTRUCTIONS AND PRESCRIPTIONS DESCRIBED IN THIS MANUAL, AS WELL AS IF NON-ORIGINAL COMPONENTS, ACCESSORIES, SPARE PARTS, AND CONTROL SYSTEMS ARE USED.
2.4- TECHNICAL ASSISTANCE
For the technical assistance apply to your Dealer or to the Manufacturer.
2.5- RESERVED RIGHTS
The reserved rights on this manual "Installation and use instructions" remain property of the Manufacturer. Each information herein contained (text, drawings, diagrams, etc.) is reserved. None part of this manual can be reproduced and disclosed (totally or partially) by any reproduction means (photocopies, microfilms or other) without written authorization of the Manufacturer.
VER.0.0 REV.09.13
INSTALLATION AND USE INSTRUCTIONS
5
2- GENERAL REMARKS
2.6- DESCRIPTION OF PERSONNEL
USERS MUST NEVER PERFORM OPERATIONS RESERVED FOR MAINTENANCE PEOPLE OR SPECIALISED TECHNICIANS. THE MANUFACTURER DECLINES ALL LIABILITY FOR DAMAGE DERIVING FROM FAILURE TO OBSERVE THE ABOVE REQUIREMENTS.
Specialised electrician:
A specialised electrician must be able to install the actuator, start it and operate it both in normal conditions and in the maintenance mode; he/she is qualified to perform all electrical and mechanical adjustment and maintenance operations. He/she is allowed to work on live electrical cabinets and junction boxes.
User:
specialised person capable of operating the actuator under normal conditions by using the relative controls. He/she must also be able to operate with the actuator under “maintenance” in order to perform simple routine maintenance operations (cleaning), and start or reset the actuator following an unscheduled stop.
C20
6
INSTALLATION AND USE ISTRUCTIONS
VER.0.0
REV.09.13
C20
TECHNICAL DESCRIPTION -3
3.1- RATING PLATE AND “CE” MARKING
The “CE” marking certifies the compliance of the machine with the essential safety and health requirements foreseen by the product European Directives. The rating plate is an adhesive plate in polyester, silk-screen printed in black, having the following size: L=36 mm - H=50 mm. It is applied externally on the actuator. The plate (Fig. 1) bears in readable and indelible way the following data:
• logo and address of the manufacturer
• type and model
• voltage and intensity of power supply (V - A)
• absorbed electric power P (W)
• thrust and tractive force F (N)
• type of service S (min)
• idle translation speed (mm/s)
• protection degree (IP)
• “CE” marking
• symbol of WEEE Directive 2002/96/CE
• symbol of double insulation (only for mod. C20/230V)
• serial number
2
VER.0.0 REV.09.13
Fig. 1
Sandrigo - made in Italy
N:0910TA12000
Sandrigo - made in Italy
N:0910TA12000
INSTALLATION AND USE ISTRUCTIONS
C20 230V~ 50Hz I = 0,12A P = 25W F = 300N S2 = 4min 8 mm/s IP30
C20 24V I = 0,43A P = 9W F = 300N S2 = 4min 7,5 mm/s IP30
7
3- TECHNICAL DESCRIPTION
3.2- DENOMINATION OF THE COMPONENTS AND DIMENSIONS
C20
Fig. 2a
Dimensions in mm
342
286
1
2
3
362
4
10.3
LEGEND:
1) Power supply cable
2) Window frame connection brackets (right-left)
3) Actuator
4) Chain end
5) Electric connector
6) Switch I=240 mm; II=360 mm
15.1
34
48
5
INSTALLATION AND USE INSTRUCTIONS
8
64.5
Dip switch power
7)
7
Min (-)
Max (+)
Thrust force
150 N
300 N
Tractive force
100 N
200 N
6
+
-
VER.0.0
REV.09.13
C20
TECHNICAL DESCRIPTION -3
Fig. 2b
42
Dimensions in mm
.5
10
80
27
11
2
1
8615
3
4
17
42
11
15
8.4 14
16
5
36
15
51.8
13.313
(43)
30
9.5
2.5
85
VER.0.0 REV.09.13
LEGEND:
1) Bracket for bottom hung opening
Quick coupling to the window frame “ARS”
2)
3) Release side indicator
4) Bracket for vertical assembly “A”
5) Bracket for vertical assembly “B”
INSTALLATION AND USE ISTRUCTIONS
19.5
2
3
16.8
35
24±0,1
17.5
2
(4)
9
3- TECHNICAL DESCRIPTION
3.3- TECHNICAL DATA
Tab. 1 contains the technical data characterising the actuators.
Tab. 1
Power supply voltage
Absorbed current Absorbed power with load Thrust force
Tractive force Idle translation speed Duration of the idle stroke (360 mm) Operation stroke length (mm)
Minimum window frame height (mm)
(2)
Limit switch: Electronic for opening - by amperometric absorption for closing. Protection against electric shock
Type of service S
(3)
2
Operating temperature Protection degree of electric devices
Adjustment of the window frame connection Parallel electric connection of more
actuators on the same window Parallel electric connection of more
actuators on different windows
Actuator weight with brackets Gross weight
(1)
Tolerance on the precision of limit switch tripping at output: +/- 2 cm.
(2)
Actuator distance from the window frame opening hinge
(3)
Service of limited duration according to EN 60034
(1)
C20/230V
230 V - 50 Hz
0,12 A
25 W
8 mm/s
46 s
Top hung
Bottom hung
Dome
Classe II
- 5 + 50 ºCºC
(see wiring diagram)
300 N
200 N
4 min
IP 30
NO
NO
Yes
0,97 kg 1,15 kg
C20/24V
24 V
0,43 A
9 W
7,5 mm/s
48 s
240
250
500
300
Classe III
C20
360
360
900
400
Compatibility of actuators connected in parallel
ACK4 T50 C20 C25 C30 C40 SL60 T80 C240 C20T
C20
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INSTALLATION AND USE INSTRUCTIONS
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C20
TECHNICAL DESCRIPTION -3
3.4- FORMULAS FOR THE CALCULATION OF THRUST AND TRACTIVE FORCE
Fig. 3
Horizontal domes or skylights
F= Force necessary for opening or
closing P= Weight of the skylight or dome (Only movable part)
F = 0.54 x P
Fig. 4
Top hung windows (A) or
bottom hung windows (B)
F = Force necessary for opening or
closing P = Weight of the window (Only movable part)
C = Window opening stroke H = Window height (Only movable part)
F = (0.54 x P) x ( )
C H
F
P
A
H
P
C
B
H
F
C
F
P
3.5- DESTINATION OF USE
THE ACTUATOR HAS BEEN DESIGNED AND MANUFACTURED TO PERFORM AUTOMATICALLY, BY MEANS OF A COMMAND DEVICE, THE OPENING AND CLOSING OF TOP HUNG WINDOWS, BOTTOM HUNG WINDOWS, PIVOT WINDOWS, AND SKYLIGHTS.
VER.0.0 REV.09.13
INSTALLATION AND USE ISTRUCTIONS
11
3- TECHNICAL DESCRIPTION
3.6- USE LIMITS
The actuator has been designed and manufactured exclusively for the destination of use given in par. 3.5, therefore, any other type of use is strictly forbidden in order to assure in any moment the safety of the installer and of the user, as well as the efficiency of the actuator itself.
IT IS STRICTLY FORBIDDEN TO USE THE ACTUATOR FOR IMPROPER USES, I.E. OTHER THAN THE ONE FORESEEN BY THE MANUFACTURER (SEE PAR. 3.5).
IT IS STRICTLY FORBIDDEN TO INSTALL THE ACTUATOR ON THE EXTERNAL SIDE OF THE WINDOW FRAME SUBJECT TO ATMOSPHERIC AGENTS (RAIN, SNOW, ETC.).
THE USE OF THE ACTUATOR IN ENVIRONMENTS WITH POTENTIALLY EXPLOSIVE ATMOSPHERE IS STRICTLY FORBIDDEN.
EX
IT IS COMPULSORY TO KEEP THE PACKAGE AND THE ACTUATOR OUT OF REACH OF CHILDREN.
3.7- PACKAGE
Each package of the product (cardboard box) contains (Fig. 5):
• No. 1 Actuator equipped with power supply cable (with electric connector);
• No. 2 Window frame connection brackets (right-left) (Ref. A);
• No. 1 Bracket for bottom hung opening (Ref. B);
• No. 1 Adhesive drilling template (Ref. C);
• No. 1 Small parts package for aluminum windows (No. 2 screws for lateral fastening of connection brackets to the window, No. 7 screws AF Ø 4,8 x 16 mm and No. 2 screws AF Ø 4,2 x 19 mm for the fastening of the brackets to the window frame and for ARS coupling fastening) (Ref. D);
• No. 1 ARS coupling release tool (Ref. D-1);
• No. 1 ARS coupling (Ref. D-2);
• No. 1 Installation and use instructions (Ref. E);
• No. 1 Safety plate (Fig. 6);
C20
MAKE SURE THAT THE ABOVE DESCRIBED COMPONENTS ARE CONTAINED IN THE PACKAGE, AS WELL AS THAT THE ACTUATOR HAS NOT BEEN DAMAGED DURING TRANSPORT.
SHOULD ANY ANOMALY BE DETECTED, IT IS FORBIDDEN TO INSTALL THE ACTUATOR, AND IT IS COMPULSORY TO REQUIRE TECHNICAL ASSISTANCE FROM YOUR DEALER OR THE MANUFACTURER.
THE PACKAGING (PAPER, PLASTIC, ETC.) HAS TO BE DISPOSED ACCORDING TO THE LAWS IN FORCE.
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INSTALLATION AND USE INSTRUCTIONS
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