Topp ACK5 Instruction Manual
PATENTED
INSTALLATION AND USE INSTRUCTIONS
CHAIN ACTUATOR FOR
WINDOW AUTOMATION
ACK5
COD. 0P5018
VER.0.0 REV.05.17
BEFORE INSTALLING AND USING THE ACTUATOR, IT IS
COMPULSORY FOR THE INSTALLER AND THE USER TO READ
AND UNDERSTAND THIS MANUAL IN ALL ITS PARTS.
THIS MANUAL IS INTEGRAL PART OF THE ACTUATOR
AND MUST BE PRESERVED FOR FUTURE REFERENCE
UNTIL DEMOLITION OF THE SAME.
INDEXACK5
1- EC DECLARATION OF INCORPORATION OF PARTLY COMPLETED
MACHINERY
........................................................................................................................................page 04
2- GENERAL REMARKS
2.1- General instructions ..........................................................................................page 05
2.2- Installer and user ...............................................................................................page 05
2.3- Warranty ............................................................................................................page 05
2.4- Technical assistance .........................................................................................page 05
2.5- Reserved rights ................................................................................................page 05
2.6- Description of personnel ...................................................................................page 06
3- TECHNICAL DESCRIPTION
3.1- Rating plate and "CE" marking .........................................................................page 07
3.2- Denomination of the components and dimensions............................................page 08
3.3- Technical data ...................................................................................................page 09
3.4- Formulas for the calculation of thrust force or tractive force.............................page 10
3.5- Destination of use .............................................................................................page 10
3.6- Use Limits ..........................................................................................................page 11
3.7- Package.............................................................................................................page 11
4- SAFETY
4.1- General instructions ..........................................................................................page 13
4.2- Safety devices ...................................................................................................page 13
4.2.1- Protections against electric hazard...........................................................page 13
4.3- Safety plates......................................................................................................page 14
4.4- Residual risks ....................................................................................................page 14
5- INSTALLATION
5.1- General instructions ..........................................................................................page 15
5.2- Top hung windows.............................................................................................page 16
5.3- Bottom hung windows.......................................................................................page 17
5.4- Electric connections ..........................................................................................page 19
5.5- Control devices..................................................................................................page 19
5.6- Window closing adjustment...............................................................................page 20
5.7- Emergency procedures .....................................................................................page 21
6- USE AND OPERATION
6.1- Use of the actuator............................................................................................page 22
7- MAINTENANCE
7.1- General instructions ..........................................................................................page 23
8- DEMOLITION
8.1- General instructions ..........................................................................................page 24
9- SPARE PARTS AND ACCESSORIES UPON REQUEST
9.1- General instructions ..........................................................................................page 24
FIGURES
..................................................................................................................................page 28
INSTALLATION AND USE ISTRUCTIONS
3
1- EC DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY
ORIGINAL
The undersigned, in the name of and behalf of the following company
Topp S.r.l.
Via Galvani, 59
36066 Sandrigo (VI)
Italia
herewith declares
that the person authorised to compile the technical file is
Name: Bettiati Roberto - Topp S.r.l.
Address: via Galvani,59 36066 Sandrigo (VI)
and
that to the partly completed machinery
CHAIN ACTUATOR FOR WINDOW AUTOMATION
Type: ACK5
Model(s): ACK5/230V - ACK5/24V
the following essential requirements of the following EC directive (including all applicable
amendments)
2006/42/EC Machinery Directive (Italian adoption DLgs 27 jan. 2010, n.17)
have been applied and fulfilled:
Enclosure I: 1.5.1; 1.5.2; 1.5.10; 1.5.11
and that the relevant technical documentation is compiled in accordance with part B of
Annex VII of the above mentioned Machinery Directive.
The above identified partly completed machinery is also in conformity with the all the
relevant provisions of the following EC directives (including all applicable amendments)
2014/30/EU EMC Directive
2011/65/EU ROHS II Directive
The following harmonised standards have been applied:
EN 55014-1 EN 55014-2 EN 61000-3-2
EN 61000-3-3 EN 61000-6-2 EN 61000-6-3
EN 62233 EN 50581
EN 60335-1 Applicable parts of EN 60335-2-103
The undersigned also undertakes the obligation, in response to a duly reasoned request by the
national market surveillance authorities, to transmit to the a.m. authorities, in electronic or
paper format, the relevant technical documentation on the partly completed machinery.
The above identified partly completed machinery must not be put into service until the final
machinery into which it is to be incorporated has been declared in conformity with the
provisions of the above mentioned Machinery Directive.
This declaration of conformity is issued under the sole responsibility of the manufacturer and is
valid for products built from the date specified below.
ACK5
Date: Sandrigo, 01/05/2017 Signature: Matteo Cavalcante
Administrator ..........................................................
INSTALLATION AND USE ISTRUCTIONS
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ACK5
GENERAL REMARKS -2
2.1- GENERAL INSTRUCTIONS
BEFORE INSTALLING AND USING THE ACTUATOR, IT IS COMPULSORY THAT THE
INSTALLER AND THE USER CAREFULLY READ AND UNDERSTAND THIS MANUAL IN
ALL ITS PARTS.
THIS MANUAL IS INTEGRAL PART OF THE ACTUATOR AND MUST COMPULSORILY BE
PRESERVED FOR FUTURE REFERENCE.
THE MANUFACTURER HAS NO LIABILITY FOR ANY EVENTUAL DAMAGE TO PERSONS,
ANIMALS AND THINGS DUE TO THE INOBSERVANCE OF THE PRESCRIPTIONS
DESCRIBED IN THIS MANUAL.
THE WARRANTY ON THE ACTUATOR WILL NOT BE HONORED IF PRODUCT IS NOT
INSTALLED AND USED ACCORDING TO THE INSTRUCTIONS PROVIDED AND THE
REGULATIONS SHOWN IN THIS INSTRUCTION MANUAL AND IF IT IS USED WITH NONGENUINE PARTS, ACCESSORIES, SPARE PARTS AND/OR CONTROL/FEEDING UNITS.
2.2- INSTALLER AND USER
THE ACTUATOR INSTALLATION CAN BE PERFORMED EXCLUSIVELY BY COMPETENT
AND QUALIFIED TECHNICAL PERSONNEL SATISFYING THE PROFESSIONAL AND
TECHNICAL REQUIREMENTS FORESEEN BY THE LAWS IN FORCE IN THE COUNTRY OF
INSTALLATION.
THE ACTUATOR CAN BE USED EXCLUSIVELY BY A USER ACTING IN COMPLIANCE WITH
THE INSTRUCTIONS CONTAINED IN THIS MANUAL AND/OR IN THE MANUAL OF THE
ACTUATOR CONTROL DEVICE (e.g.: CONTROL UNIT).
2.3- WARRANTY
THE ACTUATOR WARRANTY EXPIRES, IF ITS USE DOES NOT COMPLY WITH THE
INSTRUCTIONS AND PRESCRIPTIONS DESCRIBED IN THIS MANUAL, AS WELL AS IF
NON-ORIGINAL COMPONENTS, ACCESSORIES, SPARE PARTS, AND CONTROL
SYSTEMS ARE USED (SEE LAST PAGE).
2.4- TECHNICAL ASSISTANCE
For the technical assistance apply to your Dealer or to the Manufacturer.
2.5- RESERVED RIGHTS
The reserved rights on this manual "Installation and use instructions" remain
property of the Manufacturer.
Each information herein contained (text, drawings, diagrams, etc.) is reserved.
None part of this manual can be reproduced and disclosed (totally or partially) by any
reproduction means (photocopies, microfilms or other) without written authorization of
the Manufacturer.
INSTALLATION AND USE ISTRUCTIONS
5
2- GENERAL REMARKS ACK5
2.6- DESCRIPTION OF PERSONNEL
USERS MUST NEVER PERFORM OPERATIONS RESERVED FOR MAINTENANCE
PEOPLE OR SPECIALISED TECHNICIANS. THE MANUFACTURER DECLINES ALL
LIABILITY FOR DAMAGE DERIVING FROM FAILURE TO OBSERVE THE ABOVE
REQUIREMENTS.
Specialised electrician:
A specialised electrician must be able to install the actuator, start it and operate it both
in normal conditions and in the maintenance mode; he/she is qualified to perform all
electrical and mechanical adjustment and maintenance operations. He/she is allowed
to work on live electrical cabinets and junction boxes.
User:
specialised person capable of operating the actuator under normal conditions by using
the relative controls. He/she must also be able to operate with the actuator under
“maintenance” in order to perform simple routine maintenance operations (cleaning),
and start or reset the actuator following an unscheduled stop.
6
INSTALLATION AND USE ISTRUCTIONS
ACK5
TECHNICAL DESCRIPTION -3
3.1- RATING PLATE AND "CE" MARKING
The "CE" marking certifies the compliance of the machine with the essential safety and
health requirements foreseen by the product European Directives.
The rating plate is an adhesive plate in polyester, silk-screen printed in black, having the
following size: L= 50 mm - H= 36 mm.
It is applied externally on the actuator. The plate bears in readable and indelible way the
following data:
• logo and address of the manufacturer
• type and model
• voltage and intensity of power supply (V - A)
• absorbed electric power P (W)
• thrust and tractive force F (N)
• type of service S (min)
• idle translation speed (mm/s)
• protection degree (IP)
• "CE" marking
• symbol of “WEEE” Directive 2002/96/CE
• symbol of double insulation (only for mod. ACK5/230V)
• serial number
2
INSTALLATION AND USE ISTRUCTIONS
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3- TECHNICAL DESCRIPTION
3.2- DENOMINATION OF THE COMPONENTS AND DIMENSIONS
ACK5
Fig. 2
Dimensions in mm
1
2
3
4
5
6
7
8
LEGEND:
1) Power supply cable
2) Support heads
3) Support
4) Opening stroke adjustment on both sides
5) Actuator
6) Chain pin
7) Bracket for bottom hung opening
8) Window frame connection bracket
INSTALLATION AND USE ISTRUCTIONS
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ACK5
3.3- TECHNICAL DATA
Tab. 1 contains the technical data characterising the actuators.
TECHNICAL DESCRIPTION -3
Power supply voltage
Absorbed current
Absorbed power with load
Thrust force
Tractive force
Idle translation speed
Duration of idle stroke
Minimum window frame height
Adjustable stroke end
(2)
ACK5/230V
230 V - 50 Hz
0,32 A
75 W
27 mm/s
15 s
(1)
Top hung window
Bottom hung window
10 - 15 - 20 - 25 - 30 - 35 - 40 cm
ACK5/24V
24 V
1,35 A
32 W
300 N
300 N
17 mm/s
H = 600 mm
H = 800 mm
Electronics with warning horn to signal to the user the wrong assembling
Protection against electric shocks
Type of service
S
(4)
2
Operating temperature
Protection degree of electric devices
Adjustment of the window frame connection
Class II Class III
2 min
3 min
- 5 ºC + 50 ºC
IP 55
10 mm
23 s
(3)
Parallel electric connection of more
actuators on the same window
Parallel electric connection of more
actuators on different windows
Actuator weight with brackets
Gross weight
(1)
Actuator distance from the window frame opening hinge
(2)
Tolerance on the precision of the output limit switch tripping: +/- 1 cm
(3)
The "buzzer" device is enabled automatically and emits a continuous "beep" as long as the
actuator is fed. For further details on its operation see par. 5.6
(4)
Service of limited duration according to EN 60034
Only with proper
electronic device
Yes
(see wiring diagram)
1,7 kg
1,9 kg
Tab. 1
INSTALLATION AND USE ISTRUCTIONS
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3- TECHNICAL DESCRIPTION ACK5
3.4- FORMULAS FOR THE CALCULATION OF THRUST AND TRACTIVE
FORCE
Fig. 3
Horizontal domes or skylights
F = Force necessary for opening or
(N)
closing
P = Weight of the skylight or dome
(N)
F
P
(Only movable part)
F = 0,54 x P
Fig. 4
Top hung windows (A) or
A
bottom hung windows (B)
F = Force necessary for opening or
(N)
closing
P = Weight of the window
(N)
(only movable part)
C = Window opening stroke
(mm)
H = Window height
(mm)
F = (0,54 x P) x ( )
C
H
P
F
C
H
B
C
F
H
P
3.5- DESTINATION OF USE
THE ACTUATOR HAS BEEN DESIGNED AND MANUFACTURED TO PERFORM
AUTOMATICALLY, BY MEANS OF A CONTROL DEVICE, THE OPENING AND CLOSING OF
TOP HUNG WINDOWS, BOTTOM HUNG WINDOWS, PIVOT WINDOWS, AND SKYLIGHTS.
10
INSTALLATION AND USE ISTRUCTIONS
ACK5
TECHNICAL DESCRIPTION -3
3.6- USE LIMITS
The actuator has been designed and manufactured exclusively for the destination of
use given in par .3.5, therefore, any other type of use is strictly forbidden in order to
assure in any moment the safety of the installer and of the user, as well as the
efficiency of the actuator itself.
Check carefully all environmental conditions (temperature, humidity, wind, snow,
potential chemical agents, etc.) and installation settings (misaligned fitting of brackets
and attachment to the frame, frictions produced by hinges or gaskets, use of selfbalancing window stays, etc.) it is recommended that they not exceed the actuator
performances shown in the technical table, Tab1. If they do, please find an alternative
and more suitable product for your application.
IT IS STRICTLY FORBIDDEN TO USE THE ACTUATOR FOR IMPROPER USES OTHER
THAN THE ONE FORESEEN BY THE MANUFACTURER (SEE PAR. 3.5).
IT IS STRICTLY FORBIDDEN TO INSTALL THE ACTUATOR ON THE EXTERNAL SIDE OF
THE WINDOW FRAME SUBJECT TO ATMOSPHERIC AGENTS (RAIN, SNOW, ETC.).
THE USE OF THE ACTUATOR IN ENVIRONMENTS WITH POTENTIALLY EXPLOSIVE
ATMOSPHERE IS STRICTLY FORBIDDEN.
EX
IT IS COMPULSORY TO KEEP THE PACKAGE AND THE ACTUATOR OUT OF REACH OF
CHILDREN.
3.7- PACKAGE
Each standard package of the product (cardboard box) contains (Fig. 5):
• No. 1 Actuator equipped with power supply cable (Ref.A);
Ÿ No. 1 Small parts package (window connection bracket, nuts, pin and fastening
screws for aluminium window frames) (Ref. B);
• No. 1 Adhesive drilling template (Ref. C);
• No. 1 Installation and use instructions (Ref. D);
• No.1 Safety Plate (Fig. 6).
MAKE SURE THAT THE ABOVE DESCRIBED COMPONENTS ARE CONTAINED IN THE
PACKAGE, AS WELL AS THAT THE ACTUATOR HAS NOT BEEN DAMAGED DURING
TRANSPORT.
SHOULD ANY ANOMALY BE DETECTED, IT IS FORBIDDEN TO INSTALL THE ACTUATOR,
AND IT IS COMPULSORY TO REQUIRE TECHNICAL ASSISTANCE FROM YOUR DEALER
OR THE MANUFACTURER.
THE PACKAGING (PAPER, PLASTIC, ETC.) HAS TO BE DISPOSED ACCORDING TO THE
LAWS IN FORCE.
INSTALLATION AND USE ISTRUCTIONS
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