TOPLING
USER GUIDE
Hot Water Boiler TKP Type
User Guide TKP
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CONTENTS
Page
1. NOTES ON THIS USER GUIDE 3
1.1. Introduction notes 3
1.2. Structure of the User Guide 4
1.3. Glossary 5
2. SAFETY TIPS 6
2.1. Proper Use 6
2.2. Always present risks 7
2.3. Used warning and safety signs 8
2.4. Duty - be informed 9
3. DESCRIPTION AND PURPOSE OF BOILER 10
3.1. Introduction 10
3.2. Technical data 11
3.3. Installation of boiler TKP type 13
3.4. Declaration of conformity 22
4. BOILER MAINTENANCE 23
4.1. Frequency of cleaning and maintenance 23
5. POSSIBLE PROBLEMS IN FUNCTIONING 26
6. FIRST COMMISSIONING 27
6.1. Requirements for successful commissioning 27
7. DISPOSAL AFTER END OF LIFE 28
7.1. Dismantling of boiler 28
7.2. Disposal of boiler 28
8. WARRANTY 29
8.1. Warranty period 29
8.2. Warranty Terms & Conditions 29
8.3. The Warranty does not apply to 29
User Guide TKP
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1. NOTES ON THIS USER GUIDE
1.1 Introductory
notes
EASY AND SAFE USE
READ USER GUIDE
TECHNICAL CHANGES
COPY RIGHT
This User Guide contains significant information for
appropriate and safe use of hot water boiler type TKP. If
you follow these Instructions, you can avoid risky
situations, reduce maintenance costs, avoid failures,
provide reliability and prolong boiler life.
This User guide must be read and applied by anyone
using the boiler type TKP.
We keep developing and enhancing our boilers. All
information regarding this Guide that are related to the
boiler type TKP are correct at the moment of printing.
Before the use, all details mentioned herein concerning
standards and legislation must be checked and
compared to standards and legislation applied in the
location where the boiler is to be installed.
We reserve the right to make changes on the boilers that
would differ in technical data and drawings herein.
Written approval of Topling d.o.o. to copy, store in
electronic form, transfer information in electronic
format, photography, translation of this manual in
whole or in part is required.
TKP User Guide
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User Guide TKP
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1.2 Structure of User guide
This User Guide consist of
Chapter
You can find the following herein.....
1. Notes on User Guide
... how to use the instructions.
2. Safety tips
...all related with safety use, what you should keep in mind
when using a boiler.
3. Description and purpose
of boiler
... structure and all about characteristics of boiler, technical
data, how to connect the boiler on central heating installation
4. Maintenance
... how to clean the boiler, the frequency of maintenance and
cleaning
5. Possible problems in
operating
...which problems can be experienced during boiler use
6. First boiler
commissioning
... requirements for successful commissioning
7. Disposal of boiler after
its life ends
... what should be taken into account when dismantling and
preparing of the boiler for disposal.
8. Warranty
... warranty terms and conditions
Table 1. Structure of the User guide
User Guide TKP
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1.3 Glossary
Term
Explanation
TKP
The boiler intended for solid fuel combustion
Flue vent
The part of the boiler where flue gas comes out and enters the
chimney pipe
Draft regulator
Is used to regulate the amount of air which enters the boiler
through the flap on the lower door.
Flue gas pipe
Takes out flue gas from flue pipe to chimney
Boiler firebox
The place where solid fuel burns in the boiler
Solid fuel
Firewood, charcoal, wood briquettes
Safety valve
It is used for pressure relief in boiler water space when it is
exceeded
Table 2. Explanation of terms
User Guide TKP
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2 SAFETY NOTES
2.1Proper use
MAIN PRINCIPLES
MAIN PRINCIPLES OF SYSTEM CONSTRUCTION
The boiler is made in accordance with the known principles of
safe use. Improper use may cause harm, injury or even death
to those who do not comply with safety guidelines as well as to
third parties, which may result in damage to the boiler, and
damage to other resources in the immediate environment.
Specialized person who made the boiler installation and
commissioning should demonstrate you how to use it.
Use boiler only when it is completely in order. Use it the right
way and for the purpose for which it is intended, always taking
care of your own safety and the safety of others and the safety
of property. Constantly comply with this manual.
Any defect which may impair safety must be immediately
removed.
USE OF BOILER
RELIABLE AND UNRELIABLE USE
The boiler is designed to burn solid fuel (firewood, charcoal,
wood briquettes).
Use of any other fuel is not allowed. The manufacturer is not
liable for any damages resulting from improper use. In case of
improper use the responsibility is borne by the one who used
boiler improperly.
User Guide TKP
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2.2 Always present risks
Despite of all precautions, the below given risks should be always considered:
Attention!
High temperature surfaces.
Contact with such surfaces may cause burns.
Wait for the boiler to cool to touch these uninsulated surfaces.
Warning!
Danger of choking carbon monoxide.
When boiler is used, carbon monoxide can be emitted through openings in the
boiler.
Do not leave boiler door open more than required.
.
User Guide TKP
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2.3 Used warning and safety signs
The following warning and safety signs are used in this User
Guide:
Danger!
Danger from electrical current.
Work on devices marked with this symbol is only
allowed for the qualified persons.
Warning
Work in areas that are marked with this symbol could
result in serious injury or create serious damage.
Attention
High temperature surfaces.
Work in areas marked with this symbol can lead to
burns.
Attention
Danger from fire.
Work in areas marked with this symbol can lead to fire.
Attention
Danger of freezing.
Work in areas marked with this symbol can lead to
freezing.
Notes on proper disposal.
Additional information for the operator.
User Guide TKP
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2.4 Duty- be informed
READING
USER GUIDE Anyone who intends to use the boiler is required to read and understand
this manual, and special attention must be paid to the Chapter 2, Safety
instructions. This especially refers to those who only occasionally use the
boiler, for example, only when cleaning or other tasks related to the
maintenance of the boiler.
This manual must be constantly ''at hand'' where the boiler is installed.
Particular attention should be paid to the standards applicable
to the place where the boiler is installed.
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3. DESCRIPTION AND PURPOSE OF
BOILER
3.1. Introduction
Boiler types TKP have modern construction and design, and is made of quality certified
materials.
Boiler testing was done according to EN 303-5 and meets all requirements for connection to the
central heating system.
Hot water boiler is designed for heating of small residential units, family houses, shops and
small manufacturing units
It uses sold fuel. It is designed to operate in the temperature regime of 90/70.
The firebox and convective part of the boiler are made of high-quality boiler metal sheet using
welding technology. The boiler is well insulated with hard pressed mineral wool in quality sheet
boiler casing.
The installation and commissioning are simple and connectors are standard.
Boiler is attested by the Faculty of Mechanical Engineering in Banja Luka. Nominal power of
furnace is achieved with lignite "Stanari" which is of small thermal power, about 11 00 kJ/kg.
The boilers manufactured in the compliance with EC Directives : The Pressure Equipment
Directive
97/23/EC and
And applied harmonized standards, especially: EN 303-5:1999;
Other mentioned standards and technical specifications:
EN 287-1: 2004, EN 288-3:1992, EN ISO 7000 :2004;
EN 10204:2004;
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3.2. Technical data
Identification table for boilers
Identification of the boiler can be done with identification table on boiler flue vent>
Figure 1.Identification table of the boiler type TKP
Boiler technical data
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Figure 2. Boiler TKP
TYPE
Power
rating
s
[kW]
DIMENSIONS
[mm]
CONNECTIONS
[col]
Draft
[Pa]
Mass
of the
boiler
[kg]
Water
Volume
inside
boiler
[l]
A B C D E H R1
R2
R3
TKP 20
20
465
705
1142
160
190
810
5/4
1/2
3/4
21
235
80
TKP 25
25
465
730
1250
160
190
950
5/4
1/2
3/4
22
258
85
TKP 30
30
495
775
1320
180
190
1030
5/4
1/2
3/4
23
305
109
TKP 35
35
550
785
1355
180
190
1040
5/4
1/2
3/4
25
336
135
TKP 40
40
590
760
1390
180
190
1050
5/4
1/2
3/4
26
362
140
TKP 50
50
710
785
1430
180
190
1090
5/4
1/2
3/4
28
380
150
TKP 65
65
748
890
1375
200
190
1040
6/4
1/2
3/4
30
480
200
TKP 80
80
765
990
1375
200
190
1040
6/4
1/2
3/4
35
595
220
Table 3. Characteristic dimension of boilers TKP type
TIP
TKP
20
TKP
25
TKP
30
TKP
35
TKP
40
TKP
50
TKP
65
TKP
80
Maximum power
[kW]
20
25
30
35
40
50
65
80
Heat output range
[kW]
10-20
12-25
15-30
17-35
20-40
25-50
30-65
40-80
Maximum operating
pressure [bar]
3 3 3 3 3 3 3
3
Maximum operating
temperature [°C]
90
90
90
90
90
90
90
90
Operating
temperature
interval [°C]
70-90
70-90
70-90
70-90
70-90
70-90
70-90
70-90
Class of the boiler
according to EN
303-5
3 3 3 3 3 3 3
3
Necessary draft
[Pa]
21
22
23
25
26
28
30
35
Temperature of flue
gases [°C]
- Maximum
250
250
250
250
250
250
250
250
Table 4. Technical data
Fuel
The boiler is intended for solid fuel combustion (firewood, wooden briquettes, wood waste,
lignite, coke, coal. Its design allows to feed large pieces of wood.
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During the testing, power ratings of the boiler is achieved with "Stanari" lignite, whose thermal
power is about 11 000 kJ/kg.
3.3. Installation of the TKP type boilers
Assembly of the outer casing of the boiler TKP type
In order to prevent damage of metal casing which could occur during the transport and storage
of the TKP type boilers, final assembly of the boiler casing on the boiler body is done on the
location of the installation. The assembly of casing must be done in the compliance with the
scheme of assembly show in Figure 3.
Legend :
1. Cover of the casing
2. Right side of the casing
3. Left side of the casing
4. The back side of the casing
5. Front upper side of the casing
6. Front lower side of the casing
7. Protection of measuring and safety instruments
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8. Upper door isolation
9. Lower door isolation
Figure 3. Scheme of the assembly of boiler casing
Order of assembly of the metal casing on the boiler body:
1. Assembly of the back side of the boiler casing (Figure 3, position 4) ,
2. Assembly of the sides (Figure 3, position 3and 4) ,
3. Assembly of the front lower side (Figure 3, position 6)
4. Assembly of the front upper side (Figure 3, position 5)
5. Assembly of the cover of the casing (Figure 3, position 1)
6. Assembly of the protection of measuring and safety elements (Figure 3, position 7)
7. Assembly of the upper and lower door insulation (Figure 3, position 6)
Handling the boilers can be done only by adults who have read and understood the technical
user guide. Incorrect handling of the boiler may result in injury, failure of boilers and
installations, as well as serious consequences for humans.
The boiler must be installed on a flat, stable surface. Water supply system connections,
connection or possible drainage, and connection to electrical network (220V, 50 Hz) must be
provided in the boiler room.
Also, the boiler should be installed on a non-combustible surface and the safety distances of
200 mm away from flammable materials must be complied with. This applies to boilers and flue
gas pipes located near flammable things and materials, flammability class B, C1 and C2.
Safe distance of 440 mm must be respected if the boiler is located along the material
flammability class C3.
The boiler room must be physically separated from other rooms (especially the rooms where
people live and sleep).
Safe distance must be complied with when setting the installation elements near to the boiler.
Boiler failures which occurred because of improper and
negligent handling of the boiler are not covered with the
Warranty.
Natural ventilation must be provided in the boiler room, which
is necessary for the proper operation of the boiler ( See table
5).
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Q (kW)
15
25
30
35
40
50
65
80
A0 (cm2)
775
1000
1096
1184
1265
1415
1613
1789
aoxb0 (cm)
28x28
32x32
34x34
35x35
36x36
38x38
41x41
43x43
A1 (cm2)
258
334
365
395
422
472
538
597
a1xb1 (cm)
16x16
19x19
20x20
20x20
21x21
22x22
24x24
25x25
A0 = 200 , Q (kW) - air inlet opening
A0 (cm) – minimum effective area of the inlet opening for ventilation and combustion
A1 = 1/3 . A0 - drain opening
Openings should be protected with outside fixed louver in order to prevent entry of
rainfalls
Table 5. Dimensions of inlet and drain openings for natural ventilation of boiler room
Dimensions of the chimneys for boiler type TKP
The chimney must be sized according to the diagram in Figure No. 4.for good and safe
operation. The Figure 5 shows proper installation of the chimney regarding the roof
construction.
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Figure 4 Selection of chimney section when using solid fuel - firewood (Schiedel)
Boiler power ratings in [kW]
Firewood boilers with
necessary draft and
temperature of flue gas on
the boiler exit tw<2500C
Light size of chimney in cm
Necessary pressure drop in the boiler [N/m
2
]
Useful height of the chimney in [m]
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Figure 5 Proper installation of the chimney
When connecting boiler with the chimney, flue gas pipe must be installed rising and horizontally.
All connections must be good fixed.
The boiler must be installed by a qualified person in the compliance
with applicable regulations. Topling Compay cannot accept the
responsibility for the damage cased by improper installation.
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Connecting the boiler on central heating installation
In the following part of this technical user guide it is show recommended connection of the boiler
type TKP on central heating installation,
Legend:
1- boiler
2- flue vent
3- draft regulator
4- radiator lock shield
valve
5- radiator valve
6- radiator
7- circulating pump
8- block valve
9- safety valve
10- closed expansion
container
11- the vent
12- manometer
13- thermometer
14- tap for filling and
emptying
15- thermo valve
16- drainage of waste
water
17- thermal protection of
boiler
Figure 6. Connecting the boiler on central heating installation
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Figure 7. Connecting the boiler type on central heating installation with opened expansion
container
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For extra protection against boiler overheating, caused by the stoppage of the circulating pump, the user
is suggested to install callefi valve, which releases cold water into the boiler if it reaches a temperature of
100 ° C, and sends hot water to drain. Scheme of the callefi valve installation is shown in Figure 8.
On boiler type TKP is necessary to install backup battery supply with converter, in order to power supply
pump.
Figure 8. Scheme of the connection of "callefi“ valve
Boiler should be placed as close as possible to the chimney.
Do not close the free air supply to the boiler
WARNING
1. The boiler must be installed on a stable, flat surface. Setting and
installation of the boiler must be done by a qualified person.
2. The boiler must be provided with a water supply system
connections, and connection for possible drainage, and
connection to the electrical network with the required
grounding.
3. The boiler room must have natural ventilation provided in order
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to provide supply of fresh air.
4. Floor and interior the boiler room must be made of fireproof
material
It is preferable that there is no humidity in the boiler room in order to prevent the corrosion of
boiler metal part, and in order to prolong boiler life expectancy.
It is recommended to use softened water for feeding the boiler from the system.
Circulating pump is put into operation only after the heating system is filled with water, and
you must be sure that the system is vented.
In a closed heating system it is required to install attested safety valve of opening pressure of 3
bar and to install expansion container. Between the safety valve and expansion vessel must not
be installed blocking element.
The boiler water temperature must not fall below 55° C in order to
avoid condensation on the internal walls of the boiler
In the event of severe winter weather and low temperatures, and if the
boiler is not used it is necessary to remove water from the system and fill it
with liquid anti-freeze.
THE DANGERS OF FIRE
Flammable materials and liquid cannot be in immediate vicinity of the boiler.
Commissioning the boiler
Prior to commissioning of the boiler, is necessary to fill the system with water to vent it.
After that, you have to check the following:
- whether the he installation is done as designed.
- Water pressure in the boiler and installations;
- Installation of flue gas pipes and their tightness;
- Whether the draft regulator is properly installed and configured;
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- Turn on the circulating pump and let the water from the boiler to the installation only
when the boiler water temperature reaches 60°C;
- Fully open the flap on the chimneys.
When he performed the above tests, it can be accessed by stoking the boiler and its
commissioning.
Adjusting proper operation of the boiler
Figure 9 shows the basic terms which are necessary for proper operation and maintenance of
the boiler
When making the fire in the boiler, you mustn’t use easily flammable
substances (for example petrol, gas, etc.)
In a closed heating system it is required to install attested safety valve
of opening pressure of 3 bar and to install expansion container.
Between the safety valve and expansion vessel must not be installed
blocking element.
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Legend:
Door for adding fuel
Door for cleaning
Draft regulator
Thermometer
Valve for venting
Flue vent
Draft control damper
Figure 9. Boiler TKP
Door for adding fuel (Figure 9,postiion 1) and the door for cleaning (Fig. 9,pos. 2) have
mechanical shutter. When checking the fuel or when filling, it is necessary first to open the door
slightly, in order to enable the exchange of gases in the fuel, and after that open them
completely.
Regulation of the boiler power is controlled with draft regulator (Fig.9, pos. 3) which is screwed
into the body of the boiler.
Reading the water temperature is controlled with a thermometer (Fig. 9, pos. 4)
Add fuel and set the draft regulator so that its operating temperature does not fall below 550C.
In order to simply regulate the water temperature in the radiator when adding the fuel and to keep thet
temperature below 55°C ,it is necessary to install the at least the simplest manual control mixing valve or
thermostatic valves on radiators.
We warn the user of high temperature on the boiler door and chimneys.
Gloves are necessary for safe work
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Prohibition
3.5Declaration of Conformity
EC Declaration of conformity
In compliance with EN45014:1998
We .................………………... : TOPLING
Vijaka bb
78430 Prnjavor
Bosna i Hercegovina
hereby declare under own responsibility that the product:
Mark ........ ................................... : hot water boiler
It is prohibited to:
- Perform any modifications that are not in compliance with this
technical user guide;
- Use other materials as the fuel which is not recommended by
the manufacturer;
- Overcharge boiler fuel;
- Use other tools and instruments for maintenance and cleaning
which are not recommended by the manufacturer.
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Type / Model.. ......................................TKP15,TKP20,TKP25,TKP30,
TKP40,TKP50,TKP65,TKP80
Date of production ......................... : 2009 year
To which this Declaration applies to, is in the compliance with the following standard
documents:
In the compliance with EC Directives: EC Pressure Equipment Directive 97/23/E
Applied harmonised standards, in particular:
EN 303-5:1999;
Other mentioned standards and technical specifications:
EN 287-1: 2004, EN 288-3:1992, EN ISO 7000 :2004;
EN 10204:2004;
Applied procedure for conformity compliance: Module B1
Emission limit value of the combustion products (Class) 3
Certificates which are issued: EC Control of type – Certificate no.. 0745/0347/09
Accredited laboratory: TÜV Thüringen e. V. Service-Center Südthüringen
Industriestr. 13 98544 Zella-Mehlis
We hereby declare that the above named product in its concept and workmanship, is in
accordance with the security and safety standards that comply with the above directives and
standards.
Thereby all operating conditions and application requirements are in accordance with the User
guide and technical documentation.
Once a single change has been made to the product not in agreement with us, this
statement loses its importance.
Place and date Full name and title of signatory:
Prnjavor Zivanic Radislav, Director
................................................ ....................................................
Place and date Signature,seal
4. BOILER MAINTENANCE
4.1 The frequency of Cleaning and
Maintenance
In order to enable long life expectancy of the boiler without any operation interruptions, it is
necessary to regularly clean and maintain the boiler. In this way you will avoid costly repairs.
Keeping your firebox clean is the basic condition for the good boiler operation. A layer of soot
and tar accumulates on the firebox walls and it is necessary to mechanically clean the furnace..
Boiler cleaning
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For proper operation of the boiler and extending the life expectancy, the boiler should be
regularly cleaned. Clean boiler saves the fuel. Only 1 mm of deposits on the walls of the firebox
increases fuel consumption by 5% to 10%. When the deposits is 3mm thick, which is not
uncommon after one heating season, heating costs are increased by 30%.
Clean the boiler using cleaning kit, which is the part of the standard equipment that is delivered
together with the boiler (Figure 10), remove layers of ash and soot from exchange surfaces..
(water-cooled grate, boiler walls, water-cooled rack) and flue vent
Figure10 boiler cleaning equipment
Low temperature corrosion
Boiler cleaning can be performed only when the fuel is
burned completely and the water temperature in the system is
below 35 °C
Clean the firebox at least once in a week, a clean thoroughly at
least once in two weeks.
When cleaning the boiler and flue gas pipes it is necessary to
check the chimney. Dirty chimney prevents the proper
operation of the boiler and can cause consequences on
human health and property.
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Wood and coal contain a certain percentage of sulphur. As a product of combustion, sulphur
dioxide and sulphur trioxide are produced. In the chemical reaction between sulphur dioxide,
sulphur trioxide and water vapour which is contained in burned gases, sulphuric acid is
produced.
By cooling the flue gases on the boiler heating surface, vapours of sulphuric acid and water
vapour are condensed. Condensed sulphuric acid and water vapour deposit on the walls of the
boiler in the form of thin films and melt iron. As the product of the melting ,ferrous sulphate
occurs, which later turns into rust. High corrosiveness of sulphuric acid is that it is ageing rereleased by hydrolysis of ferrous sulphate.
In this way, a small amount of sulphuric acid can always participate in the corrosion process.
By reducing the temperature of flue gas, sulphuric acid vapour condensates. With the fall of the
temperature of flue gases, the speed of the creation of acid film and corrosion is increased.
Interval
Component
How it is performed
Upon completion of the heating season, the boiler must be
cleaned thoroughly in order to extend life expectancy of the
boiler.
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Every seven days
Clean interior, exchange
surface of soot deposits
Use the cleaning kit, shown in Fig.8 to
scrape carbon deposits from the walls
of the boiler
Every 7 to 14 days
Cleaning the boiler
Use the cleaning kit, shown in Fig.8
scrape carbon deposits from the walls
of the boiler
Every six months
Check whether the flue
vent, flue pipe elbow, flue
gas pipe are clean and if
necessary clean them.
Wait for the boiler to cool down,
dismantle flue gas pipe and flue pipe
elbow and perform the cleaning with
the same kit which is delivered with the
boiler
When necessary, at
east once a year
Clean the flue gas pipes
and chimney
Authorized chimney sweeper should
perform cleaning of the chimney
Annually
Thorough annual cleaning
at the end of the heating
season.
Clean all the components described in
the upper part of the table
Tbale 6 Frequency of maintenance
When cleaning the furnace of ashes and soot deposits by vacuum cleaning, the ash has to be
cooled, i.e. to have the room temperature, in order to avoid the risk of the combustion of the
vacuum cleaner with which we suck up the ashes.
When cleaning chimney, flue pipe and the elbow there is a risk of burns because these
surfaces may have the temperature up to 200 °C during the operating regime. It is necessary to
leave enough time for cooling down.
When performing the cleaning works, there is a risk of carbon monoxide poisoning, if the
combustion process is not over and the clearing process is performed carelessly. In this case,
carbon monoxide is emitted through openings on the boiler (i.e. open doors, removed flue pipe,
or the elbow). Never leave the boiler door open longer than it is necessary.
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5. POSSIBLE PROBLEMS IN
FUNCTIONING
Problem Cause
Elimination
The boiler
operates, but it
cannot achieve the
set temperature
The boiler is dirty
Clean the boiler and chimney
There is no enough fuel in the
firebox
Use enough amount of the fuel in the
firebox. Avoid wet fuel whose moisture
exceeds 35%
Boiler is getting
wet
Flue gas condensation
1. It is installed the excessive force of radiators.
The boiler does not have enough power.
Replace the boiler with a boiler of a higher
power or adjust the number of radiators with the
boiler power.
The boiler is damaged
It is necessary to weld the boiler. Only the
authorized service or the producer can perform
that.
The smoke returns
from the boiler
The chimney, flue vent or the
firebox are dirty
Clean
Too small opening of the
chimney
Adjust cross section of the chimney with the
boiler power
The boiler is
overheating
„shots“ can be
heard in the
boiler
There was a power failure,
the circulating pump is not
working and the boiler is
overheating. There is a
danger of explosion of the
boiler
In order to avoid this, the best solution is to
have spare battery power with converter.
If you do not have a backup power supply
for pump, it is necessary to flare embers
from the boiler and open the bypass valve,
which is connected in parallel with the
circulating pump on the piping system.
It is necessary also that thermal protection
if the boiler is connected (see Figure 6,
positions 15 and 17) as an additional
protection against overheating of the boiler.
Boiler achieves the
set
temperature, but
the radiators do
not heat
The pump does not operates,
but there is a voltage
The pump is bunt up,. It is necessary to
unscrew the cap of the pump and to try to
start it with the screwdriver. The producer is
not responsible for failures which occurred
on circulation pump because it is not the
constituent part of the boiler.
The pump has no voltage
Check pump fuse. The Manufacturer is not
responsible for this type of failure.
Uputstvo za upotrebu TKP
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Table 7 Possible problems during the operation
6.THE FIRST COMMISSIONING
The boiler should be put into operation by a qualified person. If unqualified person performs the
putting into operation, there is the possibility of damage and complete destruction of the boiler.
Improper handling can cause injuries.
6.1. Requirements for successful
commissioning
The following conditions must be met before starting safe putting into operation of the boiler:
TURN OFF THE ELECTRICAL SUPPLY TO THE BOILER
Is the main swath for power supply to boiler turned off?
CHECK MECHANICAL COMPONENTS OF THE BOILER
Are all mechanical components properly implemented into the boiler?
Are all mechanical components properly and firmly fixed to each other?
CHECKING OF PIPING AND INSTALLED COMPONENTS
Is the circulation pump properly implemented?
Is the safety valve properly implemented?
Danger!
Risk of electric shock during the connection to circulating pump to electric network.
Uputstvo za upotrebu TKP
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7. DISPOSAL AFTER END OF LIFE
7.1. Dismantling boiler
Danger!
The boiler must be disassembled by a professional.
Material damage and injury can occur if an unprofessional person disassembles the
boiler.
Dismantling of the boiler from central heating installations should be performed at
following stages:
1. Stop with adding fuel
2. Leave enough time for boiler and the boiler mechanism to burn the remains of fuel
and to cool down after that
3. Isolate boiler heating system by closing the valve, and then drain the water from the
boiler
4. Demount boiler casing
5. Separate mineral wool from the boiler
7.2. Disposal of boiler
The following components of the boiler are made of steel and must be handed to the
centre for collection of secondary raw materials.
The body of the boiler,
Casing of the boiler
Glass Braid (located on the door of the boiler), mineral wool and plastic parts, must be
separated and handed to the centre for collection of secondary raw materials.
Do not throw the boiler components in the dumpster.
Uputstvo za upotrebu TKP
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8.WARRANTY
8.1 The warranty period
You have a five-year warranty on the boiler type TKP.
8.2 Conditions of the warranty
The boiler must be properly installed on central heating installation
The boiler must be used in accordance with the recommendations stated in this
user guide
8.3. The Warranty is not applied to
The warranty is not valid if the damage is the result of the improper use
If the installation and putting into operation is performed by an unauthorized
persons
f the service is performed by an unauthorized persons
If the boiler is not maintained in the compliance with the recommendations
written in this guide
If the damage is caused by natural disasters (earthquakes, floods, fires, lightning,
etc.)
If the unoriginal spare parts are installed
f there is a power failure, and the circulating pump has no backup power source
If the failure occur because of the improper installations (circulation pump,
expansion, etc.), i.e. of the parts which are not the constituent part of the boiler,
but are the condition for the functioning of the boiler.
Because of improperly or incompletely filled Warranty sheet.
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