Topcon System 350, System 350 X30 Operator's Manual

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www.topconpa.com
Spreader Controller
System 350
X30 Console
Operator’s Manual
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X30 Spreader Controller
Operator’s Manual
Part Number: AGA4950-EN
Rev Number: 1.0
.1
For use with Software Version 3.12.12
© Copyright Topcon Precision Agriculture
August 2012
All contents in this manual are copyrighted by Topcon. All rights reserved. The information contained herein may not be used, accessed, copied, stored, displayed, sold, modified, published or distributed, or otherwise reproduced without express written consent from Topcon.
www.topconpa.com
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Preface
This manual provides information about operating and maintaining this Topcon Precision Agriculture product. Correct use and servicing is important for safe and reliable operation of the product.
It is very important that you take the time to read this manual before using the product.
Information in this manual is current at the time of publication. A system may vary slightly. The manufacturer reserves the right to redesign and change the system as necessary without notification.
Alert Symbols
In this manual two alert symbols are used.
This offers additional information.
Warning: A warning signal appears on safety signs and in this manual to show that this information is very important to your safety. LEARN these and APPLY them.
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Terms and Conditions
Please read these Terms and Conditions carefully.
General
APPLICATION
- You accept these Terms and Conditions by purchasing the product from Topcon Precision Agriculture (TPA) or from one TPA’s product dealers.
COPYRIGHT
- All information contained in this manual is the intellectual property of, and copyrighted material of TPA. All rights are reserved. You may not use, access, copy, store, display, create derivative works of, sell, modify, publish, distribute, or allow any third parties access to, any graphics, content, information or data in this manual without TPA’s express written consent and may only use such information for the care and operation of your product. The information and data in this manual are a valuable asset of TPA and are developed by the expenditure of considerable work, time and money, and are the result of original selection, coordination and arrangement by TPA.
TRADEMARKS
– ZYNX, PROSTEER, EAGLE, KEE Technologies, Topcon, Topcon Positioning Systems and Topcon Precision Agriculture are trademarks or registered trademarks of the Topcon Group of companies. Microsoft and Windows are
trademarks or registered trademarks in the United States and/or other countries of Microsoft Corporation. Product and company names mentioned herein may be trademarks of their respective owners.
WEBSITE AND OTHER STATEMENTS
- No statement contained at the website of TPA or any other Topcon Group company or in any other advertisements or TPA literature or made by an employee or independent contractor of TPA modifies these Terms and Conditions.
IMPORTANT: SAFETY
- Improper use of the product can lead to death or injury to persons, damage to property and/or malfunction of the product. The product should only be repaired by authorized TPA service centers. You should closely review the safety warnings and directions as to the proper use of the product in this manual and at all times comply with the same.
Limited Warranty
ELECTRONIC AND MECHANICAL COMPONENTS
-
TPA warrants that the electronic components manufactured by TPA shall be free of defects in materials and workmanship for a period of one year from the original date of shipment to the dealer. TPA
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warrants that all valves, hoses, cables and mechanical parts manufactured by TPA shall be free of defects in materials and workmanship for a period of one year from the date of purchase.
RETURN AND REPAIR - During
the respective warranty periods, any of the above items found defective may be shipped to TPA for repair. TPA will promptly repair or replace the defective item at no charge, and ship it back to you. You must pay the shipping and handling charges in respect of the same. Calibration of components, labor and travel expenses incurred for in-field removal and replacement of components are not covered in this warranty policy. The foregoing warranty shall NOT apply to damage or defects resulting from:
(i) disaster, accident or abuse
(ii) normal wear and tear
(iii) improper use and/or
maintenance
(iv) unauthorized modifications of
the product; and/or
(v) use of the product in
combination with other products not supplied or specified by TPA.
Software accompanying any product is licensed for use in connection with the product and not sold. Use of software that is provided with a separate end user license agreement (“EULA”) will be subject to the terms and conditions, including those relating to limited warranty, of the applicable EULA, notwithstanding anything in these Terms and Conditions to the contrary.
WARRANTY DISCLAIMER - OTHER THAN FOR THE ABOVE WARRANTIES, WARRANTIES PROVIDED IN AN APPLICABLE WARRANTY CARD, APPENDIX OR END USER LICENSE AGREEMENT, THIS MANUAL, THE PRODUCT AND RELATED SOFTWARE ARE PROVIDE ‘AS­IS’. THERE ARE NO OTHER WARRANTIES AND TO THE EXTENT ALLOWED BY LAW TPA EXCLUDES ALL IMPLIED TERMS, CONDITIONS AND WARRANTIES IN RESPECT OF THE MANUAL AND THE PRODUCT (INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE). TPA IS NOT RESPONSIBLE FOR THE OPERATION OF GNSS SATELLITES AND/OR AVAILABILITY, CONTINUITY, ACCURACY, OR INTEGRITY OF GNSS SATELLITE SIGNALS.
LIABILITY LIMIT AND INDEMNITY - TPA and its dealers,
agents and representatives shall not be liable for technical or editorial errors or omissions contained herein or for special, indirect, economic, incidental or consequential damages resulting from the furnishing, performance or use of this material, the product or its accompanying software (including where TPA has been advised of the possibility of such damage). Such disclaimed damages include but are not limited to loss of time, loss or destruction of data, loss of profit, savings or revenue or loss of or damage to the product. You shall defend, indemnify and hold TPA harmless from and against any claims, actions, suits, damages, losses, liabilities and
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costs (including attorneys’ fees) arising from, or relating to (a) your operation use, or maintenance of the product and/or software other than as provided for in this manual or the applicable end user license agreement; and (b) your negligence or wrongful act or omission in respect of the product.
In any event, TPA’s liability to you or any other person for any claim, loss or damage (in contract, tort or on any other basis) will be limited (in TPA’s option) to either (a) the replacement or repair of the product, or (b) payment of the cost of replacing or repairing the product.
Other
These Terms and Conditions may be amended, modified, superseded or cancelled, at any time by TPA. These Terms and Conditions will be governed by, and construed in accordance with:
- the laws of South Australia if the
product is sold and supplied to you in Australia (in which case the courts of South Australia or the Federal Court of Australia (Adelaide Registry) have exclusive jurisdiction in respect of any claim or dispute) or
- the laws of the State of California
if the product is sold and supplied to you outside of Australia
- the provisions of the United
Nations Convention on Contracts for the International Sale of Goods shall not apply to these Terms and Conditions.
All information, illustrations, and applications contained herein are based on the latest available information at the time of
publication. TPA reserves the right to make product changes at any time without notice.
If any part of these Terms and Conditions would be unenforceable, the provision must be read down to the extent necessary to avoid that result, and if the provision cannot be read down to that extent, it must be severed without affecting the validity and enforceability of the remainder of these Terms and Conditions.
Service Information
Service assistance can be provided by contacting your local TPA Authorized Dealer.
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Communications Regulation Information
FCC Compliance Statement (USA)
This equipment has been tested and found to comply with the limits for a Class ‘A’ digital device, pursuant to Part 15 of the FCC Rules. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at the user's expense.
FCC Compliance Statement (Canada)
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulation.
CE EMC Statement (European Community)
Warning: This is a class ‘A’ product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
‘C’ Tick EMC Statement (Australia & New Zealand)
This product meets the applicable requirements of the Australia and New Zealand EMC Framework.
Type Approval and Safety Regulations
Type approval may be required in some countries to license the use of transmitters on certain band frequencies. Check with local authorities and your dealer. Unauthorized modification of the equipment may void that approval, the warranty and the license to use the equipment.
The receiver contains internal radio-modem. This can potentially send signals. Regulations vary between countries, so check with the dealer and local regulators for information on licensed and unlicensed frequencies. Some may involve subscriptions.
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Radio and Television Interference
This computer equipment generates, uses, and can radiate radio­frequency energy. If it is not installed and used correctly in strict accordance with Topcon Precision Agriculture instructions, it may cause interference with radio communication.
You can check if interference is being caused by this equipment by turning the Topcon equipment off to see if the interference stops. If the equipment is causing interference to a radio or other electronic device, try:
Turning the radio antenna until the interference stops Moving the equipment to either side of the radio or other
electronic device
Moving the equipment farther away from the radio or other
electronic device
Connecting the equipment to another circuit that is not linked
to the radio.
To reduce potential interference, operate the equipment at the lowest gain level that will allow successful communication.
If necessary contact your nearest Topcon Precision Agriculture dealer for assistance.
Changes or modifications to this product not authorized by Topcon Precision Agriculture could void the EMC compliance and negate authority to operate the product.
This product was tested for EMC compliance using Topcon Precision Agriculture peripheral devices, shielded cables and connectors. It is important to use Topcon Precision Agriculture devices between system components to reduce the possibility of interference with other devices.
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General Safety
DANGER: It is essential that the following information and the product specific safety information is read and understood.
Most incidents arising during operation, maintenance and repair are caused by a failure to observe basic safety rules or precautions. Always be alert to potential hazards and hazardous situations.
Always follow the instructions that accompany a Warning or Caution. The information these provide aims to minimize risk of injury and/or damage to property.
In particular follow instructions presented as Safety Messages.
Safety Messages and Warnings
The safety symbol is used with the relevant word: DANGER, WARNING or CAUTION.
Messages marked in this way recommend safety precautions and practices. LEARN and apply them.
DANGER: Indicates an imminently hazardous situation that, if not avoided, could result in DEATH OR VERY SERIOUS INJURY.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in DEATH OR SERIOUS INJURY.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in MINOR INJURY.
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Safety Signs
WARNING: DO NOT remove or obscure safety signs. Replace any safety signs that are not readable or are missing. Replacement signs are available from your dealer in the event of loss or damage.
If a used vehicle has been purchased, make sure all safety signs are in the correct location and can be read. Replace any safety signs that cannot be read or are missing. Replacement safety signs are available from your dealer.
Operator Safety
WARNING: It is YOUR responsibility to read and understand the safety sections in this book before operating this vehicle. Remember that YOU are the key to safety.
Good safety practices not only protect you, but also the people around you. Study this manual as part of your safety program. This safety information only relates to Topcon equipment and does not replace other usual safe work practices.
WARNING: In some of the illustrations or photos used in this manual, panels or guards may have been removed for demonstration purposes. Never operate the vehicle with any panels or guards removed. If the removal of panels or guards is necessary to make a repair, these MUST be replaced before operation.
Warning: Always check that any suspended vehicle attachments are lowered to the ground before beginning repair or maintenance work on a vehicle.
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Warning: Vehicle and implement parts can become hot during operation and may be under pressure. Refer to vehicle manuals.
Warning: Wear appropriate protective clothing for the task being undertaken and conditions.
Warning: Do not operate equipment around explosive equipment or supplies.
Warning: Topcon is committed to good environmental performance and minimizes the use of any potentially harmful substances in its products. However, it is always advisable not to handle damaged electronic equipment.
This Topcon product may contain a sealed lithium battery.
Always dispose of any electronic equipment thoughtfully and responsibly.
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Exposure to Radio Frequency
Exposure to energy from radio frequencies is an important safety issue. Keep a distance of at least 20 cm (7.8 inches) between people and any radiating antenna. Keep a distance of at least 20 cm between transmitting antennas.
Warning: Products using cellular modem or an RTK base station can transmit radio frequency energy. Check with your dealer.
This device is designed to operate with TPA approved antennas. Discuss with your dealer.
Preparation for Operation
Read and understand this manual and learn all of the controls
before you use the equipment.
Keep the manual with the equipment.  If the equipment is moved to another vehicle, move the
manual as well.
Read the manual for the vehicle with which the equipment
will be used and check that the vehicle has the correct equipment required by local regulations.
Make sure you understand the speed, brakes, steering,
stability, and load characteristics of the vehicle before you start.
Check all controls in an area clear of people and obstacles
before starting work.
Identify possible hazards.
Warning: Topcon equipment must not be used by an operator affected by alcohol or drugs. Seek medical advice if using prescription or over-the-counter
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medication.
Disclaimer
Topcon accepts no responsibility or liability for damages to property, personal injuries, or death resulting from the misuse or abuse of any of its products.
Further, Topcon accepts no responsibility for the use of Topcon equipment or the GNSS signal for any purpose other than the intended purpose.
Topcon cannot guarantee the accuracy, integrity, continuity, or availability of the GNSS signal.
The operator must ensure that the equipment is correctly turned off when not in use.
Before operating any vehicle equipped with Topcon products, read and understand the following product specific safety precautions.
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X30 Important Safety Information
Operator Alertness and Responsibility
The X30 helps the operator to steer the vehicle, but the operator remains in charge and must be alert and in complete control of the vehicle at all times. The operator is ultimately responsible for safe operation of this equipment.
It is essential that safety requirements are met when operating the X30 and any of its components. All operators and other relevant personnel must be advised of safety requirements.
Electrical Safety
Warning: Incorrectly connected power can cause severe injury and damage to people or the equipment.
When working with electrical components, you must do the following:
Make sure the negative terminal of the battery is
disconnected before doing any welding on the vehicle.
Check that all power cables to system components are
connected to the correct polarity as marked. Please refer to the vehicle manual for safety information.
Check that equipment is grounded in accordance with
installation instructions.
Operation and Risk of Obstacles
The following list is not exhaustive or limited. To use the X30 for assisted steering along a defined wayline, the operator must ensure that it is used:
Away from people and obstacles
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Away from high voltage power lines or other overhead
obstructions (identify any clearance problems before activating the X30)
On private property without public access Within cleared fields Off public roads or access ways.
Note that:
The operator needs to know the vehicle’s position and the
field conditions at all times.
The operator will need to respond if the GNSS satellite or
differential correction signal is lost momentarily.
The X30 cannot detect obstacles (people, livestock or other). Only use the X30 in areas that are clear of obstacles and keep
a proper distance.
Steering needs to be disengaged for manual control if an
obstacle appears in the path or the vehicle moves away from the wayline.
On/Off and Manual Control
Warning: Ensure the steering switch is in the Off position to prevent unintentional engagement of the assisted steering. When repairing or maintaining the vehicle/implement, ensure the vehicle CANNOT be moved. Disengage steering, apply brakes and remove keys.
The operator must ensure that the steering switch is in the Off
position (all LED indicators are off) when assisted steering is not
being used.
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The operator must disengage assisted steering and use manual control if an obstacle is in the line of travel or moves into the line of travel, or if the vehicle steers away from the desired wayline.
To disengage assisted steering:
Turn the steering wheel a few degrees OR Select the Disengage Auto Steering button on the console
AND/OR
Move the steering switch to the OFF position if the above
actions do not disengage assisted steering.
Vehicle Shut Down Safety
Before leaving the vehicle, disengage assisted steering, turn the steering switch to the OFF position, and remove the key from the key switch.
Using a Reference (Base) Station
WARNING: Do not move a reference station while in operation. Moving an operating reference station can interfere with the controlled steering of a system using the reference station. This could result in personal injury or damage to property.
Operators and other affected personnel must be advised of the following safety precautions.
Do not erect the reference station under or within the vicinity
of high voltage power lines.
When using the portable reference station, make sure that the
tripod is securely mounted.
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To Get the Best Out of the Product
Back up data regularly. The console has large, but limited storage capacity. Use the Diagnostics Mini-view to view capacity available. A warning screen displays if storage is reaching its limit.
Be aware of file format compatibility. Discuss compatible formats with the dealer.
Topcon Agricultural Products are hardy and designed to work in tough conditions. However, should equipment be unused for a length of time, store away from water and direct heat sources.
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Table of Contents
Chapter 1 - Introduction .......................................................... 1-1
Chapter 2 - Implement Setup .................................................. 2-1
2.1 Setting up a New Implement ............................................................................... 2-2
2.2 Connecting to ECUs ............................................................................................ 2-5
2.3 Setting up the ECU ............................................................................................. 2-6
2.4 Setting up Implement Geometry ....................................................................... 2-13
2.5 Setting up Section Control ................................................................................ 2-15
2.5.1 Setting On Time and Off Time .................................................................. 2-15
2.5.2 Setting up the Switch Box ......................................................................... 2-17
2.6 Enabling Auto Section Control ......................................................................... 2-18
Chapter 3 - Spreader Controller Setup .................................. 3-1
3.1 Setting up Spreader Controller ............................................................................ 3-2
3.2 Setting up Actuator ............................................................................................. 3-4
3.3 Setting up Control Valve (Proportional) ............................................................. 3-9
3.4 Setting up Bin Control Valve (Regulator) ........................................................ 3-14
3.5 Setting up Spinners ........................................................................................... 3-19
3.6 Setting Spinner Control Valves ......................................................................... 3-23
3.7 Setting up the Wheel Sensor ............................................................................. 3-27
3.8 Setting Alarms ................................................................................................... 3-28
Chapter 4 - Operations ............................................................ 4-1
4.1 Using the Spreader Dashboard ............................................................................ 4-2
4.2 Opening Auto Section Control ............................................................................ 4-4
4.3 Opening Spreader Controller .............................................................................. 4-7
4.4 Choosing / Changing Bins and Rates .................................................................. 4-9
4.5 Choosing / Changing a Product and Rate ......................................................... 4-10
4.6 Monitoring Statistics ......................................................................................... 4-16
4.7 Choosing and Changing Sub Areas .................................................................. 4-17
4.8 Configuring and Calibrating ............................................................................. 4-19
4.9 Managing the Spinners ...................................................................................... 4-21
4.10 Using the Master Switch ................................................................................. 4-22
4.11 Using Map Views and Layers ......................................................................... 4-23
Chapter 5 - Variable Rate Control ......................................... 5-1
5.1 Loading VRC Map Files ..................................................................................... 5-2
5.2 Using Variable Rate Control ............................................................................... 5-8
5.3 Downloading VRC Map Files with AgJunction ............................................... 5-10
Appendix A – Start up Checklist
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Chapter 1 - Introduction
The X30 Spreader and Auto Section Controller is used with the X30 Guidance and Auto Steering Console. Refer also to the X30 Guidance and Auto Steering Operator's Manual.
The X30 Spreader Controller allows better control of the amount of product being applied to a field. Once set up, it will adjust the discharge rate according to vehicle speed and the section being covered to maintain the preset application rate. This provides more accurate use of a product over the specified areas.
Auto Section Control minimizes wastage, turning parts of the spreader on and off as the equipment passes through the defined areas. The system will turn on when it detects an area that has not been covered and it will turn off when it detects areas that have already had product applied.
Section control is limited to the number of spinners being controlled by the X30 Spreader Controller. In a two spinner setup, there can be two sections (left and right). In a single spinner setup, there is only one section which is the entire working width of the spreader.
Regional information such as time and product measurement units can be set by selecting User from the
Main Setup Menu
. Refer to the X30 Guidance and
Auto Steering Manual.
The console will ask you to confirm your selections:
Confirm the selection/action to continue.
Cancel the selection/action and return to previous screen.
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Chapter 2 - Implement Setup
This chapter explains how to setup and configure the X30 Console for use with the Spreader Controller features. The Spreader Controller option is only available when the Electronic Control Units (ECUs) have been set up.
To return to the X30 Main Setup screen from operations
screens, select .
Note that when the system is new, the following
X30
Main Setup
screen will appear.
2.1 Setting up a New Implement
2.2 Connecting to ECUs
2.3 Setting up the ECU
2.4 Setting up Implement Geometry
2.5 Setting up Section Control
2.6 Enabling Auto Section Control
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Chapter 2 - Implement Setup 2.1 Setting up a New Implement
X30 Spreader Controller
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2.1 Setting up a New Implement
Follow the steps below to create a new implement.
Implement information files can be imported from a USB. Refer to the X30 Guidance and Auto Steering manual.
1 Select Implement and Select New.
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Chapter 2 - Implement Setup 2.1 Setting up a New Implement
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You may choose between:
Rigid Front Mount Pivoted (Tow behind) Double Pivoted (Tow between).
2. Use the side arrows to choose an Implement Type and
Confirm .
3. The system will warn you that it may need to restart after
you have finished setting up the implement. Select to
continue (or select to cancel the action).
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Chapter 2 - Implement Setup 2.1 Setting up a New Implement
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4. Select Implement Name if you wish to name your implement.
5. Enter the name and Confirm .
6. Confirm the new implement details to continue.
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Chapter 2 - Implement Setup 2.2 Connecting to ECUs
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2.2 Connecting to ECUs
ECUs should be connected to the CAN2 connector on the console’s termination harness. Start with all ECUs disconnected from the CAN line and confirm that the harness is connected to the console. Only one termination is necessary, placed at the ECU farthest from the console.
Follow the steps below and, when prompted, connect the first ECU to the CAN line. Only one ECU can be detected at a time. Once each ECU is detected, connect the next ECU when prompted.
The blue status indicator on the ASC-10 will flash three times slowly, then three times quickly to indicate normal operations.
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Chapter 2 - Implement Setup 2.3 Setting up the ECU
X30 Spreader Controller
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2.3 Setting up the ECU
This will involve configuring ECU type, control function and bin. The number of ECUs depends on the number of bins, belts and spinners in your setup.
Setup for the ECU will begin automatically as part of creating a new implement.
1. Select Implement Control.
2. Choose the control required and Confirm and select
Next .
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Chapter 2 - Implement Setup 2.3 Setting up the ECU
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3. Select ECU Type.
4. Choose the type of ECU required, Confirm and select Next.
Note that the Spreader Controller interface described in Chapters 3 and 4 of this manual is only used to control spreaders equipped with the Topcon ASC-10 ECUs.
If ISOBUS ECU is chosen, functionality will depend on the ISOBUS unit connected. The ISOBUS ECU can be operated through the Virtual Terminal feature of the X30 software. Please refer to the ISOBUS ECU documentation. Minor variations in the following ECU setup options may appear.
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Chapter 2 - Implement Setup 2.3 Setting up the ECU
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5. Select Implement Function.
6. Choose Spreader, Confirm and select Next.
7. Select the type of Spreader, Confirm and select Next.
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Chapter 2 - Implement Setup 2.3 Setting up the ECU
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The choice of Actuator controlled or Belt Driven spreader will affect the options offered and the number of steps shown on the screens. Follow the screen prompts.
8. Select Number of Spinners. Use plus or minus to choose the number of spinners, Confirm and select Next. If only one spinner is set, go to Step 10.
9. If more than one spinner has been set the following screen will display.
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Chapter 2 - Implement Setup 2.3 Setting up the ECU
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9a. Select Number of Spinner Controllers. Use plus or minus
to enter the number of spinner controllers, Confirm and select Next.
9b. Select Number of Spinner Monitors, and use plus or
minus to enter the number, Confirm and select Next.
10. Select Number of Bins.
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Chapter 2 - Implement Setup 2.3 Setting up the ECU
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11. Use plus or minus to enter the number of bins and Confirm.
11a. For belt driven spreaders, select Split Belt, if required.
11b. Choose Yes or No and Confirm.
12. Select Next.
13. Connect an ECU.
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Chapter 2 - Implement Setup 2.3 Setting up the ECU
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14. Select Click to Detect to begin detecting ECU. Each ECU will need to be connected and then detected one at a time.
15. For bins, select Bin Name to change the default name.
16. Enter a name for the Bin and Confirm.
17. Repeat steps 13-16 until all ECUs are detected for bins and spinners.
18. Check that all connected ECUs are now connected and
select Next .
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Chapter 2 - Implement Setup 2.4 Setting up Implement Geometry
X30 Spreader Controller
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2.4 Setting up Implement Geometry
Follow these steps to configure the implement geometry.
1. From the menu, select Geometry.
2. Select a measurement. The type of measurement will appear in the Title Bar.
Swath width measures the width of the implement
(that is, the width of the area that is treated during one pass of the implement).
Overlap measures the width of the overlap between
two adjacent rows.
Implement offset measures the distance between the
hitch point and the application end of the implement.
Inline Offset measures the off-centre offset of the
implement relative to the hitch point. Enter a positive number if the implement is shifted to the right and a negative number if it is shifted to the left.
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Chapter 2 - Implement Setup 2.4 Setting up Implement Geometry
X30 Spreader Controller
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3. Enter the measurement and Confirm.
4. Repeat for each measurement.
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Chapter 2 - Implement Setup 2.5 Setting up Section Control
X30 Spreader Controller
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2.5 Setting up Section Control
Follow these steps to set up Section Control for the implement.
2.5.1 Setting On Time and Off Time
1. Select Section Control and select Timing.
2. Select On Time.
3. Use plus or minus or enter how many seconds delay there is between switching a section on and the application of product. Confirm.
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Chapter 2 - Implement Setup 2.5 Setting up Section Control
X30 Spreader Controller
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4. Repeat for Off Time and Confirm. This will set how many seconds delay there is between switching a section off and stopping product flow.
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Chapter 2 - Implement Setup 2.5 Setting up Section Control
X30 Spreader Controller
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2.5.2 Setting up the Switch Box
The Master Switch can be either Virtual (on the X30 screen) or External (a physical Master Switch connected to the ASC­10 ECU). Type of switch box cannot be selected with spreaders as the spinners’ on/off action controls the two sections.
Follow these steps to configure the Switch Box.
1. Select Section Control and select Switch Box.
2. Select Master Switch.
3. Select Virtual or External ECU Sense and Confirm. Choosing Virtual Master Switch will enable the Spreader Master Switch on the console.
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Chapter 2 - Implement Setup 2.6 Enabling Auto Section Control
X30 Spreader Controller
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2.6 Enabling Auto Section Control
Auto Section Control needs to be enabled to use the feature during operations. If this has not been done earlier, return to
the X30 Main Setup screen from operations screens, by
selecting .
1. Select System on the Main Setup Menu.
2. Select Features to view feature options.
3. Select Auto Section Control.
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Chapter 2 - Implement Setup 2.6 Enabling Auto Section Control
X30 Spreader Controller
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4. Choose Enabled and Confirm (or choose Disabled and Confirm to turn the feature off).
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X30 Spreader Controller
3-1
Chapter 3 - Spreader Controller Setup
The X30 Spreader Controller allows the operator to manage the amount of product being applied. Through the controller bins, spinners and rates can be set and then adjusted as needed during work in a field. To do this the system needs information about the type of spreader that is being used and how the operator wants it to work.
3.1 Setting up Spreader Controller
3.2 Setting up Actuator
3.3 Setting up Control Valve (Proportional)
3.4 Setting up Control Valve (Belt Regulator)
3.5 Setting up Spinners
3.6 Setting up Spinner Control Valves
3.7 Setting up Wheel Sensor
3.6 Setting Alarms
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Chapter 3 - Spreader Controller Setup 3.1 Setting up Spreader Controller
X30 Spreader Controller
3-2
3.1 Setting up Spreader Controller
Follow the steps to set up Spreader Controller bin requirements.
1. Select Spreader and select Bin.
2. Select Name.
3. Enter a name and Confirm.
4. Select Capacity.
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Chapter 3 - Spreader Controller Setup 3.1 Setting up Spreader Controller
X30 Spreader Controller
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5. Enter the bin capacity and Confirm.
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Chapter 3 - Spreader Controller Setup 3.2 Setting up Actuator
X30 Spreader Controller
3-4
3.2 Setting up Actuator
The Actuator manages the flow and timing of the product. If the implement uses a belt drive, go to Section 3.3 Setting up Control Valve (Proportional) or Section 3.4 Setting Control Valve (Regulator).
Always refer to the specific implement manual to set appropriate flow controls for the implement.
Follow the steps to set up control for an actuator driven implement.
1. Select Actuator.
2. To fully close the actuator when the master switch is off, select Close Actuator When Off.
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3. Select Enabled and Confirm.
4. In some cases the actuator may have been wired to work in the opposite direction.
4a. To allow the actuator to work in reverse, select Reverse
Actuator.
4b. Choose Enabled and Confirm.
5. Select Minimum On Time. This sets the minimum time to apply power to start the actuator moving.
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6. Choose response time and Confirm.
7. Select Maximum On Time. This sets the maximum time to apply power to move the actuator to position.
8. Choose maximum time and Confirm.
9. To change the gain setting select Gain Setting. This will set how quickly the controller will try to achieve the required rate. If set too high, the spreader may pass the
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Chapter 3 - Spreader Controller Setup 3.2 Setting up Actuator
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target rate and take time to adjust, searching for the right level. Find the best gain percentage for the equipment being used.
10. Choose setting and Confirm.
11. To change the percentage of time for the Pulse Width Modulation (PWM) to be active, select PWM Setting.
PWM stands for Pulse Width Modulation. Control of a motor or valve is achieved by varying the amount of time power is switched on/off. This happens at a very fast rate. PWM is used to reduce the overall applied voltage to the actuator. Use with caution as this will reduce the torque that the actuator is able to apply.
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Chapter 3 - Spreader Controller Setup 3.2 Setting up Actuator
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12. Choose the desired percentage and Confirm. Go to Section 3.5 Setting up Spinners.
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Chapter 3 - Spreader Controller Setup 3.3 Setting up Control Valve (Proportional)
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3.3 Setting up Control Valve (Proportional)
The Bin Control Valve manages the flow and timing of the product. If the implement uses an Actuator, refer to Section
3.2 Setting up Actuator. These settings aim to ensure that the
spreader is operating at an efficient flow rate.
1. Select Implement, Spreader, and select Bin Control Valve.
1a. Check that the selected control valve is Proportional
(default).
1b. If not, select Control Valve.
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1c. Choose Proportional and Confirm.
2. Select Controller Response. This will set how quickly the spreader will respond to adjustment. If set too high, the spreader may pass the target rate and take time to adjust, searching for the right level. Find the best response rate for the equipment being used.
3. Choose the desired speed and Confirm.
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Chapter 3 - Spreader Controller Setup 3.3 Setting up Control Valve (Proportional)
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4. To enable dither, select Add Dither. Dither makes the valve vibrate slightly to help prevent sticking. Do not use this feature with Sauer Danfoss PWM Valves.
5. Choose Enabled and Confirm.
6. To change the minimum percentage of time for the Pulse Width Modulation (PWM) to be active, select PWM Setting. Minimum PWM is the minimum amount of power required to allow a response. Anything under this figure the valve will not respond.
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7. Choose percentage and Confirm.
8. Repeat for Maximum PWM. This is the maximum amount of power that can be applied that will increase the valve speed. Anything over this figure and the valve speed will not increase.
9. Select PWM Frequency.
10. Choose frequency and Confirm.
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11. To allow gradual increase in the valve signal when the valve is activated, select Soft Start.
12. Choose Enabled and Confirm.
13. To allow gradual decrease in the valve signal when the valve is de-activated, select Soft Stop, choose Enabled and Confirm.
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Chapter 3 - Spreader Controller Setup 3.4 Setting up Control Valve (Regulator)
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3.4 Setting up Control Valve (Regulator)
The Bin Control Valve manages the flow and timing of the product. These settings aim to ensure that the spreader is operating at an efficient flow rate. If the implement uses an Actuator, refer to Section 3.2 Setting up Actuator.
1. Select Implement, Spreader and select Bin Control Valve.
2. Select Control Valve.
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Chapter 3 - Spreader Controller Setup 3.4 Setting up Control Valve (Regulator)
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3. Choose Regulator and Confirm.
4. Select Valve Speed. The valve speed selected will depend on the regulator valve fitted to the machine and how fast this valve can operate.
5. Choose speed and Confirm. The chosen speed will affect the options offered in some of the following steps.
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6. To close the valve when the spreader or bin is not in use, Select Close Valve When Off.
7. Choose Enabled and Confirm.
8. In some cases the valve in a bin may have been wired to work in the opposite direction. To allow the valve to work in reverse, select Reverse Valve.
9. Choose Enabled and Confirm.
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10. Select Minimum On Time. This sets the minimum time to apply power to start the actuator moving.
11. Set minimum time and Confirm.
12. Repeat for Maximum On Time if necessary. This sets the maximum time to apply power to move the actuator to position. Changing this setting is only recommended for valves that tend to respond too quickly.
13. To change the gain setting, select Gain Setting. This will set how quickly the controller will try to achieve the required rate. If set too high, the spreader may pass the target rate and take time to adjust, searching for the right
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level. Find the best gain percentage for the equipment being used.
14. Choose the setting and Confirm.
15. To change the minimum percentage of time for the Pulse Width Modulation (PWM) to be active, select PWM Setting. Reducing the PWM will limit the overall voltage that is applied to the valve. This could limit the torque ability of the regulator valve.
16. Choose the percentage and Confirm.
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Chapter 3 - Spreader Controller Setup 3.5 Setting up Spinners
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3.5 Setting up Spinners
Follow the steps to set up spinners.
1. Select Implement, Spreader and Spinner.
2. To set the number of pulses recognized with each revolution of the spinners, select Pulses/Revolution.
3. Enter the number of pulses and Confirm.
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4. To set the minimum speed for spinners for auto control, select Minimum RPM.
5. Enter the minimum RPM and Confirm.
6. To set the size of incremental changes in spinner speed, select Speed Increment.
7. Enter the preferred increment size and Confirm.
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8. To link the operation of individual spinners to the Spreader Master Switch, select Master Switch.
9. Choose Spinners Track Master (Master Switch will turn spinners on and off) or Spinners Ignore Master and Confirm.
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10. To set the vehicle’s low speed that will turn off the spinners automatically, select Low Speed Shutoff.
11. Enter the shutoff speed and Confirm.
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Chapter 3 - Spreader Controller Setup 3.6 Setting up Spinner Control Valves
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3.6 Setting up Spinner Control Valves
Follow the steps to set up spinner control valves.
1. Select Spinner Control Valve.
2. To enable or disable valve dither, select Add Dither. Dither makes the valve vibrate slightly to help prevent sticking. Do not enable dither if using Sauer Danfoss PWM Valves.
3. Choose Enabled and Confirm.
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Chapter 3 - Spreader Controller Setup 3.6 Setting up Spinner Control Valves
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4. To set the minimum PWM (usually approximately 25%), select Minimum PWM. Minimum PWM is the minimum amount of power required to allow the valve to respond. Anything under this figure the valve will not respond.
5. Choose percentage and Confirm.
6. Select Maximum PWM. Anything over this figure and the valve speed will not increase. Choose percentage and Confirm.
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Chapter 3 - Spreader Controller Setup 3.6 Setting up Spinner Control Valves
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7. Select Controller Response. This will set how quickly the spreader will try to achieve the required spinner speed. If set too high, the spreader may pass the target speed and take time to adjust, searching for the right level. Find the best response speed for the equipment being used.
8. Choose speed and Confirm.
9. To set the PWM Frequency, select PWM Frequency.
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Chapter 3 - Spreader Controller Setup 3.6 Setting up Spinner Control Valves
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10. Choose frequency (high is faster and low is slower) and Confirm.
11. To allow gradual increase in the valve power when the valve is activated, select Soft Start.
12. Choose Enabled and Confirm.
13. To allow gradual decrease in the valve power when the valve is de-activated, select Soft Stop, choose Enabled and Confirm.
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Chapter 3 - Spreader Controller Setup 3.7 Setting up Wheel Sensor
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3.7 Setting up Wheel Sensor
Follow the steps to set up the Wheel Sensor.
1. Select Wheel Sensor.
2. Select Wheel Factor. This sets how many meters per pulse so that the wheel sensor can measure distances.
3. Enter the wheel factor and Confirm.
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3.8 Setting Alarms
Follow the steps to set up the Alarms. The alarm can be enabled for all alarms or individual alarms. Use the All Spreader Alarms option to universally enable or disable all Spreader alarms.
1. Select System, Alarms and select Spreader.
2. To enable all alarms for the spreader, select All Spreader Alarms. This enables all alarms. Alarms that need more information set are shown below.
3. Select Alarm State.
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4. Choose Enabled (or Disabled) and Confirm.
5. Select Incorrect Rate. This alarm will sound and display if the detected actual rate is different from the preset rate by the threshold amount. Select Threshold.
6. Enter threshold percentage (lower % is more sensitive) and Confirm.
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7. Select Spinner RPM Diff. This alarm will sound and display if the detected spinners’ rates differ from each other by a set amount. Select Threshold Type and Confirm.
8. Select Threshold, enter the threshold value and Confirm.
9. Select Spinner RPM High. This alarm will sound and display if the detected actual spinner RPM exceeds the set threshold. Select Threshold, enter the maximum threshold and Confirm.
10. Select Spinner RPM Low, select Threshold, enter the minimum threshold and Confirm.
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11. Use the scroll bar to see other alarms.
12. If using a belt driven spreader, select Conveyor Speed High. This alarm will sound and display if the speed of the conveyor belt is greater than the threshold. This alarm is only offered for belt driven spreaders.
13. Select Bin, choose the bin and Confirm.
14. Select Threshold, enter the threshold. Confirm.
15. Repeat steps 12-14 for other bins.
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Chapter 4 - Operations
Once setup is complete, the Auto Section Control (if enabled) and Spreader Controller icons appear on the
Navigation Bar and Spreader Controller information is
added to the Dashboard. The Spreader Master Switch
appears in the lower right corner.
Auto Section Control and Spreader Controller icons
Spreader Dashboard Spreader Master Switch
4.1 Using the Spreader Dashboard
4.2 Opening Auto Section Control
4.3 Opening Spreader Controller
4.4 Choosing / Changing Bins and Rates
4.5 Choosing / Changing a Product and Rate
4.6 Monitoring Statistics
4.7 Choosing and Changing Sub Areas
4.8 Configuring and Calibrating
4.9 Managing the Spinners
4.10 Using the Master Switch
4.11 Using Map Views and Layers
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Chapter 4 - Operations 4.1 Using the Spreader Dashboard
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4.1 Using the Spreader Dashboard
Spreader information is added to the Dashboard. The
example below shows the default display for a split bin spreader.
Spreader Dashboard
1. Select any part of the dashboard to customize the information it displays.
2. Choose the information to display (showing white).
3. To choose the information to appear in a particular Dashboard Panel, select the panel again.
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4. Choose the information to appear and Confirm.
5. Monitor information.
This displays spinner information and spreading width.
This displays bin and rate information for a single split bin. If two bins are used, the panel will show Tanks 1 and 2.
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Chapter 4 - Operations 4.2 Opening Auto Section Control
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4.2 Opening Auto Section Control
Auto Section Control
1. Select Auto Section Control.
Use the mini-view to adjust control mode, gaps, boundary limits and turn Auto Section Control on/off.
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2. Select Control Mode to avoid overlap or avoid gaps. If Avoid Gaps is chosen, some overlap of application is likely near boundaries. If Avoid Overlap is chosen, there may be some spaces where product is not applied.
3. Choose and Confirm.
4. Select Gap Size to adjust the size of gaps, if needed.
5. Enter the preferred gap size and Confirm.
6. Select Boundary Limit. This sets which type of boundary limit will turn off spreading using Auto Section Control.
Field Boundary and Headland are defined using the Field Menu on the Operations Screen. Refer to the Guidance and Auto Steering Operator’s Manual for more information on these.
Safety Zone reduces width of spreading by half a swath width from the boundary to prevent overspread.
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7. Choose the preferred boundary limit and Confirm.
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Chapter 4 - Operations 4.3 Opening Spreader Controller
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4.3 Opening Spreader Controller
The Spreader Controller interface can appear either in a mini-
view or in full screen. When the Spreader Controller is in full screen, the Guidance Map can appear as a mini-view, so
that the operator can still monitor guidance.
1. Select Spreader Controller to open a mini-view of the Spreader Controller.
Mini-view Full Screen Guidance Map
Use the mini-view to monitor status, adjust spread rate or spinner speed or switch between bins.
To move the mini-view to another position on the screen, slide up or down.
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To open the Spreader Controller to full screen, touch anywhere in the mini-view and slide towards the full screen, or use Maximize (top right).
The Spreader Controller full screen interface shows a number of Panels.
If desired, select Spreader Controller again to display full screen and a mini-view of the Spreader Controller at the same time.
2. Select which panels to show using the Spreader Toolbar.
Mini-view guidance Spreader Panels
Spreader Toolbar
3. Slide panels to rearrange the interface.
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Chapter 4 - Operations 4.4 Choosing / Changing Bins and Rates
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4.4 Choosing / Changing Bins and Rates
Bin Panel Bin Icons
1. Select Bin icons on the Spreader Tool Bar to open the
panel for the bin being used. Use the arrow (top right) to expand and show product information.
2. Monitor the rate.
Actual Rate
Actuator Position or percentage of maximum belt speed
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Chapter 4 - Operations 4.5 Choosing / Changing a Product and Rate
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4.5 Choosing / Changing a Product and Rate
Bin On/Off
1. Select Bin On/Off to allow the bin to operate.
2. To choose or change the product being used, select Select Product.
3. Select Product Name.
3a. Choose from existing products and Confirm.
OR
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3b. Choose Create New and Confirm.
3c. Enter a name for the new product and Confirm.
Actuator Driven Belt Driven
4. To allow the system to calculate the rate accurately, select and enter values to use in calculations.
DISCHARGE CALIBRATION TYPE
can be single or multipoint. Single point assumes a linear variation in rate (that is, 25% open means 25% product flow and 50% open means 50% product flow). Multipoint allows values at 25%, 50% and 75% open for more accurate calculations.
COMPENSATION FACTOR
allows for variation overall. For example, if the on-screen bin displays empty but the actual bin is not quite empty (or the bin is empty and on­screen bin is not), the operator can set a compensation factor to allow for this.
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5. To set the rate increment for changes to the rate, select Rate Increment. This is the amount that the rate will change when the plus and minus symbols are used.
6. Enter the preferred rate and Confirm.
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7. Select Rate Preset 1, enter the rate and Confirm.
8. Repeat for Rate Preset 2. Confirm to return to Spreader
Controller Panel.
9. Select Tank Fill and Volume. Enter the amount of product in the bin and Confirm.
10. Select Volume Increment. This will set how much
volume is added when is selected.
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11. Enter the increment and Confirm.
12. To change Requested Rate during operations, select Preset Rate 1 or 2.
13. Use plus or minus to set or change the rate.
14. Monitor discharge rate and volume used.
Actuator Driven: Discharge Rate
Volume Used
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Chapter 4 - Operations 4.5 Choosing / Changing a Product and Rate
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Belt Driven: Discharge Rate
Belt Speed
Belt RPM
Volume Used
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Chapter 4 - Operations 4.6 Monitoring Statistics
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4.6 Monitoring Statistics
The following panel allows the operator to monitor information during a job.
Statistics Icon
1. Select Statistics on the Spreader Toolbar.
Time Spent on the Job
Current Productivity
Current Ground Speed
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Chapter 4 - Operations 4.7 Choosing and Changing Sub Areas
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4.7 Choosing and Changing Sub Areas
Sub Area Icon
1. Select Sub Area on the Spreader Toolbar to open the
Sub Area Panel. The top section of the panel can set sub
areas for the job so that information on those sub areas can be recorded.
Active Sub Area Reset Sub Area
2. Select the Active Sub Area, choose a sub area to record information about the job and Confirm.
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Chapter 4 - Operations 4.7 Choosing and Changing Sub Areas
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3. Use the blue arrows to view other sub areas. Note that the system will continue to record information on the active sub area.
4. Use the green arrows to choose between tanks.
5. Monitor progress on the active sub area in the lower half of the panel.
Sectional Active Sub Area Full Width Area Volume Used
Total Time Spent on Current Job Average Application Rate (Area) Coverage Rate (Area/Time)
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Chapter 4 - Operations 4.8 Configuring and Calibrating
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4.8 Configuring and Calibrating
Configuration Icon
1. Select Configuration from the Spreader Toolbar to open the Calibration Panel.
2. Select Speed Source to set how the system will measure speed, (GPS, wheel sensor or remote). This will be used to calculate application rates.
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3. Choose the source and Confirm.
4. If Wheel Sensor has been chosen, select Wheel Sensor to calibrate the wheel sensor. Follow the prompts.
5. If an Actuator is being used, select Actuator to calibrate the actuator. This will align the open/close positions with the sensor. Follow the prompts.
6. Select Discharge to calibrate the bin manually, to a single point (actuator or belt driven) or multiple points (actuator only). Choose the method of calibration and follow the prompts.
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Chapter 4 - Operations 4.9 Managing the Spinners
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4.9 Managing the Spinners
If only one spinner controller is setup, the following Spinner
Panel will appear.
If two spinners and controllers are set up the following
Spinner Panel will display.
Spinner Lock
Spinner On/Off Switches
1. Select the Spinner Lock to lock or separate spinner speeds.
2. Select the Spinner On/Off Switches to turn spinners on (green) and off (red) during operations. This switch will turn spinners on / off even if the spinners have been set to Track Master.
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Chapter 4 - Operations 4.10 Using the Master Switch
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4.10 Using the Master Switch
When Virtual Master has been chosen in the setup options,
the Spreader Master Switch turns the spreader system on
from the X30 Console.
This switch does not work if External ECU Sense was chosen during setup.
The Master Switch button appears in green, white or red to indicate the readiness of the system:
Green: Spreader Controller is on and working. Select the master switch to turn the spreader off.
White: Spreader Controller is ready to use. Select the master switch to turn the spreader on.
Red: Spreader Controller is off and cannot be used. Select the Master Switch to see possible causes of the problem. See the example below.
Green indicates that the system is ready. Red indicates that the system is not ready.
Select to return to the main screen and complete the necessary action.
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Chapter 4 - Operations 4.11 Using Map Views and Layers
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4.11 Using Map Views and Layers
Map Layer and Map View Icons
1. Select to choose which coverage will appear on the screen.
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Chapter 4 - Operations 4.11 Using Map Views and Layers
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Coverage shows in Green
Application rate shows in Blue.
If working with Variable Rate Control, variable application rate shows in shades of Blue.
Legend displays for rate.
2. Select to choose which information layers will appear. For more information on this refer to the Auto Guidance and Auto Steering Manual.
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3. Select to toggle views the map (north up, heads up or perspective)
North Up View places North at the top of the screen.
Heads Up View places vehicle with its current direction at the top of the screen.
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Perspective View places map into perspective with the implement at bottom of screen.
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X30 Spreader Controller
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Chapter 5 - Variable Rate Control
In order to use Variable Rate Control (VRC) on a job, the VRC prescription map must be set up in the X30 Console.
Variable Rate Control must be enabled in setup. If this has
not been enabled, go to the Main Setup Menu, select System
and select Features to enable VRC.
Drive to the edge of the area to be worked before downloading the map.
5.1 Loading VRC Map Files
5.2 Using Variable Rate Control
5.3 Downloading VRC Map Files with AgJunction
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Chapter 5 - Variable Rate Control 5.1 Loading VRC Map Files
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5.1 Loading VRC Map Files
Configure VRC for this Job Icon
1. Select the Job Menu from the toolbar on the right of the
screen and select Configure VRC for this job.
2. Read the wizard instructions and select Next .
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Chapter 5 - Variable Rate Control 5.1 Loading VRC Map Files
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3. Select the file format of the VRC map file and select Next.
4. Locate and choose the VRC map file and select Next.
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5. Select Choose File Name next to the channel for Bin 1.
6. Choose the file and Confirm.
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