TopBrewer Compact Installation Manual

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TopBrewer Compact Installation Guide
Aug 12, 2015 Ver. 1.1
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TopBrewer Compact Installation Manual.. Ver 1..0
Installing a TopBrewer can be a fulfilling experience. It’s like any project, that are taking shape and once done, the result is mesmerizing. Still, with the TopBrewer there is a certain degree of unex­pected pleasure, when you serve the first piping hot cup of coee out of the graceful swan neck. The sensation when the liquid flows and the joy brought to those controlling it from their phone.
IIf you follow this guide carefully, it will fit beautifully into your space.
We hope you will enjoy your TopBrewer Experience.
#unboxingmytopbrewer
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Kind Disclaimer
The TopBrewer is a precision piece of machinery, a fine work of engineering that has been built to last. Due to the nature of it’s inner workings that are able to produce a second-to-none drink, installation must be done in line with factory recommendations in this manual.
We also strongly discourage you from using parts, tubing, fittings and items of that nature, that are not supplied by TopBrewer.
We also recommend only using TopBrewer certified consumables, such as Cof­fee (so that we may help you adjust your machine), Water Filters, Co2 bottles and Cleaning tablets.
Only this way we can ensure that your machine works to the best of it’s ability.
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UNIT DETAILS
Installation Dimensions (WxDxH)
Packing Dimensions (WxDxH)
Weight, gross.
Weight, net.
Hopper Capacity
Milk carton size capcitiy (EU/US)
Dreg capacitiy
183 x 510 x 670
7
3
/16” x 20 1/16” x 26 3/8”
300 x 630 x 780
11
13
/16” x 24 13/16” x 30 11/16”
41.0
90.4
39.0
85.9
1.5
3.3
-
60
TopBrewer
Machine
137 x 130 x 267
5
3
/8” x 5 1/8” x 10 1/2”
379 x 284 x 165
14
15
/16” x 11 3/16” x 6 1/2”
3.7
8.15
-
-
-
-
Filter Kit
236 x 560 x 430
9 5/16” x 22 1/16” x 16 15/16”
300 x 615 x 490
11
13
/16” x 24 3/16” x 19 5/16”
27
59.5
25
55,1
-
2 l.
Half Gallon
-
ICE-bank Fridge
* cm / kg / liter - inches / pounds / gallon
TopBrewer Machine
•
TopBrewer, Faucet, mounting bracket, recessed driptray with grate, quick start guide, cleaning brush, cleaning tablets
ICE-bank Fridge
•
ICE-bank Fridge, Milk pump system, connections to TopBrewer, MilkSpear, Co2 Double manometer
Filter Kit
•
2 x TopBrewer Pure 50 filter, 1 x ActiveCoal 10000, tubes, all fittings and connections, one way safety valve, mounting diagram.
WHAT’S IN THE BOX?
ACCESSORIES
•
High-Gloss Stainless tap
• Brass tap, polished
• Cobber / Patina tap
• iPad in-counter
• Tabletop
Driptray
• Driptray w/lip
• Active fan kit
* Optional recessed iPad mount
SPACE REQUIREMENTS
Faucet and driptray placement
(per filter, installed)
Plug­type
EU: Local 230V
US: 6-20R / 6-20P
EU: Local 230V US: Local 110V
Direct Water Connection. Water pressure:
200kPa (2 Bar) - 600 kPa (6 Bar)
Filtra­tion
TopBrewer Pure Filtration kit provides the best
water quality and easy installation
Ventila­tion
Machine and fridge produces heat,
which needs to be able to exit as per
installation instructions.
See ventilation requirements page 5
Power
208-240V AC,
10/20 Amp 1 phase,
2,3 / 4,6 kW,
50/60hz
TopBrewer
220/110V AC, 4
Amp,
50/60hz
ICE-bank Fridge
Drain­age
1 x Waste U-pipe
-
INSTALLATION REQUIREMENTS
Water
*Bold marked items are prefered for installation
Page 5
0% Bypass
Pure 50
Ventilation for air inlet 12 / in (80cm)
25(1”)
10 (
3
/8”)
60 (
2 /” )
Water inlet
Electricity
472(18 /”)
71 (
2 /)
0% Bypass
STRONG YES NO MILD CLEAN STOPON/OFF
COFFEE ESPRESSO CAPPUCCINO COLD MILK HOT WATER
AMERICANO MACCHIATO LATTE WARM MILK
STEAMING
WATER
COLD WATER
SPARKLING
WATER
670 (26
3
/
8
")
Ideal 690 (27
3
/
16
")
238 (9
3
/8")
Shuto valve
Waste U-Pipe
430
(
16 15/16")
AC Power
Hardwired or plugpoint
see specications
560 (22
1
/16")
509 (
201/16")
Alternative placement of shuto valve next to lters
Filters can be mounted in an adjacent cabinet
Active
Coal
10000
Pure 50
0% Bypass
30% Bypass
ICE-Bank Fridge
AC Power
220V Hardwired/Plugpoint for machine, see spec.
30% Bypass
Pure 50
Active
Coal
10000
Page 6
Connection panel
of TopBrewer
Pure
Water
50
0%
2
Pure
Water
50
30%
208-240V AC, 20 amp. (10 amp min.)
1,6 m. / 63" cord length
MAIN
POWER
Compact
3
8
7
9
1
0
12
1
0
4
Hose Connections
1. Flush Water (connected from fridge)
2. Coffee
3. Steam
4. Hot Water
5. Cold / Carbonated Water
6. Milk line (connected from faucet)
7. Steam water out
(going to filter)
8. Main Water inlet
9. Steam water in (coming from filter)
10. Water Inlet (for ICE-bank)
11. Co2 connection hose
12. ICE-bank fill
13. Milk Flush Drain Line
Signal Cables
A. Milk Pump B. Cold Water Valve C. Sparkling Water Valve
AC
Filter
0%
5
10
Co2
Rear View
Main
Water
⅜" thread
Connection Diagram with ICE-bank Co2 Fridge
Thermostat Max position: 6
11
ICE-bank /
Refrigerator
MILK
6
1
B
A
C
Drain
ATTENTION
Fill ICE-Bank
before use
See Filter Diagram
13
Ver. 1.41, 05/10/14
C
S
W
M
D
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Connection panel of
TopBrewer
1
0
1
0
Pure50
30%
(for main inlet)
8x8 Angle Fitting
(optional)
8x6 Angle Fitting
Pure50
0%
(for steamer)
2x 8x4 Straight Fitting
Main
Water
Hose with ⅜"
female
connector
(not included)
8mm
hose
Filter Starter Kit. Connection Diagram
2 x Pure50 Filters 1 x ActiveCoal 10.000 Filter 2 x 0% filter heads with brackets 1 x 30% filter heads with bracket 3 meter 6mm hose 2,5 meter 4mm hose 1 meter 8 mm hose 1 x Y-piece (6x6x6)
1 x One-way valve & 1 x T-piece (⅜"x8x8)
2 x 8x8 Angle Fitting 2 x 8x6 Angle Fitting 2 x 8x4 Straight Fitting 2 x 6x4 Angle Fitting 3x 6x6 Angle Fitting Lock Clips
Contents of package
Active
Coal
10.000
0%
8x6 Angle Fitting
8x8 Angle Fitting
(optional
8mm
hose
4mm hose
6x6 Angle Fitting
4mm hose
6mm
hose
6mm
hose
6x4 Angle Fitting
One-way valve & T-Piece
6x4 Angle Fitting
Compact
Ver. 1.1, 26/08/14
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The Anatomy of the system
ICE-Bank Fridge TopBrewer
Filtration Starter Kit
Page 9
The top of the connection panel, which you will find on the back of the Top­Brewer, is the range of features mod­ules that can be added to the machine currently and in the feature. The Top­Brewer system is clever and expanda­ble. This manual concentrates only on the “Milk Pump” coming from the fridge and the sparkling and cold water valves.
A step further down is the quick-fit con­nections for the hoses. Three of these goes directly into the faucet, with “Flush Water” being the exception, going from the machine into the fridge. (see dia­gram on page XXXXX)
Lowest on the panel is the Main “Water In” (coming from the 30% bypass filter) as well as two additional connections going to a dedicated steam filter. This to ensure a 100% filtration of the water dedicated to the steamer, preventing scale build.
Also here main AC Power cable.
Page 10
On the top left side you have an inlet to fill the ICE-Bank with water. This must be done prior to powering it up! The trans­parent tube reads the fill level. The dial is a pressure regulator for the inlet water, which should only be ad­justed if the water is not flowing at a speed, that fills the glass to the level specified in the app.
The two Molex plugs are for Cold and Sparkling water, plugged into the Top­Brewer. These signal cables control the valves inside the fridge individually.
The quick-fit connectors below are for Main “Water In” from the AC Filter, Wa­ter out and CO2.
The main power switch (Green) as well as the AC power.
The recirculation switch is to remain on always, controlling the pump that cir­culates the cooling water that cools the Fridge-space.
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Preparing your space
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CARPENTER
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You will need:
- Cut out template
- Bosch PDF 1200 AE Router or similar
- Clamps
Readying your tabletop
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Page 16
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When the hole for the faucet is done, the threaded sleeve is inserted from the bottom, and using the accompa­nied guide, it’s cut to length to allow for enough thread to pass through to reach the bracket that holds the faucet.
Use a silicone adhesive to make a proper seal. It’s rec­ommend also to silicone open pours in the wood.
The sleeve is now inserted from the top as shown and the bracket is fitted from below. Make sure to tighten it properly.
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Use a silicone adhesive to make a proper seal. It’s recommend also to silicone open pours in the wood.
Insert the drip tray so that the drain outlet is aligned with the faucet sleeve.
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0% Bypass
Pure 50
25(1”)
10 (
3
/8”)
60 (
2 /” )
Water inlet
Electricity
472(18 /”)
71 (
2 /)
0% Bypass
STRONG YES NO MILD CLEAN STOP ON/OFF
COFFEE ESPRESSO CAPPUCCINO COLD MILK HOT WATER
AMERICANO MACCHIATO LATTE WARM MILK
STEAMING WATER
COLD WATER
SPARKLING
WATER
670 (26
3
/
8
")
Ideal 690 (27
3
/
16
")
238 (9
3
/8")
Shuto valve Waste U-Pipe
430
(
16 15/16")
AC Power
Hardwired or plugpoint
see specications
560 (22
1
/16")
Alternative placement of shuto valve next to lters
Filters can be mounted in an adjacent cabinet
Active
Coal
10000
Pure 50
0% Bypass
30% Bypass
ICE-Bank Fridge
AC Power
220V Hardwired/Plugpoint for machine, see spec.
30% Bypass
Pure 50
Active
Coal
10000
509 (20
1
/16") Total width
iPad
SPACE REQUIREMENTS
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Do cut-outs as outlined in the drawing. It’s import to follow exactly, as the the base is used as a ventilation chamber to allow fresh air in and hot exhaust air out.
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The hole in the far right of the cabinet is for the fridge - so the placement of the fridge is decided by this cut-out.
Use a Fein-cutter or similar
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PLUMBING
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C150
C300
iPad
Drainline from driptray
Drainpump from machine
Fridge waste water
Main Water w/ shuto valve
Filters
Drain plug provided
Pipe size Ø40
Drainline Ø18mm
125 mm
464 mm
417 mm
119 mm
1 m
5 cm
CO2
Plumbing option 1
Optional Co2 bottle placement.
(if applicaple). Must be standing
upright, max pressure setting 3 bar.
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iPad
C150
C300
Filters
125 mm
464 mm
417 mm
119 mm
CO2
Drainline from driptray
Drainpump from machine
Fridge waste water
Main Water w/ shuto valve
1 m
5 cm
Drain plug provided
Pipe size Ø40
Drainline Ø18mm
Plumbing option 2
Filters can be placed in an adjacent cabinet. The shuto valve is advised to be installed along the filters, also obeying local rules and regulations. Co2 canister (is applicable) must be standing upright.
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Drain can be positioned either like shown in the center of the cabinet in between the machine and fridge.
Electrics can also be mounted in the top-right corner of the cabinet, when this space is not reserved for filters.
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The machine is delivered with a 3/8 inch male check-valve. Not supplied is a country specific connection hose and shuto valve.
An overview on how the installation could end up looking like.
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Filtration starter kit
The kit consists of:
2 x Pure50 Filters 1 x ActiveCoal 10.000 Filter 2 x 0% filter heads with brackets 1 x 30% filter heads with bracket 3 meter 6mm hose 2,5 meter 4mm hose 1 meter 8 mm hose 1 x Y-piece (6x6x6) 1 x One-way valve & 1 x T-piece (⅜”x8x8) 2 x 8x8 Angle Fitting 2 x 8x6 Angle Fitting 2 x 8x4 Straight Fitting 2 x 6x4 Angle Fitting 3x 6x6 Angle Fitting Lock Clips
Note: This is a proposed setup. Installing the filters in adjacent cabinets is also an options, as long as supply lines are able to move freely and not obstructing the sliding motion of the machine. Leave also lenth enough for the fridge to be pulled out for service.
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First, fit the O-ring as shown inthe the checkvalve and insert the white T-piece and tighten.
The first 0% head (see label on top) is fitted with the two straight fittings (4mm) as shown.
The second 0% head is fitted with first a 8mm angle fitting on the “in” side as shown.
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And next a 6mm angle fitting on the “out” side.
Cut two pieces of 6mm hose to length, at 6 cm
Page 31
Fit the T-piece we assembled before on the “in” side of the 30% head. The T-piece is used to supply main water to the machine (through the 30% head) and also water to the fridge, through the 0% head.
Fit the other piece of hose to the oth­er side of the T-piece and secure with lock clips.
Page 32
Fit the heads onto the filters. Ensure (above) to extract the small vent­hose as shown first.
30% head fits: Pure 50 0% head (with straight fittings) fits: Pure 50 filter 0% head (with angle fittings) fits: ActiveCoal 10.000 filter
As shown to the right here, a proposed configuration puts the 30% filter and the 0% with the angle fittings next to eachother.
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Conect the two filters like shown us­ing the T-piece, so create a “corner”.
Next, place the brackets accordingly inside the cabinet.
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The last filter (with the straight fittings) shall always be placed fairly close to the machine, allowing the two 4mm hoses to move freely, when pulling the machine in and out.
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Installing the TopBrewer
Page 36
Remove excess wait like the dreg bin, waste tray and brewer to easy han­dling.
Page 37
Remove also the bean canister.
Allow for minimum 30 mm of clearance on the left side of the machine and 10 mm on the front
Page 38
To ease installation, use a sup­port while securing the machine to the cabinet foor as shown.
Secure the machine with mini­mum 6 countersunk screws as shown.
Mount the lock-hinge, prevent­ing the machine from sliding out, in the bottom of the cabinet.
Page 39
Connect electricity to the main. Ensure enough lenght, and use the machine at full extension to measure the correct distance.
Page 40
Connect the “From Filter” and “To Filter” 4mm lines to the filter we’ve prepared with 0% bypass, to the female con­necters. Ensure once again the machine can be puled out and cable-tie alongisde the power line.
You will need:
A tube-cutter Cable ties
Page 41
Connect next the main water inlet to the 30% bypass filter on the “out” side, using the 6mm line provided and shorten accordingly. Cabletie alongside the hoses as well.
Page 42
Installing the Fridge
Page 43
Start by filling the fridge with water, using the supply line from the Active­Coal 10.000 filter. Using the shut-o valve, we can now fill the ICE-bank to the fill level illustrated on the back of the machine.
Once finished, ensure to refit the plug.
Page 44
During the installation process, place the fridge 20 cm from the front of the cabinet. We’re going to use this dis­tance as our guide in making hoses and connections the right length.
Connect first the drain line (marked D) to the drain. This is for the flush water exiting the fridge. Next, con­nect the flush water hose, also com­ing out the back of the fridge, to the “Flush Water” outlet on the back of the machine as shown. You can use an angle if this eases install.
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Installing the Fridge
Page 47
Connect both signal cables. One is for sparkling water and one is for cold water. Ensure to match up each end with the correct plug from the back of the fridge to the back of the TopBrew­er.
Page 48
Shorten as much as allowed, bundle the wires together with a cable-tie as shown .
Next, fit the electricity cable to the back of the fridge.
Please turn on the fridge, as it will take approx 3-4 hours for it to form ice and subsequently start cooling. Engage recircula­tion switch.
Page 49
When correctly installed, here shown from the top, fitlers are placed neatly inside the cabint and all hoses and cables are neatly tied together, creating a well arranged installation area.
Page 50
Installing the faucet requires som preperation steps.
1. Remove the labels, noting with a marker where they fit
2. Remove the clamp
3. 30 mm from the base, cut o the insulating hose and save for later
1
2
3
Page 51
1: Shorten the “hot water” or “W” hose to 40mm in length.
2. Insert the sleeve that helps the faucet glide easier through like shown
3. insert the faucet and secure the clamp back in place, acting as a stop.
3
1 2
Page 52
Lower the faucet down to it’s bottom position
Fit the Y-piece onto the “Water” or “W” line that we shortened ear­lier. Fit a 6mm hose to one of the inlet of the Y-piece and use the ma­chine, that is stilled pulled out fully, as a guide to making it the right length.
Page 53
Measure from the back edge of the machine and 15cm and use this as your guide to cut the hose.
Use the Water line, that we just cut, as a guide to shorten the remaining lines coming out of the faucet.
IMPORTANT!: Do not cut the 4mm
hose, labeled with a “M” for milk. Leave this aside for now!
Page 54
1. Mount the isolation hose. (exlcud­ing milk line)
2. Fit back labels to their original place.
3. Connect the lines to the right out­lets on the back of the machine. (see diagram as well) Use angles to ease the tension on the lines.vvv
1
2
3
Page 55
The other leg on the Y-piece is connected to the cold-water outlet on the fridge. Cut a small length of 6mm hose and fit to a double-female connector as shown. Using the 4mm line, which is exactly 1 meter long, connect the hose to the double-female connector on one end, and the fridge water-out on the other end as shown
Page 56
1. Next, locate the milk line that we put aside before.
2. Pertrude the milk line, coming frm the faucet, and into the back of the fridge as shown above.
3. Poke the line through the rubber seal and pull through as far as it extends
4. Cut of at an index fingers length.
5. Ensure a proper fit with the rubber seal as show, pushing into the cylinder
1 2
3 4
5
Page 57
6. Connect the Y-piece, already prepared inside the fridge, to the Milk Line and the Flush Water line and secure with cable-ties as shown.
7. Connect the drain out on the yellow double-valve to the drain line as shown. A fnished installtion sits neatly onto the rubber seal, with the seal pushed all the way flush with the cylinder to allow no air to pass.
Note: Along the process, ensure to fit labels back to the lines accordingly.
76
Page 58
Next, fit back the brewer. Remember to connect the coee-hose to the top piston.
Tighten the finger screw, but omit using tools.
Replace both dreg and wate bin as shown.
Page 59
Fit the Co2 bottle (if applicable), using a 6mm hose going from the back of the fridge and to the manometer.
Fit the manometer and secure to the bottle. Do not overtigthen.
Slowly, engage the pressure by rotat­ing the top bevel clockwise.
Pressure setting: 3 bar
The Co2 bottle can by all means, be placed in an adjacent cabinet.
Use the milk sphere to poke through a milk carton like shown, once the milk fridge is producing cooling.
Page 60
The grinder is delivered at a factory preset setting and can be adjusted for optimum extraction.
We recommend doing this when the machine is getting installed, using TopBrewer Coee.
1. Pull 1 or 2 espresso shots, standard of the menu. Measure the time of the extraction, from the second you push the button to the second it stops pouring coee. This time should be around 30 seconds.
2. To adjust the pour, go to the menu (arrow up) and located Adjust > Grinder. Select “Grinder 1”. A greater number here is finer = longer ex­traction. A lesser number is coarser = shorter extraction.
3. Make an adjustment and hit “Yes” so save. Exit the menu by hitting “No” or wait a few seconds and the ma­chine will time out.
4. Pull 2 espressos and measure the second.
5. Repeat accordingly until you get the result you are looking for.
Adjusting the Grinder
Page 61
Page 62
Page 63
Faucets
Page 64
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