Top Photon Instruction Manual

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Page 1

INSTRUCTION MANUAL

Page 2

INTRODUCTION

BEFORE YOU START

The Photon is a professional 1/10 scale touring car and should be built only by persons aged 16 years or older with previous experience building and operating R/C model cars. This is not a toy and is not intended for use by beginners or by children without direct supervision of a responsible, knowledgeable adult. Read the instruction manual carefully before building.

T.O.P. Racing shall not be liable for any loss, injury or damages, whether direct, indirect, special, incidental, or consequential, arising from the use, misuse, or abuse of this product and/or any product or accessory required to operate this product.

GENERAL PRECAUTIONS

This product is not suitable for children under 16 years of age without the • direct supervision of a knowledgeable adult. Assemble this kit only in places away from the reach of small children.• First-time builders and users should seek advice from people who have • building experience in order to assemble the model correctly and to allow the model to reach its performance potential. Exercise care when using tools and sharp instruments.• Take care when building, as some parts may have sharp edges.• Keep small parts out of reach of small children. Children must not be • allowed to put any parts in their mouth, or pull vinyl bag over their head. Immediately after using your model, do not touch equipment on the • model such as the motor and speed controller, because they generate high temperatures. You may seriously burn yourself by touching them. Follow the operating instructions for the radio equipment at all times.• Do not put ﬁ ngers or any objects inside rotating and moving parts, as • this may cause damage or serious injury as your ﬁ nger, hair , clothes, etc. may get caught. Be sure that your operating frequency is clear before turning on or running • your model, and never share the same frequency with somebody else at the same time. Ensure that others are aware of the operating frequency you are using and when you are using it. Always turn on your transmitter before turning on the receiver in the car. • Always turn off the receiver before turning off your transmitter. Keep the wheels of the model off the ground when checking the operation • of the radio equipment. Disconnect the battery pack before storing your model.• To prevent any serious personal injury and/or damage to property, be • responsible when operating all remote controlled models. The model car is not intended for use on public places and roads or • areas where its operation can conﬂ ict with or disrupt pedestrian or vehicular trafﬁ c. Do not use your model:•

Near real cars, animals, or people that are unaware that an RC car 1. is being driven. In places where children and people gather2. In limited indoor spaces3. In wet conditions4. In the street5. In areas where loud noises can disturb others such as hospitals and 6. residential areas At night or anytime your line of sight to the model may be obstructed 7.

or impaired in any way. To prevent any serious personal injury and/or damage to property, please be responsible when operating all remote controlled models.

ELECTRICAL PRECAUTIONS

Insulate any exposed electrical wiring (using heat shrink tubing or • electrical tape) to prevent dangerous short circuits. Take maximum care in wiring, connecting and insulating cables. Make sure cables are always connected securely. Check connectors for if they become loose. And if so, reconnect them securely. Never use R/C models with damaged wires. A damaged wire is extremely dangerous, and can cause shortcircuits resulting in ﬁ re. Low battery power will result in loss of control. Loss of control can • occur due to a weak battery in either the transmitter or the receiver Weak running battery may also result in an out of control car if your car’s receiver power is supplied by the running battery. Stop operation immediately if the car starts to slow down. When not using RC model, always disconnect and remove battery.•

Do not disassemble battery or cut battery cables. If the running • battery short-circuits, approximately 300W of electrical power can be discharged, leading to ﬁ re or burns. Never disassemble battery or cut battery cables. Use a recommended charger for the receiver and transmitter batteries • and follow the instructions correctly. Over-charging, incorrect charging, or using inferior chargers can cause the batteries to become dangerously hot. Recharge battery when necessary. Continual recharging may damage battery and, in the worst case, could build up heat leading to ﬁ re. If battery becomes extremely hot during recharging, please ask your local hobby shop for check and/or repair and/or replacement. Regularly check the charger for potential hazards such as damage to the • cable, plug, casing or other defects. Ensure that any damage is rectiﬁ ed before using the charger again. Modifying the charger may cause shortcircuit or overcharging leading to a serious accident. Therefore do not modify the charger. Always unplug charger when recharging is ﬁ nished.• Do not recharge battery while battery is still warm. After use, battery • retains heat. Wait until it cools down before charging. Do not allow any metal part to short circuit the receiver batteries or other • electrical/electronic device on the model. Immediately stop running if your RC model gets wet as may cause short • circuit. Please dispose of batteries responsibly. Never put batteries into ﬁ re.•

EQUIPMENT RECOMMENDED (NOT INCLUDED)

Radio Transmitter• Radio receiver• Batteries for Transmitter• Electronic Speed Control• Steering Servo• 540 Type Motor or Brushless Motor System• Pinion Gear (64 Pitch)•

7.2V, 6 Cell Sub-C Battery Pack or suitable Li-Po Pack• 190mm Body Shell• Touring Car Wheels, Tires and Inserts•

TOOLS RECOMMENDED (NOT INCLUDED)

1.5mm, 2.0mm, 3.0mm Allen Wrench•

5.0mm, 5.5mm & 7.0mm Hex Socket Wrench• Modelers Craft Knife• Small Cross Head Screw Driver• Turnbuckle Wrench• Calipers/Ruler• Camber Gauge• Battery Strapping Tape• Instant Glue/Thread Lock• Shock Oil• Thrust Grease, Diff. Grease, Joint Grease• Paint (for Bodyshell)•

NOTE:

The Photon chassis uses the best available components. All replacement • parts can be purchased from your local hobby or model shop. There are 2 versions of the Photon - the Rubber Asphalt Pro Edition and • the Foam Carpet Pro Edition. Ask you local hobby shops for conﬁ rming which kit you would like to purchase. This instruction manual contains a blank setup sheet for your own setup • record.

Enjoy building and driving your Photon!!

Page 3

Mold J-03-1

Mold J-01-1

STEP 01

FINISHED

SPOOL (Rubber Asphalt Edition Only)

BAG A Mold J-01-1 Spool x 1

Mold J-03-1 40T Flange - One-way/Spool x 1

Note: Apply small amount of

instant glue in between Mold J-03-1

and Mold J-01-1.

STEP 01

BAG A 6700ZZ-1 10 x15 x 4mm Bearing x 2

PA-BM0314BK-1 M3x14mm Button Head Screw x 2 Mold K-01-1 Spool Outdrive x 2

STEP 02

BAG A PA-101215-C-1 12 x 0.3mm Shim x 2

Mold L-01-1 Bearing Cam x 2

STEP 03

STEP 02

FINISHED

from STEP 01

6700ZZ-1

Mold K-01-1

PA-BM0314BK-1

PA-101215-C-1

Mold L-01-1

from STEP 02

STEP 03

FINISHED

Page 4

DIFFERENTIAL (Rubber Asphalt Edition - Make 1; Foam Carpet Edition - Make 2)

BAG B Mold L-04-1 40T Diff Pulley x 1

Mold L-05-1 40T Flange/Dust Cover x 2 Mold L-06-1 Differential Nut Retainer x 1 PA-DR0001-1 Diff. Ring x 2 PA-LN0M26-1 M2.6 Locknut x 1 PA-SDB301-1 3mm Diff. Balls x 12 PA-SDB401-1 Thrust Balls x 8 TC-PDT001-1 M2.6 Diff. Screw x 1 TC-PDT002RD-A-1 Alloy Diff. Outdrive - A x 1 TC-PDT002RD-B-1 Alloy Diff. Outdrive - B x 1 TC-PDT003-1 2.6mm Thrust Washer x 2 TC-PDT004-1 Diff. Cone Washers x 6

AW-S050RD-1 3 x 5.5 x 0.5mm Collar x 1

MR85ZZ-1 5 x 8 x 2.5mm Bearing x 2

STEP 04

STEP 05

BAG B PA-101215-C-1 12 x 0.3mm Shim x 2

Mold L-01-1 Bearing Cam x 2 6700ZZ-1 10 x 15 x 4mm Bearing x 2

Note: Apply small amount of black

grease (not included) in between the

2.6mm thrust washers and at the thrust balls.

Note: The tightness of the diff. is controlled by the diff. screw. It should be adjusted according to driving style and track condition. To avoid the end of the diff. screw from touching the dog bone C drive in STEP 15 when using smaller rear toe-in or larger camber angles, reduce the number of diff. cone washers to 4 pcs or use our optional 44.5mm universal

bone (SOLD SEPARATELY).

STEP 04

FINISHED

PA-101215-C-1

6700ZZ-1

from STEP 04

Mold L-01-1

STEP 05

FINISHED

Note: Apply small amount o

rease (not included) in bet

2.6

mm thrust washers an

thrust ball

The tightness of the diff. is controlled by t

Mold L-05-1

PA-DR0001-1

Note: Apply small amount of diff. grease

(not included) in between the diff. rings and

at diff. balls.

MR85ZZ-1

TC-PDT003-1

TC-PDT001-1

PA-SDB401-1

TC-PDT004-1

Mold L-06-1

PA-LN0M26-1

TC-PDT002RD-A-1

TC-PDT002RD-B-1

PA-SDB301-1

Mold L-04-1

AW-S050RD-1

Page 5

CENTER DRIVE STEP 06

STEP 08

Rubber Foam

BAG C Mold I-01-1 Bell Crank x 1 x 1

Mold I-02-1 Bell Crank Extension x 1 x 1 Mold I-04-1 BCE Insert #10 x 1 Mold I-05-1 BCE Insert #11 x 1

MR85ZZ-1 5 x 8 x 2.5mm Bearing x 2 x 2 PA-BM0306BK-1 M3x6mm Button Head Screw x 1 x 1 PA-FN00M3-1 M3 Nut x 1 x 1 PA-HBS003-1 5.3mm Ball (Steel) x 3 x 3 PA-SS0308BK-1 M3x8mm Set Screw x 2 x 2 PA-CM0306BK-1 M3x6mm Countersunk Screw x 1 x 1

BAG C Mold L-07-1 Center Shaft Spacer x 2

MR105ZZ-1 5 x 10 x 4mm Bearing x 2 SG-K64100-1 100T 64P Spur Gear x 1 TC-PDT005RD-1 Centre Pulley Shaft x 1 PA-SCM205BK-1 M2x5mm Chess Head Screws x 4

STEP 07

BAG C Mold L-02-1 20T Pulley x 2

Mold L-03-1 20T Flange x 2

STEERING CRANK

STEP 07

FINISHED

Mold L-07-1

MR105ZZ-1

SG-K64100-1

PA-SCM205BK-1

TC-PDT005RD-1

from STEP 06

PA-SCM205BK-1

Mold L-02-1

Mold L-03-1

STEP 06

FINISHED

Note: Apply a small amount of instant glue in

betwwen the 20T pulley and 20T ﬂ ange. Be careful not to let the glue go onto the teeth of the pulleys. The ﬁ tting between Mold L-03-1 and Mold L-02-1 are purposefully designed to have a tight ﬁ tting. Be very carefull when applying instant glue at the contact edge AFTER the 2 parts are locked together. Make a total of 2 sets for this step.

Mold I-03-1

Mold I-06-1

Mold I-04-1

Mold I-05-1

PA-HBS003-1

PA-SS0308BK-1

PA-BM0306BK-1

MR85ZZ-1

Mold I-02-1

Mold I-01-1

PA-FN00M3-1 PA-CM0306BK-1

Note: Slightly ream out both sides of the four 3mm holes on the spur gear where the 20T pulleys go into, because plastic burr may exist at these locations. Use ONLY T.O.P. and Xenon spur gears. These are the ones

that ﬁ t best with our 20T pulleys.

Page 6

STEERING CRANK (cont’d) STEP 08 cont’d

BAG C Mold I-03-1 BCE Insert #9 x 1

Mold I-04-1 BCE Insert #10 x 1 Mold I-05-1 BCE Insert #11 x 1 Mold I-06-1 BCE Insert #12 x 1

STEERING GEOMETRIES

Position A Position CPosition B

Note: Length Adjustments There are a total of 3 steering lenght positions as shown above. Use Position C as the initial setup.

Note: Radial Adjustments This is our latest innovation of steering geometry adjustment. By using the following inserts, the steering width could be adjusted radially with minimal change in radial steering length. This would isolate the steering geometry change created by the steering length

adjustment described in the Length Adjustments.

STEP 08

FINISHED

Page 7

STEP 09

MAIN CHASSIS

Rubber Foam

BAG D TC-PCHC001-1 6-cell Rubber Chassis (2.5mm) x 1

TC-PCHS002-1 6-cell Foam Chassis (3.0mm) x 1 TC-PCH011RD-1 Bulkhead x 4 x 4 TC-PCH012RD-1 Steering Mount Plate x 2 x 2 TC-PCH013RD-1 Motor Plate x 1 x 1 TC-PCH014RD-1 Motor Plate Support x 1 x 1 TC-PCH015RD-1 Mount Plate x 1 x 1 TC-PCH017RD-1 Steering Post x 1 x 1 TC-PCH016RD-1 Standoff Post (12mm) x 4 PA-CM0306BK-1 M3x6mm Countersunk Screw x 22 x 26 PA-CM0308BK-1 M3x8mm Countersunk Screw x 1 x 1

Note: Pay special attention to the parts table. Not all parts on the list are needed to complete this step, depending on whether your kit is rubber asphalt

edition or foam carpet edition!!

TC-PCHC001-1/ TC-PCHS002-1

TC-PCH011RD-1

TC-PCH012RD-1

TC-PCH013RD-1

TC-PCH014RD-1

TC-PCH015RD-1

TC-PCH017RD-1

TC-PCH016RD-1

PA-CM0306BK-1

PA-CM0308BK-1

TC-PCH016RD-1

PA-CM0306BK-

STEP 09

FINISHED

Page 8

STEP 09 (con’d)

MAIN CHASSIS (con’d)

BAG E TC-PDT006M-1 189mm Rear Belt x 1

TC-PDT007M-1 516mm Front Belt x 1 PA-BM0308BK-1 M3x8mm Button Head Screw x 2

Note: To make sure all parts are assembled correctly, the

above ﬁ gure shows how the bottom of the chassis looks like and

where the locations of the occupied screw holes should be.

Note: These screw holes should only be occupied by the foam

edition chassis.

STEP 10

TRANSMISSION

TC-PDT006M-1

from STEP 07

TC-PDT007M-1

PA-BM0308BK-1

from STEP 04

Rubber Edition: from STEP 03 Foam Edition: from STEP 04

from STEP 09

Note: The front pulley should be a spool for the rubber asphalt edition and a differential for the

foam carpet edition.

Page 9

STEP 10

FINISHED

STEP 10 (con’d)

TRANSMISSION (con’d)

Rubber Foam FRFR

BAG F TC-PCHC008-1 Camber Link Plate (2.5mm) x 2 x 2 x 2 x 2

AW-S250RD-1 3 x 5.5 x 2.5mm Collar x 2 AW-S150RD-1 3 x 5.5 x 1.5mm Collar x 2 AW-S200RD-1 3 x 5.5 x 2.0mm Collar x 2 AW-S200RD-1 3 x 5.5 x 2.0mm Collar x 2

PA-HBS003-1 5.3mm Ball (Steel) x 2 x 2 x 2 x 2 PA-BM0308BK-1 M3x8mm Button Head Screw x 2 x 2 x 2 x 2

Note: Pay attention to the initial orientation of the bearing cam as shown. Rotate the cam forward to loosen the front belt and backward to tighten it. You might have to

loosen it for your ﬁ rst 2 runs with the car.

UPPER CHASSIS STEP 11 (Make 2 x Front & 2 x Rear)

STEP 11F, R

FINISHED

TC-PCHC008-1

AW-SxxxRD-1 See parts table for collar size

PA-HBS003-1

PA-BM0308BK-1

Note: Pay attention to the initial position of the center drive assembly. It is set at its lowest. The position should be heightened when using a larger spur gear to avoid touching the main chassis. If you choose to heighten the position of the center drive assembly, pay attention to whether the front drive belt touches your pinion. If that’s the case, you would have to use a larger pinion or spur gear, or choose

not to heighten the assembly too much.

Note: Pay attention to the initial orientation of the bearing cam as shown. Rotate the cam backward to loosen the rear belt and forward to tighten it. You might have to loosen it for your ﬁ rst 2 runs with the car.

Note: This is the initial setup for the camber ball stud position of the rubber asphalt edition. Refer to the foam standard setup in

Page 30 for the foam carpet edition.

Page 10

from STEP 11F

from STEP 11R

PA-CM2506BK-1

PA-CM0306BK-1

from STEP 10

STEP 12

UPPER CHASSIS (con’d)

Rubber Foam

BAG F TC-PCH009-L-1 Rubber Wing L Soft (2.0mm) x 2

TC-PCH009-R-1 Rubber Wing R Soft (2.0mm) x 2 TC-PCH010-L-1 Foam Wing L Hard(2.0mm) x 2 TC-PCH010-R-1 Foam Wing R Hard (2.0mm) x 2 PA-CM0306BK-1 M3x6mm Countersunk Screw x 8 x 12 PA-CM2506BK-1 M2.5x6mm Countersunk Screw x 8 x 8

Note: Pay special attention to the parts table. Not all parts on the list are needed to complete this step, depending on whether your kit is rubber asphalt edition or foam carpet

edition.

STEP 12

FINISHED

Note: The following ﬁ gure shows

only the foam carpet wing installation. Follow the orientations shown on the boxes on your left for the wing installation for the rubber asphalt and

foam carpet edition, respectively.

TC-PCH010-L-1 TC-PCH010-R-1

Note: Wings for Foam

Carpet Edition

TC-PCH009-L-1

TC-PCH009-R-1

Note: Wings for Rubber

Asphalt Edition

Page 11

STEP 12 (con’d)

UPPER CHASSIS (con’d)

STEP 12

FINISHED

Rubber Foam

BAG F TC-PCHC004-1 Rubber Top Deck (2.0mm) S x 1

TC-PCHS005-1 Foam Top Deck (2.5mm) H x 1 PA-CM2506BK-1 M2.5x6mm Countersunk Screw x 8 x 8 PA-CM0306BK-1 M3x6mm Countersunk Screw x 1 x 1

STEP 13

Note: Pay special attention

to the parts table. Not all parts on the list are needed to complete this step, depending on whether your kit is rubber asphalt edition or foam carpet

edition.

ay special attention

rts table. Not all

he list are needed to

this step, depending

er your kit is rubber

ition or foam carpet

from STEP 12

PA-CM0306BK-1

PA-CM2506BK-1

from STEP 08

Rubber Edition: TC-PCHC004-1 Foam Edition: TC-PCHS005-1

PA-CM2506BK-1

Page 12

Rubber Foam

BAG G PO-SDT026RD-1 44.5mm Universal Bone (Alloy) x 2 x 4

PO-SDT009RD-1 46mm Universal Bone (Alloy) x 2 PO-SDT018-1 Universal Axle x 4 x 4 PO-SDT011-A-1 Universal Insert x 4 x 4 PO-DT0011-1 2 x 10mm Universal Pin x 4 x 4 PA-SS0303BK-1 M3x3mm Set Screw x 4 x 4

Page 12

STEP 13 (con’d)

UPPER CHASSIS (con’d)

STEP 14

P 13 (con d)

STEP 13

FINISHED

UNIVERSALS

PO-SDT026RD-1

STEP 14A: Make 4 alloy universals for

foam edition and 2 for rubber edition.

PO-SDT018-1

PO-SDT011-A-1

PO-DT0011-1

PA-SS0303BK-1

STEP14B: Make 2 alloy

universals for rubber edition.

PO-SDT009RD-1

PO-SDT018-1

PO-SDT011-A-1

PO-DT0011-1

PA-SS0303BK-1

Amendment: from STEP 14B onward,

PO-SDT009RD-1 should be “red” in color.

Page 13

BAG G Mold G-01-1 Steering Block x 2

PO-DT1004RD-A-1 5.2mm Wheel Hub x 2 PO-DT1004RD-B-1 2 x 10mm Wheel Hub Pin x 2 PO-DT1004RD-C-1 M2 Wheel Hub Screw x 2 MR105ZZ-1 5 x 10 x 4mm Bearing x 4

Page 13

STEP 15 (Make 2)

Mold G-02-1

PO-DT1004RD-A-1

PO-DT1004RD-B-1

PO-DT1004RD-C-1

AW-SxxxRD-1 See parts table for collar size

MR105ZZ-1

PA-HBS003-1

PO-DT0006-1

PA-SS03xxBK-1 See parts table for set screw

from STEP 14A

Note: Cut any burr

that might exist.

REAR HUB CARRIER ASSEMBLY

STEP 16A (Make 2 for Rubber Asphalt Edition ONLY)

STEERING BLOCK ASSEMBLY

Rubber Foam

BAG G Mold G-02-1 Rear Hub Carrier x 2 x 2

PO-DT1004RD-A-1 5.2mm Wheel Hub x 2 x 2 PO-DT1004RD-B-1 2 x 10mm Wheel Hub Pin x 2 x 2 PO-DT1004RD-C-1 M2 Wheel Hub Screw x 2 x 2

AW-S250RD-1 3 x 5.5 x 2.5mm Collar x 2 AW-S200RD-1 3 x 5.5 x 2.0mm Collar x 2 AW-S200RD-1 3 x 5.5 x 2.0mm Collar x 2

MR105ZZ-1 5 x 10 x 4mm Bearing x 4 x 4 PA-HBS003-1 5.3mm Ball Stud x 2 x 2 PO-DT0006-1 Dog Bone C Drive x 2 x 2 PA-SS0310BK-1 M3x10mm Set Screw x 2 PA-SS0312BK-1 M3x12mm Set Screw x 2

from STEP 14B

PO-DT1004RD-A-1

MR105ZZ-1

PO-DT1004RD-B-1

PO-DT1004RD-C-1

Mold G-01-1

STEP 16A

FINISHED

STEP 15

FINISHED

Note: Use this screw hole instead for the setup of

foam carpet edition, when installing PA-HBS003-1.

Page 14

BAG G Mold F-01-1 Left Castor Block - 4 x 1

Mold F-02-1 Right Castor Block - 4 x 1 4152-P4S1-1 Castor Block Insert x 4 PA-HBS003-1 5.3mm Ball (Steel) x 4 PA-SS0312BK-1 M3x12mm Set Screw x 2 PA-SS0308BK-1 M3x8mm Set Screw x 2 PA-CM0310BK-1 M3x10mm Countersunk Screw x 2

Page 14

STEERING BLOCK ASSEMBLY (cont’d)

STEP 17

STEP 16B (Make 2 for Foam Carpet Edition ONLY)

BAG G Mold G-01-1 Steering Block x 2

PO-DT1004RD-A-1 5.2mm Wheel Hub x 2 PO-DT1004RD-B-1 2 x 10mm Wheel Hub Pin x 2 PO-DT1004RD-C-1 M2 Wheel Hub Screw x 2 MR105ZZ-1 5 x 10 x 4mm Bearing x 4 PO-DT0006-1 Dog Bone C Drive x 2

STEP 16B

FINISHED

old G-01-

teering Block

RD-

A-1

Whe

-DT1004RD-B-1 x 10mm Wheel Hub Pinx

STEP 16B

FINISHE

from STEP 14A

PO-DT1004RD-A-1

MR105ZZ-1

PO-DT1004RD-B-1

PO-DT1004RD-C-1

Mold G-01-1

PO-DT0006-1

Rubber Edition: from STEP 16A Foam Edition: from STEP 16B

Mold F-01-1

Mold F-02-1

PA-CM0310BK-1

PA-SS0312BK-1

PA-HBS003-1

PA-SS0308BK-1

4152-P4S1-1

4152-P4S1

Note: The same steps apply for both rubber and

foam edition. The only difference is the part from STEP

16. The diagram only shows the assembly from STEP 16A for the rubber edition; for foam addition, use the

assembly from STEP 16B instead.

Note: For each steering block assembly,

make sure the set screw thread is exposed by

2.5 to 3.0mm and be sure not to overtighten it because this would cause the end of the screw to

touch the universal axle.

Page 15

BAG H Mold E-02-1 Rear Suspension Arm x 2

TC-PSU001-1 3mm x 23mm Hinge Pin x 2 PA-SS0306BK-1 M3x6mm Set Screw x 2 PA-SS0308BK-1 M3x8mm Set Screw x 4

Page 15

STEERING BLOCK ASSEMBLY (cont’d)

STEP 18

STEP 17 (cont’d)

REAR SUSPENSION ASSEMBLY

STEP 18

FINISHED

Mold E-02-1

from STEP 15

PA-SS0308BK-1

TC-PSU001-1

PA-SS0308BK-1

PA-SS0306BK-1

Note: Downstop (droop) level should be adjusted based on your personal setup preference or according to the setup sheets on Page 29 for Rubber Asphalt

Edition or Page 30 for Foam Carpet Edition.

Note: For each pivot ball

location make sure the set screw

thread is exposed by 2.5 to 3.0mm.

STEP 17 (Left Side) FINISHED

STEP 17

(Right Side)

FINISHED

Page 16

STEP 19

FINISHED

FRONT SUSPENSION ASSEMBLY STEP 19

BAG H Mold E-01-1 Front Suspension Arm x 2

TC-PSU001-1 3mm x 23mm Hinge Pin x 2 PA-SS0306BK-1 M3x6mm Set Screw x 2 PA-SS0308BK-1 M3x8mm Set Screw x 4

from STEP 17

(LEFT SIDE)

TC-PSU001-1

PA-SS0308BK-1

from STEP 17

(RIGHT SIDE)

PA-SS0308BK-1

Mold E-01-1

PA-SS0306BK-1

Note: The alloy suspension mount insert is off-centered. To rotate the insert up side down would lower or heighten the suspension mount by 0.5mm. In combination with the 3 plastic suspension mounts with increment of 1.0mm, it would give you 6 steps of suspension mount

height adjustments with 0.5mm increments.

Note: Pay attention to the orientation of the suspension mount inserts

based on your setup. The screw hole is vertically offset by 0.25mm.

SUSPENSION MOUNT STEP 20

Mold M-02-1

TC-PSU007-1

Mold M-02-1Mold M-01-1 Mold M-03-1

Note: For each pivot ball

location make sure the set screw

thread is exposed by 2.5 to 3.0mm.

Note: Downstop (droop) level should be adjusted based on your personal setup preference or according to the setup sheets on Page 29 for Rubber Asphalt

Edition or Page 30 for Foam Carpet Edition.

Page 17

REAR SUSPENSION STEP 21

Note: This ﬁ gure shows

the assembly of the left-rear suspension. Assemble the right-rear suspension in a

symmetrical manner.

Note:

1. The thicknesses and positions of the large spacers determines tread width and toe angle (marked by “yellow dots”).

2. The thicknesses and positions of the small spacers determine the wheel base in the forward/rearward direction (marked by “green dots”). *Refer to the setup sheets for more

details.

ear the

PA-CM0314BK-1

TC-PSU002-1

TC-PSU007-1

*ARM4

*ARM3

TC-PSU007-1

*SUSMR

*SUS4/2

*SUS3/1

*SUS4/1

from STEP 18

STEP 21

(RIGHT SIDE)

FINISHED

PA-CM0316BK-1

Rubber Foam

BAG H

*SUSMR

Mold M-02-1 Suspension Mount M - MRC

x 4

Mold M-03-1 Suspension Mount L - LRC x 4 TC-PSU007-1 Suspension Mount Insert x 4 x 4 TC-PSU002-1 3mm x 51mm Hinge Pin x 2 x 2

*SUS3/1

AW-M100RD-1 Large 3mm Spacer (t = 1.0mm)

x 2

AW-M100RD-1 Large 3mm Spacer (t = 1.0mm) x 2

*SUS4/1

AW-M300RD-1 Large 3mm Spacer (t = 3.0mm) x 2 AW-M300RD-1 Large 3mm Spacer (t = 3.0mm) x 2

*SUS4/2

AW-M040SV-1 Large 3mm Spacer (t = 0.4mm) x 2 AW-M040SV-1 Large 3mm Spacer (t = 0.4mm) x 2

*ARM3

AW-S150RD-1 3 x 5.5 x 1.5mm Collar x 2 AW-S200RD-1 3 x 5.5 x 2.0mm Collar x 2 x 2

*ARM4 AW-S150RD-1 3 x 5.5 x 1.5mm Collar x 2

PA-CM0314BK-1 M3x14mm Countersunk Screw x 2 x 2 PA-CM0316BK-1 M3x16mm Countersunk Screw x 2 x 2

Note: Pay special attention to the orientation of TCPSU007 according to the standard setup sheet for rubber asphalt and foam carpet edition. Refer to page 15 to understand how the orientation affects suspension mount

height.

Page 18

Rubber Foam

BAG H

*SUSMF

Mold M-02-1 Suspension Mount B - MRC x 4 Mold M-02-1 Suspension Mount B - MRC x 4

TC-PSU007-1 Suspension Mount Insert x 4 x 4 TC-PSU002-1 3mm x 51mm Hinge Pin x 2 x 2

*SUS1/1

AW-M100RD-1 Large 3mm Spacer (t = 1.0mm)

x 2

AW-M080SV-1 Large 3mm Spacer (t = 0.8mm) x 2

*SUS2/1 AW-M100RD-1 Large 3mm Spacer (t = 1.0mm) x 2

*ARM1

AW-S150RD-1 3 x 5.5 x 1.5mm Collar x 2 AW-S150RD-1 3 x 5.5 x 1.5mm Collar x 2

*ARM2

AW-S150RD-1 3 x 5.5 x 1.5mm Collar x 2 AW-S150RD-1 3 x 5.5 x 1.5mm Collar x 2

PA-CM0314BK-1 M3x14mm Countersunk Screw x 4 x 4 PA-CM0316BK-1 M3x16mm Countersunk Screw

Page 18

FRONT SUSPENSION STEP 22

Note:

1. The thicknesses and positions of the large spacers determines tread width and toe angle (marked by “yellow dots”).

2. The thicknesses and positions of the small spacers determine the wheel base in the foward/rearward direction (marked by “green dots”). *Refer to the setup sheet for more

details.

PA-CM0314BK-1

TC-PSU002-1

*ARM1

*ARM2

TC-PSU007-1

*SUSMF

*SUS1/1

from STEP 19

Left Side

STEP 22

(RIGHT SIDE)

FINISHED

SUS2/1

Note: The ﬁ gure shows the assembly of the left-front suspension. Assemble the right-front suspension in a

symmetrical manner.

Note: Pay special

attention to the orientation of TCPSU007 according to the standard setup sheet for rubber asphalt and foam carpet edition. Refer to page 15 to understand how the orientation affects suspension mount

height.

Page 19

BAG I Mold H-02-1 Ball Cup - 14.5mm x 10

Mold H-03-1 Ball Cup - 18.5mm x 4 TC-PSU005-1 3mm x 30mm Tie Rod (Steel) x 7

Page 19

LINKAGE STEP 23

Rubber Foam

BAG I TC-PSB012-1 1.2mm Stabilizer Bar x 2

TC-PSB014-1 1.4mm Stabilizer Bar x 1 AW-ST01RD-A-1 Aluminum Stopper (Red) x 4 x 2 PA-SS0303BK-1 M3x3mm Set Screw x 4 x 2

STABILIZER BAR

old H-02-

all

- 14.5

from STEP 23A

from STEP 23C

from STEP 23D

from STEP 23C

STEP 24

TC-PSU005-1*

STEP 23A

Steering Tie Rod

STEP 23C

Front Camber Tie Rod

STEP 23D

Rear Camber Tie Rod

STEP 23B

Servo Tie Rod

Mold H-02-1

Mold H-03-1

PA-SS0303BK-1

Rubber Edition: TC-PSB012-1 Foam Edition: TC-PSB014-1

AW-ST01RD-A-1

STEP 24

(Rubber)

FINISHED

STEP 24

(Foam)

FINISHED

Note: Make 2 sets of stabilizer bar

assembly (1.2mm) for rubber version and 1

set of (1.4mm) for foam version.

Note: Tie Rod lengths are not shown in scale. Please adjust length according to the standard setups on page 27 for STEP 23B(servo tie rod adjustment) and page 29-30 for STEP 23A, C and D (camber and

toe angle adjustments).

Page 20

Rubber Foam

BAG I Mold H-01-1 Ball Cup - 10.5mm x 4 x 2

Mold H-02-1 Ball Cup - 14.5mm x 4 x 2 TC-PSU003RD-1 Threaded Sway Bar Adjuster x 4 x 2 PA-HBS003-1 5.3mm Ball (Steel) x 4 x 2 AW-S250RD-1 3 x 5.5 x 2.5mm Collar (Red) x 4 x 2 PA-SS0310BK-1 M3x10mm Set Screw x 4 x 2

Page 20

STABILIZER LINK STEP 25 (Rubber Asphalt Edition - Make 4; Foam Carpet Edition - Make 2)

Rubber Foam

BAG I TC-PCHS007-1 Rear Shock Tower (3.0mm) x 1 x 1

TC-PSU006RD-1 Stabilizer Mount x 2 PA-SS0303BK-1 M3x3mm Set Screw x 4 PA-CM0310BK-1 M3x10mm Countersunk Screw x 4 AW-BW32RD-1 Large Bevel Washer (Red) x 4 PA-CM0308BK-1 M3x8mm Countersunk Screw x 4

SHOCK TOWERS (REAR) STEP 26

TC-PSU003RD-1

Mold H-01-1

TC-HBS003-1

AW-S250RD-1

PA-SS0310BK-1

Mold H-02-1

Foam Carpet Edition

PA-CM0308BK-1

TC-PCHS007-1

PA-CM0308BK-1

AW-BW32RD-1

from STEP 24

(Rubber)

Rubber Asphalt Edition

TC-PCHS007-1

PA-CM0310BK-1

PA-SS0303BK-1

TC-PSU006RD-1

PA-SS0303BK-1

from STEP 25

Note: Apply small amount of Locktite at M3x3 set screw to secure it from its position inside the stabilizer mount to hold the

stabilizer bar in place without loosening.

Page 21

SHOCK TOWERS (FRONT) STEP 27

BAG I TC-PCHS006-1 Front Shock Tower (3.0mm) x 1

TC-PSU006RD-1 Stabilizer Mount x 2 PA-SS0303BK-1 M3x3mm Set Screw x 4 PA-CM0310BK-1 M3x10mm Countersunk Screw x 4

SHOCKS STEP 28 (Make 4)

TC-PCHS006-1

PA-CM0310BK-1

PA-SS0303BK-1

TC-PSU006RD-1

PA-SS0303BK-1

from STEP 25

Rubber Edition: from STEP 24 (Rubber) Foam Edition: from STEP 04 (Foam)

Rubber Foam

BAG J Mold R-01-1 Shock Piston 1.0 - 3 hole x 4

Mold-R-02-1 Shock Piston 1.2 - 3 hole x 4 TC-PSH007-1 Shock Shaft x 4 x 4 PA-ER0020-1 E-Clip x 8 x 8

BAG J TC-PSH004-1 Shock Body x 4

TC-PSH006RD-1 Shock Bottom x 4 TC-PSH003RD-1 Shock Spring Adjuster x 4 Mold R-05-1 Damper O-Ring Holder x 4 PP-010320-1 3mm Silicon O-ring x 4

STEP 29 (Make 4)

Mold R-0x-1 See parts table for piston size

TC-PSH007-1

STEP 28

FINISHED

TC-PSH003RD-1

TC-PSH006RD-1

Mold R-05-1

PP-010320-1

TC-PSH004-1

STEP 29

FINISHED

Note: Y ou could choose from a variety

of shock piston to suit your needs.

Mold R-03-1

Mold R-01-1

Mold R-04-1

Mold R-02-1

1.2mm hole

1.0mm hole

Note: Apply small amount of Locktite at M3x3 set screw to secure it from its position inside the stabilizer mount to hold the

stabilizer bar in place without loosening.

Page 22

SHOCKS (cont’d) STEP 30 (Make 4)

Rubber Foam

FRFR

BAG J Mold H-01-1 Ball Cup - 10.5mm x 2 x 2 x 2 x 2

Mold H-04-1 Damper Top Ring (Shock Top) x 2 x 2 x 2 x 2 Mold M-04-1 Damper Spring Holder x 2 x 2 x 2 x 2 Mold M-05-1 Spring Adjust Nut Spacer - 14mm x 2 x 2 TC-PSH002-1 Shock Bladder x 2 x 2 x 2 x 2 TC-PSH005RD-1 Shock Cap x 2 x 2 x 2 x 2 PA-HBS003-1 5.3mm Ball (Steel) x 4 x 4 x 4 x 4 PS-TR15600 Shock Spring (14 x 1.5 x 6.00) x 2 PS-TR15650 Shock Spring (14 x 1.5 x 6.50) x 2 PS-TF17675 Shock Spring (13 x 1.7 x 6.75) x 2 PS-TF14625 Shock Spring (13 x 1.4 x 6.25) x 2

STEP 30

FINISHED

STEP 31 (REAR)

BAG J PA-BM0306BK-1 M3x6mm Button Head Screw x 2

TC-PSH005RD-1

PA-HBS003-1

Mold H-04-1

TC-PSH002-1

from STEP 28

from STEP 29

Mold M-05-1

Mold M-04-1

Mold H-01-1

PA-HBS003-1

Note: Read the parts table very carefully to correctly locate different parts for the front and rear shocks of rubber asphalt edition and foam

carpet edition, respectively.

PA-BM0306BK-1

Note: Please follow the standard setup sheets on

pages 29-30 as inital setups for shock locations of rubber

asphalt edition and foam carpet edition, respectively.

Page 23

SHOCKS (cont’d) STEP 32 (Front)

STEP 33

BAG K Mold Q-01-1 Lower Bumper - Photon x 1

Mold D-03-1 Bumper Standoff x 2 Mold D-04-1 Front Body Post x 2 Mold D-05-1 Rear Body Post x 2 PA-BM0306BK-1 M3x6mm Button Head Screw x 4 PA-BM0310BK-1 M3x10mm Button Head Screw x 2 PA-CM0308BK-1 M3x8mm Countersunk Screw x 3 PA-FN00M3-1 M3 Nut x 3

BAG J PA-BM0306BK-1 M3x6mm Button Head Screw x 2

PA-BM0306BK-1

BUMPER & BODY POSTS

Note: Please follow the standard setup sheets on

pages 29-30 as inital setups for shock locations of rubber

asphalt edition and foam carpet edition, respectively.

old Q-01

-1

ower Bumper - Photo

-03

Bumper Stando

old D-04-

ront Body Pos

ld D-05-

ear Body Pos

Mold Q-01-1

PA-BM0306BK-1

PA-CM0308BK-1

Mold D-03-1

Mold D-04-1

Mold D-05-1

PA-BM0310BK-1

PA-FN00M3-1

Page 24

BUMPER & BODY POSTS (cont’d) STEP 34

Rubber Foam

BAG K Mold D-02-1 Upper Bumper x 1 x 1

Mold D-07-1 Body Holder x 4 x 4 TC-PCH20R-1 Foam Bumper - Rubber Spec. x 1 TC-PCH20F-1 Foam Bumper - Foam Spec. x 1 PA-BPS3SV-1 Body Clips x 4 x 4 PA-CM0308BK-1 M3x8mm Countersunk Screw x 2 x 2

STEP 34

(Rubber Edition)

FINISHED

STEP 34

(Foam Edition)

FINISHED

Mold D-02-1

Mold D-07-1

PA-BPS3SV-1

PA-CM0308BK-1

Rubber Edition: TC-PCH20R-1 Foam Edition: TC-PCH20F-1

Page 25

RUBBER ASPHALT EDITION VS. CARPET FOAM EDITION STEP 34 (Finished)

PHOTON: RUBBER ASPHALT EDITION

PHOTON: FOAM CARPET EDITION

Page 26

Mold N-02-1

Mold N-01-1

Mold N-03-1

Mold N-04-1

PA-FN00M3-1

Mold N-03-1

PA-BM0306BK-1

PA-CM0306BK-1

PA-CM0310BK-1

Page 26

LIPO / SUB-C BATTERY GUARD & WEIGHT TRAY STEP 35

LiPo Sub-C

BAG K Mold N-01-1 Lipo Battery Brace x 1

Mold N-02-1 Sub-C Battery Brace x 1 Mold N-03-1 Lipo Mount x 2 x 2 Mold N-04-1 Lipo Positioner x 1 x 1 PA-FN00M3-1 M3 Nut x 4 x 4 PA-BM0306BK-1 M3x6mm Button Head Screw x 2 x 2 PA-CM0306BK-1 M3x6mm Countersunk Screw x 2 x 2 PA-CM0310BK-1 M3x10mm Countersunk Screw x 2 x 2

SERVO HORN & LINKAGE STEP 36

BAG L Mold P-01-1 Servo Arm - Futaba x 1

Mold P-02-1 Servo Arm - Hitech x 1 Mold P-03-1 Servo Arm - KO/Sanwa x 1 PA-HBS003-1 5.3mm Ball (Steel) x 1 AW-S100RD-1 3 x 5.5 x 1.0mm Collar x 1 PA-SS0308BK-1 M3x8mm Set Screw x 1

STEP 23B

Servo Tie Rod

PA-HBS003-1

AW-S100RD-1

PA-SS0308BK-1

Mold P-01-1

Mold P-02-1

Mold P-03-1

FKH

Note: Choose the correct servo arm for your

servo arm manufacturer. Refer to the part list and

ﬁ gure on your right.

Page 27

from STEP 36

PA-BM0306BK-1

Mold P-04-1

AW-BW31RD-1

PA-CM0308BK-1

PA-CM0306BK-1

Page 27

SERVO ARM & LINKAGE (cont’d) STEP 37

BAG L Mold P-04-1 Servo Mount - Large x 2

AW-BW31RD-1 Bevel Washer (Red) x 2 PA-BM0306BK-1 M3x6mm Button Head Screw x 1 PA-CM0306BK-1 M3x6mm Countersunk Screw x 2 PA-CM0308BK-1 M3x8mm Countersunk Screw x 2

Note: The servo tie rod should

form a right angle with the servo

arm for proper steering balance.

Note: The ﬁ gure on the left shows the Photon

with our customized brass balancing weight.

These are purchased separately.

A-CM

0306

BK-

Your Photon

is ready to race!!

Page 28

PHOTON SETUP RECORD

MOTOR SPUR GEAR PINION GEAR BATTERY BODY SHELLS WING ESC SETTING

FRONT REAR BRAND COMPOUND INSERT WHEEL TIRE TREATMENT

654321

321

mm mm

2 3 1

Standard Optional

CAMBER PLATE

Toe-In = (RR-RF) / 0.8

= deg

FRONT REAR

REAR MEASUREMENTS REAR SHOCKS RIDE HEIGHT mm OIL WEIGHT wt CAMBER ANGLE deg PISTON Standard/Optional DROOP mm BLADDER WHEEL HUBS mm SPRING WHEEL SPACER mm NOTE

1.2mm 2 holes

1.2mm 3 holes

1.0mm 2 holes

1.0mm 3 holes

MARK POSITION

FRONT MEASUREMENTS FRONT SHOCKS RIDE HEIGHT mm OIL WEIGHT wt CAMBER ANGLE deg PISTON Standard/Optional DROOP mm BLADDER WHEEL HUBS mm SPRING WHEEL SPACER mm NOTE

MARK POSITION

1.2mm 2 holes

1.2mm 3 holes

1.0mm 2 holes

1.0mm 3 holes

Name: Date: Track:

Temperature: Condition:

Rubber Asphalt Edition Foam Carpet Edition

54321

321

FF FR

mm mm

3 1

Standard Optional

CAMBER PLATE

Toe-Out = (FF-FR) / 0.8

= deg

FF mm

FR mm

RF mm

RR mm

Rubber Asphalt Carpet Foam Other ________

TOP DECK

Rubber Asphalt Carpet Foam Other ________

FRONT WING

Rubber Asphalt Carpet Foam Other ________

REAR WING

VERTICAL ACKERMANN

Forward Middle Rearward

RADIAL ACKERMANN

FRONT DRIVE

Spool Diff. One-Way

TOE deg

FRONT DIFF. TENSION

Tight

Medium

Loose

REAR DIFF. TENSION

Tight

Medium

Loose

CASTOR

4-deg

8-deg

6-deg

Original Alloy

STEERING BLOCK

Original Alloy

REAR HUB CARRIER

Page 29

PHOTON SETUP RECORD

654321

2.5 mm

321

RF RR

1.0 mm

3.4 mm

2.5 mm1.5 mm

2 3 1

1.2 mm

StandardX Optional

CAMBER PLATE

Toe-In = (RR-RF) / 0.8

3.0 = 3.0 deg

FRONT REAR

Name: Date: Track: Rubber Std. Setup

Temperature: Condition:

Rubber Asphalt Edition

Foam Carpet Edition

54321

2.5 mm

321

FF FR

0.8 mm

0.0 mm

0.0 mm2.5 mm

3 1

1.2 mm

StandardX Optional

CAMBER PLATE

Toe-Out = (FF-FR) / 0.8

1.0 = 1.0 deg

0.0 mm

FF 1.5 mm

FR 1.5 mm

RF 2.0 mm

RR 1.5 mm

Rubber AsphaltX Carpet Foam Other ________

TOP DECK

Rubber Asphalt

Carpet Foam Other ________

FRONT WING

Rubber AsphaltX Carpet Foam Other ________

REAR WING

VERTICAL ACKERMANN

Forward Middle

X Rearward

RADIAL ACKERMANN

FRONT DRIVE

Spool

Diff. One-Way

TOE 0.5 deg

FRONT DIFF. TENSION

Tight

Medium

Loose

REAR DIFF. TENSION

Tight

Medium

Loose

CASTOR

X 4-deg

8-deg

6-deg

Original

Alloy

STEERING BLOCK

Original

Alloy

REAR HUB CARRIER

MOTOR SPUR GEAR PINION GEAR BATTERY 7.4V 5000mAh 40C BODY SHELLS PF Mazda Speed 6 WING STD. ESC SETTING

FRONT REAR BRAND Sorex Sorex COMPOUND 36R 36R INSERT HaraV3 HaraV3 WHEEL Solaris Solaris TIRE TREATMENT FX-II FX-II

REAR MEASUREMENTS REAR SHOCKS

RIDE HEIGHT

5.0 mm OIL WEIGHT 40 wt

CAMBER ANGLE 1.5 deg PISTON Standard/Optional DROOP 5.5 mm BLADDER STD. WHEEL HUBS STD 5.2 mm SPRING 14mm 1.5 x 6.50 WHEEL SPACER 1.0 mm NOTE

1.2mm 2 holes

1.2mm 3 holes

1.0mm 2 holes

1.0mm 3 holes

MARK POSITION

FRONT MEASUREMENTS FRONT SHOCKS RIDE HEIGHT 5.0 mm OIL WEIGHT 40 wt CAMBER ANGLE

1.5 deg PISTON Standard/Optional

DROOP 5.5 mm BLADDER STD. WHEEL HUBS STD 5.2 mm SPRING 14mm 1.5 x 6.00 WHEEL SPACER 0.5 mm NOTE

MARK POSITION

1.2mm 2 holes

1.2mm 3 holes

1.0mm 2 holes

1.0mm 3 holes

Page 30

PHOTON SETUP RECORD

654321

N/A mm

321

RF RR

1.0 mm

3.4 mm

4.0 mm2.0 mm

2 3X1

StandardX Optional

CAMBER PLATE

Toe-In = (RR-RF) / 0.8

3.0 = 3.0 deg

FRONT REAR

Name: Date: Track: Foam Std. Setup

Temperature: Condition:

Rubber Asphalt Edition

X Foam Carpet Edition

54321

2.5 mm

321

FF FR

1.0 mm

0.0 mm2.0 mm

3 1

1.4 mm

StandardX Optional

CAMBER PLATE

Toe-Out = (FF-FR) / 0.8

0.0 = 0.0 deg

1.0 mm

FF 1.5 mm

FR 1.5 mm

RF 3.5 mm

RR 0.0 mm

Rubber Asphalt

X Carpet Foam

Other ________

TOP DECK

Rubber Asphalt

X Carpet Foam

Other ________

FRONT WING

Rubber Asphalt

X Carpet Foam

Other ________

REAR WING

VERTICAL ACKERMANN

Forward Middle

X Rearward

RADIAL ACKERMANN

FRONT DRIVE

Spool

X Diff.

One-Way

TOE 1.0 deg

FRONT DIFF. TENSION

Tight

Medium

Loose

REAR DIFF. TENSION

Tight

Medium

Loose

CASTOR

X 4-deg

8-deg

6-deg

Original

Alloy

STEERING BLOCK

Original

Alloy

REAR HUB CARRIER

MOTOR 4.5 BL SPUR GEAR 64P-112T PINION GEAR 64P-25T BATTERY 7.4V LiPo BODY SHELLS R9F WING STD. ESC SETTING KO Propo 1.5

FRONT REAR BRAND Jaco Jaco COMPOUND MAG. MAG. INSERT N/A N/A WHEEL N/A N/A TIRE TREATMENT Jack Jack

REAR MEASUREMENTS REAR SHOCKS

RIDE HEIGHT

4.5 mm OIL WEIGHT 40 wt

CAMBER ANGLE 3.0 deg PISTON Standard/Optional DROOP 5.0 mm BLADDER STD. WHEEL HUBS STD 5.2 mm SPRING 13mm 1.4 x 6.25 WHEEL SPACER 0.0 mm NOTE

1.2mm 2 holes

1.2mm 3 holes

1.0mm 2 holes

1.0mm 3 holes

MARK POSITION

FRONT MEASUREMENTS FRONT SHOCKS RIDE HEIGHT 4.2 mm OIL WEIGHT 60 wt CAMBER ANGLE

2.5 deg PISTON Standard/Optional

DROOP 5.0 mm BLADDER STD. WHEEL HUBS STD 5.2 mm SPRING 13mm 1.7 x 6.75 WHEEL SPACER 1.0 mm NOTE

MARK POSITION

1.2mm 2 holes

1.2mm 3 holes

1.0mm 2 holes

1.0mm 3 holes

Page 31

STANDARD SPARE PARTS AND OPTIONAL PARTS LIST

STANDARD SPARE PARTS

Kit

TC-PRK001 Photon 1/10 Rubber Edition TC-PFK001 Photon 1/10 Foam Edition

Chassis

TC-PCH011RD Bulkhead (Red) TC-PCH012RD Steering Mount Plate (Red) TC-PCH013RD Motor Plate (Red) TC-PCH014RD Motor Plate Support (Red) TC-PCH015RD Mount Plate (Red) TC-PCH016RD Standoff Post (Red) (2 pcs) - Foam Std. TC-PCH017RD Steering Post (Red) TC-PCH20F Foam Bumper - Foam Standard TC-PCH20R Foam Bumper - Rubber Std. TC-PCHC01 6-Cell Chassis 2.5mm - Rubber Std. TC-PCHC04 Top Deck Soft 2.0mm - Rubber Std. TC-PCHC08 Camber Link Plate 2.5mm TC-PCHC09 Wing Soft 2.0mm - Rubber Std. TC-PCHC10 Wing Hard 2.0mm - Foam Std. TC-PCHS02 6-Cell Chassis 3.0mm - Foam Std. TC-PCHS05 Top Deck Hard 2.5mm - Foam Std. TC-PCHS06 Front Shock Tower TC-PCHS07 Rear Shock Tower TC-PMNS01 Battery Brace Set TC-PMPS01 Servo Arm & Mount TC-PMQS01 Bumper & Body Post Set SK-CH1002 Body Post Set

Drive Train

PA-DR0001 Diff. Ring (2 pcs) PA-SDB324 3mm Steel Balls (24pcs) TC-PDT002RD Alloy Diff. Outdrives TC-PDT005RD Center Pulley Shaft (Red) TC-PDT006M Rear Belt TC-PDT007M Front Belt TC-PDTS01 Thrust Bearing Set TC-PDTS02 Diff. Screw Set TC-PMJS01 Spool Set TC-PMK104 Spool Outdrives (4 pcs) TC-PML104 Bearing Cam (4 pcs) TC-PMLS01 40T Diff. Pulley TC-PMLS02 20T Center Pulley

Drive Shaft

PO-DT0006 C-Joint Blades (4 pcs) PO-DT1004RD 5.2mm Wheel Adapter Set (Red)(4 sets) PO-SDT026RD 44.5mm Al. Universal Bone (Red) (1 pcs) PO-SDT009RD 46mm Al. Universal Bone (Red) (1 pcs) PO-SDT018 Axle Shaft Ver. 3 (1 pc) PO-SDT019 Anti-Slip Universal Joint Set (1 pc) PO-SDT020 Universal Shaft Set V.3 (2 sets) PO-SDT021RD Al. Universal Shaft Set V.3 (Red) (2 sets)

Ball Bearing

PA-SB0805 Ball Bearing 5 x 8 x 2.5mm (2 pcs) PA-SB1005 Ball Bearing 5 x 10 x 4mm (8 pcs) PA-SB1510 Ball Bearing 10 x 15 x 4mm (4 pcs)

Suspension

TC-PMES01 F & R Suspension Arm (each 1 pc) TC-PMFS01 Castor Block - 4 deg. TC-PMGS01 Steering Block & R. Hub Carrier (1 each) TC-PMMS01 Suspension Mount Set TC-PSU001 3mm x 23mm Hinge Pin (2 pcs) TC-PSU002 3mm x 51mm Hinge Pin (2 pcs) TC-PSU007 Suspension Mount Insert (2 pcs) 4152-P4S1 King Pin Collar (4 pcs) TC-PSUS01 Suspension Mount Spacer Set

Shock Absorber

TC-PMMS02 Shock Parts TC-PMRS01 Shock Piston Parts TC-PSH002 Shock Bladder (4 pcs)

TC-PSH007 Shock Shaft (2 pcs) TC-PSH101RD Shock Body Set (each 1 pc) TC-PSHS01RD Shock Set (2 sets)

Stabilizer

TC-PSBS01 Stabilizer Bar Set TC-PSB012 1.2mm Stabilizer Bar (2 pcs) - Rubber Std. TC-PSB014 1.4mm Stabilizer Bar (2 pcs) - Foam Std. TC-PSU003RD Threaded Sway Bar Adjuster (Red) (2 pcs) TC-PSU006RD Stabilizer Mount

Steering

TC-PMIS01 Bell Crank Set

Shock Spring

PS-TR15600 Gamma Spring 334gf/mm, 19.2lb/in (2 pcs) PS-TR15650 Gamma Spring 306gf/mm, 17.1lb/in (2 pcs) PS-TF17675 Alpha Spring 560gf/mm, 31.3lb/in (2 pcs) PS-TF14625 Beta Spring 306gf/mm, 17.1lb/in (2 pcs)

Spur Gear

SG-K64100 Spur Gear 64P 100T Std.

Linkage

TC-PSU005 3mm x 30mm Tie Rod Steel (2 pcs) PA-HBS003 5.3mm Steel Ball (5 pcs) TC-PMHS01 Ball Cup 14.5mm (8 pcs) TC-PMHS02 Ball Cup 18.5mm (4 pcs)

Accessories

PA-AT0001 Antenna Tube (4 pcs) PA-AP0001 Antenna Post (2 pcs) PA-BPS3SV Short Body Clip M6 Silver (20 pcs) PA-ER0020 M2 E-Clip (30 pcs) PP-010320 Oil Mixed O-Ring for Dampers 30

AW-BW31RD Small M3 Beveled Washer Red (10 pcs) AW-BW32RD Large M3 Beveled Washer Red (10 pcs)

Spacers

AW-S050RD 3mm x 0.5t Collar Red (10 pcs) AW-S100RD 3mm x 1.0t Collar Red (10 pcs) AW-S150RD 3mm x 1.5t Collar Red (10 pcs) AW-S200RD 3mm x 2.0t Collar Red (10 pcs) AW-S250RD 3mm x 2.5t Collar Red (10 pcs) AW-M050RD Wide 3mm x 0.5t Collar Red (10 pcs) AW-M100RD Wide 3mm x 1.0t Collar Red (10 pcs) AW-M200RD Wide 3mm x 2.0t Collar Red (10 pcs)

Screw

PA-CM2506BK Countersunk Cap Screw M2.5 x 6 (8 pcs) PA-BM0306BK Button Head Screw M3 x 6 (10 pcs) PA-BM0308BK Button Head Screw M3 x 8 (10 pcs) PA-CM0306BK Countersunk Cap Screw M3 x 6 (10 pcs) PA-CM0308BK Countersunk Cap Screw M3 x 8 (10 pcs) PA-CM0310BK Countersunk Cap Screw M3 x 10 (10 pcs) PA-CM0314BK Countersunk Cap Screw M3 x 14 (8 pcs) PA-CM0316BK Countersunk Cap Screw M3 x 16 (8 pcs)

Nut

PA-FN00M3 Flat Nut M3 (10 pcs) AW-LNF4RD M4 Al. Flange Nylon Lock Nut Red (5 pcs)

Set Screw

PA-SS0303BK Steel Set Screw M3 x 3 (10 pcs) PA-SS0306BK Steel Set Screw M3 x 6 (10 pcs) PA-SS0308BK Steel Set Screw M3 x 8 (10 pcs) PA-SS0310BK Steel Set Screw M3 x 10 (8 pcs) PA-SS0312BK Steel Set Screw M3 x 12 (8 pcs)

OPTIONAL PARTS

Chassis

PO-PCHC001 Lipo Rubber Chassis (2.0mm) PO-PCHS002 Lipo Foam Chassis (2.5mm) PO-PCHC003 Top Deck Medium (2.0mm) PO-PCHC004 Camber Link Plate 1.25mm Offset (2 pcs) PO-PCHC005 Rubber Wing Medium Set PO-PCHC006 Foam Wing Extra Hard Set PO-PBW101 LiPo Brace Weight Set (90g) PO-PBW102 LiPo Brace Weight Set (40g) PO-PCW030 Center Lipo Weight (30g)

PO-PLW005 Cylindrical LiPo Weight (5g)

Drive Train

PO-CDB312BK 3mm Ceramic Diff. Ball (12 pcs) PO-CDB408BK 1.6mm Ceramic Diff. Ball (8 pcs) PO-PDT001 Low Friction Drive Belt Rear PO-PDT002 Low Friction Drive Belt Front

Drive Shaft

PO-SDT025RD Al. Universal Bone 43mm (Red) (1 pc) PO-DT1006RD 6.2mm Wheel Adapter Set (Red) (4 sets)

Ball Bearing

PO-CBST04 Ceramic Ball Bearing Set (14 pcs) PO-CB1005 Ceramic Ball Bearing 5 x 10 x 4mm PO-CB1510 Ceramic Ball Bearing 10 x 15 x 4mm

Shock Absorber

PP-010321 Oil Mixed O-Ring for Dampers 40

(10 pcs)

Stabilizer

TC-PSB010 1.0mm Stabilizer Bar (2 pcs) TC-PSB012 1.2mm Stabilizer Bar (2 pcs) TC-PSB014 1.4mm Stabilizer Bar (2 pcs) TC-PSB016 1.6mm Stabilizer Bar (2 pcs) TC-PSB018 1.8mm Stabilizer Bar (2 pcs)

Shock Spring

PS-TR15550 Gamma Spring 393gf/mm, 22.0lb/in (2 pcs) PS-TR15575 Gamma Spring 367gf/mm, 20.5lb/in (2 pcs) PS-TR15600 Gamma Spring 344gf/mm, 19.2lb/in (2 pcs) PS-TR15625 Gamma Spring 324gf/mm, 18.1lb/in (2 pcs) PS-TR15650 Gamma Spring 306gf/mm, 17.1lb/in (2 pcs) PS-TR15675 Gamma Spring 289gf/mm, 16.2lb/in (2 pcs) PS-TF17625 Alpha Spring 626gf/mm, 35.0lb/in (2 pcs) PS-TF17650 Alpha Spring 591gf/mm, 33.1lb/in (2 pcs) PS-TF17675 Alpha Spring 560gf/mm, 31.3lb/in (2 pcs) PS-TF17700 Alpha Spring 532gf/mm, 29.8lb/in (2 pcs) PS-TF17725 Alpha Spring 507gf/mm, 28.3lb/in (2 pcs) PS-TF14575 Beta Spring 347gf/mm, 19.4lb/in (2 pcs) PS-TF14600 Beta Spring 325gf/mm, 18.2lb/in (2 pcs) PS-TF14625 Beta Spring 306gf/mm, 17.1lb/in (2 pcs) PS-TF14650 Beta Spring 294gf/mm, 16.2lb/in (2 pcs) PS-TF14675 Beta Spring 274gf/mm, 15.3lb/in (2 pcs)

Note:

1. Gamma Spring Series is designed for rubber asphalt racing

2. Alpha and Beta Spring Series are designed for foam carpet racing (Alpha for front and Beta for rear).

Spur Gear

SG-K64088 Spur Gear 64P 88T SG-K64096 Spur Gear 64P 96T SG-K64104 Spur Gear 64P 104T SG-K64108 Spur Gear 64P 108T SG-K64112 Spur Gear 64P 112T SG-K64116 Spur Gear 64P 116T

Linkage

PO-PSU004RD 3mm x 30mm Al. Tie Rod Red (2 pcs)

Accessories

PA-BT1005RD Belt Tensioner Set (Red)

Nut

AW-FN03RD Al. M3 Flat Nut Red (5 pcs) AW-SNF4RD M4 Al. Self-Locking Wheel Nut Red (4 pcs)

Set Screw

PA-SS0303 M3 x 3 Stainless Steel Set Screw (10 pcs) PA-SS0306 M3 x 6 Stainless Steel Set Screw (10 pcs) PA-SS0308 M3 x 8 Stainless Steel Set Screw (10 pcs) PA-SS0310 M3 x 10 Stainless Steel Set Screw (10 pcs) PA-SS0312 M3 x 12 Stainless Steel Set Screw (10 pcs)

Screws

PO-SSSST1 Stainless Steel Screw Set PO-TISST1 Titanium Screw Set

IMPORTANT: Stainless steel and titanium screws cannot be used for the installation of suspension mounts of Photon. Use original screws for these locations.

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TOKYO HOBBIES CORP.

1-10-9 Kamagaya, kamagaya-shi, Chiba, Japan

Tel/Fax: +81.47.441.2570

Email: [email protected]

Website: www.top-racing.jp