Tool Shop 61832 Assembly & Operating Instructions

Download

Page 1

Page 2

CONTENTS

SUMMARY

SPECIFICATIONS

SAFETY WARNINGS & CAUTIONS

UNPACKING

SETTING

CONNECTING THE TOOL TO AN AIR SUPPLY

LOADING THE FASTENERS

OPERATING THE TOOL

REGULAR MAINTENANCE

TROUBLE SHOOTING

EXPLODED VIEW DRAWING

PARTS LIST

Page 3

READ ALL INSTRUCTIONS BEFORE OPERATING THE TOOL

SUMMARY

You will need the instruction for the safety warning and precautions, assembly instruction, operating and main-

tains procedures, parts list and diagram. Keep your invoice with this instruction. Write the invoice number on the inside of the front cover. Keep the instruction and invoice in a safe and dry place for future reference.

SPECIFICATIONS

Characteristic Minimum Operating Air Pressure Maximum Operating Air Pressure Nail Length Range Nail Size Nail Capactity Air Inlet Air Consumption Tool Weight

Value 60 PSI 95 PSI 5/8" -- 1-1/4" 18 & 19 Gauge 100 1/4" NPT

0.38L at 80PSI

2.7 lbs

SAFETY WARNINGS& CAUTIONS

1.KEEP WORKING AREA CLEAN. Cluttered areas invite injuries.

2.DON’T ALLOW CHILDREN KEEP AT THE WORKING AREA. Don’t let them handle the tool.

3.DO NOT OPERATE THIS TOOL IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS.

Read warning label on prescriptions to determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not attempt to operate.

4.USE SAFETY GLASSES. Safety glasses should conform to ANSI Z87.1 specifications. Before operating,

wear safety glasses against flying debris from the front and side. Safety glasses should be worn when loading, operating, unloading or servicing this tool.

5.USE EAR PROTECTION. The working area may be exposed to high noise levels that can lead to

hearing damaged.

6.NEVER USE OXYGEN COMBUSTIBLE GASES, BOTTLED GASES OR HIGH PRESSURE COMPRESSED GAS AS A POWER SOURCE FOR THIS TOOL. The tool may explode and

cause serious injury.

7.DRESS SAFELY. Protective gloves and nonskid footwear or safety shoes are recommended when working with and operating this tool. Don’t wear loose clothing or jewelry. They can get caught in moving parts. Also, wear a protective hair covering to prevent long hair from getting caught in the tool.

8.DO NOT FIRE TO HARD MATERIALS. Do not attempt to shoot toward hard or brittle material such as concrete, steel or tile.

9.WHEN OPERATING TOOL. keep the proper footing and balance to avoid damaged resulting from losing balance.

10.CHECK DAMAGED PARTS. Before using tool, carefully check if there is any part damaged.

11.REPLACE PARTS AND ACCESSORIES. Only allow use same replacement parts while servicing.

Approved accessories and replacement parts are available.

12.KEEP ALERT. Watch what you are doing. Use common sense. Do not operate any tool when you are tired.

Page 4

13.STORE THE TOOL. When not in use, tool should be cleaned, fully assembled and then, stored in a dry

QUICK

CONNECTOR

AIR SUPPLY

REGULATOR

location to reduce rust. For safety, keep out of reach of children.

14.OUTDOORS EXTENSION CORDS. When air compressor is used outdoors, use only rounded jackets extensions cords intended for outside use. See manufacturer’s manual for the AWG required for the compressor’s amperage draw.

15.PAY ATTENTION TO AIR HOSE AND THEIR CONNEATIONS. Don’t trip over hoses. Make sure all connections are tight.

16.AFTER LOADING THE FASTENERS. never point the tool at yourself or bystanders.

17.USE THE CORRECT AIR CONNECTOR. The connector on the tool must not hold pressure when

the air supply is disconnected. If the wrong fitting is used, the tool can be charged with air after being disconnected and still be able to drive a fastener.

18.WHEN CONNECTING THE AIR. The tool may possibly fire the fasteners as soon as you plug it in to air hose. Therefore, remove all the fasteners before connecting to the air.

19.DO NOT DEPRESS THE SAFE BRACKET AND THE TRIGGER WHEN LOADING.

20.IF THE FASTENERS ARE JAMMED. Disconnect the tool from the air and remove the jammed

fasteners out.

WARNING: The warning, caution, and instructions explained in this instruction manual cannot

cover all possible conditions and situations that may occur. It must be understood by the operator that COMMON SENSE AND CAUTION ARE FACTORS WHICH CANNOT BE BUILT INTO THIS PRODUCT, BUT MUST BE SUPPLIED BY THE OPERATOR.

UNPACKING

When unpacking, check and make sure that all the accessories are included. If anyone is missed or

broken, please call seller for help. Refer to the follow lists.

Description Nailer S3 Hex Key S4 Hex Key Air Tool Oil Operating instruction

Qty 1 1

1 1 1

SETTING

Your air tool is fully assembly when you receive it. Before using it, attach the air line and desired air system

accessories. See Figure 1 for the recommended accessories and connection order. Be sure the air hose is depressurized when installing or removing adapters to the air line.

NAILER

OILER FILTER

AIR HOSE

Figure 1

Page 5

CONNECTING THE TOOL TO AN AIR SUPPLY

MOVABLE MAGAZINE

1. Determine if the tool needs oil and, if necessary, place two drops of

oil in the AIR PLUG(GJ003) as shown in Figure 2. If you are using an automatic in-line oiler, check and add oil if necessary.

2. Turn the compressor on and set the regulator to the proper pressure

for the size and type of fastener being used.

3. Connect the tool to the air supply (see Setup for air supply connec-

tion recommendations).

Figure 2

LOADING THE FASTENERS

1. Depress the LOCK(DB011) to release the MOVABLE MAGA-

ZINE (HM033) and pull the magazine out fully as shown in Figure

2. Place a full clip of the specified type and size fasteners on the

FIXED MAGAZINE (GD038), up to 100 fasteners may be loaded in the magazine.

3. Push the MOVABLE MAGAZINE ASSEMBLY forward until

it was locked.

FIXED MAGAZINE

Figure 3

LOCK

OPERATING THE TOOL

Test the driving depth in a sample piece of wood before using. If the fasteners are being driven too far or not

far enough, adjust the regulator to provide less air pressure or more air pressure.

1. Connect the tool to the air supply. Make sure the air pressure is in correct range denoted in section of

SPECIFICATIONS.

2. Load fastener as above the direction given in the section called LOAD THE FASTENER.

3. Hold the Body (KT046) and press the Drive guide (DT047) and safe bracket to work surface , being sure the

tool is straight and then gently depress the Trigger (BB007) to drive the fastener.

4. Lift the tool off the work surface.

5. The tool has two driving modes:

1). Put the drive guide on the working surface, lightly push the tool toward the working surface until the

safe bracket is depressed, then, depress the trigger to drive the fastener.

2). First, depress the Trigger, then, repeatedly impact the Safe bracket, the tool can repeatedly drive the

fasteners. The tool will drive one fastener when the Safe bracket is impacted one time.

REGULAR MAINTENANCE

1. Frequent, but not excessive, lubrication is required for best performance. Oil added through the airline con-

nection will lubricate internal parts. An automatic airline oilier is recommended but oil may be added manually before every operation or after about 1 hour of continuous use. Only a few drops of oil at a time are necessary. Too much oil will collect inside the tool and be blown out during the exhaust cycle. ONLY USE PNEUMATIC TOOL OIL. Do not use detergent oil or additives, as these lubricants will cause accelerated wear to the seal in the tool.

2. Use a small amount of oil on all moving surface and pivots.

3. Dirt and water in the air supply are major causes of pneumatic tool wear. Use a filter/oiler for better

performance and longer life. The filter must have adequate flow capacity for the specific application. Consult the manufacturer's instructions for proper maintenance of you filter.

4. Keep tools clean for better and safer performance. Use nonflammable cleaning solutions ( CAUTION: Such

solutions may damaged O-ring and other tool parts) only if necessary- DO NOT SOAK.

Page 6

TROUBLE SHOOTING

STOP USING THE TOOL IMMEDIATELY IF ANY OF THE FOLLOWING PROBLEMS OCCUR. SERIOUS PERSONAL INJURY COULD OCCUR. ANY REPAIRS OR REPLACEMENTS MUST BE DONE BY A QUALIFIED PERSON OR AN AUTHORIZED SERVICE CENTER ONLY.

PROBLEM

Air leaking at Trigger area

Air leaking between body and drive guide

Air leaking between body and cylinder cap

Blade driving fastener too deeply

Runs slowly or has power loss

Tool skip a fasteners

PROBLEM CAUSE

1. O-ring in trigger valve are damaged.

2. Trigger valve head are damaged.

3. Trigger valve stem, seal or O-ring are damaged.

Damaged bumper.

1. Screw loose.

2. Damaged seal.

1. Worn bumper .

2. Air pressure is too higher.

1. Insufficient oil.

2. Insufficient air supply.

3. Broken spring in cylinder cap.

4. Exhaust port in cylinder cap is blocked.

1. Worn bumper or damaged spring .

2. Inadequate airflow to tool.

3. Worn or dry O-ring on piston.

4. Damaged O-ring on trigger valve.

5. Cylinder cap seal leaking.

SOLUTION

1. Check and replace O-ring.

2. Check and replace trigger valve head.

3. Check and replace trigger vlave stem, seal or O-ring.

Check and replace bumper.

1. Tighten screws.

2. Check and replace seal.

1. Replace bumper.

2. Adjust the air pressure.

1. Lubricate as instructed.

2. Check air supply.

3. Replace spring.

4. Replace damaged internal parts.

1. Replace bumper or pusher spring.

2. Check hose and compressor fittings.

3. Replace O-ring or lubricate.

4. Replace O-ring.

5. Replace seal.

Fasteners are jammed

Tool will not drive down tight

1. Fasteners are wrong size or damaged.

2. Magazine or front plate screws are loose.

3. Blade in piston assembly is damaged.

1. Worn blade in piston assembly.

2. Lack of power.

3. Slow cycling and loss of power.

1. Use the recommended and undamaged fastenerls.

2. Tighten screws.

3. Replace piston assembly.

1. Replace piston assembly.

2. Adjust to adequate air pressure.

3. Check cylindre cap spring for broken coils or reduced length. Check if exhaust port of cylinder cap is restricted.

Page 7

EXPLODED VIEW DRAWING

Page 8

PARTS LIST

Refer to the Exploded View Drawing for the location of parts listed below.

ITEM BB007 BX029 DB011 DE001 DT047 DX003 DZ015 FG022 FZ004 GB022 GD038 GF020 GJ003 GZ025 HC002 HM033 HS042 JD014 JQ003 JX005 JX006 KQ001 KT046 ND008 ND010 ND013 ND016 ND032 NH003 NM003 OR003 OR021

DESCRIPTION TRIGGER SAFE BRACKET LOCK END CAP DRIVE GUIDE SAFE GUIDER STOPPED PLATE TRIGGER VALVE STEM TRIGGER VALVE HEAD PLATE FIXED MAGAZINE FRONT PLATE AIR PLUG SUPPORT BUMPER MOVABLE MAGAZINE PISTON ASSEMBLY JOINT GUIDE COLLAR SEAL SEAL LOCKING WASHER BODY SCREW SCREW SCREW SCREW SCREW TORSION SPRING NUT O-RING 5.5×1.5 O-RING 15×1.9

ITEM OR022 OR042 OR043 OR051 OR055 OR065 OR078 PF003 PH005 QC026 QD003 QG006 QT007 SF025 ST003 ST010 TD003 TX009 TX013 TX014 TX020 TX032 XT009 YH003 YH006 YH008 YH061 YZ002 ZD004 ZX008 ZX045

DESCRIPTION O-RING 15.7×2 O-RING 27.3×2 O-RING 27.4×3 O-RING 33.5×3.5 O-RING 36.3×2.5 O-RING 40.2×2.3 O-RING 48.5×2.5 VALVE TRIGGER SPRING CYLINDER GASKET CYLINDER CAP TRIGGER VALVE GUIDE FEEDER SHOE SOFT GRIP SLEEVE SLEEVE SPRING WASHER SPRING PIN SPRING PIN SPRING PIN SPRING PIN SPRING PIN RAIL SPRING SPRING SPRING SPRING LATCH STOPPED PIECE PIN PIN