Toolshop 241-9023 Operating Manual

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Page 1

241-9023

18VOLT CORDLESS 4-PIECE COMBO KIT

You will need this manual for safety instructions, operating procedures and warranty.

Put it and the original sales receipt in a safe dry place for future reference.

Operator’s Manual

SAVE THIS MANUAL

Page 2

IMPORTANT SAFETY INSTRUCTIONS

WARNING:

precautions should always be followed to reduce the risk of ﬁre, electric shock, and personal injury.

When using electric tools, machines or equipment, basic safety

READ ALL INSTRUCTIONS BEFORE USING THIS TOOL

1. KEEP WORK AREA CLEAN. Cluttered areas can cause injuries.

2. CONSIDER WORK AREA ENVIRONMENT.

wet, or poorly lit locations. Don’t expose tools to the rain. Keep the work area well lit. Don’t use tools in the presence of ﬂammable gases or liquids.

3. KEEP CHILDREN AWAY.

Don’t let them handle machines, tools or extensions cords.

4. STORE IDLE EQUIPMENT.

Equipment also should be in a high location or locked up to keep out of reach of children.

5. DON’T FORCE THE TOOL. It will do the job better and more safely at the rate

for which it was intended.

6. USE THE RIGHT TOOL.

of a larger industrial tool. Don’t use a tool for a purpose for which it was not intended.

7. DRESS PROPERLY.

in moving parts. Protective, non-electrically conductive footwear are recommended when working. Wear protective hair covering to contain long hair and keep yourself from harm.

8. USE EYE PROTECTION.

produces metal ﬁlings, dust or wood chips. situations. Wear a clean dust mask if the work involves creating a lot of ﬁne or coarse dust.

9. DO NOT TOUCH BITS OR BLADES WITH HANDS AFTER USE. They can

become extremely hot after job is completed.

10. SECURE WORK.

than using your hands and it frees both hands to operate the tool.

11. DON’T OVERREACH.

reach over or across machines which are running.

12. MAINTAIN TOOLS WITH CARE.

safer performance. Follow instructions for lubricating and safe performance. Follow instructions for lubricating and changing accessories. Keep handles dry clean and free from oil and grease.

13. REMOVE ADJUSTING KEYS AND WRENCHES.

keys and adjusting wrenches are removed from any rotating tool before using.

14. AVOID UNINTENTIONAL STARTING.

switch. Be sure the direction switch is in the use or when changing attachments.

15. STAY ALERT.

any tool when you are tired.

16. CHECK FOR DAMAGED PARTS.

should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mountings, and other conditions that may affect its operation. Check bits and blades to make sure they are sharp and not chipped. Inspect screws and tighten any ones that are loose. is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in the instruction manual. Have defective switches replaced by an authorized service center. Don’t use the tool if switch does not turn on and off properly.

17. GUARD AGAINST ELECTRIC SHOCK.

surfaces: pipes, radiators, ranges, and refrigerator enclosures. When drilling or cutting into walls, ﬂoors, or wherever “live” electrical wires may be encountered, try to ascertain whether there is a danger of shock. Even so, DO NOT TOUCH THE CHUCK OR ANY FRONT METAL PARTS OF THE TOOL. Hold the tool only by the plastic handle or the side grip to prevent electric shock if you hit a live wire.

REPLACEMENT PARTS. When servicing, use only identical replacement parts.

18.

Use clamps or a vise to hold the work if possible. It’s safer

Watch what you are doing & use common sense. Don’t operate

All children should be kept away from the work area.

Store equipment in a dry area to inhibit rust.

Don’t force a small tool or attachment to do the work

Don’t wear loose clothing or jewelry, they can be caught

Use a full face mask if the work you’re doing

Keep proper footing and balance at all times. Do not

Keep tools sharp and clean for better and

Before using tool, any part that is damaged

Don’t use power tools in damp,

gloves and non-skid

Goggles are acceptable in other

Make it a habit to check that

Don’t carry tools with a ﬁnger on the

STOP

position when not in

Any part that

Prevent body contact with grounded

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PRECAUTION FOR BATTERY AND CHARGER

CHARGE BATTERY AT LEAST 6 HOURS before initial use.

CHARGE AT ROOM TEMPERATURE.

1. °F.

°F and lower than 1

2. DO NOT CHARGE IF CHARGER’S CORD OR PLUG IS DAMAGED. Charg-

ing with damaged cord may result in re or electrical shock. If charger is dam aged in any way, have it repaired by a qualied serviceman.

DO NOT CAUSE A SHORT IN THE BATTERY TERMIANLS.

metal such as paper clips, nails, the sides of a metal tool box do not cause a short in your battery.

4. DO NOT INCINERATE BATTERY

WARNING!

The warnings, cautions, and instructions detailed in this manual can not

cover all possible conditions and situations that occur.

USE COMMON SENSE AND CAUTION WHEN OPERATING THE TOOL.

Extremely

high temperatures and re can result.

The temperature must be higher than

Take care that

SPECIFICATIONS

Cordless Drill

3/8 inch Keyless chuck 20 Torque setting plus drill setting Voltage:18 volts DC

Variable speed 0-600RPM,Reversible 2 double-ended screwdriver bits

(stored in clips on the drill handle)

Cordless Reciprocating saw

Voltage:18 volts DC

3000 SPM

No load speed: 0 Stroke:7/8 inch

2 Reciprocating Blades:1 for wood,1 for steel 1 wrench

Circular Saw

Voltage:18 volts DC No load speed: Rip guide 5-1/2 inch blade- 24T one pass

1 hex wrench

Cordless Ligh

Voltage: 18 volts DC Bulb:

10 Watt

wivel head

extra bulb stored inside head

Charger

Charging time: 3-5 Hours C-UL-us Approved

00RPM

AC/DC Adapter

Two Batteries

Voltage: 18 volts DC 1200mAh Ni-Cd Rechargeable

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OPERATING PROCEDURES FOR BATTERY PACK

a charge. They should then be replaced. Dispose of batteries at an appropri ate waste disposal facility. They contain cadmium, so do not throw batteries away in common trash receptacles.

Charge battery 6 hours every 3 month if you do not use it, as battery will discharge



slowly over time.

 Please unplug the ac/dc adapter after battery charged, the charger and AC/DC

adapter may be damaged if pluged into a 120v outlet continuously for 24 hours.

WARNING! Never charge the battery before it has cooled down, charging a hot battery may

cuase the battery to explode.

WARNING!

contain cadmium, so do not throw batteries away in common trash receptacles.

Dispose of batteries at an appropriate waste disposal facility. They

OPERATING PROCEDURES FOR DRILL

Rotation Direction

Your drill is equipped with a 3-position forward/stop/reverse switch through the housing

above the trigger.

When it is pushed toward the right, rotation is forward (clockwise). When pushed in from the right to the left side, rotation is reversed (counter-clock wise) When in center position, it is locked in neutral and the trigger is blocked. Do not push the rotation direction switch until the chuck stops turning.

Torque Regulator

This is a 20-position dial situated just before the chuck. When dial indicator reads 1, torque is at minimum before the clutch disengages the chuck from the drive; when indicator is just past 20, output is at maximum before it is disengaged. This is useful in driving screws into different types of material. More torque will set a screw deeper into material; less torque will prevent it stripping and also pre vents excessive battery drain. Larger screws require more torque to drive than small ones. A little trial and error will show you which is the optimum setting for the situation. Release the trigger when the clicking sound indicates the chuck will not turn fur ther. For drilling, always use the drill setting, indicated by a drill bit. drive does not disengage from the chuck.

At this setting, the

Keyless Chuck

1. Center the rotation direction switch to prevent the motor accidentally starting.

2. Note there are two rings on the chuck. Turning the endmost knurled ring of the chuck clockwise by hand while with the other hand, holding the second ring (closer to the rear of the tool) to prevent the motor turning; closes the jaws of the chuck. Turning that same endmost knurled ring counter-clockwise opens the jaws.

3. Open the jaws to accept a bit and then close the jaws so they clamp the bit tightly.

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OPERATING PROCEDURES FOR RECIPROCATING SAW

Before installing or removing saw blade remove battery pack.

WARNING

Installing a saw blade:

1. Using the hex key stored in the right side of the housing in front of the handle, loosen the hex screw on the saw blade clamp.

2. Insert the blade into the blade clamp. Make sure that the saw teeth are ALWAYS

3. Align the hole in the shank of the blade and the blade clamp with the pin in

4. Tighten the hex screw rmly, to secure the blade.

WARNING: Before you insert battery pack, always pull on the blade sharply to

ensure it is rmly held in the blade clamp. Failure to do so may result in serious

injury.

RUNNING THE RECIPROCATING SAW

Hold the tool rmly. Check to make sure that saw blade travel is not ob

TYPES OF CUTTING Blade Selection: To obtain the best performance from your saw it is important to

select a specic blade for the particular application and type of material you wish

to cut. By doing this you will get a smoother faster cut and prolong blade life.

facing down.

the saw bar, rmly press the pin against the saw bar.

structed. From either the left or the right, push in and hold the trigger lock release button located above the trigger. Squeeze the trigger switch. Squeezing the trigger more will increase the speed.

Once the trigger switch is depressed, you can release the button.

WARNING:

reaches its maximum speed set on the Variable Speed Dial. Failure to comply

could cause loss of control and result in serious injury.

NOTE: Make sure that you do not hit any electrical wires, gas, or water pipes. Check the wall with a pipe/cable detector before you cut

General Cutting

Hold your saw rmly in front and away from you. Make sure the blade is

clear of any surface. Be sure the material to be cut is held rmly pieces should be clamped in place to a workbench. Mark the line of cut clearly. Press the trigger lock release. Pull the trigger switch. Set the shoe against the workpiece. Allow the blade to cut the material. Do not force it. Use only enough pressure to keep the saw cutting.

Metal Cutting

Use a sharp blade especially designed to cut the material you are work-

ing with. It is recommended you use a cutting uid on the metal surface to avoid heat build up. When cutting metallic material with this tool, be sure to us a ne tooth blade. To ensure safe operation, adjust the motor speed to a slower setting.

Wood Cutting

When cutting wood material with this tool, it is recommended to use a

coarse tooth blade.

Make sure the blade does not touch the workpiece until the saw

OPERATING PROCEDURES FOR CIRCULAR SAW

. Small

WARNING

serious problems if:

Moving parts get stuck



 Speed drops to an abnormally low level

The motor housing gets hot



Sparks or odours emit from the casing

: Turn off your saw at once, remove the battery and inspect it for

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OPERATING PROCEDURES FOR CIRCULAR SAW

Do not put hands directly in front of, behind, or below the saw blade

CAUTION:

when cutting.

1. Always grasp the saw with both hands on the handles and push the saw through the material.

2. Be sure there are no nails or any other foreign objects in or on the work piece, or in the path of the blade. They could cause damage to the saw blade, injury from kickback or even injury from ﬂying debris.

3. Make sure the work piece is properly supported at all times. Work piece should be properly supported during the cut.

4. Whenever possible, secure the work piece with clamps or in a vise. Do not hold short pieces by hand while cutting.

5. When making cuts parallel to existing straight edges, whenever possible, insert the rip fence into the slots at the front of the saw. Fasten it in place at the de sired distance, with the screw clamp provided, and use it to help keep the cut as straight and parallel as possible.

6. Make sure you are fully prepared to begin your cut before squeezing the trigger switch. Mark the line of cut clearly.

7. Set the shoe plate against the work piece.

8. Hold the tool ﬁrmly. Motor torque will cause the tool to twist, so a ﬁrm grip is im perative. Check to make sure that saw blade travel is not obstructed. Squeeze the trigger switch.

9. Allow the saw blade to reach full speed before pushing it into the work piece.

10. Do not force the saw blade into the work piece. Apply moderate pressure, al lowing the blade to cut without being forced.

11. This tool is designed to make straight cuts only. Do not attempt to cut curves with it. Twisting the saw to either side while cutting will cause the blade to bind in the work piece, perhaps causing kickback, personal injury, damage to the work piece, and /or damage to the saw.

12. If it becomes necessary to back out of an incomplete cut, turn of

13. To turn off the saw, release pressure on the Trigger Switch. Always allow the blade to come to a stop before putting the tool down.

Changing the Blade

WARNING:

blade changing to avoid accidental starting.

f the saw.

Please remove the battery from the circular saw before doing any maintenance or

1. Press and hold the arbor lock button just to the right of the blade guard at the front of the saw.

2. Use the hex wrench that is included with the kit.

3. The arbor screw has a left-handed(reverse)thread and it turns backwards. Turn it clockwise to loosen.

4. Remove the ﬂange and blade.

5. Replace with the new blade.

6. Place the ﬂange and screw back on.

7. Turn counter-clockwise to tighten.

Cutting Depth Adjustment

1. REMOVE battery pack ﬁ rst.

2. Hold the saw ﬁ

knob and move shoe to obtain the desired depth of cut.

3. Make sure the depth adjustment knob has been retightened (clockwise) before operating the saw.

Bevel Angle Adjustment

The full range of the bevel adjustment is from 0° to 50°. The quadrant is graduated in increments of 5°. On the front of the saw is a bevel angle adjustment mechanism, consisting of a calibrated quadrant and a knob. To set the saw for a bevel cut:

1. REMOVE battery pack ﬁ

2. Loosen (counter clockwise) the quadrant knob adjust the base to the desired angle mark. Re-tighten knob ﬁ rmly (clockwise).

rmly and loosen (counter clockwise) the depth adjustment

rst.

Page 9

OPERATING PROCEDURES FOR LIGHT

ON/OFF

To turn the worklight ON, simply slide the ON/OFF switch forward. To turn the worklight OFF, simply slide the ON/OFF switch backward.

TO SWIVEL THE WORKLIGHT

To swivel the head of the worklight, hold the worklight with two hands. One

1. hand should be around the body of the light; the other hand should be around the head of the worklight.

2. Using the hand that is holding the head of the worklight, twist the head clockwise. Continue to adjust the light until it is adjusted to the angle that works for your job.

To return the worklight to its original position, twist the worklight in a counter-

clockwise direction.

TO REPLACE THE LIGHT BULB

To change the light bulb, hold the top of the light with one hand and the rim of the worklight with the other. Using the hand that is holding the rim of the worklight, begin turning it in a counter-clockwise direction. Continue to turn the rim until it separates from the body of the worklight. Use care when doing this to avoid damaging the reector or the protective lens over the worklight. The burnt out bulb should be removed and discarded appropriately. Replace the bulb and carefully align the rim and light assembly with the worklight body. Begin twisting

the rim in a clockwise direction.

WARNING FOR OBSTRUCTED MACHINE

WARNING

If this tool becomes obstructed/jammed release the trigger switch immediately

as just a few seconds could cause motor damage.

MAINTENANCE

Keep the tools clean using a soft damp (not wet) cloth. Do not use solvents on



the plastic parts.  Lubrication is not necessary. After long use, have an authorized service center maintain and lubricate the tool.



Should the drill chuck require replacement,

1. Remove the battery pack

2. Open the chuck jaws as widely as possible so you can get at the chuck retain

ing screw.

3. Unscrew the chuck retaining screw with a phillps screwdriver. Note that this is a

left-hand-threaded screw and you remove it by turning it clockwise.

4. Clamp the shorter arm of a large allen wrench in the chuck, aligning it with the

jaws so they grip three of its six ﬂat sides.

5. Place the drill on a ﬂat surface, and support the chuck with a piece of wood

about 3/8 inch above that surface.

6. Strike the long arm of the wrench with a hammer so that the chuck turns counter-clockwise and unscrews from the spindle. This may require a fairly sharp blow.

7. Repeat the process in reverse to install a new chuck.

•

To maintain the best performance of your rechargeable NiCd battery, protect

it from overheating, both from overcharging and during storage. Occasionally charge the battery for 6 hours. The battery may also benefit from a full discharge

from time to time.

Page 10

PARTS LIST FOR CIRCULAR SAW

NO. DESCRIPTION

Saw blade

Housing (Left)

Switch

Battery Clip

Switch Lock Button

Spring

Housing (Right)

Motor Cover

Washer

Plastic nut

DC Motor

Gear Box

Nut

Screw

Pivot Stop

Position Button

Plastic Screw

Spring

Plastic Screw

Nut

Ruler

Fixed Board

Flange

Screw

Movable Guard

Spring

Screw

Guide Plate

Screw

Nut

PARTS LIST FOR CORDLESS DRILL

NO. DESCRIPTION

Screwdriver bit clip

Double-ended screwdriver bit

Housing(left)

Battery cli

Trigger switc

Forward/reverse butto Soft handle

7 8

Chuck retaining screw

Chuc

Screw

Washe

Torque setting ring

Ring

Spring

Snap rin

Washer

Steel ball

Washer

Bearing

Washer

22 Steel ball 23 Gear box 24 Shaft 25 Planet gear 26 Star gear

r r

Planet gear Inner gear

28 29

Washe

Gear box cover

Screw Motor gea

32 33

D.C. motor

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NO. DESCRIPTION

1,2,3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19

Bracket Screw Gear box Blade holder Pin Spring washer Screw Bushing Shaft Bushing Bushing Link Plate Circlip Washer Pin Gear Bearing Pin Gear Motor Screw Spring washer Plate Cover Sping Safety release Switch

PARTS LIST FOR

30 31 32

Battery clip Housing (A) Housing (B)

RECIPROCATING SAW

NO. DESCRIPTION

1 Lamp shade 2 Lens 3 Lamp reﬂ ector 4 Bulb 5 Cathode spring 6 Lamp bracket 7 Lamp enclosure 8 Anode spring

9 ABS plectrum 10 Switch 11 Spring 12 Screw 13 Battery clip 14 Housing A

15 Housing B

PARTS LIST FOR CORDLESS LIGHT

WARNING Repairs should be made by an authorized repair center. Do not open or disassemble

this power tool

for questions regarding this power tool.

. Contact at

1-866-915-8626

Page 12

TOOL SHOP®

1-YEAR LIMITED WARRANTY:

4PC 18V CORDLESS TOOL SET

WARRANTY

This

TOOL SHOP®

original purchaser.

brand power tool carries a 1-Year Limited Warranty to the

If the tool fails within one (1) year from the date of

purchase, simply bring this tool with your original sales receipt back to your

nearest

MENARDS

have the tool replaced with the same or similar

retail store. At its discretion,

TOOL SHOP®

agrees to

product free of

charge, within the stated warranty period, when returned by the original

purchaser with or

iginal sales receipt. Notwithstanding the foregoing, this

limited warranty does not cover any damage that has resulted from abuse or

misuse of the Merchandise. This warranty: (1) excludes expendable parts

including but not limited to blades, belts, bits, light bulbs, and/or batteries; (2)

shall be void if this tool is used for commercial and/or rental purposes; and (3)

does not cover any losses, injuries to persons/property or costs. This

warranty does give you specific legal rights and you may have other rights,

which vary

from state to state. Be careful, tools are dangerous if improperly

used or maintained. Seller’s employees are not qualified to advise you on the

use of this Merchandise. Any oral representation(s) made will not be binding

on seller or its employees. The rights under this limited warranty are to the

original purchaser of the Merchandise and may not be transferred to any

subsequent owner. This limited warranty is in lieu of all warranties,

expressed or implied including warranties or merchantability and fitness for a

particular pu

rpose. Seller shall not be liable for any special, incidental, or

consequential damages. The sole exclusive remedy against the seller will be

for the replacement of any defects as provided herein, as long as the seller is

willing or able to replace this product or is willing to refund the purchase price

as provided above.

For insurance purposes, seller is not allowed to

demonstrate any of these power tools for you.

For questions / comments, technical assistance or repair parts –

Please call toll free at: 1-866-915-8626

SAVE

YOUR RECEIPTS.

THIS WARRANTY IS VOID WITHOUT THEM.

(M-F 8am – 5pm EST)