1
Toll Free Helpline:
1-888-899-0146
6 GAL PORTABLE OIL FREE AIR COMPRESSOR
6-GALLON COMPRESSOR
IMPORTANT: READ OPERATOR’S MANUAL BEFORE USING
OPERAT
ITEM NO:207-1545
OR’S MANUAL
TABLE OF CONTENTS
2
Specifications------------------------------------------------------------------------------------------------ 2
Package Contents ------------------------------------------------------------------------------------------ 3
Safety Information------------------------------------------------------------------------------------------ 5
Preparation --------------------------------------------------------------------------------------------------- 6
Assembly Instructions ------------------------------------------------------------------------------------- 6
Operating Instructions ------------------------------------------------------------------------------------- 7
Care and Maintenance ------------------------------------------------------------------------------------ 8
Troubleshooting ---------------------------------------------------------------------------------------------- 9
Exploded View / Parts List ------------------------------------------------------------------------------- 11
Warranty ----------------------------------------------------------------------------------------------------- 12
PRODUCT SPECIFICATIONS
Item No.
207-1545
Pump oil free, direct drive, single stage
Motor 1.5 HP
Voltage/Amps/HZ 120/12/60
Cut-in Pressure 105 PSI
Air Tank Capacity 6 Gallon
Cut-out Pressure 135 PSI
CFM @ 40 PSI 5.0
CFM @ 90 PSI 4.0
Power Cord SJT 16 AWG / 72 in. Length
NOTE: Avoid use of extension cords. If use of an extension cord cannot be avoided, the cord
should be a minimum wire size of 12 AWG and no longer than 30 feet.
Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that
will accept the plug on the product.
PACKAGE CONTENTS
HARDWARE CONTENTS
3
PART QTY
A
Electric Motor & Air Compressor Pump
B Air Tank
Tank Pressure Gauge
C
D
Air Pressure Regulator
E Regulated Pressure Gauge
Air Line Outlet
F
G Air Tank Drain Valve
Pressure Relief Valve
H
1
1
1
1
1
1
1
1
1
1
I ON/OFF Switch
J Power Cord
K
Handle
L Wheel
Air filter
Screw
Qty. 2
M6 × 17
Qty. 2
M10 Bolt
Qty. 4
Ø10 Washer
Qty. 2
Ø10 Spring Washer
Qty. 2
M10 Nut
M
1
2
1
DESCRIPTION
I
D
F
K
B
M
H
A
J
G
AA BB CC DD EE
C
E
L
PACKAGE CONTENTS
4
A. ELECTRIC MOTOR: The motor is used to power the pump. It contains a thermal overload protector. If
the motor overheats for any reason, the thermal overload protector will shut it down in order to prevent
the motor from being damaged.
AIR COMPRESSOR PUMP: The pump is used to compress the air and discharge it into the tank via
the piston moving up and down in the cylinder.
B. AIR TANK: The tank is used to store the compressed air.
C. TANK PRESSURE GAUGE: The gauge is used to measure the
stored air pressure level of the tank. It
is not adjustable by the operator and does not indicate line pressure.
D. AIR PRESSURE REGULATOR: The regulator is used to adjust line pressure to the tool you are using.
Turn the knob clockwise to increase pressure and counterclockwise to decrease pressure.
Never exceed the maximum working pressure of the tool.
E. REGULATED PRESSURE GAUGE: The gauge is used to measure the regulated outlet pressure.
F. AIR LINE OUTLET: The outlet is used to connect 1/4 in.
NPT air hose.
G. AIR TANK DRAIN VALVE: The drain valve is used to remove moisture from the air tank after the unit is
shut off.
WARNING:
WARNING:
Never attempt to open the drain valve when the tank pressure is more than 10 PSI.
H. PRESSURE RELIEF VALVE: The valve is used to prevent system failures by relieving pressure from
the system. If the pressure reaches the preset level and the pressure switch will not shut down the
motor, it will automatically pop open. You can also pull the ring on the valve to open.
I. ON/OFF SWITCH: This switch turns on the compressor and
is operated manually. When in the ON
position, it allows the compressor to start up or shut down automatically, without warning, upon air
demand. ALWAYS set this switch to OFF when the compressor is not being used and before
unplugging the compressor.
J. POWER CORD: This product is for use on a nominal 120-volt circuit and should be grounded. A cord
with a grounding plug as illustrated must be used. Make sure that the product is connected to an outlet
that has the sam
e configuration as the plug (see Figure 1). No adapter should be used with this product.
Check with a licensed electrician if the grounding instructions are
not understood or there is doubt as to whether the product is properly
grounded. Do not modify the plug provided. If it will not fit the outlet,
have the proper outlet installed by a licensed electrician.
DANGER：：Improper installation of the grounding plug will result
in a risk of electric shock. If repair or replacement of the cord or plug
is necessary, do not connect
the grounding wire to either flat blade
terminal. The grounding wire is in the green outer surface.
Grounded
outlet
Grounding Pin
Plug
Figure 1
5
SAFETY INFORMATION
This manual contains information that relates to PROTECTING YOUR SAFETY and PREVENTING EQUIPMENT
PROBLEMS
and is very important for you to know and understand. We use the symbols below to help you
recognize this information.
DANGER - POTENTIAL HAZARD THAT WILL RESULT IN SERIOUS INJURY OR LOSS OF LIFE
WARNING - POTENTIAL HAZARD THAT COULD RESULT IN SERIOUS INJURY OR LOSS OF LIFE
CAUTION
- POTENTIAL HAZARD THAT MAY RESULT IN MODERATE INJURY OR DAMAGE TO EQUIPMENT
WARNING
1. RISK OF EXPLOSION OR FIRE. Never spray flammable liquids in a confine
d area. It is normal for
the motor and pressure switch to produce sparks while operating. If sparks come into contact with
vapors from gasoline or other solvents, they may ignite and cause a fire or explosion. Do not smoke
while spraying. Do not spray where sparks or flame are present. Keep compressor as far from
spray area as possible. Always operate the compressor in a well-ventilated area.
2. RISK OF ELECTRIC SHOCK. A licensed electrician in accordance with all local and national codes
must install all wiring. To avoid electric shock, NEVER use an electric air
compressor outdoor when
it is raining or on a wet surface.
3. RISK OF BURSTING. Rust can weaken the tank. Drain the condensed water from the tank after
each use to reduce rusting. DO NOT weld, drill or modify the air tank of this compressor. Welding or
modifications on the air tank can severely impair tank strength and cause an extremely hazardous
condition. If a leak is detected in the tank, replace the tank right away.
4. RISK OF INJURY. ALWAYS shut off the compressor, remove the plug from the outlet and bleed all
pressure
from the system before servicing the compressor or when the compressor is not in use.
Do NOT use the unit with the shrouds removed. Contact with moving parts could cause serious injury.
5. RISK OF BURSTING. Check the maximum pressure rating in the manual or the serial tag label.
Compressor outlet pressure must be regulated so as to never exceed the maximum pressure rating.
Relieve all pressure through the hose before removing or attaching accessories.
6. RISK OF BURSTING. DO NOT adjust the
pressure switch or relief valve for any reason. They have
been preset at the factory for the maximum pressure of this unit. If the pressure switch or the relief
valve are tampered with, personal injury or property damage may occur.
7. RISK OF BURNS. Pump and manifold generate high temperature. To avoid burns or other injuries,
DO NOT touch the pump, manifold or transfer tube while the unit is running. Allow the parts to cool
before handling or servicing. Keep children away from the compressor at all times.
8. RISK
TO BREATHING. Be certain to read all labels when you are spraying paints or toxic materials,
and follow the safety instructions. Use a respirator mask if there is a chance of inhaling anything
you are spraying. NEVER directly inhale the compressed air produced by a compressor.
9. RISK OF EYE INJURY. ALWAYS wear ANSI Z87.1 approved safety goggles when using an air
compressor. NEVER point nozzle or sprayer toward a person or any part of the body. If the spray
penetrates the skin, serious injury may occur.
10. You can create dust when you cut, sand, drill or grind materials such as wood, paint, metal,
concrete, cement, or other masonry. This dust often contains chemicals known to cause cancer,
birth defects, or other reproductive harm. Wear protective gear.
CAUTION
1. Pull the pressure relief valve ring daily to
ensure that the valve is functioning properly.
2. The unit must be kept a minimum of 12 inches
from the nearest wall in a well-ventilated area for
cooling.
3. Protect the air hose and electric cord from damage and puncture. Inspect them weekly for weak or
worn spots and replace if necessary.
4. Always wear hearing protection when using an air compressor. Failure to do so may result in hearing
loss.
5. Operation of the unit should always be in a position that is stable. Never use the unit on a rooftop or
elevated position that could allow the
unit to fall or be tipped over.
6
PREPARATION
Before beginning assembly of product, make sure all parts are present. Compare parts with package
contents list and hardware contents list. If any part is missing or damaged, do not attempt to
assemble the product.
Estimated Assembly Time: 5 minutes
Tools Required for Assembly (not included): 11/16 in. Open Wrench or Adjustable Wrench.
ASSEMBLY INSTRUCTIONS
Hardware Used
1. Removable handle assembly
• Insert handle (K) into the fixed sleeves. Align the tapped
holes (K1) with the holes on the sleeve.
• Fasten the handle to the sleeve using the screws (AA).
1
M6 × 17 Screw
x 2
AA
AA
Hardware Used
2. Wheel assembly
• Insert the bolt (BB) through one of the wheels (L),
slide on washer (CC).
• Insert the bolt (BB) through the bracket on the bottom of the
tank assembly. Slide on washer (CC), spring washer (DD)
and tighten the nut (EE). Repeat this step for the second wheel.
• Once assembled, roll the air compressor to test the operation
of the wheels. Periodically check to ensure that wheel and the
hardware is secure.
3. Air filter assembly
• Screw the air filter (M) onto the pump.
M10 Bolt
x 2
BB
Ø10 Washer
x 4
CC
Ø10 Spring Washer
x 2
DD
M10 Nut
x 2
EE
K
K1
3
M
BB
CC
DDEE
L
2
7
ON
OFF
OPERATING INSTRUCTIONS
BEFORE EACH START UP
1. Set the ON/OFF switch (I) to the O (off) position.
2. Turn the air pressure regulator knob (D) counterclockwise until it stops.
3. Attach air hose/accessories or air tools (not included) to the air line outlet (F).
WARNING! Risk of bursting. Too much air pressure causes a hazardous risk of bursting.
Check the manufacturer’s maximum pressure rating for air tools and accessories. The regulator
outlet pressure must never exceed the maximum pressure rating.
HOW TO START UP
1. Close the air tank drain valve (G) by turning clockwise.
2. Plug in the power cord (J).
3. Set the ON/OFF switch (I) to the I (on) position and allow
tank pressure to build. Motor will stop when tank pressure
reaches “cut-out” pressure.
4. Turn the air pressure regulator (D) clockwise until
desired pressure is reached.
5. The compressor is ready for use.
WARNING：
High temperatures are generated by the electric motor and the pump. To prevent burns or
other injuries, DO NOT touch the compressor while it is running. Allow it to cool before
handling or servicing. Keep children away from the compressor at all times.
WARNING：
When adjusting from a higher to a lower pressure, turn the knob counterclockwise past the
desired setting. Then turn clockwise to reach the desired pressure. Do not exceed operating
pressure of the tool or accessory being used.
HOW TO SHUT DOWN
1. Set the ON/OFF switch (I) to the O (off) position.
2. Unplug the power cord (J).
3. Reduce the pressure in the tank through the outlet hose. Pulling the pressure relief valve ring
(H) and keeping it open will also reduce the pressure in the tank.
4. Tip the compressor so the tank drain valve is at the bottom of the tank, then open the tank
drain valve counterclockwise to allow moisture to drain from the tank.
CAUTION! Escaping air and moisture can propel debris that may cause eye injury. Wear
safety goggles when opening the drain valve.
WARNING! To avoid personal injury, always shut off and unplug the unit and relieve all air
pressure from the system before performing any service on the air compressor.
WARNING! Risk of unsafe operation. Unit cycles automatically when power is on. When
performing maintenance, you may be exposed to voltage sources, compressed air or moving
parts. Personal injuries can occur. Before performing any maintenance or repair, disconne
ct
power source from the compressor and bleed off all air pressure.
OPEN
CLOSE
8
CARE AND MAINTENANCE
WARNING::To avoid personal injury, always shut off and unplug the unit and relieve all air
pressure from the system before performing any service on the air compressor.
Regular maintenance will ensure trouble-free operation.
NOITPIRCSEDTASK
SERVICE
INTERVAL
Drain the tank
To prevent corrosion inside the tank, the condensation
must be drained at the end of every workday. Be sure to
wear protective goggles. Relieve the air pressure in the
system and then open the drain valve on the bottom of
the tank.
Daily
Check the relief
valve
Pull the relief valve on the ring daily to ensure that it is
operating properly and to clear the valve of any possible
obstructions.
Daily
Test for leakage
Check all connections to see if tight. A small leak of any
of part (the tank, hoses, pipe connections or transfer
tubes) will reduce the unit’s performance.
Spray a small amount of soapy water around the area of
the suspected leak with a spray bottle. If bubbles
appear, repair or replace the faulty component. Do not
overtighten any connections.
Monthly
Storage
Before storing the unit for a long period, use an air blow
gun to clean all dust and debris from the compressor.
Disconnect and coil the power cord. Pull the pressure
relief valve to release all pressure from the tank. Drain
all moisture from the tank. Cover the entire unit to
protect it from moisture and dust.
N/A
OPEN
CLOSE
Clean the air filter
A dirty filter will reduce the unit’s performance and life.
To avoid any contamination inside the pump, the filter
should be cleaned frequently and replaced on a regular
basis. Foam filter should be cleaned in warm and
soapy water.
Weekly
9
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
There is low
pressure, not
enough air, or the
compressor does not
stop.
1. The tank drain valve is open.
2. There is a leak in the
3. There is a prolonged or
excessive use of air.
4. The compressor is not large
enough.
5. There is a hole in the air hose.
6. The tank leaks.
7. The seals are blown.
8. The valve leaks.
9. There is a leaking or worn
piston.
1. Close the drain valve.
2. Check
with soapy water.
Tighten or reseal leaking
DO NOT OVERTIGHTEN.
3. Decrease the amount of air used.
4. Check the air requirement of the
accessory. If it is higher than the
CFM and the pressure supplied by
the compressor, you need a larger
compressor. Most accessories are
rated at 25% of the actual CFM
while running continuously.
5. Check and replace if necessary.
6.
WARNING: Immediately
replace the tank. DO NOT attempt
to repair.
7. Replace the compressor assembly.
8 Replace the compressor assembly.
9. Replace the compressor assembly.
Air leaks from the
regulator or the
regulator does not
regulate air pressure.
1. The internal parts of the
regulator are dirty or damaged.
1. Replace the regulator or internal
parts.
The regulated
pressure gauge
reading drops when
the air accessory is
being used.
1. This is normal.
2. The compressor is not large
enough.
1. If the pressure drops too low, adjust
the regulator while the accessory is
used.
2. Check the air requirement of the
accessory. If it is higher than the
CFM and the pressure supplied by
the compressor, you need a larger
compressor. Most accessories are
rated at 25% of the actual CFM
while running continuously.
The pressure relief
valve opens.
1. The tank pressure exceeds the
normal rating pressure.
2. The pressure switch is stuck.
1. Replace the pressure switch.
2. Replace the pressure switch.
10
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
The motor will not
run.
1. Tank pressure exceeds the
preset pressure switch limit.
2. The fuse is blown or the circuit
breaker tripped.
3. The check valve is stuck in the
open position.
4. The wire gauge in the cord is
wrong or the extension cord
length is excessive.
5. There are loose electrical
connections.
6. The motor’s thermal overload
protection has tripped.
7. The motor, capacitor or safety
valve is defective.
1. The motor will start automatically
when the tank pressure drops
below the tank cut-in pressure.
2. Replace the blown fuse or reset
the circuit breaker. Do not use a
fuse or circuit breaker with a higher
circuit.
Check for proper fuse; type T fuse
is acceptable.
Check for low voltage and proper
extension cord size.
Disconnect other applications from
the circuit. Operate the compressor
on a dedicated circuit.
3. Remove and clean or replace.
4. Check for proper gauge and
extension cord length.
5. Contact an authorized service
center.
6. Turn the air compressor off, unplug
7. Have the compressor serviced by a
qualified technician.
the power cord and wait until the
motor has cooled down. Plug in
the power cord only after the motor
has cooled down, waiting
thermal overload protector has
the
recovered.
11
EXPLODED VIEW / PARTS LIST
EXPLODED VIEW
4Nut M101
2Rubber foot2
2
Bolt M10×20
3
1Drain valve4
1Air tank5
1Handle6
2Thumbscrew7
1Check valve8
1Regulator9
1Quick coupler11
1Relief valve01
2Pressure gauge21
1Front shroud31
1Switch retainer41
1On/Off switch51
1Elbow61
1Pump/Motor assembly71
1Capacitor,50 μf7-11
1Capacitor,200 μf7-21
1Fan17-3
1Air filter18
1Back shroud19
4Bolt M5
×18
20
4Self-tapping screw ST3.9
×17
21
4Bolt M8x2522
4Washer Ø823
4Cushion pad24
2Bolt M5x1025
2Lock washer26
1Transfer tube27
1Pressure switch28
1Anchor nut29
1Power cord30
2Shoulder bolt31
2Wheel32
6
Spring washer Ø10
33
2
Washer Ø10
34
PART DESCRIPTION QTY PART DESCRIPTION QTY
WARRANTY
12
TOOL SHOP® 6 GAL AIR COMPRESSOR WARRANTY
1-YEAR LIMITED WARRANTY:
This TOOL SHOP® brand power tool carries a 1-Year Limited Warranty to the original purchaser.
If the tool fails within one (1) year from the date of purchase, simply bring this tool with your
original sales receipt back to your nearest MENARDS® retail store. At its discretion, TOOL
SHOP® agrees to have the tool replaced with the same or similar TOOL SHOP® product free of
charge, within the stated warranty period, when returned by the original purchaser with original
sales receipt. Notwithstanding the foregoing, this limited warranty does not cover any damage
that has resulted from abuse or misuse of the Merchandise. This warranty: (1) excludes
expendable parts including but not limited to blades, belts, bits, light bulbs, and/or batteries; (2)
shall be void if this tool is used for commercial and/or rental purposes; and (3) does not cover any
losses, injuries to persons/property or costs. This warranty does give you specific legal rights
and you may have other rights, which vary from state to state. Be careful, tools are dangerous if
improperly used or maintained. Seller’s employees are not qualified to advise you on the use of
this Merchandise. Any oral representation(s) made will not be binding on seller or its employees.
The rights under this limited warranty are to the original purchaser of the Merchandise and may
not be transferred to any subsequent owner. This limited warranty is in lieu of all warranties,
expressed or implied including warranties or merchantability and fitness for a particular purpose.
Seller shall not be liable for any special, inciden
tal, or consequential damages. The sole
exclusive remedy against the seller will be for the replacement of any defects as provided herein,
as long as the seller is willing or able to replace this product or is willing to refund the purchase
price as provided above. For insurance purposes, seller is not allowed to demonstrate any of
these power tools for you.
For questions / comments, technical assistance or repair parts –
Please call toll free at: 1-888-899-0146 (M-F 8am – 5pm)
SAVE YOUR RECEIPTS. THIS WARRANTY IS VOID WITHOUT THEM.
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