Toner Cable CT2-AS User Manual

'URSCable Tools

969 Horsham Road lHorsham, Pennsylvania 19044 USA l Phone: [phone] Fax: [phone] [e-mail]

CR

Hex Crimp Tool

• For CATV, MATV and
STV type cable hex
crimp connectors

• Precision quality alloy
steel jaws are self-bottoming
and will not over-crimp

• Toggle action delivers correct crimping force

• Rugged components for long,

trouble-free performance

• Star wheel permits precise, easy compression adjustment

• Easy-to-read hex sizes stamped on frame

• Full-cushion handles will not slide off

• Rugged steel frame with heat treated pins for maximum

strength and operating life

• Made in the U.S.A.

• Length: 9.00 in. (229 mm)

• Weight: 1 lb 9 oz (708 g)

ORDERING GUIDE FOR
CR TOOLS

CATV / MATV / STV CABLES

Model Hex Size Contact Hex

(inch) (mm) (inch) (mm) (inch) (mm)

CR 211CX (Part# 33315) .475 12.07 .096 2.43 - ­CR 41Q (Part# 33275) .453 / .315 11.15 / 8.00 - - - ­CR 42Q (Part# 33285) .320/.250 8.13/6.35 - - - ­CR 470/410 (Part# 35460) .470 / .410 11.94 / 10.41 - - - ­CR 596B (Part# 33320) .324 / .262 8.23 / 6.65 - - - ­CR 596Q (Part# 33330) .384 / .324 9.75 / 8.23 - - - ­CR 596QL (Part# 33335) .360 / .324 9.14 / 8.23 - - - ­CR 596-11 (Part# 33343) .410 / .324 10.41 / 8.23 - - - ­CR 611Q (Part# 33805) .475 / .324 12.07 / 8.23 - - - ­CR 611QL (Part# 34475) .470 / .324 11.94 / 8.23 - - - ­CR 611Q2 (Part# 34485) .475 / .324 12.07 / 8.23 .100 2.54 - ­CR 611U (Part# 34930) .475 / .360 12.07 / 9.14 .096 2.43 - -

COMMUNICATION CABLES

Model Hex Size Contact Hex
1 2 3

(inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm)

CR 255U (Part# 33975) .255 / .213 6.48 / 5.41 .100 2.54 .068 1.73 .050 1.27

C.A.T.-AS “All Series”

Compression Assembly Tool

• Unique C.A.T. allows assembly of Series 59/6, 7,
and 11 drop connectors in one versatile tool

• Two sets of jaws, precision designed – one set for 59 & 6

connectors, and another set for 7 & 11 connectors

• Field proven design based on original Cablematic® C.A.T. design with

high strength cast aluminum body

• Spring loaded, split jaws position the cable and connector

for easy insertion and removal

• Available in a “fixed” model (C.A.T.-AS-FX)
with a fixed, factory set plunger tip that is non­adjustable.

• Made in the U.S.A.

• U.S. Patent Nos.: 5,934,137;

5,647,119 and 6,820,326

• Length: 7.4 in. (187 mm)

• Weight: 1.1 lb (500 g)

For 6/59,

7 and 11 cables

C.A.T.-AS
COMPRESSION ASSEMBLY TOOLS

Plunger Tip
CAT-AS Model 6/59 SERIES 7 SERIES 11 SERIES Color Code

C.A.T.-AS
(Part# 37720)
&
C.A.T.-AS-FX
(Part# 37835)

C.A.T.-AS-EX
(Part# 37780)

C.A.T.-AS-DIGICON
(Part# 37785)
&
C.A.T.-AS­DIGICON-FX
(Part# 37845)

C.A.T.-AS-IEC/
RCA-FX
(Part# 37830)

Arris-Digicon DS & DT™
Belden SNAP-N-SEAL® Corning
Cabelcon-CX3
Corning Gilbert F-UE, F-UE-M
Corning Gilbert ULTRARANGE™
Corning Gilbert ULTRASHIELD™
F-Conn-FS
Holland SLC
PCT-DRS
PPC CMP, PPC-EX XL
TFC QCII

PCT-TRS
PPC-EX, PPC-CMP-MC

Arris-Digicon DS & DT™
Corning Cabelcon-CX3
Corning Gilbert F-UE, F-UE-M
Corning Gilbert ULTRARANGE™
Corning Gilbert ULTRASHIELD™
F-Conn-FS
Holland SLC
PCT-DRS
PPC-CMP, PPC-EX XL
TFC QCII

Arris-Digicon DS & DT™, DS-RCA
Belden SNAP-N-SEAL® Corning
Cabelcon-CX3
Corning Cabelcon-CX3-IECF
Corning Cabelcon-CX3-IECM
Corning Gilbert F-UE, F-UE-M,
RCA-UE, RCA-UE-M
Corning Gilbert ULTRARANGE™
Corning Gilbert ULTRASHIELD™
F-Conn-FS, F-Conn-FSC
Holland SLC
PPC-EX XL, PPC-CMP,
PPC-CMP-RCA, PPC-CMP-IEC
PCT-DRS, PCT-DRS-IECF
PCT-DRS-IECM
TFC QCII

Arris-Digicon DS & DT™
Belden SNAP-N-SEAL® Corning
Gilbert ULTRASEAL™
PPC-EX

PCT-TRS
PPC-EX

Arris-Digicon DS & DT™

Arris-Digicon DS & DT™
Corning Gilbert ULTRASEAL™
PPC-EX
Belden SNAP-N-SEAL

Belden SNAP-N-SEAL
Corning Cabelcon-CX3
Corning Gilbert ULTRARANGE™
Corning Gilbert ULTRASEAL™
Corning Gilbert ULTRASEAL™
320 QR
PCT-DRS, PCT-DRS-320QR
PPC-EX, PPC-EX320QR
TFC QCII

Corning Gilbert ULTRARANGE™
Corning Gilbert ULTRASEAL™
320 QR

PCT-DRS, PCT-DRS-320QR
PPC-EX, PPC-EX320QR

Arris-Digicon DS & DT™
TFC QCII

®

Belden SNAP-N-SEAL
Corning Cabelcon-CX3
Corning Gilbert ULTRARANGE™
Corning Gilbert ULTRASEAL™
Corning Gilbert ULTRASEAL™
320 QR
PCT-DRS, PCT-DRS-320QR
PPC-EX, PPC-EX320QR

®

Green

Black

Gray

®

969 Horsham Road lHorsham, Pennsylvania 19044 USA l Phone: [phone] Fax: [phone] [e-mail]

Cablematic Drop Cable Tools

TXFF, TXFF-Q

Flexible Feeder Stripping Tools

• For Times Fiber Communications (TFC) “Flexible Feeder”
(TX10-15 Low Loss Drop Feeder) Cable and F50
CommScope® cable

• Color coded and labeled for ease of proper tool identification Green - for

Standard cable construction
Blue - for Quad Shield cable construction

• The first cut (1st cut) will prepare cable to proper center conductor length.

The second cut (2nd cut) will remove the proper length of outer jacket
exposing the braid

• Made in the U.S.A.

• Replacement Blades — 1st cut: CB 26 (Part No.: 14403)

Model Color Cable Connector Part No.

 TXFF-C Green Standard + Tri shield Corning Cabelcon 36635
TXFF-QC Blue Quad Corning Cabelcon 36634
TXFF-A/G Green Standard + Tri shield Amphenol & Corning Gilbert 36637
TXFF-QA/G Blue Quad Amphenol & Corning Gilbert 36636
TXFF-P Green Standard + Tri shield PPC & PCT 36639
TXFF-QP Blue Quad PPC & PCT 36638

Note: Please call our Customer Service Department for connector manufacturers not listed above. U.S: 860-635-2200
U.K: [phone]

2nd cut: CB 60 (Part No.: 14907)

• Length: 5-3/8 in. (137 mm)

• Weight: 1 lb. 12 oz. (795 g)

SDT

Single Drop Trimmer

• ONE STEP cable preparation for ALL 59, 6, N48 drop cable

constructions as per SCTE and Bellcore specifications

• Also available with a built-in strip stop — see model SDT596-250SS

(SDT596-250 is standard tool)

• ERGONOMIC BODY DESIGN fits into your hand and tool pouch for

ease of use and comfort

• Tool body constructed of LIGHTWEIGHT, impact resistant

“Hi-Visibility Red” polymer

• No adjustments or extra tools required

• NOTE: Tool is not intended for Plenum Series

Cable construction

• Superior quality tool steel blade cassettes will perform 3500+

preparations under normal use

• Tool supplied with model specified cassette assembled
in tool and one spare cassette

• Unique “Cassette Ejector” provides quick blade
cassette removal

• Replaceable blade cassettes are color-coded and marked with cable

series type and braid preparation dimensions
for easy identification

• Made in the U.S.A.

• U.S. Patent Nos.: 6,128,976 and 6,253,641

• Length: 4.6 in. (119 mm)

• Weight: 1.6 oz (45 g)

SDT-TXFF-250

Flexible Feeder Single Drop Trimmer

• Single Drop Trimmer for Times Fiber Communications (TFC) “Flexible

Feeder” (TX10-15 Low Loss Drop Feeder)
Cable and F50 CommScope® cable

• ONE STEP cable preparation for smooth, precise cuts
removing both the jacket and the dielectric

• Prepares cable for all major connector manufacturers to
1/2 in. or 1 in. (12.7 or 25.4 mm) center conductor length
and 1/4” (6.35 mm) braid preparation

• E rgonomic, lightweight design

• Made in the U.S.A.

• U.S. Patent Nos.: 6,128,976

and 6,253,641

• Replacement blade cartridge:

RC-TXFF 250

(Part No.: 36880)

• Length: 4.6 in. (119 mm)

• Weight: 1.9 oz (54 g)

• Part No.: 37460

969 Horsham Road lHorsham, Pennsylvania 19044 USA l Phone: [phone] Fax: [phone] [e-mail]

Cablematic Drop Cable Tools

CT2-AS

Compression Assembly Tool

• The CT2-AS assembles 59,6,7 and 11 “F” compression

type connectors

• Assembles most RCA and IEC connectors

• Spring loaded handle with push button handle lock to keep

tool compact and pouch friendly

• New ergonomic design with premium quality construction

• Easy to use around and in wall boxes where space and cable

length may be limited

• Spring loaded split jaws position cable and connector for easy insertion and

removal

• Tool requires no special adjustment or adapters and can be kept in

calibration with a supplied guage block

• CT2-AS has a blue color coded body for universal type connectors;

CT2-AS-EX has a red colored body for PPC-EX and PCT-TRS
compression connectors

• US Patent Nos.: 5,934,137; 5,647,119; 6,820,326

• Length: 8-1/4 in. (210 mm)

• Weight: 14.4 oz (408 g)

• Part No. CT2-AS: 42080; Part No. CT2-AS-EX: 42090

Model 6/59 Series 7 Series 11 Series

Arris Digicon DS,DT,DSU, DS-RCA, DS-RCA Mini

CT2-AS

Belden SNAP-N-SEAL

(Part # 42080)

Corning Cabelcon CX3, CX3-IEC-F, CX3-IEC-M
Corning Gilbert F-UE, F-UE-M, RCA-UE, RCA-UE-M
Corning Gilbert ULTRARANGE™
Corning Gilbert ULTRASHIELD™
F-Conn FS, FSU, FS-RCA
Holland SLC
PCT-DRS, PCT-DRS-IECF, PCT-DRS-IECM
PPC-CMP, PPC-EX-XL, PPC-CMP-RCA, PPC-CMP-IEC
TFC QCII

PCT-TRS

CT2-AS-EX

PPC-EX, PPC-CMP-MC

(Part # 42090)

®

Arris Digicon DS & DT™
Belden SNAP-N-SEAL
Corning Gilbert
ULTRASEAL™
PPC-EX

PCT-TRS

Belden SNAP-N-SEAL

®

Corning Cabelcon CX3
Corning Gilbert ULTRARANGE™
Corning Gilbert ULTRASEAL™
Corning Gilbert ULTRASEAL™ 320QR
PCT-DRS, PCT-DRS-320QR
PPC-EX, PPC-EX-320QR
TFC QCII

Belden SNAP-N-SEAL
Corning Gilbert ULTRARANGE™
Corning Gilbert ULTRASEAL™ 320QR
Corning Gilbert ULTRASEAL™
PCT-DRS, PCT-DRS-320QR
PPC-EX, PPC-EX-320QR

®

®

CW-1

Multi-Socket Can Wrench

• Wrench has reversible double sockets on each end

• Impact resistant polymer handle also provides a storage compartment for

additional sockets

• Wrench is supplied with hex sockets 7/16 in., 3/8 in., 5/16 in., 1/2 in.,
1/4 in., and 5/32 in. Security Hex

• Sockets are all clearly stamped with hex size

• Replaces the need to have 5 separate Nut Drivers

• Unique lightweight design that offers multiple tools in

one handle

• Cost and application efficient

• Length: 7.75 in. (197 mm)

• Weight: 10.4 oz (294 g)

• Part No.: 38521

All sockets are stored inside
the tool body.

RT-F716N, RT-BNC

Removal Tool

• Provides easy access to connectors in

high-density locations such as cable racks

• Socket extends 8 in. from handle

• Nut on bottom of handle grip for torquing applications with

7/16 in. TW torque wrench

• RT-F716N has 7/16 in. head for “F” Connectors

• Length: 11.75 in. (298 mm)

• Weight: 3.4 oz (88 g)

• Part No.: 38360

• RT-BNC has formed head specifically

for BNC connectors

• Length: 11.75 in. (298 mm)

• Weight: 3.1 oz (88 g)

• Part No.: 38355

HOME INTEGRATION / SECURITY

SMART-STRIP

RJC

RJ Crimping Tool

• Crimps RJ10, RJ11, RJ12,
RJ22 and RJ45 modular
RJ connectors (4P, 6P, 8P)

• Comfortable and ergonomic
plastic grips

• Wire cutter and Jacket stripper
built into tool body

• Easy release ratcheting mechanism for ease of assembly

• Ratchet mechanism can be released mid-cycle

• Replacement Blades (package of 2) Part No: 80575

• Length: 7-3/4 in. (197 mm)

• Weight: 12 oz (340 g)

• Part No.: 80756

HOME INTEGRATION / SECURITY

Data Cable Stripper

• Versatile and compact tool suitable for all types of
standard insulation

• Smart-Strip produces an accurate depth of cut to any standard insulated

size of wire or cable in the 0.03 to 0.39 in. (0.75 - 10 mm) range

• Strips UTP & STP data network cable

• Detailed depth adjustment mechanism allows the operator to change

settings across standard insulations and a variety of delicate and
irregular shielded multicore cables

• Spring loaded action

• Fixed depth version also available

• Weight: 1.4 oz (40 g)

• Dimensions: 3.8 x 0.75 x 1.5 in.

(97 x 19 x 38 mm)

• Part No.: 39470

969 Horsham Road lHorsham, Pennsylvania 19044 USA l Phone: [phone] Fax: [phone] [e-mail]

Cablematic Drop Cable Tools

CC SERIES

Center Conductor Cleaners / Scrapers

• For removing residual dielectric from the conductor of all sizes of trunk

and distribution cables (without scratching
or nicking)

• CC-100 has clear Plexiglas® multiple size V-shaped cleaning notches

(Part No.: 16710)

• CC-200 is supplied with clear Plexiglas® straight edged scraping blades

(Part No.: 16730)

• CC-200 EUR is supplied with inverted clear Plexiglas® straight edged

scraping blades. Removes dielectric close to aluminum sheath (Part

No.: 42000)

• “High visibility” red (CC-100) and yellow (CC-200)

tool bodies

• Replacement cleaning blades fit either tool
Part No.: 16722, multiple “V” notched blade kit
Part No.: 16725, clear Plexiglas® scraping blade kit
Part No.: 42003, clear Plexiglas® EUR scraping blade kit

• Made in the U.S.A.

• Length: 4.25 in. (108 mm)

• Weight: 2.26 oz (64 g)

CC-100

CC, CCS

Cable Cutters / Strippers

• Designed to cut and

strip solid & stranded
copper and aluminum
conductor

• CCS-22 designed to cut
steel conductors

• Designed to minimize

flattening of the cable end and
center conductor

• CCS-22 ideal for cutting 59, 6, 7 and

11 series coax cables (copper cladded
steel center conductors) as well as N48,
5C and 9 Coax cables (copper center
conductors)
up to .400 in. (10.16 mm) O.D. cables

• Preformed rounded jaws automatically position the cable for optimum cutting

• Precise, high quality carbon steel construction

• Durable, dipped non-slip handles

Application Model MAX OD (in.) AWG Tool Tool
Length Weight

Cutting CC22 (p/n 39430) .350 (107 mm) 1 6-3/8 in. (16.2 cm) 6 oz (170 g)
CC38 (p/n 39431) .430 (131 mm) 2/0 8-1/4 in. (21.0 cm) 10.4 oz (296 g)

Stripping CC22 (Part# 39430) .230 (70 mm) 4 6-3/8 in. (16.2 cm) 6 oz (170 g)
CC38 (Part# 39431) .290 (88 mm) 2 8-1/4 in. (21.0 cm) 10.4 oz (296 g)

Application Model Maximum Tool Tool
Cable O.D. Length Weight

Cutting Steel* CCS-22 (p/n 39930) up to .400 in. (10.16 mm) 6-3/8 in. (16.2 cm) 6 oz (170 g)

*CCS = Copper cladded steel

CCS-22

CC38

CT 375

Carpet Cutter & Drill Guide

• For making fast and precise holes in carpeting

• CT-375 is for wood underfloors (scalloped edge cutter)

Part No.: 33480

• CT-375C is for concrete and other underflooring
(smooth cutter)
Part No.: 33485

• Replacement Blades:
Scalloped Part No.: 33483

Smooth Part No.: 33482

• Made in the U.S.A.

• Length: 3.0 x 6.375 in

CC-200 EUR

(76 x 162 mm)

• Weight: 15 oz (426 g)

969 Horsham Road lHorsham, Pennsylvania 19044 USA l Phone: [phone] Fax: [phone] [e-mail]

IT-F59, 6, 11-FT6

IT-F59, 6, 11

“F” Connector Insertion and
Flaring Tool Combo

• For insertion of 59, 6, 7, & 11 series “F” connectors

• Makes “F” connector insertion fast and easy even in

cold temperatures

• Flaring end of tool allows flaring or expansion of the
cable providing easier insertion of “F” connectors

• Recommended for polyethylene jacketed cables and
plenum cables

• Especially useful when using tri-shield and quad-shield cables

• Insures proper connector and cable interface

• Large plastic screwdriver-type handle provides leverage when inserting “F”

connector to the drop cable

• Heat treated shank

• Made in the U.S.A.

• Length: 5.00 in (127 mm)

• Weight: 3.5 oz (99 g)

Model Description Part No.

IT-F59, 6, 11-FT6 “F” Insertion and 6 Series Flaring Tool Combo 38820

IT-F59, 6, 11-FT59 “F” Insertion and 59 Series Flaring Tool Combo 38821

RLN

Long Nose Pliers

• Designed for
general-purpose
electrical, communications
and construction applications

• Drop-forged, hardened and tempered

steel alloy, designed
to stand up to rugged use

• Soft ribbed molded grips for
maximum comfort and durability

• Unique torsion spring for one handed operation

(spring can be easily
removed if preferred)

• Tool halves are perfectly matched and hot
riveted providing smooth handle operation

• Ideal for cutting and working with small soft-core

wire gauges in small confined areas

• Length: 8.5 in. (216 mm)

• Weight: 8oz (227 g)

• Part No.: 35489

'URSCable Tools

DCS

Drop Cable Slitter

• Designed to slit the web on 59, 6, 7,
& 11 series messengered and
dual cables in the following

cable configurations:

- Messengered
coaxial drop cable

- Dual coaxial
drop cable

- Dual coaxial
messengered drop cable

- Dual coaxial and twisted pair cable

- Dual messengered coaxial and twisted pair cable

- Will also slit various messengered fiber drop cables

• Provides a clear view of slitting action

• Works on PVC and Polyethylene jackets

• Built-in saddle and spring loaded jaw permits easy

positioning of cable

• Built-in shaving blade removes residual ridge material allowing easy

connectorization

• No blade adjustments required

• Ergonomic, user-friendly design

• Lightweight and compact, fits in the palm of your hand

for easy one hand operation

• High visibility red color

• Made in the U.S.A.

• Replacement Blades —

Slitting: CB 209 (Part No.: 36343)

Shaving: CB 210 (Part No.: 36344)

• Length: 2.75 in. (70 mm)

• Weight: 5 oz (140 g)

• U.S. Patent No.: 6,131,289

• Part No.: 36340

Specifications Subject To Change Without Notice Rev -1 © Toner Cable Equipment, Inc.