Page 1
OPERATOR'S MANUAL
AUTOCLAVE
FLS-1000
●Please read this Operator’s Manual thoroughly and understand the
contents before operating FLS-1000.
● This equipment is used for the handling of microorganisms, such as
bacteria and viruses, which can exert adverse health effects on human
beings or other living things, therefore, must be used by personnel
with enough knowledge and experience.
●Be sure to keep this Operator’s Manual handy for future reference.
FOR RESEARCH USE
Page 2
TABLE OF CONTENTS
1．PRECAUTION FOR USE･･････････････
1-1.About the Symbols･･･････････････
1-2.Warnings and Cautions･･･････････
2．GENERAL INFORMATION････････････
2-1.Operating Principles･･････････････
2-2.Parts Identifications･･････････････
3．INSTALLATION･･････････････････････
3-1.
Moving and Installing the FLS-1000
3-2.Connecting to the Power Source
and Grounding･･････････････････
3-3.Setting the Altitude Level･････････
4．OPERATIONAL FLOW････････････････
5．OPERATION･････････････････････････
5-1.Turning On/Off the Power Switch･･
5-2.Opening and Closing the Chamber
Lid･････････････････････････････
5-3.Checking the Pressure Gauge･･････
5-4.Checking the Water Level in the
Exhaust Tank････････････････････
5-5.Checking the Sterilizing Water in the
Chamber････････････････････････
5-6.Placing Articles to be Sterilized･････
5-7.Setting Operating Parameters･･････
5-8.Starting Operation････････････････
5-9.Ending Operation････････････････
5-10.Removing Articles to be Sterilized･
5-11.Draining the Sterilizing Water from
the Chamber････････････････････
･･･
P.2
P.2
P.3
P.7
P.7
P.9
P.18
P.18
P.21
P.22
P.23
P.24
P.24
P.25
P.27
P.28
P.30
P.31
P.33
P.35
P.37
P.38
P.39
6．USEFUL FUNCTIONS･････････････････
6-1.Liquid Sterilization Function･･･････
6-2.Memory Function････････････････
6-3.Check Function･･････････････････
6-4.Timer Function･･･････････････････
6-5.Power Failure Alert Function･･････
6-6.Annual Inspection Reminder
Function････････････････････････
6-7.Setting the Time Unit for Display･･･
6-8.Selecting the Exhaust Setting for the
Liquid Sterilization Course････････
6-9.Setting the Temperature to Release
the Lid Interlock･････････････････
6-10.Sterilizing Water Change Alert
Function･･･････････････････････
6-11.Exhaust Tank Illumination
Function･･･････････････････････
7．OPTIONAL FUNCTIONS･･････････････
8．ROUTINE MAINTENANCE･･･････････
8-1.Cleaning and Disinfecting the Main
Body･･･････････････････････････
8-2.Weekly Maintenance･･････････････
9．TROUBLESHOOTING････････････････
9-1.Symptoms and Solutions･･････････
9-2.Error Code Table･････････････････
9-3.Contact Information･･････････････
10．DISPOSAL AND TRANSFER･･････････
11．SPECIFICATIONS･･･････････････････
11-1.Specifications of the FLS-1000･････
P.40
P.40
P.41
P.41
P.42
P.43
P.44
P.45
P.46
P.47
P.48
P.49
P.51
P.52
P.52
P.53
P.55
P.55
P.56
P.59
P.60
P.61
P.61
ー1ー
Page 3
1. PRECAUTION FOR USE
The TOMY Autoclave For Laboratory Use FLS-1000 has an inner vessel which is subject to
very high temperature and pressure during the operation. If this FLS-1000 is installed or
operated improperly, it may cause death or serious injury to the operator or people around,
or cause severe damage to FLS-1000 or other property. Be sure to read this Operator’s
Manual thoroughly before use, and follow its instructions and procedures for the proper use
of FLS-1000.
1-1. About the Symbols
This Operator’s Manual uses certain words and symbols to call attention to important safety
and operational information. Safety indications are classified into “Warnings” and “Cautions”,
depending on the level of potential injury to personnel or damage to the equipment.
WARNING
CAUTION
<
Symbols
>
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury to laboratory personnel.
Indicates a potentially hazardous situation which, if not avoided,
could result in minor or moderate injury to laboratory personnel
or damage to the product and surrounding property.
Denotes general ban or prohibition. The specific instruction is
described as an illustration or in a statement near the symbol.
Denotes general mandatory action. The specific instruction is
described as an illustration or in a statement near the symbol.
ー2ー
Page 4
1-2. Warnings and Cautions
WARNING
Do not modify or alter the FLS-1000 or
any parts of the FLS-1000.
Failure to do so may cause serious accident
or malfunction.
Do not use accessories or parts other than
those specified by the manufacturer.
Failure to do so may cause serious accident
or malfunction.
Do not allow such foreign objects as
pieces of metal, combustible materials,
water or other liquids to enter the
interior of the FLS-1000 through its vents
or other openings.
Failure to do so may cause short circuit, fire
or malfunction.
Do not remove the outer panel of the
FLS-1000.
Contact with the inner parts of FLS-1000
may cause electric shock, burns, fire or
malfunction.
Do not touch the power plug with a wet
hand.
Failure to do so may cause electric shock.
Do not use any damaged power cord,
plug or loose outlet.
Failure to do so may cause accidental fire,
short circuit or malfunction.
Do not unplug by pulling on the cord.
Stress to the cord may cause a loose
connection in the plug and result in fire or
burnout of the cord.
When leaving the FLS-1000 out of use for
a long time, be sure to unplug the power
plug of the FLS-1000 from the outlet.
Failure to do so may allow insulation
to deteriorate, thereby causing electric
shock, short circuit or fire. For models
with no power plug provided, the power
circuit breaker to which the power plug is
connected should be turned off.
Do not install the FLS-1000 in a place
where chemicals that are likely to
generate flammable or corrosive gases or
fumes are stored.
Failure to do so may cause fire. Electric
components can corrode and cause short
circuit or electric shock.
Avoid installing the FLS-1000 in a place
where there is a lot of dust or moisture.
Failure to do so may cause short circuit of
electric components or fire.
Avoid installing the FLS-1000 in or near
a sink or tap where there is a risk of it
being splashed with water.
Failure to do so may cause short circuit or
electric shock.
Do not allow the power cord to be
pinched by or caught between heavy
objects.
Failure to do so may cause accidental fire,
short circuit or malfunction.
ー3ー
Install the FLS-1000 on a sturdy and level
surface such as concrete floors that can
support its weight.
Failure to do so may cause FLS-1000 to fall
over, thereby resulting in personal injury or
physical damage.
Page 5
WARNING
Connect the FLS-1000 to a power outlet
of the voltage specified as correct for
FLS-1000. Do not connect it to a shared
outlet.
Failure to do so may cause accidental fire,
short circuit or malfunction.
Do not use extension cords or power
strips.
Failure to do so may cause accidental fire,
short circuit or malfunction.
Make sure that the FLS-1000 is properly
grounded.
Failure to do so may cause explosion,
electric shock or malfunction.
Never ground the FLS-1000 through a
water pipe or a gas pipe.
Failure to do so may cause explosion,
electric shock or malfunction.
When the pressure gauge is not working
properly, stop operation.
Otherwise, abnormality inside the
chamber, if any, cannot be found, thereby
causing serious accident. If pressure gauge
malfunction is suspected, please contact
your dealer or our local representative.
Do not bend the exhaust hose.
If exhaust venting is not carried out
smoothly, the chamber pressure may
become abnormally high, thereby causing
damage to parts. Broken parts may scatter
and cause burns, injury or serious accident.
Do not use the FLS-1000 to sterilize
flammable or explosive articles.
Failure to do so may cause fire or explosion.
Do not use the FLS-1000 to sterilize
corrosive articles.
Do not touch the power switch with a
wet hand.
Failure to do so may cause electric shock.
Never attempt to open the lid until the
chamber pressure returns to 0MPa.
If the lid is opened while pressure remains
in the chamber, articles to be sterilized or
steam may gush out, thereby resulting in
death or serious injury.
Be extremely careful of steam coming
out of the chamber when opening the
chamber lid.
Steam coming out of the chamber is very
hot and can cause burns or injury.
Avoid leaving any foreign materials
between the chamber lid gasket and the
chamber.
Otherwise, the chamber may corrode and
explode or burst while pressure rises,
thereby causing death, injury or serious
accident.
Do not use the FLS-1000 to sterilize
sealed articles.
Sealed articles may explode or burst when
they are removed from the chamber,
thereby causing burns, injury or serious
accident. The chamber pressure may
become abnormally high, thereby causing
damage to parts. Broken parts may scatter
and cause burns, injury or serious accident.
Do not sterilize any cracked or damaged
glassware.
Damaged glassware may explode or burst
when it is removed from the chamber,
thereby causing burns, injury or serious
accident.
Failure to do so may cause steam leak,
thereby resulting in burns.
ー4ー
Page 6
WARNING
Make sure that holes inside the chamber
are not blocked by articles to be sterilized.
If the vent hole is blocked by such items
as sterilization bags, the chamber pressure
cannot be controlled, thereby causing
serious accident such as explosion of the
chamber. Make sure that articles to be
sterilized are placed in a container, such
as a basket provided with the FLS-1000 to
prevent the vent hole and its surrounding
area from being blocked.
Stop operation immediately when the
pressure gauge pointer is over the red
line.
Otherwise, parts can be damaged and
broken parts may scatter, resulting in burns,
injury or serious accident. In this case, stop
operation immediately and contact your
dealer or our local representative.
Use special caution when handling the
articles to be sterilized that may be very
hot after the operation.
Handling hot articles can cause burns.
Use special caution when handling the
hot liquid that may suddenly boil over.
The sterilized liquid inside the chamber is
cooled down slowly than the chamber and
may boil over suddenly on any shocks. This
bumping may cause burns or unexpected
accident.
Do not operate the FLS-1000 if any
corrosion, damage, deformation or loose
connections are found on its chamber,
chamber lid, hinges, hinge shafts,
retaining rings, lid hooks, or lid hook
catches.
Otherwise, explosion may occur while the
pressure rises, resulting in death, injury
or serious accident. If any abnormality is
found, please contact your dealer or our
local representative.
Do not operate the FLS-1000 if any crack,
deformation or damage is found on its
chamber lid gasket.
Otherwise, steam leak may occur, resulting
in burns. If any abnormality is found,
please contact your dealer or our local
representative.
Do not operate the FLS-1000 if the
chamber lid handle is deformed or
damaged.
Failure to do so may cause burns or injury.
If any abnormality is found, please contact
your dealer or our local representative.
After replacing the chamber lid gasket,
be sure to make a test run.
If the chamber lid gasket is not installed
properly, steam may leak and cause burns.
Do not leave any contamination inside
the chamber or in the sterilizing water.
Failure to do so may cause corrosion or
damage on the chamber. It may also cause
malfunction of the water level sensor,
which may hamper the empty heating
prevention function, resulting in fire.
Be sure to unplug the FLS-1000 before
performing maintenance procedures.
Failure to do so may cause electric shock.
For models with no power plug provided,
the power circuit breaker to which the
power plug is connected should be turned
off.
ー5ー
Unplug and inspect the power plug
regularly.
Failure to do so may cause fire or burnout.
Do not attempt to open the drain cock
unless the pressure gauge reads 0MPa.
If the drain cock is opened when pressure
still remains in the chamber, hot water may
spurt out, causing death, injury or serious
accident.
Page 7
WARNING
When returning FLS-1000 or any parts of
FLS-1000 for replacement or repair, FLS1000 or the parts must be appropriately
decontaminated before shipping it in any
of the following cases:
1:
In cases where FLS-1000 or any parts of
FLS-1000 has been exposed to infectious
and hazardous or radioactive substances.
2:
In cases where FLS-1000 or any parts of
FLS-1000 has any residue of blood or
other chemicals and has been identified as
hazardous.
CAUTION
Do not place hands on the top plate.
Otherwise, fingers or hands may get caught
in the chamber lid, resulting in injury.
Be careful of steam coming out of the
steam exhaust vent and its surrounding
area during the operation.
Hot steam may cause burns.
Allow sterilizing water to cool down
sufficiently before draining water from
the chamber.
When disposing or transferring FLS-1000
or its parts, FLS-1000 or the parts must
be appropriately decontaminated before
shipping it in any of the following cases:
1:
In cases where FLS-1000 or any parts of
FLS-1000 has been exposed to infectious
and hazardous or radioactive substances.
2:
In cases where FLS-1000 or any parts of
FLS-1000 has any residue of blood or
other chemicals and has been identified as
hazardous.
Do not put hands into the top edge of the
rear panel.
Otherwise, fingers or hands may get caught
in the hinge area of the lid, resulting in
injury.
Make sure that there is no foreign
material in and around the lid gasket.
Otherwise, steam leak may occur, resulting
in burns. If any abnormality is found,
please contact your dealer or our local
representative.
Water in the chamber or the exhaust tank
may be very hot after the operation, causing
burns.
Allow chamber to cool down sufficiently
before performing maintenance work.
Otherwise, high temperature inside the
chamber may cause burns.
Do not attempt to touch the exhaust tank
during the operation.
Failure to do so may cause burns.
ー6ー
Keep away from the FLS-1000 while it is
in operation.
Failure to do so may cause burns. Please
keep at least 50 cm away from all four
corners of the FLS-1000 while it is in
operation.
Do not attempt to touch the outer panel
of the FLS-1000 during or immediately
after the operation.
Failure to do so may cause burns.
Be careful of the chamber or its
surrounding area after the operation
because it is very hot.
Failure to do so may cause burns.
Page 8
2. GENERAL INFORMATION
Autoclave or “High Pressure Steam Sterilizer” is an apparatus used to sterilize articles by
subjecting them to saturated steam under pressure above atmospheric pressure.
2-1. Operating Principles
When the FLS-1000 starts operation, sterilizing water inside the chamber is heated up by the
element heater at the bottom of the chamber to generate steam.
The steam generated from heated water drives air out from the chamber and warms up the
interior of the chamber. When the temperature sensor inside the chamber detects that the set
sterilization temperature is reached, the set temperature is maintained for the set period of
time. The air remained inside the chamber is removed during this process. When the set time
has elapsed, the valve closes to start heating.
When the temperature sensor detects that the set temperature is reached, the timer starts to
maintain the set temperature. When the set sterilizing time has elapsed, the heater stops. The
sterilizing action is determined by the three elements: temperature, humidity and time that are
applied to articles to be sterilized during this process of the sterilization cycle.
When the chamber temperature drops, the valve opens to allow the pressure inside the
chamber to fall back to the atmospheric level. When the temperature sensor detects that the
chamber temperature falls to the set value for the lid interlock release temperature, the buzzer
sounds and the indicator turns on to indicate that the operation is completed.
If any abnormality occurs during the operation, the FLS-1000 enters safe mode, the display
shows an error code and the buzzer sounds.
During the sterilization process the temperature is maintained within +2℃ of the set
temperature. When the temperature drops below the set value, the timer countdown stops.
When the temperature exceeds the set value, the timer countdown starts again.
ー7ー
Page 9
MEMO
ー8ー
Page 10
2-2. Parts Identifications
<
FLS-1000 Main Unit
①
②
③
④
⑤
>
⑦
⑧
⑨
⑪
⑩
⑥
⑫
⑬
⑮ 、⑯
⑭
⑰
ー9ー
Page 11
Chamber lid
①
It comprises an internal
chamber lid, a lid handle and
an outer covering including a
control panel. Open or close
this lid to place or remove
articles to be sterilized.
Chamber lid handle
②
It is used to open or close the
chamber lid
Pressure gauge
③
It displays the pressure
reading inside the chamber.
<Pressure display range>
0 〜 0.4 MPa
Drain access cover
④
Door for access to the drain
outlet.
Exhaust tank
⑤
Steam exhausted from the
chamber is collected into this
exhaust tank. When the water
level in the exhaust tank is
between adequate levels, it
turns on blue. If the water
level is over maximum level,
it turns on red. It stays turned
on blue during the operation
regardless of the water level.
Lid-lock releasing pedal
⑥
It releases the lock of the
chamber lid.
Control panel
⑦
It is used to set or select
settings.
Safety valve access port
⑧
This opening/closing cover
provides access to the safety
valve for inspection.
Power supply switch
⑨
It is used to turn on or o the
power to FLS-1000.
Leakage breaker
⑩
It is a safety device and kept
on during normal operation.
Accessory case mounting hole
⑪
It is provided to mount the
accessory case for storing the
operator’s manual.
Main nameplate
⑫
Product Label
⑬
Power cord
⑭
Steam exhaust vent
⑮
The steam is discharged
from this vent after it passes
through the exhaust tank and
trap bottle.
Trap bottle
⑯
Exhaust steam is trapped in
this bottle.
Caster
⑰
One xed caster is mounted in
the corner on the side where
the chamber lid handle is
attached, and three swivel
casters in other three corners.
Level adjustment bolt
⑱
This bolt is mounted in both
sides of the lid-lock releasing
pedal. It is used to x FLS-
1000 in the horizontal position.
Safety valve
⑲
This valve is provided to
relieve excess pressure in the
chamber.
Lid-lock
releasing pedal
⑰
Safety valve
access port
⑱
Screw fixation
position
⑲
ー10ー
Page 12
Top plate
⑳
Lid hook catch
㉔
Safety valve hole
㉘
Lid hook
㉑
It locks the chamber lid in the
closed position.
Lid hook boot
㉒
Lid interlock switch
㉓
It activates the lid interlock.
Chamber lid
㉕
Chamber lid gasket
㉖
It maintains air-tightness of
the pressure vessel.
Lid xing nut
㉗
Chamber
㉙
Hinge
㉚
Hinge shaft
㉛
Retaining ring
㉜
㉔
㉕
㉖
㉗
㉘
⑳
㉑
㉒
㉓
㉙
㉛
㉚
㉜
ー11ー
Page 13
Magnetic catch
㉝
Exhaust tank water level
㉞
sensor
It detects the water level of the
exhaust tank.
㉝
Exhaust tank
㉟
Air and steam exhausted from
the chamber is collected into
this exhaust tank.
Exhaust tank drain hose cap
㊱
Drain hose for exhaust tank
㊲
It allows water to drain from
the exhaust tank.
Exhaust tank cap
㊳
Drain cock
㊴
Drain hose for chamber
㊵
㊳
㉞
㊱
㉟
㊲
UP P E R
LO WE R
㊵
㊴
ー12ー
Page 14
<
Chamber Interior
Access port
①
The temperature sensor for articles to be sterilized or the external temperature sensor can be
installed into the chamber through this port.
Temperature sensor
②
It detects the temperature inside the chamber.
Heating element (heater)
③
It heats the sterilizing water.
Vent hole
④
Air is discharged from the chamber through this hole. The hole leads to the exhaust tank, the
trap bottle, and the steam exhaust vent.
Water level sensor
⑤
It detects the level of sterilizing water in the bottom of the chamber.
Drain hole
⑥
Sterilizing water in the chamber is drained through this hole. The hole leads to the drain port.
Chamber bottom plate
⑦
It is provided to prevent articles to be sterilized from contacting with a heater at the bottom of
the chamber.
>
Water level indicator
⑧
It is provided to check the water level in the chamber.
①
③
⑦
④
⑤
②
⑥
⑧
ー13ー
Page 15
<
Piping Diagram
Pressure gauge
P
>
Safety valve
Air release valve
M
Pressure
sensor
PS
Trap bottle
Ball valve
Exhaust tank
ー14ー
Page 16
<
Control Panel
>
⑥ ⑨ ⑩ ⑪
⑤
⑧⑦
EXHAUST SPEED
FAST
①
SLOW
②
③
④
Exhaust speed level display
①
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
TIMER
READY
The exhaust speed level during
the temperature and pressure
falling process is indicated by
the number of turned on bars.
As more bars are turned on, the
exhaust valve opens wider and
the exhaust speed increases.
When it is not turned on, the
exhaust valve is closed.
Cooling fan display
②
It displays the setting of the
cooling fan to cool down the
chamber during the temperature
and pressure falling process. The
number of turned on indicators is
equivalent to the number of fans
that are operating.
External temperature sensor
③
indicator
It is used when the external
sensor for articles to be sterilized
is connected.
Timer indicator
④
It turns on when timer is set.
IN PROGRESS indicator
⑤
It turns while the FLS-1000 is
in operation. It lights up in red
when the chamber pressure
exceeds atmospheric pressure,
and in yellow when it falls below
atmospheric pressure.
⑭
LID LID
STERILIZE
POWER
FAILURE
STERILIZE
LIQUID
⑥
⑦
⑧
⑨
⑩
⑪
IN PROGRESS
WATER
COMPLETED
STERILIZE
DRAIN
COVER
CHANGE WATER
°C
HR
MIN
MEMORY
Lid interlocked indicator
It turns on when the lid is closed
and locked. The lid cannot be
opened while it is on.
Lid open indicator
It turns on when the lid is opened
or the lid opening/closing detection
function does not detect the lid
position. The FLS-1000 cannot be
started while it is on.
Low sterilizing water level indicator
It turns on when the level of
water inside the chamber is low.
The FLS-1000 cannot be started
while it is on.
Drain indicator
It turns on when the exhaust tank
is full and must be drained. The
FLS-1000 cannot be started while
it is on.
Drain access cover open indicator
It turns on when the drain access
cover at the front of the main
body is opened. The FLS-1000
cannot be started while it is on.
Sterilizing water change indicator
It turns on when the water in the
sterilization chamber should be
replaced. Please refer to “6-10.
Sterilizing Water Change Alert
Function ”.
CHECK
TEMPERATURE
TIME
START
STOP
⑰⑯⑮
Temperature display
⑫
It indicates the set temperature
for the sterilization course while
the FLS-1000 is in standby mode,
and the chamber temperature
while it is in operation.
Time display
⑬
It indicates the set time for the
sterilizing course while the FLS1000 is in standby mode, and the
remaining operation time of the
course while it is in operation.
STERILIZE LIQUID indicator
⑭
It turns on when the liquid
sterilization course is selected.
STERILIZE indicator
⑮
It turns on when the sterilization
course is selected.
MEMORY indicator
⑯
It turns on when a preferred
sterilization course stored in
memory is selected. The indicator
of the sterilization course selected
for the preferred course lights up
at the same time.
STOP indicator
⑰
It turns on when the stop key is
pressed.
⑫
⑬
ー15ー
Page 17
<
Control Panel Keys
>
EXHAUST SPEED
FAST
SLOW
A.
B.
C.
D.
E.
Exhaust speed level setting keys
A.
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
TIMER
READY
Press these up/down arrow
keys to change the level of
the exhaust speed. In the
liquid sterilization course,
the exhaust rate can only
be changed during the
temperature and pressure
falling process.
COOLING FAN key
B.
Press this key to change the
cooling fan setting. In the
liquid sterilization course, the
setting can be changed during
the temperature and pressure
falling process.
EXT. SENSOR key
C.
It is activated when the
external sensor for articles to
be sterilized is connected.
TIMER key
D.
Press this key to select the
timer setting and display or
set the waiting time.
LID LID
STERILIZE
POWER
FAILURE
STERILIZE
LIQUID
H.
E.
F.
G.
H.
I.
IN PROGRESS
WATER
COMPLETED
STERILIZE
I.
DRAIN
COVER
CHANGE WATER
°C
HR
MIN
MEMORY
J.
FUNCTION key
Press this key to display or
set the useful function or the
optional function.
Temperature setting keys
Press these up/down arrow
keys to increase or decrease
the set temperature for the
sterilization cycle.
Time setting keys
Press these up/down arrow
keys to increase or decrease the
set time for the sterilization
cycle.
STERILIZE LIQUID key
Press this key to select the
liquid sterilization course
while the FLS-1000 is in
standby mode.
STERILIZE key
Press this key to select the
sterilization course while the
FLS-1000 is in standby mode.
CHECK
TEMPERATURE
TIME
START
STOP
MEMORY key
J.
Press and hold down this
key in standby mode to save
the course setting currently
displayed in memory. Press
this key in standby mode
to select a preferred course
setting stored in memory.
CHECK key
K.
Press this key in standby
mode to display the current
temperature. Press this key
during an operation to display
the set operating parameters.
START key
L.
Press this key to start an
operation.
STOP key
M.
Press this key to stop an
operation.
K.
F.
L.
G.
M.
ー16ー
Page 18
<
Work Monitor
>
STERILIZE
④
③
②
①
Timer indicator
①
It turns on when the timer
setting is set. Please refer to
“6-4. Timer Function”.
Temperature rising process
②
indicator
It turns on to indicate that the
temperature rising process is
currently being performed.
Temperature and pressure
③
rising process indicator
It turns on to indicate that the
process of temperature and
pressure rise is currently being
performed.
Sterilization process indicator
④
It turns on to indicate that
the sterilization process is
currently being performed.
TIMER
READY
⑤
⑥
⑦
POWER
FAILURE
COMPLETED
⑨⑧⑦
Temperature and pressure
falling process indicator
It turns on to indicate that the
process of temperature and
pressure falling is currently
being performed.
Temperature falling process
indicator
It turns on to indicate that the
temperature falling process is
currently being performed.
READY indicator
It turns on to indicate that
the FLS-1000 is ready for
operation.
⑤
⑥
POWER FAILURE indicator
⑧
It turns on to indicate that a
power failure occurs during
an operation. Please refer
to “6-5. Power Failure Alert
Function”.
COMPLETED indicator
⑨
It turns on to indicate that the
sterilization cycle is completed
normally. It begins to ash to
indicate that the operation is
completed normally and the
lid can be opened. It stays
on when the operation is
completed normally and the
chamber temperature drops
below 60℃.
ー17ー
Page 19
3. INSTALLATION
3-1. Moving and Installing the FLS-1000
WARNING
Do not install the FLS-1000 in a place where
chemicals that are likely to generate flammable
or corrosive gases or fumes are stored.
●
Failure to do so may cause fire. Electric components
can corrode and cause short circuit or electric shock.
Avoid installing the FLS-1000 in a place where
there is a lot of dust or moisture.
●
Failure to do so may cause short circuit of electric
components or fire.
Avoid installing the FLS-1000 in or near a sink or tap where there is a
risk of it being splashed with water.
●
Failure to do so may cause short circuit or electric shock.
Install the FLS-1000 on a sturdy and level surface such as concrete
floors that can support its weight.
●
Failure to do so may cause FLS-1000 to fall over, thereby resulting in personal
injury or physical damage.
ー18ー
Page 20
<
Installation Location
To install the FLS-1000 select a location in a room that is well ventilated and free of direct
○
sunlight.
Place the FLS-1000 onto a solid at surface such as a concrete oor.
○
Weight of the FLS-1000 : 108kg
※
Avoid installing the FLS-1000 in a slippery place or a place which may be exposed to
○
vibration.
Considering the steam coming from steam exhaust vent and surrounding area, install
○
FLS-1000 providing a clearance of at least 25cm at the rear and on each side of the unit.
When operating the FLS-1000, the following environmental requirements should be met:
○
>
Ambient temperature range
Atmospheric pressure range
Relative humidity
Altitude
Maximum gradient
Overvoltage category
Pollution degree
<
To move and install the FLS-1000
To move the FLS-1000 hold the top of the unit on both sides of the chamber lid handle with
①
both hands and carefully push it.
Four casters are mounted in the four corners of the bottom of the FLS-1000. A caster in the corner
※
where the chamber lid handle is attached on top is a xed one, and casters on each of the other
three corners are swivel ones.
Never attempt to lift the FLS-1000 while it is being moved. This model is not designed to be lifted
※
up.
: 10 to 35°C
: 750 to 1060hPa
: less or equal to 75
: below 2,000m
: 2 degrees
: Class II
: 2
>
％
ー19ー
Page 21
②
Place the FLS-1000 so that the chamber lid handle is located either on the front right side or
the front left side of the unit. Choose either side and install the unit.
Install the FLS-1000 providing a clearance of at least 25cm at the rear and on each side of the
unit. Maintain sucient space for access in front and above the unit.
25cm
25cm 25cm
Turn the level adjustment bolt located on either side of the lid-lock releasing pedal clockwise
③
25cm25cm
25cm
by hand until the rotation becomes dicult. Turn it an additional 90°(1/4 turn) with a
spanner (19mm width) to x it on the oor. Inspect for any possible shake or wobble by
pushing the unit from all four corners.
The unit goes down.
The unit goes up.
The control panel can be moved either in the right or left direction so that it faces the front,
④
allowing users easy access to the control panel. Hold the control panel with both hands and
move it slowly.
Fix the clear plastic accessory case for storing the Operator’s Manual to the outer panel of
⑤
the unit with the mounting screws provided with the case. Screw holes are provided in two
adjacent panels on the chamber lid handle side.
After reading the Operator’s Manual, store it in the clear plastic accessory case for future reference.
※
ー20ー
Page 22
3-2. Connecting to the Power Source and Grounding
WARNING
Connect the FLS-1000 to a power outlet of the
voltage specified as correct for FLS-1000. Do not
connect it to a shared outlet.
●
Failure to do so may cause accidental fire, short circuit
or malfunction.
Do not use extension cords or power strips.
●
Failure to do so may cause accidental fire, short circuit
or malfunction.
Make sure that the FLS-1000 is properly
grounded.
●
Failure to do so may cause explosion, electric shock or
malfunction.
Never ground the FLS-1000 through a water
main or a gas pipe.
●
Failure to do so may cause explosion, electric shock or
malfunction.
To protect against electric shock adequate grounding of FLS-1000 must be provided. When it cannot
be provided, arrange for a qualied electrician to carry out the necessary grounding work.
The FLS-1000 employs a plug with a two-pole grounding electrode. Plug the FLS-1000 into a two-
pole socket outlet of the voltage specied as correct for FLS-1000.
For the power requirements of the FLS-1000 please refer to “11-1. Specications of the FLS-1000”.
※
Plug the FLS-1000 directly into a power outlet of the specied voltage. Do not connect it to a shared
outlet.
Leave sucient space around the power outlet so that the plug can be easily unplugged.
When hearing thunder, unplug the power plug from the outlet to prevent lightning damage.
※
ー21ー
Page 23
3-3. Setting the Altitude Level
The FLS-1000 operates by generating steam under pressure and temperature. Therefore, its
sterilization process can be greatly aected by the atmospheric pressure at the location where
the FLS-1000 is installed. In order to ensure proper operation of the FLS-1000 please reset the
altitude level if it is moved to another location.
To set the altitude level
<
>
Press the FUNCTION key while the READY
①
indicator is on. The time display ashes
“F00”.
Press the time setting up and down arrow
②
keys to show “F20” in the time display.
The temperature display shows the altitude
level code.
Press the START key.
③
The temperature display starts to ash.
Press the temperature setting up and down
④
arrow keys to display the altitude level code
that corresponds to the location where the
FLS-1000 is installed.
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
TIMER
TIMER
IN PROGRESS
LID LID
WATER
DRAIN
COVER
CHANGE WATER
STERILIZE
READY
STERILIZE
LIQUID
LID LID
STERILIZE
POWER
READY
FAILURE
STERILIZE
LIQUID
COMPLETED
STERILIZE
IN PROGRESS
WATER
DRAIN
STERILIZE
TEMPERATURE
°C
TIME
MEMORY
COVER
CHANGE WATER
TEMPERATURE
°C
TIME
MEMORY
CHECK
START
STOP
CHECK
START
STOP
Table. Altitude level code and the corresponding altitude level and maximum
setting sterilization and lid interlock releasing temperatures.
Altitude level code Altitude level
0 Below 800m 123℃ 100℃
1
2
Press and hold down the START key.
⑤
Above 800m
below 1500m
Above 1500m
below 2000m
〜
〜
Maximum setting
sterilization temp.
122℃ 97℃
121℃ 95℃
Maximum lid interlock
releasing temp.
The buzzer will sound in approximately 4 seconds to indicate that the setting is nalized and
the display will return to the normal.
ー22ー
Page 24
4. OPERATIONAL FLOW
1. Turning on the power switch
2. Checking the pressure gauge
3. Checking the water level of the exhaust tank
4. Checking the sterilizing water in the chamber
5. Placing articles to be sterilized
6. Setting operating parameters
7. Starting operation
8. Ending operation
9. Removing articles to be sterilized
10. Draining the sterilizing water from the chamber
11. Turning o the power switch
For repetitive operation, restart the operation with “2. Checking the pressure gauge” after
※
performing “9. Removing articles to be sterilized” on the above operation ow.
P.24
P.27
P.28
P.30
P.31
P.33
P.35
P.37
P.38
P.39
P.24
ー23ー
Page 25
5. OPERATION
5-1. Turning On/Off the Power Switch
WARNING
Do not touch the power switch with a wet
hand.
●
Failure to do so may cause electric shock.
To turn on the power
<
>
Check that the power supply is correctly
①
connected and the protective grounding is
properly provided.
②
To turn on the power, press the main power
switch to the [Ⅰ] “ON” position.
The control program version appears in the time
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
TIMER
STERILIZE
STERILIZE
LIQUID
LID LID
IN PROGRESS
WATER
DRAIN
STERILIZE
COVER
CHANGE WATER
°C
MEMORY
display on the control panel.
Operating parameters of the previous operation will be displayed in approximately 10
③
seconds.
To turn o the power
<
Press the power switch to the [○] “OFF” position.
①
Check that the IN PROGRESS indicator on the control panel turns o or the COMPLETED
※
indicator in the work monitor display ashes.
>
TEMPERATURE
TIME
CHECK
START
STOP
ー24ー
Page 26
5-2. Opening and Closing the Chamber Lid
WARNING
Never attempt to open the lid until the chamber pressure returns to
0MPa.
●
If the lid is opened while pressure remains in the chamber, articles to be
sterilized or steam may gush out, thereby resulting in death or serious injury.
Be extremely careful of steam coming out of the chamber when
opening the chamber lid.
●
Steam coming out of the chamber is very hot and can cause burns or injury.
Avoid leaving any foreign materials between the chamber lid gasket
and the chamber.
●
Failure to do so may cause steam leak, thereby resulting in burns.
CAUTION
Do not place hands on the top plate.
●
Otherwise, fingers or hands may get caught in the chamber lid, resulting in
injury.
ー25ー
Page 27
<
To open the chamber lid
Check that the pressure gauge reads “0MPa”.
①
Check that the power switch is at “ON” position.
②
Check that the IN PROGRESS indicator on the
③
control panel turns o or the COMPLETED
indicator in the work monitor display ashes.
Step on the lid-lock releasing pedal.
④
Pull up the lid gently by holding the chamber lid
⑤
handle.
>
<
To close the chamber lid
Pull the lid down by holding the chamber lid handle.
①
Place hands on the chamber lid handle and push it down until the lid open indicator turns
②
o.
When the power switch is turned on with the lid being closed, the lid open indicator turns on.
※
Open and then close the lid to activate the lid open/close detection system.
The chamber lid may not be closed easily when the chamber temperature is still high immediately
※
or shortly after the operation. In such a case, allow the chamber to cool and then close the lid. Do
not apply excessive force to the lid handle. Deformation or damage may be caused.
>
ー26ー
Page 28
5-3. Checking the Pressure Gauge
WARNING
When the pressure gauge is not working
properly, stop operation.
●
Otherwise, abnormality inside the chamber, if any,
cannot be found, thereby causing serious accident.
If pressure gauge malfunction is suspected, please
contact your dealer or our local representative.
<
To check the pressure gauge
Open the chamber lid.
①
Check that the pressure gauge reads “0MPa”.
②
>
ー27ー
Page 29
5-4.
waterlevel
Checking the Water Level in the Exhaust Tank
WARNING
Do not bend the exhaust hose.
If exhaust venting is not carried out smoothly, the chamber pressure may
●
become abnormally high, thereby causing damage to parts. Broken parts may
scatter and cause burns, injury or serious accident.
CAUTION
Allow sterilizing water to cool down suciently before draining water
from the chamber.
●
Water in the chamber or the exhaust tank may be very hot after the operation,
causing burns.
The FLS-1000 discharges hot steam during the operation. To prevent accidents, such as burn
injuries, the steam exhausted from the chamber is captured in the trap bottle after passing
through the water in the exhaust tank. Check that the water level in the exhaust tank is between
the maximum water level and the minimum water level.
<
To check the water level in the exhaust tank
Visually check the water level in the exhaust tank by
①
looking through a slit on the drain access cover. Pour
water into the exhaust tank if the water level is lower
than the minimum level. Drain the exhaust tank if
the water level exceeds the maximum level.
For details on the illumination function, please refer to
※
“6-11. Exhaust Tank Illumination Function”.
>
Maximum
waterlevel
UPPER
LOWER
Minimum
ー28ー
Page 30
<
To pour water into the exhaust tank
Check that the water inside the exhaust tank is cooled down.
①
Open the drain access cover.
②
Remove the exhaust tank cap.
③
Pour water in the exhaust tank through the feed-water inlet until the water level exceeds the
④
>
minimum water level.
Install the exhaust tank cap.
⑤
Close the drain access cover. Check the drain access cover open indicator turns o.
⑥
<
To drain water from the exhaust tank
Check that the water inside the exhaust tank is cooled down.
①
Open the drain access cover.
②
Remove the cap on the end of the drain hose.
③
Place the drain container on the oor and insert the free end of the drain hose into the
④
>
container. The water will drain when the end of the hose is lower than the water level in the
exhaust tank.
When the water level drops to an appropriate level, lift up the end of the hose.
⑤
Install the cap onto the end of the hose.
⑥
Insert the drain hose into the space on the left side of the exhaust tank.
⑦
Close the drain access cover. Check the drain access cover open indicator turns o.
⑧
ー29ー
UP PE R
LOW E R
Page 31
5-5.
The FLS-1000 generates steam by heating up the sterilizing water in the chamber, which has
a heating element in its bottom. Check the quality and level of the sterilizing water inside the
chamber to perform adequate sterilization.
Use tap water as sterilizing water. When puri ed water or cold water is used, the water level
sensor may not correctly detect the level of the sterilizing water in the chamber.
If tap water has inferior quality, puri ed water may be added to ll the chamber. In such a
case, ll the chamber with puri ed water rst until the water level indicator is covered in
water and then, ll it with tap water until the low sterilizing water level indicator turns o .
Quality of tap water may vary widely, depending on location. Therefore, it is recommended that
approximately 300mL of tap water per 3L of puri ed water be used as a guide.
To check the quality and amount of sterilizing water
<
Open the chamber lid and check that the sterilizing
①
water in the chamber is not contaminated. Drain
water from the chamber if the sterilizing water is
contaminated.
※
②
Check that the water level in the chamber is su cient
enough to cover the water level indicator. Add water
to the chamber, if necessary, until the indicator is
completely covered with water.
※
※
③
Check the low sterilizing water level indicator turns
o .
Checking the Sterilizing Water in Chamber
>
For drainage of water, please refer to “5-11. Draining
the Sterilizing Water from the Chamber”.
WaterLevelIndicator
The water level in the chamber should be maintained
only barely higher than the surface of the water level
indicator to prevent articles to be sterilized from
getting wet.
To sterilize the large amount of liquid in a bucket, ll
the chamber with water until the bottom of the bucket
is covered to approximately 5 cm.
Approximate indication of the amount of water in the chamber
<
•Up to 5cm above the bottom of the bucket
•Up to the chamber bottom plate
•Up to the water level indicator
approx. 6.7L
approx. 6.0L
approx. 4.4L
ー30ー
Bucket
>
５㎝
Page 32
5-6. Placing Articles to be Sterilized
WARNING
Do not use the FLS-1000 to sterilize ammable or explosive articles.
Failure to do so may cause fire or explosion.
●
Do not use the FLS-1000 to sterilize corrosive
articles.
Otherwise, the stainless steel chamber may corrode and
●
explode or burst while pressure rises, thereby causing
death, injury or serious accident.
Do not use the FLS-1000 to sterilize sealed articles.
Sealed articles may explode or burst when they are
●
removed from the chamber, thereby causing burns,
injury or serious accident. The chamber pressure may
become abnormally high, thereby causing damage to
parts. Broken parts may scatter and cause burns, injury
or serious accident.
Do not sterilize any cracked or damaged glassware.
●
Damaged glassware may explode or burst when it is removed from the
chamber, thereby causing burns, injury or serious accident.
Make sure that holes inside the chamber are not blocked by articles to
be sterilized.
If the vent hole is blocked by such items as sterilization bags, the chamber
●
pressure cannot be controlled, thereby causing serious accident such as
explosion of the chamber. Make sure that articles to be sterilized are placed in a
container, such as a basket provided with the FLS-1000, to prevent the vent hole
and its surrounding area from being blocked.
ー31ー
Page 33
<
To place articles to be sterilized in the chamber
Place articles to be sterilized in the stainless steel basket provided or in an optional stainless
①
>
steel bucket.
※ Stainless steel buckets and baskets are available as optional containers.
Make sure that the articles to be sterilized will not touch the chamber lid gasket or the temperature
※
sensor when they are placed in the chamber. Otherwise, it may cause damage.
Place articles to be sterilized carefully in the chamber.
②
When loading the container with articles to be sterilized, make sure that the articles to be sterilized
※
never exceeds the load line or the upper surface of the container. Otherwise, the articles to be
sterilized may be damaged or broken when the chamber lid is closed.
Close the chamber lid.
③
Check the lid open indicator turns o.
④
To perform eective sterilization
<
When the form of the article to be sterilized prevents air from
○
>
escaping, the eciency of sterilization may be reduced by the
residual air. It is, therefore, recommended that the following
actions should be taken before performing sterilization:
•When using a sterilizing bag, ll it with approximately 100mL of
water and leave it open as widely as possible.
•When using a container, ll it with a small amount of water
(approximately 10 to 50mL).
•Make sure that the load does not exceed 50% of the chamber
capacity.
If the container with poor penetration is sterilized, it may be deformed or the eciency
○
of sterilization may be decreased. It is, therefore, recommended that the following actions
should be taken before performing sterilization:
•Remove or loosen the lid of container before sterilization.
•Replace the cap with a highly breathable or porous one.
When plastic articles are sterilized, they may be deformed. It is, therefore, recommended that
○
sterilization should be performed referring to the table given below.
Table. Sterilization adaptability in the plastic articles to be sterilized
Adaptability Polyethylene
Autoclave Not allowed
Water
absorption ratio (%)
Transparency Opaque Translucence Translucence Transparence Translucence
The above table should be referred as a guide. Please note that the characteristics of the material may
※
change with operating parameters, including pressure, temperature and time.
0.02 or less 0.02 or less 0.03 or less Approx. 0.3 0.01 or less
Polypropylene
co polymer
Allowed
(121℃)
Polypropylene Polycarbonate Tefron FEP
Allowed
(121℃)
Caution needed
Allowed
(121℃)
ー32ー
Page 34
5-7. Setting Operating Parameters
<
To set the sterilization operating parameters
Press the STERILIZE key.
①
The STERILIZE indicator lights up to indicate that
the sterilization course is selected, while all process
indicators on the work monitor light up green.
Press the temperature setting up and down arrow
②
>
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
TIMER
IN PROGRESS
LID LID
WATER
DRAIN
COVER
CHANGE WATER
STERILIZE
READY
STERILIZE
LIQUID
STERILIZE
TEMPERATURE
°C
TIME
MEMORY
keys to set the temperature for the sterilization
process.
Press the time setting up and down arrow keys to
③
set the time for the sterilization process.
Press the exhaust speed level setting up and down arrow keys to set the exhaust level for the
④
temperature and pressure falling process.
Press the cooling fan setting key to select the number of fans which operate during the
⑤
temperature and pressure falling and temperature falling processes.
Table. Altitude level code and the corresponding altitude level, temperature and time setting ranges in
sterilization process
Altitude level code Altitude level
Temp. setting range Time setting range
Sterilization process
CHECK
START
STOP
0 Below 800m 105〜123℃
1
2
To change the time display format, refer to “6-7. Setting the Time Display Format”.
※
The upper limit of the temperature setting range varies depending on the altitude level selected
※
Above 800m
below 1500m
Above 1500m
below 2000m
〜
〜
105〜122℃
105〜121℃
0 : 01〜9 : 59
(switchable: 〜99 hours)
at the time of installation of the autoclave.
ー33ー
Page 35
To perform eective sterilization
<
The FLS-1000 controls the temperature using the temperature detected by the temperature
○
>
sensor in the chamber as an index. When more reliable sterilization is required, set the
appropriate conditions for sterilization using an external temperature sensor for articles to be
sterilized or a sterilization index body.
When sterilizing a large amount of liquid, it will take a longer time to raise the temperature
○
for articles to be sterilized. Therefore, it is recommended that the operating time should be
extended referring to the following gure:
Extended sterilization time for liquid sterilization (reference example: sterilization for 20
minutes at 121℃)
0.5L of water in a container
1L of water in a container
2L of water in a container
5L of water in a container
10L of water in a container
(for 20 minutes) + 12 minutes
(for 20 minutes) + 17 minutes
(for 20 minutes) + 28 minutes
(for 20 minutes) + 38 minutes
(for 20 minutes) + 67 minutes
ー34ー
Page 36
5-8. Starting Operation
WARNING
Stop operation immediately when the pressure gauge pointer is over
the red line.
Otherwise, parts can be damaged and broken parts may scatter, resulting in
●
burns, injury or serious accident. In this case, stop operation immediately and
contact your dealer or our local representative.
CAUTION
Keep away from the FLS-1000 while it is in operation.
●
Failure to do so may cause burns. Please keep at least 50 cm away from all four
corners of the autoclave while it is in operation.
Do not attempt to touch the outer panel of the FLS-1000 during or
immediately after the operation.
Failure to do so may cause burns.
●
Be careful of steam coming out of the steam exhaust vent and its
surrounding area during the operation.
●
Hot steam may cause burns.
ー35ー
Page 37
Check that the READY indicator is on. If it is o,
①
follow the instructions stated in the table on the
next page to turn the READY indicator on.
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
TIMER
IN PROGRESS
LID LID
WATER
DRAIN
COVER
CHANGE WATER
STERILIZE
READY
STERILIZE
LIQUID
STERILIZE
TEMPERATURE
°C
TIME
MEMORY
CHECK
START
STOP
Press the START key.
②
The autoclave will start an operation in a few
seconds after performing the checking of the
safety system.
For details on the indicator and buzzer, please
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
TIMER
STERILIZE
STERILIZE
LIQUID
LID LID
IN PROGRESS
WATER
DRAIN
STERILIZE
COVER
CHANGE WATER
TEMPERATURE
°C
TIME
MEMORY
CHECK
START
STOP
refer to “Operation of the indicator and buzzer in
each process of the sterilization cycle” stated in the
table on the next page.
To temporarily suspend operation, press the stop key during the operation.
※
If an error occurs during the operation, the indicator of the current operating process on the work
※
monitor continues to ash red.
If a power failure occurs during the operation, the POWER FAIL indicator lights up.
※
Table. Cause and remedy when the READY indicator does not turn on
Cause Remedy
Lid open indicator is on. Check the opening/closing of the lid and then close the lid completely again.
Low sterilizing water level indicator is on. Fill the chamber with water.
Drain indicator is on. Drain the exhaust tank.
Drain access cover open indicator is on. Close the drain access cover.
Sterilizing water change indicator is on. Drain and pour water into the chamber.
While the lid open, low sterilizing water level, drain, drain access cover open or sterilizing water
※
change indicator is on, the READY indicator does not turn on.
ー36ー
Page 38
Table. Operation of the indicator and buzzer in each process of the sterilization cycle
Operation completed
“COMPLETED”
indicator
Lid interlocked
indicator
Buzzer
Process status
“IN PROGRESS”
indicator
Preparation completed O O O
Operation started
↓ ↓ ↓
One beep
Temperature rising process Yellow on O On One beep
Temperature and pressure
rising process
Red on O On
Sterilization process Red on O On
Temperature and pressure
falling process
Red on O On 3 beeps
Temperature falling process Yellow on O On
Lid interlock release
temperature reached
Yellow on
(Operation completed)
60℃ reached O
If a system error or a power failure occurs during the operation, the autoclave does not ash or
※
Flashes（normal
O（abnormal
On（normal
）
O（abnormal
）
）
）
O 6 beeps
O 10 beeps
light the COMPLETED indicator by deciding it as being an abnormal state. It does not ash or light
the COMPLETED indicator when the operation is temporarily suspended by pressing the stop key
during the operation.
If the autoclave detects an error in the system, a power failure, or temporarily suspension of the
※
operation, it will show an error code in the temperature display, or turn on the POWER FAILURE
indicator or the stop indicator.
5-9. Ending Operation
When the chamber temperature reaches the lid interlock release temperature, the sterilization
cycle is completed and the lid can be opened. Do not attempt to open the lid unless the chamber
temperature drops to 60℃. Otherwise, explosive boiling of water may occur immediately or
shortly after the operation, causing burns.
When the operation ends, the IN PROGRESS
①
indicator turns o. If the sterilization process is
performed successfully according to the set program,
the COMPLETED indicator will ash or turn on
after the operation is completed. For operation
of the indicator and buzzer in each process of the
sterilization cycle, refer to the table shown previously.
ー37ー
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
TIMER
STERILIZE
STERILIZE
LIQUID
LID LID
COMPLETED
IN PROGRESS
WATER
DRAIN
STERILIZE
COVER
°C
CHANGE WATER
MEMORY
TEMPERATURE
TIME
CHECK
START
STOP
Page 39
5-10. Removing Articles to be Sterilized
WARNING
Never attempt to open the lid until the chamber pressure returns to
0MPa.
●
If the lid is opened while pressure remains in the chamber, articles to be
sterilized or steam may gush out, thereby resulting in death or serious injury.
Be extremely careful of steam coming out of the chamber when
opening the chamber lid.
●
Steam coming out of the chamber is very hot and can cause burns or injury.
Use special caution when handling the hot liquid that may
suddenly boil over.
●
The sterilized liquid inside the chamber is cooled down slowly than the
chamber and may boil over suddenly on any shocks. This bumping may
cause burns or unexpected accident.
Do not leave any contamination inside the chamber or in the
sterilizing water.
●
Failure to do so may cause corrosion or damage on the chamber. It may also
cause malfunction of the water level sensor, which may hamper the empty
heating prevention function, resulting in fire.
CAUTION
Be careful of the chamber or its surrounding area after the operation
because it is very hot.
●
Failure to do so may cause burns.
Check that the gauge for pressure in the chamber reads “0MPa”.
①
Check that the lid interlocked indicator is o.
②
Open the chamber lid.
③
Remove articles to be sterilized from the chamber.
④
When removing articles to be sterilized, make sure that they do not touch the chamber lid gasket
※
or the temperature sensor. It may cause damage.
Clean if the chamber interior or sterilization water is contaminated.
⑤
Refer to “8. ROUTINE MAINTENANCE”.
※
ー38ー
Page 40
5-11.
Do not attempt to open the drain cock unless the pressure gauge reads
0MPa.
●
Allow sterilizing water to cool down suciently before draining water
from the chamber.
●
Draining the Sterilizing Water from the Chamber
WARNING
If the drain cock is opened when pressure still remains in the chamber, hot
water may spurt out, causing death, injury or serious accident.
CAUTION
Water in the chamber or the exhaust tank may be very hot after the operation,
causing burns.
Open the chamber lid.
①
Open the drain access cover.
②
Pull out the drain hose.
③
Place the drain container underneath the drain hose.
④
Open the drain cock by rotating it slowly and drain the
⑤
sterilizing water from the drain port. If the water drains very
slow or does not drain, the port may be clogged. Clean the drain
port with tools such as a wire to remove the clog.
After completely draining water from the chamber, close the
⑥
drain cock.
Place the drain hose back to its original position.
⑦
Close the drain access cover.
⑧
Close the chamber lid.
⑨
Open
Close
UPP ER
LOW ER
ー39ー
Page 41
6. USEFUL FUNCTIONS
6-1. Liquid Sterilization Function
The FLS-1000 provides the liquid sterilization function which allows liquids to be sterilized.
To avoid explosive boiling in the liquid sterilization course the setting of the exhaust speed
and cooling fan can only be changed during the temperature and pressure falling process or
temperature falling process.
<
To set operating parameters for the liquid sterilization course
Follow the procedures given below to set operating
parameters.
Press the STERILIZE LIQUID key.
①
The STERILIZE LIQUID indicator turns on to
indicate that the liquid sterilization course is
selected while all process indicators on the work
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
STERILIZE
TIMER
READY
LID LID
STERILIZE
LIQUID
>
IN PROGRESS
WATER
monitor light up green.
Press the temperature setting up and down arrow
②
keys to set the temperature for the sterilization
process.
Press the time setting up and down arrow keys to
③
set the sterilization time for the sterilization process.
Parameters for the exhaust speed and cooling fan cannot be preset.
※
These parameters can only be set during the temperature and pressure falling process or
※
temperature falling process.
STERILIZE
DRAIN
COVER
CHANGE WATER
TEMPERATURE
°C
TIME
MEMORY
CHECK
START
STOP
ー40ー
Page 42
6-2. Memory Function
By using the memory function frequently used settings of operating parameters can be stored in
memory and easily called up.
<
To store preferred operating parameters
Set and display preferred operating parameters.
①
Press and hold down the MEMORY key for
②
approximately 2 seconds, the buzzer will sound to
indicate that the preferred setting has been stored
in memory.
All parameters currently displayed are stored in
※
>
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
TIMER
IN PROGRESS
LID LID
WATER
DRAIN
STERILIZE
READY
STERILIZE
LIQUID
COVER
STERILIZE
memory.
<
To call up preferred operating parameters
Press the MEMORY key.
①
>
The memory indicator turns on and the preferred setting of operating parameters is
displayed.
CHANGE WATER
TEMPERATURE
°C
TIME
MEMORY
CHECK
START
STOP
6-3. Check Function
The check function allows operators to view the set temperature and time while the display
shows the actual value of temperature. The display view can be toggled between set and actual
values by using this function.
<
To check set values for the temperature and time
Press and hold down the CHECK key while the IN PROGRESS indicator is on. Set values for
①
the temperature and time are displayed while the key is pressed.
<
To check actual value of the temperature
Press and hold down the CHECK key while the IN PROGRESS indicator is o. Actual value
①
>
of the temperature is displayed while the key is pressed.
>
ー41ー
Page 43
6-4. Timer Function
The timer function allows the operator to set the waiting time for the operation to start.
To set the timer follow the procedures given below after setting the desired operating
parameters.
Press the TIMER key.
①
The timer indicator turns on and the time display
shows the currently set value of the waiting time.
Press the time setting up and down arrow keys
②
to set a value of the waiting time while the timer
indicator is on.
Timer setting range
※
0：01〜9：59 , 10〜99 hours
Press the START key while the timer indicator is
③
on. The autoclave will enter into the timer mode in
a few seconds after performing the checking of the
safety system. The time display shows the waiting
time until the autoclave starts an operation.
The operation can be interrupted by pressing the
※
STOP key.
EXHAUST SPEED
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
LID LID
LID LID
IN PROGRESS
WATER
STERILIZE
IN PROGRESS
WATER
STERILIZE
IN PROGRESS
WATER
DRAIN
STERILIZE
DRAIN
COVER
CHANGE WATER
TEMPERATURE
°C
TIME
MEMORY
DRAIN
COVER
CHANGE WATER
TEMPERATURE
°C
TIME
MEMORY
COVER
CHANGE WATER
TEMPERATURE
°C
TIME
MEMORY
CHECK
START
STOP
CHECK
START
STOP
CHECK
START
STOP
FAST
SLOW
TIMER
TIMER
READY
TIMER
READY
STERILIZE
READY
STERILIZE
LIQUID
STERILIZE
STERILIZE
LIQUID
LID LID
STERILIZE
STERILIZE
LIQUID
ー42ー
Page 44
6-5. Power Failure Alert Function
If a power failure occurs or the autoclave is turned o at the power switch during operation, the
POWER FAILURE indicator will turn on when the power is restored. If a power failure occurs
before the sterilization process has completed, the time display will show the error code “A09”
to indicate that the chamber is not heated when the power returns. Operation can be restarted
while the error code “A09” is displayed. If a power failure occurs after the sterilization process
has completed, the autoclave will operate the temperature and pressure falling process or the
temperature falling process when the power returns.
<
When the error code “A09”appears in the display
Check that the error code “A09” appears in the
①
time display.
Check the operation process of the sterilization
②
cycle when a power failure occurred.
The process in operation when a power failure
occurred ashes red on the work monitor.
Press the START key to restart operation.
③
Press the STOP key to stop operation.
The cycle process to be resumed is determined
※
based on the information recorded before
interruption, and the data on temperature and
pressure at the time of resumption of operation.
The POWER FAILURE indicator turns o when the
※
lid is opened next time.
When the operation is restarted by this function, the
※
COMPLETED indicator will not turn on after the
operation is completed.
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
>
TIMER
TIMER
STERILIZE
POWER
FAILURE
STERILIZE
LIQUID
STERILIZE
POWER
FAILURE
STERILIZE
LIQUID
LID LID
LID LID
IN PROGRESS
WATER
DRAIN
STERILIZE
IN PROGRESS
WATER
DRAIN
STERILIZE
COVER
COVER
CHANGE WATER
TEMPERATURE
°C
TIME
MEMORY
CHANGE WATER
TEMPERATURE
°C
TIME
MEMORY
CHECK
START
STOP
CHECK
START
STOP
Table. Basis for determination of the sterilization cycle process to be resumed
Operation process at the time of
interruption
Sterilization
Temperature and pressure rise
Temperature rise
Temperature and pressure fall
Temperature fall
After resumption the set sterilization time will be achieved regardless of the time already elapsed in
※ 1
the sterilization process when a power failure occurred.
Temperature and pressure at the time of resumption of
operation
Process to be resumed
Temperature over the set sterilization temperature Sterilization ※1
Positive pressure and temperature lower than the set
sterilization temperature
Temperature and pressure rise
Negative pressure Temperature rise
Positive pressure Temperature and pressure rise
Negative pressure Temperature rise
-
Temperature rise
Positive pressure Temperature and pressure fall
Negative pressure Temperature fall
-
Temperature fall
ー43ー
Page 45
6-6. Annual Inspection Reminder Function
Perform a voluntary inspection annually to ensure safe operation of the autoclave. The annual
inspection reminder function will notify the operator of the timing for the annual inspection
when it approaches.
<
When the reminder appears in the display
The reminder appears in the display as a due date
①
approaches. When the autoclave is turned on,
both the temperature and time displays will show
“CHECK”. It reminds the user 30 days before the
due date, and on and after the day of the due date.
Check the inspection record for the last inspection
date and prepare for the inspection.
The annual inspection reminder can be removed by
②
pressing the CHECK key once.
When the annual inspection is performed, the date
③
should be recorded.
>
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
TIMER
TIMER
READY
IN PROGRESS
LID LID
WATER
DRAIN
COVER
CHANGE WATER
STERILIZE
READY
STERILIZE
LIQUID
STERILIZE
STERILIZE
LIQUID
LID LID
STERILIZE
IN PROGRESS
WATER
DRAIN
STERILIZE
TEMPERATURE
°C
TIME
MEMORY
COVER
CHANGE WATER
TEMPERATURE
°C
TIME
MEMORY
CHECK
START
STOP
CHECK
START
STOP
<
To enter the date of inspection
Press the FUNCTION key while the IN PROGRESS
①
>
indicator is o. The time display ashes “F00”.
Press the time setting up and down arrow keys to
②
show “F19” in the time display. The temperature
display shows the month/day of the current date.
Check that the date displayed is correct.
Press and hold down the START key.
③
The buzzer will sound in approximately 4 seconds
to indicate that the setting is nalized and the
display will return to normal display.
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
TIMER
TIMER
IN PROGRESS
LID LID
WATER
DRAIN
COVER
CHANGE WATER
STERILIZE
READY
STERILIZE
LIQUID
LID LID
STERILIZE
READY
STERILIZE
LIQUID
STERILIZE
IN PROGRESS
WATER
DRAIN
STERILIZE
TEMPERATURE
°C
TIME
MEMORY
COVER
CHANGE WATER
TEMPERATURE
°C
TIME
MEMORY
CHECK
START
STOP
CHECK
START
STOP
ー44ー
Page 46
6-7. Setting the Time Unit for Display
This function allows the operator to change the time unit for display. The time unit for display
for sterilization and timer can be set individually.
Press the FUNCTION key while the IN PROGRESS
①
indicator is o. The time display ashes “F00”.
Press the time setting up and down arrow keys to
②
show the number (F14 or F15). The temperature
display shows the code of time unit for display.
F14- Sterilization time
※
F15- Timer
Press the START key. The temperature display
③
starts to ash.
Press the temperature setting up and down arrow
④
keys to show the desired code of the time unit for
display.
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
TIMER
TIMER
READY
READY
STERILIZE
STERILIZE
LIQUID
STERILIZE
STERILIZE
LIQUID
LID LID
LID LID
IN PROGRESS
WATER
STERILIZE
IN PROGRESS
WATER
DRAIN
STERILIZE
DRAIN
COVER
CHANGE WATER
TEMPERATURE
°C
TIME
MEMORY
COVER
CHANGE WATER
TEMPERATURE
°C
TIME
MEMORY
CHECK
START
STOP
CHECK
START
STOP
Code Time unit for display Display range Setting range
0 Hour: minute 0 : 00〜9 : 59 0 : 01〜9 : 59
1 Hour 0 〜 99 hours 1〜99 hours
2 Minute 0 〜 999 minutes 1〜999 minutes
3 Hour : minute / hour 0 : 01〜9 : 59 , 10 〜 99 hours 0 : 01〜9 : 59 , 10〜99 hours
The factory default values for F14 and F15 are 0 and 3, respectively.
※
Press and hold down the START key.
⑤
The buzzer will sound in approximately 4 seconds to indicate that the setting is nalized and
the display will return to normal display.
ー45ー
Page 47
6-8.
Selecting the Exhaust Setting for the Liquid Sterilization Course
In addition to the normal speed level setting, variable speed setting, which allows the ne
adjustment of the exhaust valve opening, can be selected for the exhaust speed in the liquid
sterilization course.
Press the FUNCTION key while the IN PROCESS
①
indicator is o. The time display ashes “F00”.
Press the time setting up and down arrow keys to
②
show “F10” in the time display. The temperature
display shows the code of exhaust setting.
Press the START key. The temperature display
③
starts to ash.
Press the temperature setting up and down arrow
④
keys to show the desired code of exhaust setting.
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
TIMER
TIMER
IN PROGRESS
LID LID
WATER
DRAIN
COVER
CHANGE WATER
COVER
°C
°C
MEMORY
CHANGE WATER
MEMORY
TEMPERATURE
TIME
TEMPERATURE
TIME
STERILIZE
READY
STERILIZE
LIQUID
LID LID
STERILIZE
READY
STERILIZE
LIQUID
STERILIZE
IN PROGRESS
WATER
STERILIZE
DRAIN
CHECK
START
STOP
CHECK
START
STOP
Code Exhaust setting Description
0 Speed level setting Six levels
1 Variable setting Variable
Press and hold down the START key.
⑤
The buzzer will sound in approximately 4 seconds to indicate that the setting is nalized and
the display will return to normal display.
ー46ー
Page 48
6-9.
Setting the Temperature to Release the Lid Interlock
The FLS-1000 is equipped with the lid interlock which activates and prevents the lid from
opening when the lid is forced open while the chamber temperature is still high. The lid
interlock release temperature can be changed depending on the operation. It can be separately
set for the sterilization course and liquid sterilization course.
Press the FUNCTION key while the IN PROGRESS
①
indicator is o. The time display ashes “F00”.
Press the time setting up and down arrow keys
②
to show the course number to be changed. The
temperature display shows the currently set value
of the lid interlock release temperature.
Select F09 and F11 for liquid sterilization course and
※
sterilization course, respectively.
③
Press the START key. The temperature display starts to ash.
④
Press the temperature setting up and down arrow keys to show the desired value for the
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
TIMER
TIMER
STERILIZE
READY
STERILIZE
LIQUID
STERILIZE
READY
STERILIZE
LIQUID
LID LID
LID LID
IN PROGRESS
WATER
STERILIZE
IN PROGRESS
WATER
STERILIZE
DRAIN
COVER
CHANGE WATER
TEMPERATURE
°C
TIME
MEMORY
DRAIN
COVER
CHANGE WATER
TEMPERATURE
°C
TIME
MEMORY
temperature of the lid interlock release.
⑤
Press and hold down the START key.
The buzzer will sound in approximately 4 seconds to indicate that the setting is nalized and
the display will return to normal display.
The factory default values for both F09 and F11 are set at 97℃.
※
The upper limit and specied value may vary depending on the altitude level. (Refer to “3-3.
※
Setting the Altitude Level”.)
The lid interlock release temperature can also be monitored by the external temperature sensor for
※
articles to be sterilized. (Refer to “7-1. Temperature Sensor for Articles to be Sterilized”.
）
CHECK
START
STOP
CHECK
START
STOP
ー47ー
Page 49
6-10. Sterilizing Water Change Alert Function
When the set number of sterilization cycles is reached, the sterilizing water change indicator
lights up to notify the operator of the timing for water change to prevent the chamber from
getting rust by contaminated water inside. When the sterilizing water change indicator is
turned on, follow the instructions below for pouring water into the chamber. If the start key
is pressed without changing water while the sterilizing water change indicator is on, “A01”
appears in the time display and the autoclave enters into the standby mode. The number of
cycles which activates the water change alert function can be changed depending on the level of
contamination in water.
<
When the sterilizing water change indicator is on
Drain water from the chamber and pour water into the chamber.
①
Refer to “5-11. Draining the Sterilizing Water from the Chamber”.
※
Press and hold down the CHECK key.
②
>
The buzzer will sound in approximately two seconds and the number of the operated cycles
after change will be reset.
To continue operation without pouring water into the chamber, press the CHECK key. Five
※
cycles can be performed.
<
To set the change alert
Press the FUNCTION key while the IN PROGRESS
①
indicator is o. The time display ashes “F00”.
>
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
TIMER
IN PROGRESS
LID LID
WATER
DRAIN
COVER
CHANGE WATER
STERILIZE
READY
STERILIZE
LIQUID
STERILIZE
TEMPERATURE
°C
TIME
MEMORY
CHECK
START
STOP
Press the time setting up and down arrow keys to
②
show “F12” in the time display. The temperature
display shows the number of cycles which activates
the alert function when it is reached.
Press the START key. The temperature display
③
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
TIMER
STERILIZE
READY
STERILIZE
LIQUID
LID LID
IN PROGRESS
WATER
DRAIN
STERILIZE
COVER
°C
CHANGE WATER
MEMORY
TEMPERATURE
TIME
starts to ash.
Press the temperature setting up and down arrow keys to show the desired number of cycles.
④
The factory default value is 40.
※
The setting range is between 5 and 80 cycles. When “− −” is selected, the alert function will not
※
activate.
⑤
Press and hold down the START key to nalize the setting.
The buzzer will sound in approximately 4 seconds and the display will return to normal
display.
ー48ー
CHECK
START
STOP
Page 50
6-11. Exhaust Tank Illumination Function
Illumination of the exhaust tank displays levels of water inside and raises an alert when the
water reaches full level, thereby allowing easy monitoring of the water level in the exhaust tank.
The exhaust tank turns on blue when the autoclave operates a cycle with water levels in the
exhaust tank between adequate levels. It turns on red when the lid is opened after a full water
level has been detected in the exhaust tank. Drain the exhaust tank when it turns on red. The
illumination function for the exhaust tank can be turned on or o.
For draining the tank refer to “5-4. Checking the Water Level in the Exhaust Tank”.
※
<
To turn on or o the illumination function
Press the FUNCTION key while the IN PROGRESS
①
indicator is o. The time display ashes “F00”.
Press the time setting up and down arrow keys to
②
show “F13” in the time display. The temperature
display shows the code of the illumination
function.
Press the START key. The temperature display
③
>
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
EXHAUST SPEED
FAST
SLOW
COOLING
FAN
EXT.
SENSOR
TIMER
FUNCTION
TIMER
TIMER
READY
IN PROGRESS
LID LID
WATER
DRAIN
COVER
CHANGE WATER
STERILIZE
READY
STERILIZE
LIQUID
STERILIZE
STERILIZE
LIQUID
LID LID
STERILIZE
IN PROGRESS
WATER
DRAIN
STERILIZE
TEMPERATURE
°C
MEMORY
COVER
CHANGE WATER
TEMPERATURE
°C
MEMORY
starts to ash.
Press the temperature setting up and down arrow keys to select the desired code of the
④
illumination function.
CHECK
TIME
TIME
START
STOP
CHECK
START
STOP
Code Illumination function
0 O
1 On
The factory default value is 1.
※
Press and hold down the START key to nalize the setting.
⑤
The buzzer will sound in approximately 4 seconds and the display will return to normal
display.
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MEMO
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7. OPTIONAL FUNCTIONS
The following optional accessories and functions are available for the FLS-1000.
The external temperature sensor for articles to be sterilized
■
Sterilization process is monitored using the temperature sensor for articles to be sterilized
by installing it directly into the article in the chamber so that the autoclave begins the
sterilization time countdown only when the temperature for articles to be sterilized has
reached a set sterilization temperature and, therefore, provides adequate heating.
The temperature is controlled to within 0℃ to ＋2℃ of the set temperature.
※
The lid interlock release and the cycle complete temperatures can also be measured and monitored
※
by the external temperature sensor for articles to be sterilized.
Data output function
■
The data output function allows producing up to 3 outputs of process data in analog form,
including chamber temperature, temperature of articles to be sterilized, chamber pressure.
The data can be stored to an optional recorder when it is connected.
Printer
■
Data of the chamber temperature, chamber pressure and article temperature can be printed
out on the optional printer.
Brackets for anti-tip straps
■
Metal brackets for anti-tip straps are provided to secure the autoclave with a commercially
available overturn prevention strap or wire.
For the operation of the optional accessories and functions, please refer to the supplement to
the Operator’s Manual; “FLS-1000 Autoclave Optional Functions”.
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8. ROUTINE MAINTENANCE
WARNING
Be sure to unplug the FLS-1000 before performing maintenance
procedures.
●
Failure to do so may cause electric shock.
CAUTION
Allow chamber to cool down sufficiently before performing
maintenance work.
●
Otherwise, high temperature inside the chamber may cause burns.
8-1. Cleaning and Disinfecting the Main Body
If the main body exterior or the chamber interior of the FLS-1000 becomes stained or dirty, clean
or disinfect it according to the following procedures:
<
To clean the main body
Wipe the unit with a soft cloth moistened with a mild detergent.
①
Wipe away any detergent residue using a cloth dipped in clear water and squeezed almost
②
dry.
<
To disinfect the main body
>
>
Disinfect the main body with ethanol.
①
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8-2. Weekly Maintenance
WARNING
Do not operate the FLS-1000 if any corrosion, damage, deformation or
loose connections are found on its chamber, chamber lid, hinges, hinge
shafts, retaining rings, lid hooks, or lid hook catches.
●
Otherwise, explosion may occur while the pressure rises, resulting in death,
injury or serious accident. If any abnormality is found, please contact your
dealer or our local representative.
Do not operate the FLS-1000 if any crack, deformation or damage is
found on its chamber lid gasket.
●
Otherwise, steam leak may occur, resulting in burns. If any abnormality is
found, please contact your dealer or our local representative.
Do not operate the FLS-1000 if the chamber lid handle is deformed or
damaged.
●
Failure to do so may cause burns or injury. If any abnormality is found, please
contact your dealer or our local representative.
Unplug and inspect the power plug regularly.
●
Failure to do so may cause fire or burnout.
To ensure safe operation of the FLS-1000, perform cleaning and inspection weekly according to
the following procedures:
<
To clean each part
1. Chamber interior and water level sensor
Remove the chamber bottom plate carefully.
①
Wipe the chamber interior and the water level sensor using a mild detergent and a cloth or
②
other suitable materials and wash away any detergent residue using running water and drain
the water.
Be careful not to distort sensors in the chamber while cleaning.
※
2. Chamber lid gasket
>
Wipe the surface of the chamber lid gasket using a soft clean cloth dipped in clear water and
①
squeezed almost dry without applying force.
Be careful not to damage the chamber lid gasket while cleaning.
※
Wipe the chamber opening using a soft clean cloth or other suitable materials.
②
3. Outer covering
Wipe the outer covering of the unit with a soft cloth moistened with a mild detergent.
①
Wipe away any detergent residue using a cloth dipped in clear water and squeezed almost dry.
②
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<
To inspect each part
>
1. Leakage breaker
Turn on the power supply switch on the main body.
①
Push the gray test button provided inside the power switch with a thin rod.
②
If the autoclave automatically switches o the power, the leakage breaker functions normally.
If it does not switch o, contact your dealer or our local representative.
2. Chamber
①
Check chamber lid gasket for cracks or other damage.
②
Check chamber interior for corrosion, cracks or other damage.
③
Check chamber lid for corrosion, cracks or other damage.
④
Check hinges, hinge shafts, retaining rings, lid hooks and lid catches for corrosion, cracks or
other damage.
⑤
Check safety valve for any signs of corrosion, cracks or other damage. The safety valve can
be visually inspected through the inspection port by removing its cover with a screwdriver.
After inspection reinstall the cover.
3. Power plug
Unplug the autoclave.
①
Wipe o any dust or dirt on the surface of the power plug using a dry cloth.
②
If the power plug generates abnormal heat or has any burn marks on it, stop using the autoclave
※
and call for your dealer or our local representative.
If the power plug is too loose in the outlet, stop using the autoclave and call for your dealer or our
※
local representative.
4. Chamber lid handle
Check chamber lid handle for deformation or other damage.
①
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9. TROUBLESHOOTING
If any system malfunction in the FLS-1000 is suspected, when it is operated properly according
to this Operator’s Manual, check the cause referring to the table below given in “9-1. Symptoms
and Solutions” and take the corresponding remedy. If the symptom of the malfunction is not
identied or the remedies described do not solve the problem, unplug the power plug of the
FLS-1000 from the outlet and contact your dealer or our local representative.
9-1. Symptoms and Solutions
Symptom Possible cause Remedy
No display appears on the control
panel when the power switch is
turned on.
READY indicator does not turn
on.
Temperature rises slowly. Extremely large amount of water is
Sterilization is not performed
suciently.
Steam leaks from the chamber lid. Chamber lid gasket or chamber
Steam leaks from the safety valve. Chamber pressure is too high. Unplug the power plug of the
The FLS-1000 won’t start or will
stop operation while displaying
an error code.
FLS-1000 is not properly plugged. Check the power cord for proper
connection.
Fuse or breaker at the power supply
side is blown or tripped.
Lid open indicator is on. Check opening and closing of the lid
Low sterilizing water level indicator
is on.
Drain indicator is on. Drain the exhaust tank.
Drain access cover open indicator is
on.
Sterilizing water change indicator is
on.
in the chamber.
FLS-1000 is loaded with a large
amount of articles to be sterilized.
Sterilization time is insucient. Extend the sterilization time.
opening is covered with dust or dirt.
Chamber lid gasket is damaged. Unplug the power plug of the
Take each remedy corresponding to the error code displayed, referring to
the “Error Code Table” given below.
Connect the power cord to the
power supply with the output
capacity required by the FLS-1000.
and then close the lid.
Fill the chamber with water.
Close the drain access cover.
Change water in the chamber.
Check and adjust a level of water in
the chamber.
Check and adjust a volume of the
load.
Clean the chamber lid gasket and
chamber opening.
FLS-1000 from the outlet and
contact your dealer or our local
representative.
FLS-1000 from the outlet and
contact your dealer or our local
representative.
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9-2. Error Code Table
System Error Code Table
<
Error code Possible cause Remedy
>
E04
E05
E06
E07
E08
E09
Level of sterilizing water becomes
insucient during the operation.
Temperature inside the chamber is much
higher than the set temperature during the
sterilization process.
It exceeds the set value by 5℃ or more.
※
Pressure inside the chamber rises because
the shape of the article to be sterilized serves
to prevent air from escaping.
The pressure exceeds 175kPa.
※
Chamber temperature sensor is disconnected
or broken.
The temperature inside the chamber is much
lower than the set temperature during the
sterilization process.
It is more than 5℃ lower than the set
※
value.
Chamber lid opens during the operation.
Lid open is detected by the sensor.
※
Turn o the power switch and wait until the
chamber pressure becomes 0MPa to open the lid.
And then pouring water into the chamber.
Unplug the power plug of the FLS-1000 from
the outlet and contact your dealer or our local
representative.
Turn o the power switch and wait until the
chamber pressure becomes 0MPa to open the
lid. And then take some measures to allow air to
escape from the load or reduce the volume of the
load.
(Refer to “5-6. Placing Articles to be Sterilized”.)
Unplug the power plug of the FLS-1000 from
the outlet and contact your dealer or our local
representative.
Unplug the power plug of the FLS-1000 from
the outlet and contact your dealer or our local
representative.
Close the chamber lid securely. If this happens
during the operation, unplug the power plug of
the FLS-1000 from the outlet and contact your
dealer or our local representative.
E10
E11
E12
E13
E15 Air vent valve is broken. Unplug the power plug of the FLS-1000 from
Interlocking system of the chamber lid is not
activated.
Temperature does not rise during
temperature rising and temperature and
pressure rising processes.
Temperature rises less than 2℃ within
※
the specied time limit. A temperature
equal to or below 60℃ in 120 minutes,
and above 60℃ in 40 minutes.
Pressure sensor is disconnected or broken. Unplug the power plug of the FLS-1000 from
External temperature sensor for articles to
be sterilized is disconnected or broken.
Unplug the power plug of the FLS-1000 from
the outlet and contact your dealer or our local
representative.
Unplug the power plug of the FLS-1000 from
the outlet and contact your dealer or our local
representative.
the outlet and contact your dealer or our local
representative.
Unplug the power plug of the FLS-1000 from
the outlet and contact your dealer or our local
representative.
the outlet and contact your dealer or our local
representative.
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Error code Possible cause Remedy
E20
E22
E23
E25
E26
E27
The pressure inside the chamber is high
when the power is turned on.
It exceeds 5.6kPa.
※
The chamber pressure rises because the
shape of the article to be sterilized serves to
prevent air from escaping.
The pressure exceeds the value predicted
※
by the chamber temperature by equal to
or greater than 25kPa during full opening
of the valve.
The pressure drops because the exhaust
channel is blocked.
The pressure drops below the value
※
predicted by the chamber temperature by
equal to or less than 30kPa.
Control system malfunction
Memory abnormality
※
Control system malfunction
Memory’s lifetime has expired.
※
Control system malfunction
External temperature sensor for articles
※
to be sterilized is not adjusted.
Wait until the chamber pressure drops to 0MPa
and then turn on the power.
Turn o the power switch and wait until the
chamber pressure becomes 0MPa to open the
lid. And then take some measures to allow air to
escape from the load or reduce the volume of the
load.
(Refer to “5-6. Placing Articles to be Sterilized”.)
Turn o the power switch and wait until the
chamber pressure becomes 0MPa to open the
lid. Take out and place the load again so that the
hole in the chamber is not blocked. Open the
sterilization bag if it is closed.
Unplug the power plug of the FLS-1000 from
the outlet and contact your dealer or our local
representative.
Unplug the power plug of the FLS-1000 from
the outlet and contact your dealer or our local
representative.
Unplug the power plug of the FLS-1000 from
the outlet and contact your dealer or our local
representative.
E28
Control system malfunction
Chamber temperature sensor is not
※
adjusted.
Unplug the power plug of the FLS-1000 from
the outlet and contact your dealer or our local
representative.
ー57ー
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Operation Error Code Table
<
>
Error code Possible cause Remedy
A01
A02
A03
A04
A05
A06
A07
A09
The start key is pressed before draining and
pouring water into the chamber.
The default value is 40 cycles.
※
The start key is pressed when the water
level in the chamber is low.
Low sterilizing water level is detected.
※
The start key is pressed when the lid open/
close system failed to detect the lid status.
1
※
The start key is pressed when the lid remains
open.
The start key is pressed when the drain
access cover remains open.
The drain access cover is opened during the
operation.
The start key is pressed when the exhaust
tank is full.
The start key is pressed when the
temperature inside the chamber is below
0℃.
Power-o is detected after a sterilization
process has started or before it has completed.
Refer to “6-10. Sterilizing water change Alert
Function”.
Fill the chamber with water.
Open then close the lid.
Close the lid.
Close the drain access cover.
Drain the exhaust tank.
Wait until the chamber temperature rises to the
operating temperature.
Refer to “6-5. Power Failure Alert Function”.
A10
A20
A21
A30
CHECK Timing of the annual voluntary inspection
The FLS-1000 checks the operation of the lid open/close detection system to ensure its safe operation, therefore, open and
※ 1
close the lid at least once before each operation or timer operation.
The memory approaches the end of its
lifetime. (E26)
An alarm notication appears when
※
80％, 90％, 95％, 98％, 99％, and 99.5
of the lifetime is reached.
The start key is pressed while printing. Press the check key once.
Printer trouble.
Printer error includes: cover open, paper
※
out, printer head abnormal temperature,
and disconnection.
The calendar battery has reached the end of
its lifetime.
approaches.
Reminder activates 30 days before the
※
due date, and on and after the day of the
due date.
Press the check key once to clear the error, and
enable the system.
％
Refer to “7. Optional Functions”.
Press the check key once to clear the error, and
enable the system.
Contact your dealer or our local representative.
Press the check key once to clear the error,
and enable the system. Refer to “6-6. Annual
Inspection Reminder Function”.
ー58ー
Page 60
9-3. Contact Information
WARNING
When returning FLS-1000 or any parts of FLS-1000 for replacement or
repair, FLS-1000 or the parts must be appropriately decontaminated
before shipping it in any of the following cases:
1 :
In cases where FLS-1000 or any parts of FLS-1000 has been exposed to
infectious and hazardous or radioactive substances.
2 :
In cases where FLS-1000 or any parts of FLS-1000 has any residue of blood or
other chemicals and has been identified as hazardous.
If any system malfunction or abnormality in FLS-1000 is suspected, contact your dealer or the
following TOMY offices.
For Assistance or Service Contact ;
TOMY KOGYO CO., LTD.
TOMY SEIKO CO., LTD.
TOMY DIGITAL BIOLOGY CO., LTD.
3-14-17 Tagara, Nerima-ku, Tokyo 179-0073, Japan
e-mail : [email protected]
URL : http://www.digital-biology.co.jp
phone : +81-3-5971-8160 fax : +81-3-3970-6036
ー59ー
Page 61
10. DISPOSAL AND TRANSFER
WARNING
When disposing or transferring FLS-1000 or its parts, FLS-1000 or the
parts must be appropriately decontaminated before shipping it in any
of the following cases:
1 :
In cases where FLS-1000 or any parts of FLS-1000 has been exposed to
infectious and hazardous or radioactive substances.
2 :
In cases where FLS-1000 or any parts of FLS-1000 has any residue of blood or
other chemicals and has been identified as hazardous.
To ensure smooth operations for product assurance, we implement and maintain adequate record
keeping systems. Please contact your dealer or our local representative when you dispose or
transfer the product.
ー60ー
Page 62
11. SPECIFICATIONS
11-1. Specifications of the FLS-1000
220V model 230V model 240V model
Equipment category:
Model name
Operating temperature
range
Maximum operating pressure
Temperature Display form
Pressure gauge Display form
Heat source (electric heater)
Safety devices
Leakage breaker
Protection against electric shock
Time
Chamber dimensions
Chamber capacity
Eective diameter × eective depth
Eective internal capacity
Chamber material
Display form
Display range Sterilize
Setting range Sterilize
(medical/laboratory)
Sterilize
Display range
Display range
Rated breaking current
Rated sensitivity current
Laboratory equipment
Autoclave FLS-1000
105℃ to 123℃
(It varies depending on altitude level.)
0.193MPa
Digital
-15℃ to 175℃
Analog
0MPa to 0.4MPa (red zone:0.193MPa)
3.0kW 3.0kW 3.3kW
●Safety valve
●No water heating prevention
●Leakage breaker
●Lid interlock
●Over-temperature prevention
●Over-pressure prevention
●Temperature sensor malfunction detection
●Pressure sensor malfunction detection
●Exhaust valve malfunction detection
●Low sterilizing water level detection
●Chamber lid open/close detection
●Drain access cover open detection
●Exhaust tank full level detection
15A
10mA
Class I
Digital
0:00〜9:59/0〜99hours/0〜999minutes/0:00〜9:59, 10〜99hours
0:00〜9:59/0〜99hours/0〜999minutes/0:00〜9:59, 10〜99hours
Inside diameter × inside dimension : φ450×678mm
switchable
（
switchable
（
100L(0.100m3㎥)
440×501mm
φ
76L(0.076㎥)
SUS304 (stainless steel)
）
）
Main body dimensions(mm)
Net weight
600W×600D×940H, top plate height: 785
680W×680D×1022H (including the pedal and control panel)
108kg
ー61ー
Page 63
Rated current
14A 13A 14A
Power requirements
Power consumption (heat output)
Environmental requirements
Accessories
Single-phaseAC220V
50/60Hz 15A
3.0kW
(2,580kcal/h)
Ambient temperature:
Atmospheric pressure:
Relative humidity:
Altitude:
For indoor use only
Overvoltage category:
Pollution degree:
Maximum gradient:
Digital warranty information
Inspection sheet
Specications of small sized pressure vessel
Operator’s manual (English)
Operator’s manual (English) OPTIONAL FUNCTIONS
Chamber bottom plate
Stainless steel basket
Single-phaseAC230V
50/60Hz 15A
3.0kW
(2,580kcal/h)
from 10 to 35℃
from 750 to 1060hPa
75% or less
not exceeding 2000m
II
2
2°
(φ415×233mm
Single-phaseAC240V
)
50/60Hz 15A
3.3kW
(2,838kcal/h)
1 copy
1 copy
1 copy
1 copy
1 copy
1 piece
2 pieces
ー62ー
Page 64
(FLS-1000)
Operator's Manual ID No.21023.00
Issued in August , 2018
TOMY KOGYO CO., LTD.
TOMY SEIKO CO., LTD.
TOMY DIGITAL BIOLOGY CO., LTD.
3-14-17 Tagara, Nerima-ku, Tokyo 179-0073, Japan
e-mail : [email protected]
URL : http://www.digital-biology.co.jp
Phone :
+81-3-5971-8160
fax :
+81-3-3970-6036
en indd3 0830C
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