Tommy Bahama CABRILLO COVE Instructions Manual

Part No. F40BP74650000 Form No. BP7465 Revision - 130422 Model No.: TB135

IMPORTANT, RETAIN FOR FUTURE REFERENCE:

READ CAREFULLY

Tommy Bahama

INDOOR/OUTDOOR

52 in. / 132 cm.

CABRILLO COVE

CEILING FAN

Net Weight:

31.0 lb. / 14.1 kg.

Cabrillo Cove Ceiling Fan with Tropical Blades

Cabrillo Cove Ceiling Fan with Paddle Blades

ITM./ART. 702146

Questions, problems, missing parts? Before returning to the store call Emerson Customer Service

8 a.m. - 8 p.m., CST, Monday - Friday

8 a.m. - 5 p.m., CST, Saturday - Sunday

1-800-875-3545

Email Help - email@carrollparts.com

Installation - 2 people recommended, could take up to several hours

Tommy Bahama • 04/2013 email@carrollparts.com • 1-800-875-3545

Safety Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1. Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. Ceiling Fan Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4. How to Assemble Your Ceiling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

5. How to Remove the Light Kit from the Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15

6. How to Assemble Your Light Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17

7. How to Hang Your Ceiling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19

8. How to Wire Your Ceiling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-24

9. Installation of the Ceiling Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26

10. Installation of Glass Shade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-28

11. Transmitter Battery Installation and Code Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-31

12. Receiver Code Leaning - Programming the Operating Frequency of the Receiver. . . . . . . 32

13. Operation of Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

14. Installation of the Storage Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

15. Using Your Ceiling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-36

16. Interchanging Fan Blades on Installed Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-38

17. Trouble Shooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

18. Remote Control Trouble Shooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

19. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

20. Digital Device Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

21. Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-43

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Table of Contents

WARNING: TO REDUCE THE RISK OF FIRE, ELECTRICAL SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a. Use this unit only in a manner intended by the manufacturer. If you have questions, contact the manufacturer,

1-800-875-3545.

b. Before servicing or cleaning unit, switch power off at service panel and lock service panel disconnecting means to

prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a warning device, such as a tag, to the service panel.

1. Read your owner’s manual carefully and keep it for future reference.

2. Be careful of the fan and blades when cleaning, painting, or working near the fan. Always turn off the power to the ceiling fan before servicing.

3. Do not put anything into the fan blades while they are turning.

4. Do not operate reversing switch until fan blades have come to a complete stop.

Additional Safety Instructions for Installation

1. To avoid possible shock, be sure electricity is turned off at the fuse box before wiring, and do not operate fan without blades.

2. The installation is to be in accordance with the National Electrical Code, ANSI/NFPA 70-2011 and Local Codes. Use the National Electrical Code if Local Codes do not exist. The ceiling fan must be grounded as a precaution against possible electrical shock. Electrical installation should be made or approved by a licensed electrician.

3. The outlet box and joist must be securely mounted and capable of reliably supporting at least 50 lb. / 23 kg. Use only U.L. outlet boxes listed as “Acceptable for Fan Support of 35 lb. / 16 kg. or less”, and use the mounting screws provided with the outlet box. Most outlet boxes commonly used for support of light fixtures are not acceptable for fan support and may need to be replaced. Consult a qualified electrician if in doubt.

4. The fan must be mounted with the fan blades at least 7 ft. / 2.1 m. from the floor to prevent accidental contact with the fan blades.

5. Follow the recommended instructions for the proper method of wiring your ceiling fan. If you do not know enough about electrical wiring, have your fan installed by a licensed electrician.

WARNING: To reduce the risk of electrical shock, this fan must be installed with an isolating wall control/switch. A standard wall switch meets this requirement.

WARNING: To reduce the risk of fire or electric shock, do not use this fan with any solid-state speed control device. Solid-state speed controls cannot meet the requirements of wet location usage, consult Emerson customer service, 1-800-875-3545 for further assistance.

NOTE: If replacing the original supplied light kit, use only light kits marked “Suitable for use in wet locations”.

CAUTION: To reduce the risk of electric shock, disconnect the electrical supply circuit to the fan before installing light kit.

WARNING: To avoid fire or electric shock, this fan should only be used with fan speed control Model No. UC7067RYA, manufactured by Rhine Electric Co., Ltd.

WARNING: This product is designed to use only those parts supplied with this product and/or any accessories designated specifically for use with this product by Emerson Electric Co. Substitution of parts or accessories not designated for use with this product by Emerson Electric Co. could result in personal injury or property damage.

WARNING: To reduce the risk of personal injury, do not bend the blade holders when installing the blade holder assemblies, balancing the blades or cleaning the fan. Do not insert foreign objects in between rotating fan blades.

NOTE: All setscrews must be checked and re-tightened where necessary before installation (See Section 4).

NOTE: Suitable for use in wet locations when installed in a GFCI protected branch circuit.

WARNING

DATE CODE:

The date code of this fan may be found on the box, stamped in ink on a white label.

You should record this data above and keep it in a safe place for future use.

READ AND SAVE THESE INSTRUCTIONS

Tommy Bahama • 04/2013 email@carrollparts.com • 1-800-875-3545

Thank You for Your Purchase

Your Tommy Bahama Ceiling Fan is the right choice for your home or office. We take pride in providing you with an efficient, reliable and excellent craftsmanship product for years to come.

Unpacking Instructions

Optional Accessories

Open the fan carton and carefully remove all the components packed inside the upper and lower styrofoam pads. Place all parts on a soft surface to prevent scratching the painted finish. Please set aside the styrofoam pads as these will be used later during assembly.

Refer to the separate Parts/Hardware Guide and check that you have received all hardware and ceiling fan components. Call Emerson Customer Service at 1-800-875-3545 if any hardware or components are missing from the carton. New parts will be shipped free of charge.

Tommy Bahama has optional accessories, including wall controls or remote control devices for your ceiling fan.

1. To order Remote Wall Control TBSW102, go to: www.emersonacp.com/FansStore/home.do.

2. To order an additional Handheld transmitter TBSR135, go to: www.emersonacp.com/FansStore/home.do.

Use of This Manual

Read the entire manual before installation. This manual will help you install, operate and maintain your ceiling fan. These instructions are designed to make installation and assembly as simple and efficient as possible. Each step has three components:

1. Each step has a number for ease of step by step instructions.

2. Text instructions above each illustration describes the procedure for each step.

3. Each assembly illustration is marked with component identification number that corresponds to the Hardware Guide included with this ceiling fan.. Lower case letters refer to components removed from pre-assembled parts.

Tools Required

Before Installation

This fan is suitable for wet locations such as porches, patios, and decks.

Wiring, outlet box and box connectors must be of type required by the local code. The minimum wire would be a 3-conductor (2-wire with ground) of the following sizes:

Installed Wire Length Wire Size A.W.G.

Up to 50 ft. / 15.2 m. 14

50-100 ft. / 15.2-30.4 m. 12

1. Preparation

Before assembling your ceiling fan, refer to section on proper method of wiring your fan. If you feel you do not have enough wiring knowledge or experience, have your fan installed by a licensed electrician.

WARNING

This product is designed to use only those parts supplied with this product and/or any accessories designated specifically for use with this product by Emerson Electric Co. Substitution of parts or accessories not designated for use with this product by Emerson Electric Co. could result in personal injury or property damage.

WARNING

Phillips

Screwdriver

Wire

Stripper

Step

Ladder

Do not install or use fan if any part is damaged or missing. For free replacement parts Call Toll-Free:

1-800-875-3545

WARNING

The use of any other control not specifically approved for this fan could result in fire, shock and personal injury.

WARNING

Small Flat Blade

Screwdriver

14 mm Box

Wrench

1.1 1.2

1.3 1.4

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Standard 8 Ft. / 2.4 m. Ceilings

Use the Supplied 4.5 in. /11.4 cm. Downrod For Installation

Your Tommy Bahama Ceiling Fan is designed for flat, standard 8 ft. / 2.4 m. ceilings, even when a light kit is utilized. When installed, the blades should be at least 7 ft. /

2.1 m. from the floor. Contact Emerson Customer Service at 1-800-875-3545 if you have a sloped ceiling.

2. Ceiling Fan Location

Ceilings 9 F.t / 2.7 m. and Higher

Use the Supplied 18 in. / 45.7 cm. Downrod For Installation

On flat high ceilings, use the 18 in. / 45.7 cm. downrod (supplied) to achieve the optimum installation height.

Choose the Ceiling Fan Location

Proper ceiling fan location and attachment to the building structure are essential for safety, reliable operation, maximum efficiency, and energy savings

• No object can come into contact with the rotating fan blades during normal operation

• The fan blades are at lease 7 ft. / 2.1 m. above the floor and the ceiling is at lease 8 ft. / 2.4 m. high.

• The fan blades have no obstructions to airflow, such as walls, or posts, within 30 in. / 76.2 cm. of the fan blade tips.

• Always use a ceiling outlet box marked with at least a minimum of "Acceptable for Fan Support of 35 lb. /

15.9 kg. or less" to hang your fan from. 50 lb. /

22.7 kg. and 75 lb. / 34.0 kg. rated outlet boxes are also acceptable.

• If your ceiling outlet box is not marked as described above, have a licensed electrician install the required outlet box.

• The outlet box must be mounted to a flat ceiling in order to accommodate the remote control receiver. Call Emerson Electric at 1-800-875-3545 to discuss optional control methods, and sloped ceiling installation.

Existing Ceiling Fan or Light Fixture Installation Checklist

If you want to use an existing fan/fixture site, complete the following checklist to determine if the site is acceptable and safe for your new Tommy Bahama ceiling fan.

Fan Support System:

• The building structure is capable of supporting at least 50 lb. / 22.7 kg.

Outlet Box:

• The outlet box is UL approved and marked with a minimum weight rating of " Acceptable for Fan Support of 35 lb. / 15.9 kg. or less".

• The bottom of the outlet box is recessed a minimum of

0.1 in. / 0.3 cm. into ceiling.

Wiring:

• 6 in. / 15.2 cm. of lead wires extend from outlet box.

If your existing fan site is suitable, continue to “How to Assemble Your Ceiling Fan”.

2.1 2.2

2.3 2.4

MIN. 30 in. /

76.2 cm.

MIN. 8 ft. /

2.4 m.

MIN. 30 in. /

76.2 cm.

MIN. 7 ft. /

2.1 m.

Your Tommy Bahama TB135 ceiling fan is rated for installation in a wet location, it can also be installed indoors.

18"

MIN.

WALL

CEILING

FLOOR

MIN.

18"

MIN.

WALL

CEILING

FLOOR

8' TO

10'

3. Electrical Requirements

If your new fan is to replace an existing fan or light fixture, turn electricity off at the main fuse or circuit box at this time and remove the existing light fixture.

Turning off wall switch is not sufficient. To avoid possible electrical shock, be sure electricity is turned off at the main fuse or circuit breaker box before wiring. All wiring must be in accordance with National and Local codes and the ceiling fan must be properly grounded as a precaution against possible electrical shock.

WARNING

To avoid possible fire or shock, follow all wiring instructions carefully. Any electrical work not described in these instructions should be done or approved by a licensed electrician.

WARNING

Your new ceiling fan will require a grounded electrical supply of 120 volts AC, 60 Hz, 15 amp circuit.

The outlet box must be securely anchored and capable of withstanding a load of at least 50 lb. / 23 kg.

Tommy Bahama • 04/2013 email@carrollparts.com • 1-800-875-3545

IMPORTANT

Your ceiling fan and remote control will not function properly and may be damaged if used with any other remote control other than a Tommy Bahama remote control. Use only the Tommy Bahama remote control and a listed general use on/off wall switch.

3.1 3.2

MAIN FUSE BOX OR CIRCUIT BREAKER BOX

4. How to Assemble Your Ceiling Fan

Locate the 4.5 in. (11.4 cm) downrod hanger ball assembly

2 and loosen the hanger ball setscrew a with a phillips screw driver until the ball is free to slide down the downrod. Retain the hanger ball 2a for future use.

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4.1 4.2

Position the fan motor housing assembly 4 onto a soft padded work surface to prevent scratching the fan. Position the fan so that the top of the motor is facing up.

Your ceiling fan is supplied with a 4.5 in. / 11.4 cm.

2b and 18 in. / 45.7 cm. 3 long downrods. Use the shorter downrod if your ceiling height is less than 9 ft. /

2.7 m. The 18 in. / 45.7 cm. downrod is usable only when your ceiling height is 9 ft. / 2.7 m. or higher.

4.3 4.4

With the hanger ball 2a removed, the retainer pin 2c can be removed from the downrod 2b . Retain the pin for future use.

1.4 in. x 0.3 in. /

3.5 cm. x 0.6 cm.

4. How to Assemble Your Ceiling Fan (Continued)

Locate the hairpin clip 23 from the hardware kit and install it into the tip of the clevis pin 24 by pushing the straight leg of the clip through the hole at the tip of the pin. The curved leg of the hairpin clip must snap around the outside of the pin for correct installation.

The hairpin clip must be properly installed to prevent the clevis pin from working loose.

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4.7 4.8

Rotate the downrod 2b or 3 until its bottom mounting holes are aligned with the mating mounting holes of the motor coupling e .

Locate the clevis pin 24 from the hardware pack and push it into the aligned mounting holes.

The motor wires may cause some interference and it may take several attempts to push the pin through both side of the downrod.

Loosen two motor coupling setscrews d so that they do not protrude into the interior of the motor coupling e .

Position the downrod 2b or 3 above the motor coupling and carefully slip it into the coupling until it is fully inserted.

4.5 4.6

Separate, untwist and unkink the three coiled motor wires protruding from the top of the motor 4 .

Route all three motor wires into the end of the selected downrod 2b or 3 and push until they appear at the opposite end. Grasp the end of the wires and pull the remaining wire through the downrod.

2b or 3

4. How to Assemble Your Ceiling Fan (Continued)

Locate the ceiling cover 5 and route the motor wires through the center hole.

Slide the ceiling cover down the downrod 2b or 3 until it rests on top of the coupler cover 6 .

Be sure the ceiling cover is oriented correctly, with the large opening facing upward.

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4.11 4.12

Locate the coupler cover 6 and route the motor wires through the center hole.

Slide the coupler cover down the downrod 2b or 3 until it rests on the fan motor housing 4 .

While pulling up on the downrod 2b or 3 , securely tighten the two setscrews d that were previously loosened using a phillips screwdriver. Tighten both screws evenly to ensure the downrod remains vertically straight inside the motor coupling.

NOTE: The setscrews must be properly installed as described above, or fan wobble could result.

4.9 4.10

Pull on the downrod 2b or 3 to make sure the clevis pin

24 is properly installed.

It is critical that the setscrews are securely tightened

in the motor coupling. Failure to verify that the

setscrews are properly installed could result in the

fan falling.

WARNING

It is critical that the clevis pin in the motor coupling is properly installed. Failure to verify that the clevis pin is properly installed could result in the fan falling.

WARNING

2b or 3

4. How to Assemble Your Ceiling Fan (Continued)

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4.15

Slide the hanger ball 2a up the downrod 2b or 3 and engage the retainer pin 2c in the groove on top of the hanger ball.

Keep the ball engaged with the retainer pin with one hand and tighten the hanger ball setscrew a with a phillips screw driver using the other hand. Pull up on the hanger ball when tightening the setscrew.

A loose setscrew could create fan wobble.

Locate the previously removed retainer pin 2c previously removed from the downrod and insert it into the holes at the top of the downrod 2b or 3 . The motor wires may cause some interference and it may take several attempts to push the pin through both sides of the downrod.

4.13 4.14

Locate the previously removed hanger ball 2a and reinstall it onto the downrod by routing the motor wires through the center hole. Be sure the ball is oriented with the flat surface facing up.

Slide the hanger ball onto the downrod 2b or 3 and rest it on the ceiling cover 5 .

It is critical that the pin in the hanger ball is properly installed and the setscrew securely tightened. Failure to verify that the pin and setscrew are properly installed could result in the fan falling.

WARNING

2b or 3

4. How to Assemble Your Ceiling Fan (Continued)

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4.17

NOTE: Your fan is supplied with two complete blade sets. At this time, choose which blade set you want for your decor and proceed as instructed below. These blades are a weight-matched set. Assemble five blades from one set. DO NOT MIX THEM WITH BLADES FROM ANOTHER SET. mixing blade sets can cause your fan to wobble.

Locate the following items:

1. Fifteen #10-24 x 0.4 in. / 1.0 cm. flange head screws 18 from the the hardware kit.

2. Five blade holders 9 .

3. One set of fan blades 7 or 8 of your choice.

Place a blade holder on the decorative bottom surface of the blade as shown. The blade holder 9 has three raised bosses that must drop into the mating holes on the blade

7 or 8 . Attach the blade holder to the blade using three of the #10-24 x 0.4 in. / 1.0 cm. flange head screws 18 using a phillips screwdriver. Securely tighten the screws.

NOTE: Be sure the plain side of the ceiling fan blade is facing up.

Repeat this procedure for the remaining four blades.

4.16

Grasp the motor wires and pull them straight up above the downrod 2b or 3 . Cut all three wires 6 in. to 9 in. /

15.2 cm. to 22.9 cm. above the hanger ball 2a using wire cutters.

Strip back the wire insulation 0.5 in. / 1.3 cm. from the end of each wire using wire stripers.

To reduce the risk of personal injury, do not bend the blade holders when installing the holders, balancing the blades, or cleaning the fan. Do not insert foreign objects between rotating fan blades.

WARNING

0.5 in. /

1.3 cm.

6 in. / 15.2 cm. to 9 in. / 22.9 cm.

2b or 3

x 16

7or8

4. How to Assemble Your Ceiling Fan (Continued)

Rotate the motor and install each of the remaining four blade assemblies onto the motor hub following the previous procedure.

After all five blade assemblies are installed, securely tighten all ten blade assembly screws to the motor hub in a clockwise rotation.

This completes the blade installation.

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4.20 4.21

Locate a blade assembly and slide the end of the blade holder onto the motor hub. Align the pre-installed screws with the threaded holes on the motor hub. Use the switch plate viewing window to view the screws. Attach the screws to the motor hub by placing the tip of a Phillips screwdriver through the viewing window and loosely tighten both blade holder screws.

The fan housing assembly has five rubber spacers f that protect the housing during shipping. These spacers must be removed to allow installation of the blade assemblies.

Insert a phillips screw driver into the switch plate viewing window to loosen and remove the screws and shipping spacers from the motor hub.

Discard the spacers and spacer screws.

4.18 4.19

Carefully turn the partially assembled fan housing 4 over and set it on the styrofoam shipping pad for blade installation.

If fan is assembled with the 18 in. / 45.7 cm. downrod, it will be necessary to stack both styrofoam pads on top of the shipping carton to accomodate the downrod length.

Punch holes through the foam to allow the downrod and ceiling cover to pass through the styrofoam.

5. How to Remove the Light Kit from the Fan

5.2

Locate and remove the small orange wire connectors 10c attached to the blue and black wires (labeled "For Light Kit Connection") and the two white wires (labeled "For Light Kit Connection"). Retain the wire connectors 10c for future use.

5.1

Locate the light kit assembly 10 and place it on a padded work surface. Position it so that the wires are visible.

The light kit consists of two major components:

1. Switch Cover Assembly 10a .

2. Light Fitter Assembly 10b .

WARNING

This ceiling fan can be installed without the light kit.

If you would like to install your fan without a light kit, please follow the below instructions.

Skip to Section 6 if you wish to install the light kit assembly on your ceiling fan.

If the light kit is already assembled to the fan, and you want to remove it, reverse Section 6 assembly instructions to uninstall the light kit assembly and then follow Section 5 instructions to disassemble the light fixture from the switch cover.

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5.3

On the switch cover in the center is a threaded tube, you will find a hex nut h (1/8-27 NPS) and i lock washer. Loosen and remove the hex nut h with a 14 mm. end wrench, and the lockwasher i . Retain both for the next step.

10c10c

10b

10a

5. How to Remove the Light Kit from the Fan (Continued)

Using a phillips screwdriver, remove the three pre-installed #8-32 x 0.3 in. / 0.8 cm. flat head screws 22 from switch housing plate j and retain for future installation.

5.6 5.7

Locate the 1/8-27 NPS switch cover screw 19 from the hardware kit. Firmly attach the screw into the bottom threaded hole of the switch cover using a phillips screwdriver.

The light fitter 10b can now be removed from the switch cover 10a by unscrewing the switch cover off the light fitter’s threaded nipple in a counter-clockwise direction.

Reattach the lock washer i and hex nut h to the fitter’s nipple and safely store the light fitter for future use.

5.4

5.5

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Straighten the frayed strands of the switch cover blue and white wires in preparation to re-install the wire connectors

With two saved wire connectors 10c attach one to the bare blue wire and one to the bare white wire of the switch cover by twisting the connector in a clockwise direction until the connector is fully threaded onto the wire. These wires must be kept separate.

Gently pull on the connectors to ensure they are firmly tightened onto the wires and will not fall off.

Check the connectors to ensure no bare wire strands are visible.

10a

10b

10c

10a

x 1

x 3

+ 30 hidden pages

Tommy Bahama CABRILLO COVE Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual