Tomlinson 56T Service Manual

Page 1
MODEL 56/56T HOT DOG MACHINE WITH BUN WARMER
HEIGHT: 27"(68.58 cm)
17
GENERAL
WARNING
REPAIRS: Tomlinson Industries
1/2"(44.45 cm) DEPTH: 17
WIDTH:
1/2"(44.45 cm; WEIGHT: 45 lb.(20.41 kg)
120V AC 60 Hz 900W
ALLOW CABINET TO COOL FOR AT LEAST 3 HOURS BEFORE ANY SERVICE OR REPAIR
TO ENERGIZE:
Plug the power cord(#73) into a 120v AC outlet. Place the master switch(#57) to the "ON" position. LOADING THE MACHINE:
Skewer hot dogs length-wise on spit prongs(#29). Frozen hot dogs may need to thaw slightly before loading the machine. The spit shaft can be rotated by hand to facilitate loading.
OPERATION:
Once loaded, place the motor switch(#35) to the "ON" position. The spit shaft will now be rotated by the motor(#10). Place the temperature switch(#47) to the desired setting. CAUTION: Exterior surfaces of the machine become HOT and can cause burns. Allow the unit to cool sufficiently before cleaning or servicing.
TEMPERATURE:
Always operate the machine on as low a temperature as possible. High and Low settings can be used to quickly heat hot dogs. Once ready to serve, place the temperature switch(#47) to "LOW". If the machine remains too hot on the lowest setting, the front glass(#41) may be removed to reduce the temperature.
NOTE - MODEL 56T ONLY:
THE LOW TEMPERATURE SETTING will turn on both lamps until the machine reaches operating temperature. The thermostat will then shut off one lamp.
SERVING:
Place the motor switch(#35) to the "OFF" position to stop spit rotation. Grasp the hot dog near the middle with the tongs provided. Pull hot dog from spit and reload as desired. Place the motor switch(#35) to the "ON" position to continue spit rotation. As a suggestion, serve hot dogs from the outside to the center of the spit. Replace with fresh hot dogs, then serve from the other side to center. Hot dogs remain hot and ore ready to serve.
BUN WARMER OPERATION:
Fill bun warmer pan(Page 6,#22) with clean water to water level indicator(#17). Water is heated to near boiling via heat transfer from the hot dog machine. Load bun warmer basket(Page 5, #19). PRODUCT:
Always use the highest quality hot dog available. Hot dogs with excessive fat, moisture, or fillers con drip excessively and dry out. The spit shaft (Page 2) turns at the proper speed to self-baste the hot dog in its own juices.
DO NOT IMMERSE THE DISPLAY CASE IN ANY LIQUIDS
DO NOT CLEAN THE DISPLAY CASE WITH WATER JET EQUIPMENT
CLEANING AND MAINTENANCE:
DISCONNECT POWER PRIOR TO CLEANING. Properly maintained equipment offers long life and worry-free usage. Never use on abrasive cleaner or paper towels that may scratch the finish. Interior surfaces should be cleaned with worm soapy water and a soft cloth. Towel dry. Exterior surfaces should be cleaned with glass cleaner and a soft cloth. The spit shaft assembly (refer to page 2 & 7) should be removed from the machine and cleaned daily with a brush and soapy water. The spit shaft assembly
con also be washed in a commercial dishwasher. To remove the spit shaft, push towards the motor, twist until the shaft releases from the slotted shaft coupling, then pull the shaft from the motor coupling.
13700 Broadway Ave., Cleveland, OH 44125 216/587-3400 * Fox: 216/587-0733 www.tomlinsonind.com
01999 Tomlinson Industries Form # 1910712 Printed in USA
PAGE 1
Page 2
MODEL 56/56T HOT DOG MACHINE WITH BUN WARMER
Warning
REPAIRS: Tomlinson Industries cannot be responsible for un
authorized field repairs. For service within the warranty, contact our CUSTOMER SERVICE DEPARTMENT for the nearest authorized service facility. Repairs must be made by qualified. authorized personnel only.
PAGE 2
13700 BroadwayAve.,Cleveland,OH44125 216/587-3400 * Fax: 216/587-0733 www.tomlinsonind.com
1999 Tomlinson Industries Form # 1910712 Printed in USA
Page 3
OPERATING AND MAINTENANCE INSTRUCTIONS
MODEL 56/56T HOT DOG MACHINE WITH BUN WARMER
1
67
68
69
70
71
72
73
13700 Broadway
Ave.,Cleveland,OH 44125
1999 Tomlinson Industries Form *1910712 Printed in USA
PAGE 3
10 MOTOR, 120V GEAR 3.0 RPM 1909053 1 35 SWITCH, M42, 56, 56T & MINI 1909394 1
37 SWITCH,DPST MASTER 1909567 1 47 SWITCH,4-WAY W/O KNOB 1909436 1 61 HEATLAMP,HALOGEN QUARTZ 500W 115-125V 1909167 1 66 HEATLAMP.HALOGEN QUARTZ 375W 115-125V 1909166
JUMPER,3"BLACK 2FEM INSULTD TERMINALS 1909439 JUMPERS,4" BLACK 2FEM INSULTD TERMINALS 1909438 JUMPER,26"WHITE 1 RING 1FEM INSULTD TERMINAL 1909440 JUMPER,26"RED 1RING 1FEM INSULTD TERMINAL 1909441 JUMPER.6.5"BLACK 2FEM INSULTD TERMINALS 1909442 JUMPER 26"BLACK 1RING 1 FEM INSULTD TERMINALS 1909443
CORD ASSY,115V 1RING 2FEM INSULTD TERMINALS 1406871 A CORDSET,GROUND B CORDSET,BLACK LEAD C CORDSET, WHITE LEAD D MOTOR LEADS
— — —
WARNING
REPAIRS: Tomlinson Industries cannot be responsible for un­authorized field repairs. For service within the warranty, contact our CUSTOMER SERVICE DEPARTMENT for the nearest authorized service facility. Repairs must be made by qualified, authorized personnel only.
216/587-3400 * Fax: 216/587-0733 www.tomlinsonind.com
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OPERATING AND MAINTENANCE INSTRUCTIONS
35
B
PAGE 4
MODEL 56/56T HOT DOG MACHINE WITH BUN WARMER
10 MOTOR,120V GEAR 3.0 RPM
SWITCH,M42,56,56T & MINI 1909394
37 SWITCH,DPST MASTER 1909067
47 SWITCH,4-WAY W/O KNOB 1909436 61 HEATLAMP,HALOGEN QUARTZ 500W 115-125V 1909167 66 HEATLAMP,HALOGEN QUARTZ 375W 115-125V 1909166 67 JUMPER,3"BLACK 2FEM INSULT) TERMINALS 1909439 68 JUMPER,4"BLACK 2FEM INSULT) TERMINALS 1909438 69 JUMPERS, 26"WHITE 1RING 1FEM INSULTD TERMINAL 1909440 70 JUMPER,26"RED 1RING 1FEM INSULTD TERMINAL 1909441 71 JUMPER,6.5"BLACK 2FEM INSULTO TERMINALS 1909442 72 JUMPER 26"BLACK 1RING 1 FEM INSULTD TERM 1909443 73 CORD ASSY,115V 1RING 2FEM INSULTO TERMINALS 1406871 81 THERMOSTAT,GLENRAY 56T 1909099
A CORDSET,GROUND
CORDSET,BLACK LEAD C CORDSET,WHlTE LEAD D MOTOR LEADS
WARNING
1909053
REPAIRS: Tomlinson Industries cannot be responsible for un— authorized field repairs. For service within the warranty. contact our CUSTOMER SERVICE DEPARTMENT for the nearest authorized service facility. Repairs must be mode by qualified, authorized personnel only.
13700 Broadway Ave., Cleveland, OH 44125 216/587-3400 * Fax: 216/587-0733 www.tomlinsonind.com
1999 Tomlinson Industries Form # 1910712 Printed in USA
Page 5
OPERATING AND MAINTENANCE INSTRUCTIONS
REPAIRS: Tomlinson Industries
1
1
1
1
1
1
1
1
1
PAGE 5
MODEL 56/56T HOT DOG MACHINE WITH BUN WARMER
GENERAL ASSEMBLY
WARNING
cannot be responsible for un authorized field repairs. For service within the warranty, contact our CUSTOMER SERVICE DEPARTMENT for the nearest authorized service facility. Repairs must be made by qualified. authorized personnel only.
** - ITEMS USED IN THE MODEL 56T
ITEM DESCRIPTION PART. NO. QTY.
1 BASE,UL/CSA MODEL 56/56T 1909011 1 2 KNOB,4-WAY SWITCH 1909071 1 3 NAME PLATE,MODEL 56 1909183 1 4 PLATE,MOTOR MOUNTS 1909223 1 5 SCREW,8-32X1/2 PAN HEAD 1909425 3 6 COVER,MOTOR 1909402 1 7 NUT,ACORN 8-32 1909086 2 8 SCREW. 7-9X1/4 1909013 10 9 SPACER. 1-15/32 MOTOR COVER 1909083 2
10 MOTOR,115V GEAR 3.0 RPM 1909053 1 11 BUSHING,STRAIN RELIEF 1909030 1 12 CLIP,WIRE .375 X 2.875 1909226 1 13 TRIM,GLASS LEFT HOT DOG 1909407 4 14 TRIM,GLASS RIGHT HOT DOG 1909409 4 15 TRIM,FRONT GLASS HOT DOG 1909107 1 16 PANEL,56 MOTOR SIDE 1909601 1 17 CAP,CORNER FOR FRAME 1909410 4 18 CORNER,INSIDE FRAME 56 1909406 4 19 TOP,56/56T BENT 1909411 1 20 PANEL,COVER SIDE 1909452 1 21 SIDE,MOUNT PLATE OUTSIDE 1909421 1
22 SIDE,MOUNT PLATE INSIDE 1909599 1 23 BOTTOM,56/56T 1909413 1 24 NUT,8-32 SS 1909084 11 25 SCREW,8-32X1-11/16 1909082 2 26 NYLINER,THOMPSON .375 I.D. 1909419 2 27 CORNER,OUTSIDE FRAME 56 1909403 4 28 PANEL,GLASS SIDE W / HOLE 1909046 1 29 PRONG,LONG SPIT SHAFT WIRE 1909064 28 30 TAPERED PIN,SPIT SHAFT 1909066 31 SPRING,SPIT SHAFT I.D. 1909065 32 SHAFT,SPIT LONG SS BURNISHED 1909968 33 LABEL,CAUTI0N HOT GLENRAY 1909401
34 SCREW,6-32X7/16 PAN HEAD 1909424 35 SWITCH,SPST M42,56,56T 1909069 36 COUPLING,MOTOR SHAFT 1909055 37 SWITCH,DPST MASTER 1909067 38 BEARING,NYLON 1909342 39 NUT,1/4-20 1909059 2 40 WASHER,1/4" SPLIT LOCK 1909426 41 PANEL.GLASS FRONT NO LOGO 1910230 42 PANEL,GLASS BACK 1909044 43 PANEL,GLASS SIDE 1909045 2
44 SCREW,4-24X1/4 PAN HEAD 1909147 6 44 SCREW,4-24X1/4 PAN HEAD 1909147 8 45 SCREW,8-32X1/4 SLOTTED ROUND HEAD 1909060 4 46 WASHER,FLAT 1909056 1 47 SWITCH,4-WAY W/O KNOB 1909436 1 48 PLATE,ON/OFF 56,56T & MINI 1909394 2 49 RING,RETAINING SPIT SHAFT BUSHING 1909058 1 50 NUT,6-32 1909090 15 51 WASHER, #6 EXTERNAL TOOTH STAR 1904446 5 52 INSULATION,115V MOTOR 1909637 1 53 INSULATION,4-WAY SWITCH 1909636 1
54 SPRING,MOTOR COUPLING HOT DOG 1909645 1 55 INSULATION,TOGGLE SWITCH 1909634 1 56 NAMEPLATE,GLENRAY LOGO 1909210 1 57 REFLECTOR,END 1909431 1 58 TERMINAL,16-14 RING 1909204 4 59 INSULATOR,CERAMIC HQHL LEAD 1909339 40
60 SCREW,6-32X1-1/8 1909089 9 61 HEATLAMP,HALOGEN QUARTZ 500W 115-125V 1909167 1 62 BUS BAR 1912067 1 63 CLIP,SUPPORT LAMP 1909232 4 64 STRIP,CONTACT 1909432 1 65 GUARD,HEAT LAMP 1909036 2 66 HEATLAMP,HALOGEN QUARTZ 375W 115-125V 1909166 1 67 JUMPER,3"BLACK 2FEM INSULATED TERMINALS 1909439 1 68 JUMPER,4"BLACK 2FEM INSULATED TERMINALS 1909438 1 69 JUMPERS,26"WHITE 1RING 1FEM INSULTD TERM 1909440 1 70 JUMPER,26"RED 1RING 1FEM INSULTD TERM 1909441 1 71 JUMPER,6.5"BLACK 2FEM INSULTD TERMINALS 1909442 1 72 JUMPER,26"BLACK 1RING 1FEM INSULTD TERM 1909443 1 73 CORD ASSY,115V 1RING 2FEM INSULTD TERM 1406871 1 74 REFLECTOR BLANK,REGULAR 1909214 1 75 INSULATOR,CERAMIC BUSHING MALE 1909043 9 76 INSULATOR,CERAMIC BUSHING FEMALE 1909430 9 77 REFLECTOR,END 3 HOLE 1909249 1 78 NUT,TOGGLE SWITCH 1912041 2 79 NUT,4-WAY SWITCH 1912059 1 80 NUT,KNURLED TOGGLE SWITCH 1912060 2
81 THERMOSTAT,GLENRAY M56T 1909099 1 82 TERMINAL,FEMALE 5x424 INSULATED 1906908 2 83 PANEL,MOTOR SIDE 56T 1909454 1
84 TERMINAL,PIGGYBACK 1/4" 1906716 3
13700 Broadway Ave.,Cleveland,OH 44125
216/587-3400 * Fax: 216/587-0733
www.tomlinsonind.com
1999 Tomlinson Industries Form # 1910712 Printed in USA
Page 6
MODEL 56/56T HOT DOG MACHINE WITH BUN WARMER
REPAIRS: Tomlinson Industries
1
2
WINGNUT,8
-
32 SS
2
1
GENERAL ASSEMBLY
NOTE:
WHEN ORDERING COLOR COATED PARTS,SPECIFY COLOR AND
PART NUMBER.
WARNING
cannot be responsible for un authorized field repairs. For service within the warranty, contact our CUSTOMER SERVICE DEPARTMENT for the nearest authorized service facility. Re­pairs must be made by quali­fied authorized personnel only.
NO. DESCRIPTION PART NO. QTY.
1 TOP,BUN WARMER VENTED 1909623 2 NAMEPLATE,GLENRAY LOGO 1909210 1 3 SCREW,8-32x3/4 SS 1909022 1 4 SCREW,8-32x1/2 SS 1909023 1 5 SCREW,1/4-20x1/4 1909025 1 6 KNOB,BUN WARMER 1909020 1 7 NUT,8-32 SS 1909084 3 8 SPACER. 7/16 BUN WARMER TOP 1909024 1
9 HINGE SCREW,8-32 UNC BUN WARMER 1909018 10 PLATE,HINGE FOR BUN WARMER 11 PLATE,ANCHOR BUN WARMER HINGE PIN 1909027 2 12 BAFFLE,BUN WARMER TOP 1909385 1 13 14 HINGE, RIGHT HAND BUN WARMER PAN 1909374 15 SIDE,BUN WARMER BOTTOM 1909372 1 16 SCREW,KNURLED BUN WARMER HINGE 1909019 2 17 LABEL,WATER LEVEL 19093 73 1 18 RISER BUN WARMER PAN 19093 84 1 19 BASKET,BUN WARMER 1909017 1 20 BACK PLATE,BUN WARMER TOP 1909395 1 21 BODY,BUN WARMER TOP 1909380 1 22 PAN INSERT,BUN WARMER 1909370 1 23 HINGE CENTER PIN,W/ SPLINE 1909854 2 24 HINGE,LEFT HAND BUN WARMER PAN 1912063 25 COVER,VENT LARGE BUN WARMER 1909624 2 26 RlVET,#42 SS POP 1904400 2
1S09383
1909028 1
2
PAGE 6
13700 Broadway Ave.,CIeveland,OH 44125
216/587-3400 * Fax: 216/587-0733
www.tomlinsonind.com
1998 Tomlison Industries Form I 1910712 Printed in USA
Page 7
OPERATING AND MAINTENANCE INSTRUCTIONS
PAGE
7
3700
Broadway Ave.,Cleveland,OH
44125
USA
MODEL 56/56T HOT DOG MACHINE WITH BUN WARMER
GENERAL
ALLOW CABINET TO COOL FOR AT LEAST 3 HOURS BEFORE ANY SERVICE OR REPAIR
WHEN ORDERING COLOR COATED PARTS,SPECIFY COLOR AND PART NUMBER.
TO REPLACE SPIT SHAFT:
NOTE:
1.) UNPLUG THE POWER CORD.
2.) Push the spit shaft assembly towards the motor (#10). twist until the shaft(#32) releases from the slotted shaft coupling(#36). then pull the shaft(#32) from the motor coupling(#36).
TO REPLACE MOTOR:
1.) UNPLUG THE POWER CORD.
2.) Remove the spit shaft assembly as described above.
3.) Remove the motor cover(#6) by unfastening 2 acorn nuts(#7) and carefully pull the cover(#6) away from the machine.
4.) Place the machine up-side-down and remove the base(#1. page2) by removing 6 screws(#8).
5.) Remove the motor wires(#82) from the master switch(#37) and the motor switch (#35), carefully noting the terminal position, and referring to the diagram on Page 3 or 4.
6.) Remove the motor coupling(#36) by turning it counter—clockwise with a small screwdriver.
7.) Remove the washer(#46), the spring(#54), the lock washer(#40). and the 2 nuts(#39).
8.) Remove the inside cover(#22. page 2) by prying it off with a small screwdriver, and unfasten the 4 screws(#45) securing the motor(#10). Remove the motor(#10).
9.) Reverse procedure to install new motor.
TO REPLACE A SWITCH:
1.) UNPLUG THE POWER CORD.
2.) Place the machine up-side-down and remove the base(#1. page2) by removing 6 screws(#8).
3.) Remove the wires from the switch(#35)(#37) or(#47 being replaced, carefully noting the terminal position. and referring to the diagram on Page 3 or 4.
4.) Remove the mounting hardware for the switch to be replaced and remove the switch.
5.) To remove switch(#47), pull off knob(#2), unfasten nut(#79).
6.) Reverse procedures to install switch.
TO REPLACE POWER CORD:
1.) UNPLUG THE POWER CORD.
2.) Remove the base(#1) as described above.
3.) Remove the ground wire and the wires from the master switch(#37). carefully noting the terminal positions. and referring to the diagram on Page 3 or 4.
4.) Release the bushing(#11) from the machine bottom(#23). and carefully pull the cord set(#73) away from the machine bottom(#23).
5.) Reverse procedure to install power cord.
216/587-3400 * Fax: 216/587-0733
www.tomlinson.com
1998 Tomlinson Industries Form # 1910712 Printed in
Page 8
OPERATING AND MAINTENANCE INSTRUCTIONS
PAGE
8
MODEL 56/56T HOT DOG MACHINE WITH BUN WARMER
GENERAL ASSEMBLY
ALLOW CABINET TO COOL FOR AT LEAST 3 HOURS BEFORE ANY SERVICE OR REPAIR
TO REPLACE HEAT LAMP:
1.) Determine the heat lamp(#61) or (#66) to be replaced.
2.) UNPLUG THE POWER CORD.
3.) Located inside the machine, remove both heat lamp guards(#65) by removing 2 screws(#8). This will provide access to the lamp support clips(#63) located at each end of the heat lamp(#61) or (#66).
4.) Unfasten and remove the screw/nut assembly(#50/60) retaining the ceramic insulated leads(#59) attached to the lamp. Carefully spread the lamp support clips(#63) and remove the heat lamp.
5.) Reverse procedure to install new heat lamp.
TO REPLACE THERMOSTAT (MODEL 56T ONLY):
1.) UNPLUG THE POWER CORD.
2.) Remove the motor cover as described on page 7.
3.) At the top of the machine, remove the 2 nuts that ore connecting the BLACK and RED wires AND the two wires of the thermostat(#81). Remove 2 screws(#44, page2). Remove the thermostat(#81).
4.) Reverse procedure to install new thermostat.
13700 Broadway Ave., Cleveland, OH 44125
216/587-3400 * Fax: 216/587-0733
www.tomlinsonind.com
1999 Tomlinson Industries Form # 1910712 Printed in USA
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