Tomcat RS 20'' Disk, RS 24'' Cylindrical, RS 28'' DIisk, RS 24'' EDGE Operating Instructions Manual

Download

COMMERCIAL CLEANING EQUIPMENT

Operating Instructions (EN)

MODELS:

20'' Disk 26'' Disk

28'' DIisk

24'' Cylindrical

24'' EDGE 28'' EDGE

Read these Instructions before using the machine.

Read these Safety Messages before using the machine.

Scan With Phone for more Information

INTRODUCTION

This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before operating or servicing the machine.

This machine will provide excellent performance, but the best results will be obtained at the most minimum costs if:

• The machine is regularly maintained - per the machine Preventative Maintenance instructions provided.

• The machine is operated with reasonable care and caution.

• The machine is maintained with manufacturer supplied parts.

ABOUT THIS MANUAL

TABLE OF CONTENTS: Tells you where to look in the manual.

SAFETY MESSAGES: Section contains important information regarding hazard or unsafe practices of the machine. Lev-

els of hazards are identiﬁ ed that could result in product or personal injury, or severe injury resulting in death.

OPERATION CONTROLS / MACHINE COMPONENTS: Shows you the different machine controls and features.

MACHINE SETUP: Tells you how to setup machine from un-crating to installing squeegee and brushes.

MACHINE OPERATION: Section is to familiarize the operator with the operation and function of the machine.

BATTERY CHARGING: Shows you how to charge the batteries (on-board and off board charging).

MAINTENANCE: This section contains preventative maintenance to keep the machine and it’s components in good work-

ing condition. They are listed in this general order:

• Batteries

• Scrub Brushes

• Adjusting Squeegee

• Service Schedule

• Machine Trouble Shooting

TROUBLE SHOOTING: A list of common problems that may occur.

MACHINE SPECS: Tells you Machine Speciﬁ cations for the various parts of the machine.

MACHINE INSTALL FORM: Should be ﬁ lled out upon machine installation and faxed to 1-866-632-6961 or online at

www.rpscorporation.com.

WARRANTY POLICY: Tells you coverage, exclusions and limitations to warranty.

NOTE: The serial number of your machine is located on the lower half of the control panel of the machine.

SERIAL NUMBER

AS OUR POLICY IS ONE OF CONSTANT IMPROVEMENT - ALL INFORMATION AND

SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

- 2 - RS-OP-EN

TABLE OF CONTENTS

Introduction 2

About This Manual 2

Table of Contents 3

Safety Messages 4

Safety Label Locations 6

Operation Controls 7

Operation Controls 8

Machine Components 9

Machine Setup 10

Un-Crating Machine: 10 Connecting Batteries: 10 Adjusting Squeegee: 11 Removing Squeegee: 11 Replacing or Rotating Squeegee Blades: 11 Installing Disk Pad Driver or Brush: 12 Installing Driver Pads: 12 Leveling Disk Decks: 13 Adjust Disk Shroud Wipers: 13 Adjust Disk Shrouds: 13 Installing Cylindrical Brush: 14 Leveling Cylindrical Decks: 15 Adjust Cylindrical Wipers Blades: 15 Installing EDGE Pads: 16 Leveling EDGE Decks: 16 Adjust EDGE Shroud Wipers: 17 Adjust EDGE Shrouds: 17

Machine Operation 18

Pre-Cleaning Checklist: 18 Operating Hints: 18 One Pass Scrubbing: 19 Vacuum Only: 19 Adjust Solution Flow: 19 Draining Recovery Tank: 20 Flush Recovery Tank: 20 Draining Solution Tank: 20 Solution Filter: 21 Cleaning Solution Filter: 21 Squeegee Up: 21 Squeegee Down: 21 Clean Vacuum Screen: 22 Releasing Parking Brake Override Lever: 22

Battery Charging 23

External Battery Charging: 23

On-Board Charger 24

On-Board Battery Charging (Optional): 24 Description of LED 24

Battery Maintenance Guide 25

Safety: 25 Inspection and Cleaning: 25 Storage: 25 Watering: 25

Maintenance 26

Daily Maintenance: 26 Weekly Maintenance: 26 Monthly maintenance: 26 Yearly Maintenance: 26 Storing Machine: 26 Checking Battery Speciﬁ c Gravity: 26

RS PM Records 27

RS Wiring Guide 29

Trouble-shooting 30

Machine Specs 32

Common Wear Parts 33

Round Disk Brushes: 33 Round Disk Pads: 33 EDGE Pads and Screens: 33

Soap Choices 35

Standard Warranty Policy 37

Machine Install / Warranty Registration 38

RS-OP-EN - 3 -

SAFETY MESSAGES

You will see four kinds of safety reminders in this manual:

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury or damage to this machine or nearby objects. CAUTION also can be used to alert against unsafe practices.

NOTICE

NOTICE indicates information considered important, but not hazard-related. This safety message may be related to property damage or warranty warnings.

Your safety, and that of others, is very important. Operating this machine safely is an important responsibility.

DO NOT OPERATE THIS MACHINE:

• Unless you are trained and authorized to do so

• Unless you have read and understood this Operator’s Manual

• On surfaces with greater than a 2% grade unless this machine is equipped with a functional parking brake

• On surfaces with greater than an 8% grade at any time

WHEN OPERATING THIS MACHINE:

• Remove loose objects from the ﬂ oor that could be projected from the rotating Brushes

• Keep your hands and feet away from the rotating Brushes

• Do not operate this machine where ﬂ ammable liquids are present

• Use caution when maneuvering

BEFORE LEAVING THE MACHINE:

• Park the machine on a level surface

• Turn the machine OFF ( )

BEFORE SERVICING THE MACHINE:

• Disconnect the Batteries

DANGER

Explosive hydrogen gas forms when Batteries are charging. An open ﬂ ame or spark can cause this gas to explode. Serious personal injury or property damage could occur. Only charge the Batteries in this machine in a well ventilated area.

Flammable materials can cause an explosion or ﬁ re. Do not use ﬂ ammable materials in Tank or pick up.

DANGER

- 4 - RS-OP-EN

WARNING

The Batteries in this machine produce hazardous voltage which can cause electrical shock, burns and/ or electrocution. Always disconnect Batteries before servicing this machine.

WARNING

When climbing or descending ramps, always drive machine forward. To avoid overturning the machine, Do not back down ramps. Do not drive across inclines. Do not turn while ascending or descending ramps. Overturning the machine can cause serious injury or death.

WARNING

Do not use water that exceeds 135°F / 57°C. If wa-

ter is above said temperature, this will void the Tank Warranty.

WARNING

Do not park this machine on ramps or slopes. Always park this machine on a level, hard surface. Do not operate this machine outdoors or on uneven surfaces.

WARNING

The Batteries in this machine contain sulfuric acid, which causes burns to skin. If battery acid contacts clothing or skin, rinse the effected area with cold water immediately. If battery acid gets on your face or in your eyes, ﬂ ush the area immediately with cold water and seek medical attention.

WARNING

Dress safely. Do not wear rings or metal wrist watches when servicing this machine, as they can cause an electrical short circuit which can cause serious burns.

WARNING

Do not remove, paint over or destroy warning decals. If warning decals become damaged, call 1-262-681-3583 for free replacements.

WARNING

Dress safely. Do not wear a neck tie, scarf, or any loose or dangling clothing while operating this machine. Loose or dangling clothing or neck-wear can tangle in rotating parts, causing serious injury or death.

WARNING

Always turn off this machine before leaving it unattended. Do not allow untrained persons to operate this machine.

WARNING

NO RIDERS. Do not carry passengers on this machine. Do not use this machine as a stepladder or work platform.

WARNING

Understand the dynamic braking system before you operate the machine on ramps. Machine may coast.

WARNING

To avoid electrical shock, do not operate this machine over electrical ﬂ oor outlets.

CAUTION

To avoid damage to this machine, use only cleaning solutions and replacement parts recommended by the manufacturer.

CAUTION

Do not operate this machine if any parts have been damaged or removed.

WARNING

Before you service a Battery, always wear face protec-

tion, protective gloves and protective clothing. Battery

acid or battery explosion can cause serious injuries.

CAUTION

Always use the automatic battery charger provided by the manufacturer of this machine to charge the Batteries of this machine. It is designed to charge the Batteries at the appropriate rate. If you must use a different charger, disconnect the Batteries before charging to avoid damage to the electronic speed controller.

CAUTION

To avoid damage to the electronic control components of this machine, Do not store this machine outdoors. Do not pressure wash this machine.

RS-OP-EN - 5 -

SAFETY LABEL LOCATIONS

TO AVOID DAMAGE TO THIS MACHINE:

s

53%!002/6%$$%4%2'%.43/.,9

s7!4%24%-0%2!452%-534./4%8#%%$˚

54˚

s$/./453%()'(0%2#%.4!'%",%!#(-)8452%

REFER TO MANUAL OR CALL +011-262-681-3583

DANGER

EXPLOSION RISK!

&,!--!",%-!4%2)!,3#!.#!53%!. %80,/3)/./2&)2%$/./453%&,!-



-!",%-!4%2)!,3).4!.+/20)#+50

Read and obey all Safety Labels on your RS Floor Scrubber. If you have questions about these labels, ask your supervisor.

These images indicate where on the RS Safety Labels are located. If ever the labels become illegible, worn off, or torn, promptly report it to your supervisor and replace it.

DANGER

EXPLOSION RISK!

PART #: 250-7290

DANGER

EXPLOSION RISK!

EXPLOSIVE HYDROGEN GAS FORMS WHEN BATTERIES ARE CHARGING. AN OPEN FLAME OR SPARK CAN CAUSE THIS GAS TO EXPLODE. ONLY CHARGE THE BATTERIES IN THIS MA- CHINE IN A WELL VENTILATED AREA.

USE ONLY DISTILLED WATER IN THE BATTERIES. USE ONLY THE OEM CHARGER PROVIDED WITH THE MACHINE. ALWAYS DISCONNECT THE BATTERY BEFORE SERVICING THE MACHINE.

REFER TO MANUAL OR CALL +011-262-681-3583

EXPLOSIVE HYDROGEN GAS FORMS WHEN BATTERIES ARE CHARGING. AN OPEN FLAME OR SPARK CAN CAUSE THIS GAS TO EXPLODE. ONLY CHARGE THE BATTERIES IN THIS MACHINE IN A WELL VENTILATED AREA.

USE ONLY DISTILLED WATER IN THE BATTERIES. USE ONLY THE OEM CHARGER PROVIDED WITH THE MACHINE. ALWAYS DISCONNECT THE BATTERY BEFORE SERVICING THE MACHINE.

REFER TO MANUAL OR CALL +011-262-681-3583

BATTERY CHARGING LABEL

- 6 - RS-OP-EN

DANGER

EXPLOSION RISK!

&,!--!",%-!4%2)!,3#!.#!53%!. %80,/3)/./2&)2%$/./453%&,!-

-!",%-!4%2)!,3).4!.+/20)#+50

TO AVOID DAMAGE TO THIS MACHINE:

s53%!002/6%$$%4%2'%.43/.,9

s7!4%24%-0%2!452%-534./4%8#%%$˚F/ 54˚# s$/./453%()'(0%2#%.4!'%",%!#(-)8452%

REFER TO MANUAL OR CALL +011-262-681-3583

TANK LABEL

PART #: 5-728

OPERATION CONTROLS

10 11 12

1. BATTERY GAUGE / HOUR METER: Indicates the amount of battery charge remaining along with total hours

used - Below 20% and machine goes into “creep” mode to save charge to allow machine to be driven back to charging station

2. BRUSH MOTOR AMP GAUGE:

3. VACUUM SWITCH [WHITE]: Turns the Vacuum Motor

4. SOLUTION FLOW SWITCH [BLUE]: Turns solution ﬂ ow ON ( )/ OFF ( )

5. SCRUBDECK SWITCH [BLACK]: Raises and lowers the Scrubdeck - Scrubdeck turns on automatically when

lowered and foot pedal is pressed

6. KEY SWITCH: Turns power of the machine

7. REVERSE SWITCH [RED]: Switch to forward position to drive forward - back position for reverse (Alarm will

sound in reverse)

Indicates amp draw of the Scrubdeck motors combined

ON ( ) / OFF ( )

8. SOLUTION FLOW CONTROL LEVER: Adjusts the amount of solution ﬂ ow delivered to the Scrubdeck ( + / - )

9. CIRCUIT BREAKER: 15 amp Positive Bus Bar ( + )

10. CIRCUIT BREAKER: 15 amp Negative Bus Bar ( - )

11. CIRCUIT BREAKER: 25 amp Vacuum Motor

12. CIRCUIT BREAKER: 30 amp Scrubdeck Motor

13. CHARGER PORT: Plug in grey charger connector here to charge machine batteries (OEM 36 Volt / 25 Amp Only)

14. QR CODE: Scan machine serial QR Code and see all of the machines BornOn Information

15. RECHARGE METER: Indicates amount of times machine has been connected to a charger

16. POWER ON METER: Hour meter to indicate complete time key has been

17. DRIVE MOTOR METER (OPTIONAL): Indicates complete time Drive Motor has been in use

18. SCRUBDECK MOTOR METER (OPTIONAL): Indicates complete time Scrub Motor(s) has been in use

19. VACUUM MOTOR METER (OPTIONAL): Indicates complete time Vacuum Motor has been in use

RS-OP-EN - 7 -

ON ( )

OPERATION CONTROLS

1. ADJUSTABLE STEERING: Four settings for operator comfort and ease of entry

2. HORN: Sounds the horn for warning oncoming trafﬁ c

3. HEADLIGHT SWITCH: Turns power of the Headlight

4. SQUEEGEE LIFT LEVER: Raises and lowers the Squeegee

5. EMERGENCY STOP (OPTIONAL):

Allows for complete machine shut down with

ON ( ) / OFF ( )

1-button push

- 8 - RS-OP-EN

MACHINE COMPONENTS

1. DRAIN SAVER / RECOVERY TANK LID: Easy visibility Recovery Tank Lid allows viewing of Drain Saver and Recovery Tank

2. RECOVERY TANK: 23 Gallon Capacity - Tip back for easy cleaning

3. TANK LATCHES: Permits draining of the Recovery Tank as well as access to secondary ﬁ ll point and components in back of

the machine

4. SOLUTION FILL POINT: Fill easily with hose

5. SOLUTION TANK: 22 Gallon Capacity

6. TIE DOWN POINTS: Location for tie down straps during transport (4)

7. SQUEEGEE BLADE: Squeegees water to be recovered by the vacuum hose

8. REAR WHEELS: Cut for complete water control

9. ROLLER BRACKETS: Designed to prevent damage to the deck (Required - Do Not Remove)

10. LOWER FRAME ROLLER BRACKET: Designed to prevent damage to the front of the machine (Required - Do Not Remove)

11. FRONT DRIVE TIRE: Drives and steers the machine

12. LED HEADLIGHTS (OPTIONAL): Helps you see in low light areas and to warn oncoming trafﬁ c

13. PARKING BRAKE: Turns the parking brake ON ( ) / OFF ( ) - Never leave in the OFF ( ) position to drive machine

14. POLYURETHANE ROLLERS: Helps prevent damage to machine and objects you may drive near (Walls)

15. METERS: Machine Total Hour Meter & Recharge Counter are standard - Drive, Scrubdeck, and Vacuum are OPTIONAL Meters

16. CHARGER PORT: Plug in your console charger here (36 Volt / 25 amp ONLY)

17. STEERING WHEEL: Steers the main Drive Wheel

18. SEAT: Ergonimic seat with operator comfort in mind

19. VACUUM FLOAT SHUT-OFF: Automatic Vacuum Shut-off if Recovery Tank is Full

20. VACUUM HOSE: Main Vacuum Hose from the Squeegee to the Drain Saver

21. SPRAY JET HOSE (OPTIONAL): Optional Spray Jet hose allows operator to utilize the Solution Tanks cleaning solution in

areas where the machine may not reach to scrub

22. RECOVERY DRAIN HOSE: Allows for controlled draining of the Recovery Tank

23. SOLUTION SIGHT GAUGE & DRAIN HOSE: Shows precise level of cleaning solution in Tank while also used as a Solution

Tank drain hose

24. REAR BUMPER: Offers squeegee system protection from damage

25. SQUEEGEE ROLLERS: Helps protect the Squeegee

26. SQUEEGEE PITCH ADJUSTMENT: Recovers dirty water from the ﬂ oor to be recovered by Vacuum Hose

27. SIDE WIPERS: Controls water on turns by directing it to the Squeegee

28. ADJUSTABLE SCRUBDECK ARMS: Ensure your Scrubdeck is level with easy adjustable arms (2 levels included)

29. FOOTPEDAL: Use the footpedal for drive power to the front-wheel drive

RS-OP-EN - 9 -

MACHINE SETUP

UN-CRATING MACHINE:

Carefully check the crate for any signs of damage and that the batteries are in the unit.

To un-crate the machine, remove banding strips from around the crate. Take off the top and sides and dispose properly. Remove brackets from machine wheels. Remove bolts from pallet, then remove board. Carefully roll the machine off of the base. Notify the carrier immediately if concealed damage is discovered.

CONNECTING BATTERIES:

Your machine is equipped with (3×) 12-Volt/ 175 AH WET, (3×) 12-Volt/ 225 AH WET, or (3×) 12-Volt/ 215 AH AGM Deep Cycle Batteries which form a 36 Volt system.

ATTACHING SQUEEGEE:

1. Turn machine OFF ( ) and remove key.

2. Lower the Squeegee Mounting Plate by lowering the Squeegee Lift Lever (A) (SEE BELOW).

3. Loosen the two knobs (B) on the Squeegee and slide them into the slots in the Squeegee Mounting Plate

(SEE BELOW).

DOWN

(SEE PICTURE BELOW OR BATTERY DISCONNECT LABEL FOR CORRECT CABLE CONNECTIONS)

1. Turn all switches to the OFF ( ) position and remove Key.

2. Tip Seat back. Attach all Battery Cables to Terminals as shown below.

3. Turn ON ( ) main power switch and check the Battery Charger Meter to ensure correct installation. Charge Batteries if needed (SEE BATTERY

CHARGING).

NOTICE

Batteries are a possible environmental hazard. Consult your Battery supplier for safe disposal methods.

NOTICE

Orientation of Batteries is critical for cables to reach. Ensure proper torque values when installing batteries.

OEM Trojan - 100 in/lbs OEM Full River - 90in/lbs

12V

36 VOLTS

12V

4. Tighten the two knobs and connect the Vacuum Hose (C) from the machine to the Squeegee (SEE BELOW).

5. You may have to adjust the Squeegee Pitch (SEE

ADJUSTING SQUEEGEE ON THE NEXT PAGE)

12V

- 10 - RS-OP-EN

ADJUSTING SQUEEGEE:

REMOVING SQUEEGEE:

1. Turn machine OFF ( ) and remove key.

2. Turning adjustment knob (A) clockwise (tightening) will lower tips and raise the center of the Squeegee (SEE

BELOW).

3. This Squeegee is adjusted too far back and will not pick up on the corners (SEE BELOW).

NOTE: Tips off of the ﬂ oor.

1. Turn machine OFF ( ) and remove key.

2. Raise the Squeegee to the DOWN position by lowering the Squeegee Lift Lever.

3. Disconnect Vacuum Hose (A) from Squeegee and loosen both knobs (B) (SEE BELOW).

4. Pull Squeegee assembly backward from the lifting carrier.

5. Inspect or repair as needed and reinstall.

4. This Squeegee is adjusted too far forward and will not pick up in the center (SEE BELOW).

NOTE: Center spaced off the ﬂ oor.

5. This Squeegee is adjusted just right with good deﬂ ection across the entire rear blade (SEE BELOW).

REPLACING OR ROTATING SQUEEGEE BLADES:

NOTICE

FOR SAFETY: Before leaving or servicing the machine,

stop on a level surface, turn off machine and remove key.

1. Remove the Squeegee Assembly from the machine. Remove Blade retainer strap and remove Squeegee Blade.

2. Flip the Squeegee to new edge position or replace.

3. Install Blade on the locating pins of Squeegee Assembly.

4. Install Squeegee Retainer Strap.

5. Fasten and lock knobs, starting in the center and moving outwards.

NOTICE

For more information on Squeegee Wipers, Materials,

Sizes, and Replacement - See the COMMON WEAR

PART S section of the manual in the back of the book.

RS-OP-EN - 11 -

INSTALLING DISK PAD DRIVER OR BRUSH:

INSTALLING DRIVER PADS:

1. Turn ON ( ) machine power.

2. Raise the Scrubdeck by depressing the Brush switch to the up and OFF ( ) position (Or Raise with Lever

- OPTIONAL) and turn the machine power back OFF (

). Remove Key.

3. Loosen Star Knobs (A) and remove Shrouds to access the Scrubdeck (SEE BELOW).

4. Attach Brushes or Pads to Motor Drives. Squeeze the scissor locking device (B) and lift brush up on to the motor drive hub (C). Make sure the scissors close and lock on the brushes (SEE BELOW).

1. Select the correct Pads that best meet your cleaning application needs. Consult your local dealer for assistance.

2. Pad Installation: Attach Pads to Pad Drivers before connecting drivers to motor hub. Press down on center clip (D) till it snaps into place (SEE BELOW).

NOTICE

SCRUB BRUSHES / PADS:

There are many different types of brushes available to

cover applications from cleaning heavily soiled ﬂ oors to

polishing. A Pad Driver is also available to take advantage of the many cleaning pads on the market. Please

refer to the “Common Wear Parts” page to assist in

selecting the proper Brush / Pad for the work at hand.

- 12 - RS-OP-EN

LEVELING DISK DECKS:

ADJUST DISK SHROUD WIPERS:

NOTICE

All Scrubdeck’s should be level at time of machine delivery. If machine Scrubdeck is not level - Contact your Servicing Dealer.

1. Drive machine to a ﬂ at level surface and turn machine OFF (

2. Ensure that Scrubdeck is in full upright position. Remove Shrouds (A) by loosening Star Knobs (B) and pulling away from Scrubdeck (SEE BELOW).

1. For Shroud rubber adjustments, loosen the Nylok Nuts

(E) on the back of the Shrouds (SEE BELOW).

2. To adjust rubber to the desired height, just slide the curtain up or down in the slits and tighten screws.

3. Reattach the Shroud to the Scrubdeck by sliding back on and tightening the Star Knobs.

ADJUST DISK SHROUDS:

3. Turn ON ( ) machine and depress the Brush switch. Just before the Scrubdeck’s drive hubs touch the ground, turn machine OFF ( ). Remove key.

4. Loosen the Locking Nut (C) on the Adjustable Deck Arms. Turn the Hexagonal Arm (D) on each side of the

Scrubdeck to level it (SEE BELOW).

5. Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck. After Scrubdeck has been leveled (ensure correct pitch backward - if you have) - retighten Locking Nuts (C).

1. For Shroud adjustments, loosen the Start Knobs (F) and remove Shroud (SEE BELOW).

2. Spin the Red Shroud Adjustment Knobs (G) up or down on the Shroud Support Bolt (SEE BELOW).

RS-OP-EN - 13 -

3. Once adjusted to the proper height, tighten shrouds back in place.

INSTALLING CYLINDRICAL BRUSH:

1. Turn ON ( ) machine power.

6. With Brushes engaged, re-attach the Side Door as well as the Side Wipers.

2. Raise the Scrubdeck by depressing the Brush switch to the up and OFF ( ) position (Or Raise with Lever

- OPTIONAL) and turn the machine power back OFF (

). Remove Key.

CAUTION

Disconnect the batteries.

3. Remove Side Wiper pin (A) and open the Wipers outward to allow access to the Cylindrical Door (B) (SEE

BELOW).

NOTICE

If the Brushes are not fully engaged with the Drivers, the Brushes will be damaged. Do NOT force the access door back on. This usually indicates improper Brush installation.

7. Brush drivers shown misaligned (SEE BELOW).

NEW STYLE DRIVER

8. Brush driver shown properly aligned (SEE BELOW).

4. Press Side Door Latch (C) and pull door off of Scrubdeck to allow access to the brushes (SEE BELOW).

5. Slide Brush (D) into Brush area and engage onto the Brush Driver on the opposite side (SEE BELOW).

NEW STYLE DRIVER

- 14 - RS-OP-EN

LEVELING CYLINDRICAL DECKS:

NOTICE

All Scrubdeck’s should be level at time of machine delivery. If machine Scrubdeck is not level - Contact your Servicing Dealer.

1. Drive machine to a ﬂ at level surface and turn machine OFF (

2. Ensure that Scrubdeck is in full upright position and remove brushes.

3. Turn ON ( ) machine and depress the Brush switch. Just before the Scrubdeck touches the ground, turn machine OFF ( ).

4. Loosen the Locking Nut (A) on the Adjustable Deck Arms. Turn the Hexagonal Arm (B) on each side of the Scrubdeck to level it. Use the levels built into the deck (SEE BELOW).

ADJUST CYLINDRICAL WIPERS BLADES:

1. For Cylindrical side Wipers, open wipers by releasing the pin. Loosen Wiper band screws (B) (SEE BELOW).

2. To adjust Wiper to the desired height, just slide the Wiper up or down in the slots and tighten the screws.

FRONT:

BACK:

5. Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck. After Scrubdeck has been leveled - retighten Locking Nuts (A).

RS-OP-EN - 15 -

INSTALLING EDGE PADS:

1. Turn ON ( ) machine power.

LEVELING EDGE DECKS:

2. Raise the Scrubdeck by depressing the Brush switch to the UP and OFF ( ) position and turn machine power back OFF ( ). Remove Key.

3. Select the correct Pads that best meet your cleaning application. Consult your local dealer for assistance.

4. Remove the EDGE Scrubdeck Shrouds (E) by turning the Rubber Star knobs (F) and sliding the shroud off

(SEE BELOW).

5. Remove any Pad previously attached to the EDGE Grip Face by pulling down from the corners (SEE

BELOW).

NOTICE

All Scrubdeck’s should be level at time of machine delivery. If machine Scrubdeck is not level - Contact your Servicing Dealer.

1. Drive machine to a ﬂ at level surface and turn machine OFF ( ).

2. Ensure that Scrubdeck is in full upright position.

3. Turn ON ( ) machine and depress the brush switch. Just before the Scrubdeck’s EDGE Pad touches the ground, turn machine OFF ( ). Remove key.

4. Loosen the Locking Nut (A) on the Adjustable Deck Arms. Turn the Hexagonal Arm (B) on each side of the Scrubdeck to level it. Use the Scrubdeck Levels (C) built into the deck (SEE BELOW).

6. Once Grip Face is clear of any Pads, place pad wanted for application centered on the Grip Face (This will

leave a ½’’ overhang on all sides).

7. Press upwards on the Pad to secure it in place (SEE ABOVE).

8. With Pad attached securely to Grip Face of EDGE Deck, the machine is ready to use.

NOTICE

NEVER place aggressive Pads (Maroon Prep, Dominator HD Strip, etc.) directly onto the Grip Face. Always use Red or Blue Spacer pad to prevent Grip Face damage.

- 16 - RS-OP-EN

5. Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck. After Scrubdeck has been leveled - tighten Locking Nuts (A).

ADJUST EDGE SHROUD WIPERS:

1. For Shroud rubber adjustments, loosen the Nylok Nuts

(A) on the back of the Shrouds (SEE BELOW).

2. To adjust rubber to the desired height, just slide the curtain up or down in the slits and tighten screws.

3. Reattach the Shroud to the Scrubdeck by sliding back on and tightening the Star Knobs.

ADJUST EDGE SHROUDS:

1. For Shroud adjustments, loosen the Start Knobs (B) and remove Shroud (C) (SEE BELOW).

2. Spin the Red Shroud Adjustment Knobs (D) up or down on the Shroud Support Bolt (SEE BELOW).

3. Once adjusted to the proper height, tighten Shrouds (C) back in place.

RS-OP-EN - 17 -

MACHINE OPERATION

PRE-CLEANING CHECKLIST:

Read and understand the complete Operator’s Manual before operating the machine along with ﬁ lling out and sending in a Machine Installation Form.

1. Check Battery Gauge on the Control Panel. Make

sure Batteries are fully charged before using.

2. Check the condition of the Pads or Brushes.

3. Check the condition of the Squeegee Blades.

4. Raise the Scrubdeck and Squeegee before

transporting then transport the machine to the ﬁ lling station.

5. Turn the machine OFF ( ). Remove key.

6. Fill the Tank with up to 23 gallons of clean water either

at the ﬁ ll port (A) (SEE BELOW).

DANGER

EXPLOSION RISK! Flammable materials can cause an explosion or ﬁ re. Do NOT use ﬂ ammable materials in Tank or pick up.

CAUTION

TO AVOID DAMAGE TO THIS MACHINE:

• Use APPROVED detergents only

• Water temperature must not exceed 130˚F/54˚C

• Do NOT use high-percentage Bleach mixture

OPERATING HINTS:

1. Observe the amount of solution the machine is dispensing on the ﬂ oor and adjust to the desired ﬂ ow. To increase the solution ﬂ ow rate, press the Solution Control Lever forward. To shut the solution OFF ( ) completely, just release the Foot Pedal, or use dash mounted solution switch ON ( ) / OFF ( ).

2. Keep an eye on the clear Vacuum cover to make sure that there is not any foamy buildup in the Recovery Tank. If excess foam begins to develop, stop and drain tank and pour a recommended foam control solution into the Recovery Tank. Foam is usually an indication of excessive soap.

7. Add APPROVED cleaning chemical to the Tank. Use the proper dilution ratio indicated on the bottle. Contact us at 1(800)-634-4060 or +001-262-681-3583 if unsure.

NOTICE

The clear tube (Solution Sight Tube) (B) at the front and rear of the machine indicates the amount of water in the Tank (SEE BELOW).

3. Always operate on ﬂ at, solid surfaces at lower speeds when scrubbing around walls and objects. You should reduce the speed to maintain control when turning. Don’t operate on ramps or incline.

4. If Squeegee starts to streak, raise and wipe the Blades with a clean cloth. If the problem continues, check the Squeegee Hose for clogs and the Squeegee Blades for wear or damage and rotate if needed. You may need to pre-sweep before scrubbing. (Only Use OEM

Parts)

5. Change or turn over Brushes / Pads when dirty.

6. Stay clear of objects protruding from the ﬂ oor such as sockets, grates, etc, for they will damage the Brushes / Pads and Squeegee Blades.

7. Always keep an eye on your gauges. They let you know the status of a particular system at a glance. If your battery gauge is reading low you must stop immediately and recharge. Running the Batteries dead will result in permanent damage to the Batteries.

8. When you run out of solution, raise the Scrubdeck and continue to Vacuum the remaining water until it is all consumed. The Solution Sight Tube is used to indicate the level of detergent remaining in the Tank.

- 18 - RS-OP-EN

9. When you are ready to stop, raise the Scrubdeck, turn OFF ( ) the solution switch, raise the Squeegee and drive the machine back to the charging area. Be sure to drain both Tanks before storing the machine and store with key removed and seat in the up position.

ONE PASS SCRUBBING:

1. Turn ON ( ) machine Key Switch (A).

2. Ensure machine is fully charged before operation by checking the Battery Gauge (B).

3. Lower the Squeegee by manually lowering the the Squeegee Lever (C).

4. Turn ON ( ) the Squeegee Vacuum by pressing the Vacuum Motor Switch [Black] (D).

5. Lower Scrubdeck head to the ﬂ oor by pressing the Scrubdeck Toggle Switch [Yellow] forward on the Control Panel (E).

6. Press the Solution Flow Switch [Blue] (F) to turn ON (

) solution ﬂ ow. Use the Flow Lever to regulate (J).

7. Begin scrubbing by depressing the Foot Pedal (G) slowly and then to the speed required.

8. Once the machine begins to move, watch the Brush Amp Gauge (H) to ensure no circuits are tripped. Operate in Green.

9. To operate the machine in reverse, simply switch the Reverse switch [Red] (I) back towards the rear of the machine. The reverse speed is set to approximately 50% of the forward speed.

10. To stop the machine, release the Foot Pedal and the machine will stop automatically (G).

SCRUB ONLY:

1. Turn ON ( ) machine Key Switch (A).

2. Ensure machine is fully charged before operation by checking the Battery Gauge (B).

3. Lower Scrubdeck head to the ﬂ oor by pressing the Scrubdeck Toggle Switch [Yellow forward on the Control Panel (E).

4. Press the Solution Flow Switch [Blue] (F) to turn on solution ﬂ ow. Use the Flow Lever to regulate (J).

5. Begin scrubbing by depressing the Foot Pedal (G) slowly and then to the speed required.

6. Once the machine begins to move, watch the Brush Amp Gauge (H) to ensure no circuits are tripped. Operate in Green.

7. To stop the machine, release the Foot Pedal and the machine will stop automatically (G).

VACUUM ONLY:

1. Turn ON ( ) machine Key Switch (A).

2. Ensure machine is fully charged before operation by checking the Battery Gauge (B).

3. Lower the Squeegee by manually lowering the the Squeegee Lever (C).

4. Turn on the Squeegee Vacuum by pressing the Vacuum Motor Switch [Yellow] (D).

5. Begin squeegeeing by depressing the Foot Pedal (G) slowly and then to the speed required.

6. To stop the machine, release the Foot Pedal and the machine will stop automatically (G).

RS-OP-EN - 19 -

ADJUST SOLUTION FLOW:

1. Push forward on the Solution Flow Lever (J) to increase the solution ﬂ ow and pull backwards on the toggle to decrease solution ﬂ ow (SEE BELOW).

DRAINING RECOVERY TANK:

Always empty Recovery Tank after every shift and when reﬁ lling the Solution Tank. You can reﬁ ll the Solution Tank while the Recovery Tank is draining.

1. To drain the Recovery Tank remove Drain Hose (A) by loosening the Recovery Hose Expansion Plug (B) at the rear of the Tank (SEE BELOW).

NOTICE

Keep water off of Control Panel.

CLEAN “DRAIN SAVER”:

NOTICE

Leave Drain Saver Lid open while draining Tanks. Rinse thoroughly. Keep Drain Saver Lid open while Charging.

NOTICE

Get Supervisor APPROVAL ﬁ rst and drain at APPROVED locations only. NEVER off loading docks, elecated platforms, or stormdrains.

FLUSH RECOVERY TANK:

1. Rinse the Recovery Tank after every use (C). Remove Tank Lid and pull out the Drain Saver Basket [Yellow] (D) for access. This will prevent heavy build-up on the bottom of the tank, foul odors as well as

With Recovery Lid open and Tank fully drained:

1. Remove Drain Saver Basket (D) from machine Recovery Tank (E) (SEE BELOW).

2. Rinse Basket with fresh water from the outside while holding upside down. This will allow for better cleaning.

3. Replace the Drain Saver Basket (D) into the Recovery Tank (C).

clogging of your ﬂ oor drains (SEE BELOW).

2. Remove Drain Hose (A) and open to allow for drainage of the Recovery Tank (SEE ABOVE).

3. Flush Recovery Tank with water hose.

4. After rinsing, reattach the Drain Hose (A) (SEE ABOVE).

- 20 - RS-OP-EN

DRAINING SOLUTION TANK:

To drain unwanted cleaning solution from the Solution Tank, perform the following steps:

(SEE BELOW)

1. Pull the clear Sight Tube/Drain Hose (A) off barbed ﬁ tting.

2. Rinse out Tank and solution ﬂ ow system with clean water.

SOLUTION FILTER:

The solution system has an “Inline Filter” (A) to ﬁ lter out cleaning solution prior to scrubbing (SEE BELOW).

SQUEEGEE UP:

1. To raise the Squeegee off the ﬂ oor, manually raise the Squeegee Lift Lever (G) to the UP position (SEE BELOW).

CLEANING SOLUTION FILTER:

1. To clean the Solution Filter, ﬁ nd Filter Access on machine Frame (B) (SEE BELOW).

2. Turn OFF Shut-Off Valve with Solution Lever (C) on the Central Command (SEE BELOW).

SQUEEGEE DOWN:

1. To lower the Squeegee to the ﬂ oor, manually lower the Squeegee Lift Lever (G) to the downward position (SEE ABOVE). Use the Vacuum Switch (H) to turn the Vacuum Motor for the Squeegee ON (SEE BELOW).

DOWN

3. Unscrew the clear cap (D) from house (E) and remove the stainless steel screen (F) (SEE BELOW).

4. Rinse any debris from the screen with clean water.

5. Reinstall screen and screw cap back on tightly and open the water valve by increasing solution ﬂ ow.

RS-OP-EN - 21 -

CLEAN VACUUM SCREEN:

RELEASING PARKING BRAKE OVERRIDE LEVER:

1. Remove Vacuum Hose from Vacuum Screen Output (A) (SEE BELOW).

2. Release Vacuum Screen Latch (B) (SEE BELOW) and open Access Door (C) (SEE BELOW).

To release the Parking Brake, move the Parking Brake Override Lever (E) to the UP position. To return back to Override Mode - slide to the DOWN position.

DOWN

3. Pull Vacuum Screen and ﬂ oat ball assembly (D) out of the Recovery Tank (SEE BELOW).

4. Rinse with hot water.

5. Dry thoroughly.

6. Replace the Vacuum Screen into Recovery Tank.

7. Shut Vac Screen Door and Latch.

- 22 - RS-OP-EN

BATTERY CHARGING

Charger Speciﬁ cations

• Output voltage of 36 Volts

• Output current of 25 amps max (Optional)

• Input voltage of 110 Volts/ 60 Hz

(220V/50 Hz available)

• Automatic shut off circuit

• Made for Deep Cycle Batteries

DANGER

WARNING

Before you service a Battery, always wear face protection, protective gloves and protective clothing. Battery acid or battery explosion can cause serious injuries.

WARNING

than the plates. If needed, add enough distilled water to just slightly cover the plates. Be careful not to over ﬁ ll. Batteries can overﬂ ow during charging. Replace caps before charging.

4. First, plug the (grey 50) Charger plug into the machine’s Charger Port (C) (SEE BELOW). After the Charger plug is connected, plug the charger power cord into a grounded 110 Volt / 60 hz standard wall outlet (D) (SEE BELOW). Ensure to leave the seat lid open while charging.

5. The Charger will begin charging and shut off when fully charged (check Charger Amp gauge).

6. After the Charger has turned off - First, unplug the Charger from the wall outlet. Second, unplug the grey 50 Charger plug from the machine.

7. Recheck the cell level after charging. If needed, add distilled water up to the correct level. Be certain to replace the caps securely and to wipe off the top of the Batteries with a clean cloth.

WATER LEVEL SHOULD BE 1/8'' ABOVE PLATES

CAUTION

EXTERNAL BATTERY CHARGING:

1. Transport machine to a well ventilated area for charging.

2. Turn the machine OFF ( side for Battery Access (SEE BELOW).

3. Check the water in each Battery (B) (SEE BELOW). Do not charge the machine unless the water is slightly higher

). Remove key. Tip Seat (A) to

RS-OP-EN - 23 -

ON-BOARD CHARGER

Charger Speciﬁ cations

• Output voltage of 36 Volts

• Output current of 25 amps max

• Input voltage of 110 Volts/ 60 Hz

(220V/50 Hz available)

• Automatic shut off circuit

• Made for Deep Cycle Batteries

DANGER

WARNING

Before you service a Battery, always wear face protection, protective gloves and protective clothing. Battery acid or battery explosion can cause serious injuries.

4. Plug the Charger power cord into a grounded standard wall outlet (B).

5. The green Indicator Light (C) will come on and the Charger will automatically begin charging. When ﬁ nished, the Charger will automatically shut off as well as the green indicator light (check Battery gauge).

6. After the Charger has turned off, unplug the Charger from the wall outlet.

7. Recheck the cell level after charging. If needed, add distilled water up to the correct level. Be certain to replace the caps securely and to wipe off the top of the Batteries with a clean cloth.

WATER LEVEL SHOULD BE 1/8'' ABOVE PLATES

WARNING

CAUTION

ON-BOARD BATTERY CHARGING (OPTIONAL):

1. Transport machine to a well ventilated area for charging.

2. Turn the machine OFF ( ). Remove key. Tip Seat Access to the side.

3. Check the water in each Battery (A). Do not charge the machine unless the water is slightly higher than the plates. If needed, add enough distilled water to just slightly cover the plates. Be careful not to over ﬁ ll. Batteries can overﬂ ow during charging. Replace caps before charging.

DESCRIPTION OF LED

Red LED: Battery level low Yellow LED: Battery at Green LED: Battery fully charged

⁄2 charge

- 24 - RS-OP-EN

BATTERY MAINTENANCE GUIDE

SAFETY:

DANGER

WARNING

Before you service a Battery, always wear face protection, protective gloves and protective clothing. Battery acid or battery explosion can cause serious injuries.

WARNING

The Batteries in this machine produce hazardous voltage which can cause electrical shock, burns and/ or electrocution. Always disconnect Batteries before servicing this machine.

WARNING

WATERING:

• Add water, NEVER ACID, to cells (distilled water recommended).

• Do not over water

• Before charging the Batteries, only add water if the plates are exposed. Add just enough water to cover the plates, then charge the batteries. Once fully charged, add water to the proper level as indicated below.

• For full charge plus series Batteries add water to the maximum water level indicator (A).

• Water watering, secure vent caps back on Batteries.

WATER LEVEL SHOULD BE 1/8'' ABOVE PLATES

WARNING

Dress safely. Do not wear rings or metal wrist watches when servicing this machine, as they can cause an electrical short circuit which can cause serious burns.

INSPECTION AND CLEANING:

• Keep Batteries clean and dry from residue

• Check that all vent caps are tight

• Use a solution of baking soda and water to clean if acid residue on Batteries or corrosion on the terminals

• Protective spray of petroleum jelly should be applied to terminals to reduce corrosion

STORAGE:

• Batteries should be fully charged prior to and during storage

• Never store discharged Batteries

• Store Batteries in a cool, dry place but never below freezing - Recharge in storage a minimum of every 30 days

• Recharge Batteries before putting them back into service

RS-OP-EN - 25 -

MAINTENANCE

DAILY MAINTENANCE:

1. Remove the clean Pads or Brushes. Never use soiled Pads when cleaning. Replace Pads when they become packed with residue.

2. Remove and clean debris from the Vacuum Shut-Off screen and Drain Saver Basket located inside the Recovery Tank.

3. Drain and rinse Recovery Tank thoroughly.

4. Inspect Vacuum Hose for any objects obstructing the air ﬂ ow.

5. Raise Squeegee and wipe Blades with a clean cloth. Store Squeegee in the raise position to prevent damage or setting of the Blades.

6. Wipe down machine if needed. Use a non-abrasive, non-solvent cleaner or a clean damp cloth.

7. Recharge the Batteries if needed.

WEEKLY MAINTENANCE:

1. Check Battery water level in each cell of the Batteries and ﬁ ll as needed. Always use distilled water to reﬁ ll Batteries. Batteries should be ﬁ lled approximately

⁄4'' to 1'' above the plates. Overﬁ lling will cause the Batteries to leak during charging. The charging process creates gas bubbles inside the Battery, which effectively increases the volume of the electrolyte.

WATER LEVEL SHOULD BE 1/8'' ABOVE PLATES

3. Check to see if Battery cables are tightened. Tighten, if needed:

OEM Trojan WET Batteries - 100 in/lbs OEM Full River AGM Batteries - 90in/lbs

4. Grease Squeegee Pivot Point.

YEARLY MAINTENANCE:

Call your local dealer for yearly maintenance.

STORING MACHINE:

1. Be sure to ﬂ ush the Tanks out completely. To thoroughly ﬂ ush out any solution chemicals in solution line and valves, reﬁ ll Solution Tank with a few gallons of warm clean water and run machine until Tank is empty.

2. Open the Recovery Tank lid to promote air circulation.

3. Raise Scrubdeck and Squeegee.

CHECKING BATTERY SPECIFIC GRAVITY:

Use a hydrometer to check the Battery speciﬁ c gravity. Checking Gravity:

• Hydrometer

• Battery

NOTICE

Do not take readings immediately after adding distilled water. If water and acid are not thoroughly mixed, the reading may not be accurate.

2. Clean Battery tops to prevent corrosion.

3. Flip Scrubdeck Brushes / Pads.

4. Drain and rinse tanks thoroughly. To thoroughly ﬂ ush out any solution chemicals in solution line valves, reﬁ ll solution tank with a few gallons of warm, clean water and run the machine until tank is empty.

5. Remove and Clean Solution Filter Screen.

MONTHLY MAINTENANCE:

1. Check Scrubdeck and Squeegee lifting cables for wear and spring tension.

2. Check machine for water leaks and loose nuts and bolts.

Check the hydrometer against this chart

SPECIFIC GRAVITY

@ 80°F (27°C)

1.265 100% Charged

1.225 75% Charged

1.190 50% Charged

1.155 25% Charged

1.120 Discharged

BATTERY

CONDITION

NOTICE

If the readings are taken when the battery electrolyte

is any temperature other than 80°F(27°C), the reading

must be temperature corrected. To ﬁ nd the corrected speciﬁ c gravity reading when the temperature of the

battery electrolyte is other than 80°F(27°C): add (+) to

the speciﬁ c gravity reading 0.004 (4 points), for each

10°F(6°C) above 80°F(27°C). Subtract (-) from the speciﬁ c reading 0.004 (4 points), for each 10°F(6°C) below 80°F(27°C).

- 26 - RS-OP-EN

RS PM RECORDS

CUSTOMER INFORMATION

CUSTOMER EMAIL

ADDRESS PHONE

CITY STATE ZIP CONTACT

MACHINE INFORMATION

MODEL #: SERIAL #:

WORK ORDER#: HOUR METER (Key):

CHASSIS HOUR METER: HOUR METER (Traction):

RECHARGE NUMBER: HOUR METER (Scrub):

ISOLATOR HOUR METER: HOUR METER (Vac):

NOTE: Isolators need to be replaced on Scrubber Machines at 1000 Hours or Annually

BATTERY CONDITION CELL 1 CELL 2 CELL 3 CELL 4 CELL 5 CELL 6

BATTERY 1 HYDROMETER

BATTERY 1 ELECTROLYTE CLARITY

(Clear, Cloudy, Particulate, Dark)

BATTERY 1 WATER LEVEL

(Overﬁ lled, Full, Low, Dry)

BATTERY 2 HYDROMETER

BATTERY 2 ELECTROLYTE CLARITY

(Clear, Cloudy, Particulate, Dark)

BATTERY 2 WATER LEVEL

(Overﬁ lled, Full, Low, Dry)

BATTERY 3 HYDROMETER

BATTERY 3 ELECTROLYTE CLARITY

(Clear, Cloudy, Particulate, Dark)

BATTERY 3 WATER LEVEL

(Overﬁ lled, Full, Low, Dry)

CLEAN BATTERY TOPS. CHECK BATTERY CABLE AND TERMINAL CONDITION.

NOTES:

PAD/BRUSH CONDITION

SCRUB BRUSH FIBER LENGTH ROTATED BRUSHES

BROOM DRIVER SOCKETS (4) GOOD WORN NEEDS REPLACEMENT

DRIVER IDLER HUBS GOOD WORN NEEDS REPLACEMENT

DISK PAD DRIVER GOOD WORN NEEDS REPLACEMENT

EDGE PAD GRIP FACE GOOD WORN NEEDS REPLACEMENT

CHECK OPERATION AND CONDITION OF: IN SPEC REPAIR PROBLEM

STEERING WHEEL TILT MECHANISM

MAIN POWER SWITCH OR KEY SWITCH

BATTERY HOUR GAUGE

BRUSH AMP GAUGE

REVERSE SWITCH

BRUSH SWITCH

SOLUTION SWITCH

SOLUTION SOLENOID

SOLUTION LEVER

BRUSH DECK LIFT SYSTEM

BRUSH MOTORS

VACUUM SWITCH

RS-OP-EN - 27 -

VACUUM MOTOR PERFORMANCE

SQUEEGEE LIFT LEVER

SQUEEGEE ADJUSTMENT PITCH AND HEIGHT

SQUEEGEE BLADES

DRAIN HOSE AND PLUG

SPRAY JET PUMP, HOSE & NOZZLE (OPTIONAL)

BATTERY CHARGER CONNECTION & FUNCTION

PITCH OF SCRUBDECK (MUST BE LEVEL)

FOOTPEDAL

PARKING BRAKE (MUST HOLD AUTOMATICALLY)

BACK UP ALARM (REVERSE ONLY)

CLEAN AND / OR LUBRICATE IN SPEC REPAIR PROBLEM

SQUEEGEE PIVOT POINTS & KNOBS

SOLUTION FILTER CLEANING

SCRUB DECK LINKAGE

STEERING CHAIN

VISUALLY INSPECT IN SPEC REPAIR PROBLEM

SOLUTION TANK CONDITION

RECOVERY TANK & GASKET CONDITION

DRAIN SAVER

VACUUM FLOATS & SCREENS

VACUUM HOSES

SOLUTION HOSES

BLADE RETAINERS & HARDWARE

SQUEEGEE WHEELS

BRUSH SKIRTS

REAR WHEELS CONDITION

DRIVE WHEEL CONDITION

COMMENTS

SERVICING DISTRIBUTOR: ____________________________________

TECHNICIAN’S NAME: _______________________ DATE: ____________ SIGNATURE: ____________________

CUSTOMER’S NAME: ________________________ DATE: ____________ SIGNATURE: ____________________

- 28 - RS-OP-EN

RS WIRING GUIDE

500-2220 DISC

300-2600 EDGE

250-201 CYL

MOTOR,

BRUSH BRUSH

300-2600 EDGE

250-201 CYL

MOTOR,

DECK ACTUATOR

MOTOR,

370-2210 4"

370-2240 2" 500-2220 DISC

RED #30

WHITE #42

MOTOR,

250-7311

TRACTION DRIVE

250-7323

BLUE #55

BLACK #54

PARKING BRAKE

370-8920

SW, SPRAY SPST ON-OFF

MOTOR, SPRAY JET

430-8910500-5250

MOTOR, VACUUM

8-290A

FOOT PEDAL

POTENTIOMETER

1 3

WHITE

BLACK #233

#234

GREEN #232

RED #30

BLACK #29

RED #36

253-2110

370-2940

HORN

SWITCH, HORN

BLACK #178BLACK #48

BLACK #174

PINK #43

WHITE #261

BLACK #260

RED #177

BLACK #178

370-8920

1 2

SW, HEADLIGHT SPST ON-OFF

500-2910 500-2910

HEAD LIGHT HEAD LIGHT

RED #47

WHITE #261

354

5-234

BLACK #260

PINK #43

354

5-234

BLACK #299

RED #44

RED #169

SW REVERSE DPDT ON-ON

WHITE #42

370-8920

SW SCRUB DPDT ON-ON

RED #298

ORANGE #53

290-234

1 2

SW, KEY SPST ON-OFF

RED #240

370-8920

1 2

ORANGE #70

1 2

SW, SOLUTION SPST ON-OFF

RED #176

354

150-2830

RED #47

RED #27

390-9615

CIRCUIT BREAKER 15 AMP

390-9615

SW, VACUUM SPST ON-OFF

CIRCUIT BREAKER 15 AMP

BLACK #29 BLACK #33

STROBE LIGHT

8-293

370-2930370-7245

BACK UP ALARM

RED #44

BLACK #49

VALVE, SOLUTION

ORANGE #53

BLACK #52

253-2110

BATTERY 12V 175AH

BLACK #35

253-2110

BATTERY 12V 175AH

RS PILOT

Title

Size Document Number Rev

Title

Size Document Number Rev

Title

Size Document Number Rev

BATTERY 12V 175AH

11Friday, February 20, 2015

Date: Sheet

Date: Sheet of

BLACK #18

AMMETER 190-4852

200-4855

21-2330

SW, CHARGER INTERLOCK

METER, BATTERY/HOUR

ORANGE #70

GREEN #224 GREEN #224

YELLOW #26

YELLOW #26 RED #27

RED #17

21-2330

SW, CHARGE COUNTER

D D

190-8370

CIRCUIT BREAKER 25 AMP, VACUUM MOTOR

290-9609

CIRCUIT BREAKER 30 AMP, SCRUB MOTOR

PINK #43

RED #17

8-262

HOUR METER

COUNTER

370-8261

PIN OUTS:

1- THROTTLE WIPER

2- THROTTLE HIGH REFERENCE

3- AUXILIARY 2 OUTPUT

5- ON/OFF SWITCH

8-262

HOUR METER

C C

6- INHIBIT INPUT

7- FUSED 24V SUPPLY

8- THROTTLE LOW REFERENCE

12- REVERSE INPUT

13- LOW REFERENCE

BLACK #18

8-262

HOUR METER

1 2

MOLEX 2 PIN

8-262

1 3

2 4

MOLEX 4 PIN

MOLEX 14 PIN

200-1011

GREEN #112 BLUE #126 YELLOW #26

B B

891011121314

1234567

150-2899

BLACK #136

NEGATIVE STANDOFF

431

370-2331

POSITIVE BUS BARNEGATIVE BUS BAR

RELAY, VACUUM

RED #17

BLACK #29

BLACK #33

ORANGE #70

BLUE #126

RED #47

RED #27

RED #202

BLACK #48

431

370-2331

BLACK #113

RED #30

BLACK #52

BLACK #18

A A

RED #36BLACK #35

BLACK #49

PINK #43

RELAY, BRUSH

RS-OP-EN - 29 -

TROUBLE-SHOOTING

PROBLEM CAUSE SOLUTION

NO POWER - NOTHING OPERATES FAULTY POWER SWITCH CONTACT LOCAL SERVICING DEALER

BATTERIES NEED CHARGING SEE CHARGING BATTERIES

FAULTY BATTERIES REPLACE BATTERY

LOOSE BATTERY CABLE TIGHTEN LOOSE CABLE

MAIN CIRCUIT BREAKER TRIPPED WAIT 5 MINUTES FOR AUTO RESET

DETERMINE CAUSE AND CORRECT

SCRUBMOTOR DOES NOT OPERATE FOOT PEDAL IS NOT DEPRESSED DEPRESS FOOT PEDAL

CIRCUIT BREAKER TRIPPED RESET AND REDUCE PRESSURE

FAULTY SCRUBDECK MOTOR OR WIRE

VACUUM MOTOR DOES NOT OPERATE FAULTY VACUUM SWITCH REPLACE SWITCH

CIRCUIT BREAKER TRIPPED RESET AND CHECK HOSE

FAULTY VACUUM MOTOR CONTACT LOCAL SERVICING DEALER

CARBON BRUSHES WORN CONTACT LOCAL SERVICING DEALER

CONTACT LOCAL SERVICING DEALER

DETERMINE CAUSE AND CORRECT

INSUFFICIENT SOLUTION FLOW SOLUTION TANK LOW REFILL SOLUTION TANK

FLOW LEVER TURNED DOWN TURN LEVER MORE OPEN

SOLUTION FILTER CLOGGED REMOVE COVER AND CLEAN

SOLUTION LINE CLOGGED REMOVE AND BLOW OUT WITH COM-

PRESSED AIR

SOLUTION VALVE CLOGGED REMOVE COVER AND CLEAN

NO SOLUTION FLOW NO SOLUTION IN TANK FILL SOLUTION TANK

SOLUTION SWITCH IS OFF TURN SOLUTION SWITCH ON

SOLUTION SCREEN IS CLOGGED REMOVE AND CLEAN SCREEN

SOLUTION SUMP CLOGGED REMOVE DEBRIS

FAULTY SOLUTION SOLENOID CONTACT LOCAL SERVICING DEALER

FAULTY SOLUTION SWITCH CONTACT LOCAL SERVICING DEALER

POOR WATER RECOVERY RECOVERY TANK IS FULL EMPTY RECOVERY TANK

BALL/SCREEN IS CLOGGED REMOVE SCREEN AND CLEAN

VACUUM HOSE IS CLOGGED REMOVE DEBRIS

SQUEEGEE IS CLOGGED REMOVE DEBRIS

SQUEEGEE BLADE IS WORN ROTATE OR REPLACE BLADES

FAULTY VACUUM HOSE CONTACT LOCAL SERVICING DEALER

VACUUM MOTOR GASKET TORN CONTACT LOCAL SERVICING DEALER

TANK GASKET FAULTY CONTACT LOCAL SERVICING DEALER

DRAIN PLUG LOOSE TIGHTEN PLUG

VACUUM MOTOR FAULTY CONTACT LOCAL SERVICING DEALER

BATTERY CHARGE LOW CHARGE BATTERIES OVERNIGHT

- 30 - RS-OP-EN

PROBLEM CAUSE SOLUTION

POOR WATER RECOVERY ON TURNS WIPERS WORN REPLACE WIPER MATERIAL

WIPERS CHATTER TIGHTEN PIVOT POINTS

SQUEEGEE SWING IS BINDING CONTACT LOCAL SERVICING DEALER

INCORRECT SQUEEGEE SIZE CONTACT LOCAL SERVICING DEALER

POOR TRACTION EXCESSIVE BRUSH PRESSURE REDUCE PRESSURE WITH SWITCH

WORN DRIVE TIRE REPLACE TIRES

HEAVY SOAP CONCRENTRATION CONTACT LOCAL SERVICING DEALER

PARKING BRAKE DOESN’T WORK NOT ON A LEVEL FLOOR MOVE TO LEVEL SURFACE TO PARK

MACHINE

OVERRIDE LEVER IN OFF POSITION

PARKING BRAKE MALFUNCTION CONTACT LOCAL SERVICING DEALER

SHORT RUN TIME BATTERIES RUN DOWN CHARGE BATTERIES TWICE

BATTERIES STILL DOWN CONTACT LOCAL SERVICING DEALER

BATTERIES LOW ON WATER FILL WITH DISTILLED WATER TO

BATTERIES OVER CYCLED CONTACT LOCAL SERVICING DEALER

RESET LEVER INTO CORRECT POSITION

⁄4''

ABOVE THE LEAD PLATES

RS-OP-EN - 31 -

MACHINE SPECS

BODY CONSTRUCTION/DIMENSIONS RS

Tank Material: Poly (3⁄8'') (0.9525 cm) Chassis Construction: Rear Wheels: (2×) 12'' × 3'' [(2×) 30.5 × 7.6 cm] Size (L × W × H): 48'' × 24'' × 55'' (122 × 61 × 140 cm) Weight (without Batteries): 550 lb (249 kg) Weight (with standard Batteries): 850 lb (386 kg)

SCRUBDECK SYSTEM

Disk Brush Size: 20-D: (1×) 20'' (51 cm)

Disk Scrubdeck Motor: 20'' (1×) .75 hp (559 watts) / 200 rpm

EDGE Pad Size: 24-E: (1×) 28''×14'' (71 × 35 cm)

EDGE Scrubdeck Motor: (1×) 1.0 hp (746 watts) / 2500 rpm Optional EDGE Scrubdeck Motor: (1×) 1.2 hp (746 watts) / 2900 rpm

Scrubdeck Down Pressure: 0-150 lb (0-68 kg)

SOLUTION SYSTEM

Solution Tank Capacity: 22 gal (86 liters) Solution Flow Rate: 0 - 0.75 gpm (0 - 4 lpm) Solution Filter: Stainless / In-line

⁄8'' Steel (.3 cm)

26-D: (2×) 13'' (33 cm) 28-D: (2×) 14'' (36 cm)

26'' & 28'' (2×) .75 hp (559 watts) / 300 rpm

28-E: (1×) 32''×14'' (81 × 35 cm)

RECOVERY SYSTEM

Recovery Tank Capacity: 23 gal (87 liters) Vacuum Power: 1.0 hp or 2.0 hp (745 watts) Drain Hose: 2'' Diameter (5 cm) Vacuum Specs (Lift/Airﬂ ow): 68'' / 70 cfm (172 cm / 21cmm) Demisting Chamber: 1 gal (3.8 liters) Drain Saver Basket: 263 in

(4,313 cm3)

BATTERY SYSTEM

System Voltage: 36 Volts Standard Battery Ah Rating: (3×) 175 Ah Optional Battery Ah Rating: Up to (3×) 225 Ah Battery Run Time (Standard): Up to 4 Hrs Charger (Automatic): 25 Amp

DRIVE SYSTEM

Standard Drive: 1.0 hp (745 watts), Sealed Speed Control: Variable 0-320 ft/min

PRODUCTIVITY

Scrubbing Width & Rate/Hour: Up to 23,034 sq.ft/hr (2,140 sq.m/hr)

- 32 - RS-OP-EN

COMMON WEAR PARTS

ROUND DISK BRUSHES:

NOTICE

The ## in Disk Column Denotes Desk Pad Size: 13'', 14'' or 20''

BRUSHES DISK LEVEL

Super Grit

Tough Grit

Midi Grit

Light Grit

Poly (.028)

Nylon (.016)

Tampico

Pad Driver

Diamond Driver

EDGE PADS AND SCREENS:

##-421SS Very High

##-421S High

##-421C Medium

##-421PS Moderate

##-421P Light

##-421N Light

##-421T Light

##-421D

##-421DD

DESCRIPTION 24''×14''

White Pad N/A EDGE-4054

Red Pad EDGE-2404 EDGE-4053

Blue Pad EDGE-2403 EDGE-4052

Green Pad EDGE-2402 EDGE-4051

Black Pad EDGE-2401 EDGE-4050

White Driver Pad N/A EDGE-4058

60 Grit Sand Screen N/A EDGE-4059

80 Grit Sand Screen N/A EDGE-4060

100 Grit Sand Screen N/A EDGE-4061

120 Grit Sand Screen N/A EDGE-4062

150 Grit Sand Screen N/A EDGE-4063

20 Grit Sand Paper N/A

36 Grit Sand Paper N/A

60 Grit Sand Paper N/A

80 Grit Sand Paper N/A N/A

100 Grit Sand Paper N/A N/A

400 Grit Diamond Polishing Pad N/A EDGE-4013

800 Grit Diamond Polishing Pad N/A EDGE-4014

1500 Grit Diamond Polishing Pad N/A EDGE-4015

3000 Grit Diamond Polishing Pad N/A EDGE-4016

6000 Grit Diamond Polishing Pad N/A EDGE-4070

Tile/Grout Renovator Pad N/A EDGE-4048

Dominator HD Strip Pad N/A EDGE-4055

Maroon ECO Prep Pad EDGE-2407 EDGE-4056

ROUND DISK PADS:

NOTICE

The ## in Disk Column Denotes Desk Pad Size: 13'', 14'' or 20''

DISK PADS DISK LEVEL COLOR

Super Black

Black

Brown

Green

Blue

Red

White

SCRUBDECK

##-422BB Very High Black

##-422B High Black

##-422BR High Brown

##-422G Medium Green

##-422BL Moderate Blue

##-422R Moderate Red

##-422W Light White

28''×14''

SCRUBDECK

RS-OP-EN - 33 -

SQUEEGEE BLADE KITS & COMPLETE SQUEEGEE ASSEMBLIES:

SQUEEGEE

SIZE

26'' Squeegee Optional Optional Optional Optional Optional

30'' Squeegee Standard Optional Optional Optional Optional

34'' Squeegee Optional Standard Standard Standard Standard

SQUEEGEE

SIZE

26'' Squeegee

30'' Squeegee

34'' Squeegee

SQUEEGEE MATERIAL: USED FOR:

LINATEX

20'' DISK

DECKS

GUM RUBBER

BLADE KIT

24''

EDGE

DECKS

LINATEX

26'' DISK

DECKS

BLADE

KIT

28''

EDGE

DECKS

URETHANE

BLADE KIT

130-770G 130-770L 130-770U 130-7180

150-770G 150-770L 150-770U 150-7180

180-770G 180-770L 180-770U 180-7180

Provides best wear and tear resistant. Not designed for use with chemicals.

URETHANE

Provides best resistance when dealing with harsh chemicals, oils, fuels, etc.

GUM

Provides best drying preformance on rough/grouted ﬂ oor types by sealing over irregularities.

28'' DISK

DECKS

COMPLETE SQUEEGEE

ASSEMBLIES

NOTICE

Squeegee blade kits include (1) Rear Blade, (1) Front Blade, and (2) Backup Wheels with hardware.

NOTICE

Size is stamped into the top of the painted steel squeegee body on all squeegee's.

NOTICE

Squeegee Assemblies (complete) listed above all come with Linatex blades.

NOTICE

The 26'' squeegee is designed for narrow aisles and may not have the same water control around tight turns as the large squeegees.

- 34 - RS-OP-EN

STANDARD WARRANTY POLICY

RPS Corporation warrants its Machines and Original Equipment Accessories to be free of manufacturer’s defects in materials or workmanship for the periods speciﬁ ed below. Warranty will be granted at the sole discretion of RPS Corporation and is subject to ﬁ nal claim and parts review by RPS Corporation and its vendors. This policy is effective January 1, 2014 and is subject to change on production units at a future date.

COVERAGE, EXCLUSIONS AND LIMITATIONS:

BATTERY POWERED MACHINES:

PARTS: 36 months or 1,500 hours (Power On meter) LABOR: 12 months TRAVEL: 3 months (150 mile maximum) POLY TANKS: 7 Years or 3,000 hours (Water must not exceed 135°F/57°C) Freight coverage for 3 Years under the parts section of warranty.

AC POWERED MACHINES:

FLOOR MACHINES: All EDGE and ORBITZ Models PARTS: 1 Year LABOR: 90 Days MOTOR: 2 Years(1,500 hour)

ZERO3 WALL MOUNT/PORTABLE UNITS: Unit Must be Shipped back to Factory PARTS: 6 Month

BACKPACK VACUUMS: Unit Must be Shipped back to Factory

PARTS: 3 Years / Lifetime Housing Warranty LABOR: 3 Years

CARPET SPOTTER/EXTRACTOR: Unit Must be Shipped back to Factory PARTS: 3 Years LABOR: 3 Years

NEW PARTS: 90 day warranty on OEM replacement parts (when installed by an authorized dealer)

VALIDITY: Machine is serviced by Factory Authorized Personnel and a fully completed Machine Delivery Form (online or fax) is

on record at RPS Corporation.

LIMITATION: Warranty will begin on date of machine installation to end-user or 6 months after shipment from RPS Corporation to the distributor if unsold at that time.

This warranty includes all parts and original equipment accessories on the machine except normal wear items. Some examples of these wear item exclusions are:

• EDGE/ORBITZ isolators (1,000 hours on average)

• EDGE/ORBITZ Grip Face

• Squeegee Blades, Wiper Blades, Skirts and Curtains.

• Caster Wheels, Squeegee Wheels and Bumpers.

• Lights (Strobe, Headlights, or Bulbs).

• Chains and Belts.

• Filters, Screens, and Vacuum Bags.

• Motor Brushes and/or commutator wear.

• Brooms, Brushes, Pads and Pad Retainers.

• Hoses and Tubing.

• Drive Tires, Foam Filled/Pneumatic Wheels, Tubes or Valve Stems.

• Rubber Floor Seals or Gaskets.

• Vacuum motors with evidence of moisture or debris intrusion or > 400 hours.

• Batteries (see below)

NOT COVERED: Routine maintenance, adjustments or parts damaged from abuse, neglect, improper use of the machine, or lack of scheduled “daily, weekly, monthly” maintenance in accordance with our published PM Sheets.

BATTERIES: Warranted through the battery manufacturer for One Year (pro-rated) from the date of delivery. The battery manufacturer approves or denies the warranty coverage after their analysis. Labor and Travel credit through RPS is applicable once a warranty defect has been conﬁ rmed. NOT COVERED: Damage from lack of maintenance/lack of water, use of a non-OEM charger, or use of non-distilled water.

BATTERY TERMINALS: Battery terminals and cable connections are covered for 30 days from the shipment of the machine. (Battery terminals and cables should be inspected, cleaned and secured upon installation of the machine and then every 30 days thereafter.)

RS-OP-EN - 35 -

MACHINE INSTALL / WARRANTY REGISTRATION

Installing Dealer: Installed By:

Location: (City, State): Install Date:

End-User Company Name: End-User Contact:

Address: City/State: Zip:

Phone: Fax: Email:

Model: Serial #: Hour Meter:

BUYER’S REPRESENTATIVE HAS RECEIVED INSTRUCTION IN PROPER OPERATION OF THE FOLLOWING CONTROLS AND FEATURES:

SCRUBBERS:

- Adjusting controls & operation, Double scrubbing, Squeegee lift delay, High Recovery RED Light, vacuum switch (horn honking) and

vacuum timer

- Shroud and pad/brush removal and installation

- Side Wiper and Curtain adjustment and maintenance for water control

- Solution valve and ﬁ lter operation (removal and cleaning)

- LCD display operation, 4 hour meters (key switch, brush, traction drive, vacuum)

- Tank tilt back feature, only when both tanks are fully drained

- Squeegee hose removal and checking for clogs

Filling solution tank, Solution tank sight tube, Solution drain hose or valve for ﬂ ushing and freezing conditions

- Recovery tank draining & cleaning in APPROVED locations only, Common Squeegee hose clog points, vacuum screen removal and cleaning, drain saver basket emptied

BURNISHERS

- Pad pressure gauge and proper operating range to avoid tripping the circuit breaker

Train and have customer demonstrate proper removal and replacement of burnishing pad

SWEEPERS

- Demonstrate proper removal and replacement of main broom and side brooms

- Method for cleaning the dust ﬁ lter, emptying out the debris hopper and correct installation

- Correct operation of the main broom and side broom levers, and understands to park with brushes in UP position

- Trained on the “Wet-Sweep” bypass door and not to operate through standing water

EDGE / ORBITZ MACHINES

- Customer understands the Grip Face is not warranted against damage from improper use or direct contact with the ﬂ oor

- EDGE / ORBITZ scrubbers must have their isolators & deck hour meter replaced every 1,000 hours of use

ALL MACHINES

- Charging operation and customer understands batteries have limited “cycles” and recharging = 1 cycle

- Seat and steering wheel adjustment

- Customer has read and understands the list of WARNINGS/CAUTIONS in the Operator manual

- Battery and Machine Maintenance Guide posters hung up and reviewed

- Manufacturer’s website is a good source of information (Videos, PM Sheets) and sign up for quarterly newsletters

- Operators and Parts manuals were delivered, reviewed, understood, and conﬁ rmation preventive maintenance is done every 100 hours of

use and recorded on PM Sheets provided online or in manuals

Installed By (print)

Buyers Representative (print) Signature

- Checking for proper battery electrolyte level, electrolyte condition monthly, and check that battery terminals are properly torqued to 10ft/lbs

- Parking Brake works and Park Brake Override functions if installed / Always park on a solid and level surface, NEVER on a movable or inclinded surface

Signature

Buyer agrees to pay for any repairs, adjustments, or secondary training that manufacturer determines is excluded from the

Complete Online at www.rpscorporation.com

- 36 - RS-OP-EN

warranty.

BLANK

THIS PAGE WAS INTENTIONALLY LEFT BLANK

COMMERCIAL CLEANING EQUIPMENT

1711 South Street Racine, WI 53404 www.tomcatequip.com Tel. US: 800-450-9824 Tel. Int: (001) 262-681-6470

Tomcat RS 20'' Disk, RS 24'' Cylindrical, RS 28'' DIisk, RS 24'' EDGE Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual