Tomcat GT Operating Instructions Manual
COMMERCIAL CLEANING EQUIPMENT
Operating Instructions (EN)
Read these Instructions before
using the machine.
Read these Safety Messages
before using the machine.
Scan With Phone for more Information
www.tomcatequip.com
1711 South Street
Racine, WI 53404 (USA)
(800) 450-9824 | (+001) 262-681-6470 VERSION 15.167
© 2015 RPS Corporation GT-OP-EN
INTRODUCTION
This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of
your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before
operating or servicing the machine.
This machine will provide excellent performance, but the best results will be obtained at the most minimum costs if:
• The machine is regularly maintained - per the machine Preventative Maintenance instructions provided.
• The machine is operated with reasonable care and caution.
• The machine is maintained with manufacturer supplied parts.
ABOUT THIS MANUAL
TABLE OF CONTENTS: Tells you where to look in the manual.
SAFETY MESSAGES: Section contains important information regarding hazard or unsafe practices of the machine. Lev-
els of hazards are identifi ed that could result in product or personal injury, or severe injury resulting in death.
OPERATION CONTROLS / MACHINE COMPONENTS: Shows you the different machine controls and features.
MACHINE SETUP: Tells you how to setup machine from un-crating to installing squeegee and brushes.
MACHINE OPERATION: Section is to familiarize the operator with the operation and function of the machine.
BATTERY CHARGING: Shows you how to charge the batteries (on-board and off board charging).
MAINTENANCE: This section contains preventative maintenance to keep the machine and it’s components in good work-
ing condition. They are listed in this general order:
• Batteries
• Brooms
• Service Schedule
• Machine Trouble Shooting
TROUBLE SHOOTING: A list of common problems that may occur.
MACHINE SPECS: Tells you Machine Specifi cations for the various parts of the machine.
MACHINE INSTALL FORM: Should be fi lled out upon machine installation and faxed to 1-866-632-6961 or online at
www.rpscorporation.com.
WARRANTY POLICY: Tells you coverage, exclusions and limitations to warranty.
NOTE: The serial number of your machine is located on the lower half of the control panel of the machine.
AS OUR POLICY IS ONE OF CONSTANT IMPROVEMENT - ALL INFORMATION AND
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
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SERIAL NUMBER
TABLE OF CONTENTS
Introduction 2
About This Manual 2
Table of Contents 3
Safety Messages 4
Safety Label Locations 6
Operation Controls 7
Operation Controls 8
Machine Components 9
Machine Setup 10
Un-Crating Machine: 10
Connecting Batteries: 10
Installing Main Broom: 10
Installing Side Brooms: 11
Adjusting Side Brooms: 11
Machine Operation 11
On-Board Charger 14
On-Board Battery Charging: 14
Description of LED 14
Battery Charging 15
External Battery Charging (Optional): 15
Battery Maintenance Guide 16
Safety: 16
Inspection and Cleaning: 16
Storage: 16
Watering: 16
Maintenance 17
Daily Maintenance: 17
Weekly Maintenance: 17
Monthly Maintenance: 17
Yearly Maintenance: 17
Storing Machine: 17
Checking Battery Specifi c Gravity: 17
GT PM Records 18
Trouble-shooting 20
Machine Specs 21
Common Wear Parts 22
Cylindrical Brooms: 22
Side Brooms: 22
Filter Kits: 22
Seal kits: 22
Standard Warranty Policy 23
Machine Install / Warranty Registration 24
GT-OP-EN - 3 -
SAFETY MESSAGES
You will see four kinds of safety reminders in this manual:
DANGER
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION
CAUTION indicates a potentially hazardous situation
which, if not avoided, could result in minor or moderate
injury or damage to this machine or nearby objects. CAUTION also can be used to alert against unsafe practices.
NOTICE
NOTICE indicates information considered important, but
not hazard-related. This safety message may be related
to property damage or warranty warnings.
Your safety, and that of others, is very important. Operating this machine safely is an important responsibility.
DO NOT OPERATE THIS MACHINE UNLESS:
• You are trained and authorized to do so
• You have read and understood this Operator’s Manual
• On surfaces with greater than a 2% grade unless this machine is equipped with a functional parking brake.
WHEN OPERATING THIS MACHINE:
• Remove loose objects from the fl oor that could be projected from the rotating Brushes
• Keep your hands and feet away from the rotating Brushes
• Do not operate this machine where fl ammable liquids are present
• Use caution when maneuvering
BEFORE LEAVING THE MACHINE:
• Park the machine on a level surface
• Turn the machine off
BEFORE SERVICING THE MACHINE:
• Disconnect the Batteries
DANGER
Explosive hydrogen gas forms when Batteries are
charging. An open fl ame or spark can cause this gas
to explode. Serious personal injury or property damage
could occur. Only charge the Batteries in this machine in
a well ventilated area.
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WARNING
The Batteries in this machine produce hazardous
voltage which can cause electrical shock, burns and/
or electrocution. Always disconnect Batteries before
servicing this machine.
WARNING
Dress safely. Do not wear a neck tie, scarf, or any
loose or dangling clothing while operating this machine.
Loose or dangling clothing or neck-wear can tangle in
rotating parts, causing serious injury or death.
WARNING
This unit is intended for use indoors, and on dry
surfaces. If outdoor use is necessary, remain on solid
ground (not gravel or sand). Avoid standing water and
be familiar with the use of the “wet-sweep” bypass.
WARNING
The Batteries in this machine contain sulfuric acid,
which causes burns to skin. If battery acid contacts
clothing or skin, rinse the effected area with cold water
immediately. If battery acid gets on your face or in your
eyes, fl ush the area immediately with cold water and
seek medical attention.
WARNING
To avoid electrical shock, do not operate this machine
over electrical fl oor outlets.
WARNING
Dress safely. Do not wear rings or metal wrist watches
when servicing this machine, as they can cause an
electrical short circuit which can cause serious burns.
WARNING
Always turn off this machine before leaving it unattended. Do not allow untrained persons to operate this
machine.
WARNING
NO RIDERS. Do not carry passengers on this machine. Do not use this machine as a stepladder or work
platform.
WARNING
Understand the dynamic braking system before you
operate the machine on ramps. Machine may coast.
WARNING
Before you service a Battery, always wear face protec-
tion, protective gloves and protective clothing. Battery
acid or battery explosion can cause serious injuries.
WARNING
Do not remove, paint over or destroy warning decals. If
warning decals become damaged, call 1-262-681-3583
for free replacements.
CAUTION
Do not operate this machine if any parts have been
damaged or removed.
CAUTION
Always use the automatic battery charger provided by
the manufacturer of this machine to charge the Batteries of this machine. It is designed to charge the Batteries at the appropriate rate. If you must use a different
charger, disconnect the Batteries before charging to
avoid damage to the electronic speed controller.
CAUTION
To avoid damage to the electronic control components
of this machine, Do not store this machine outdoors. Do
not pressure wash this machine.
GT-OP-EN - 5 -
SAFETY LABEL LOCATIONS
Read and obey all Safety Labels on your GT Floor Sweeper. If you have questions about these labels, ask your
supervisor.
These images indicate where on the GT Safety Labels are located. If ever the labels become illegible, worn off, or torn,
promptly report it to your supervisor and replace it.
DANGER
EXPLOSION RISK!
PART #: 253-7280
DANGER
EXPLOSION RISK!
EXPLOSIVE HYDROGEN GAS FORMS WHEN
BATTERIES ARE CHARGING. AN OPEN FLAME
OR SPARK CAN CAUSE THIS GAS TO EXPLODE.
ONLY CHARGE THE BATTERIES IN THIS MACHINE IN A WELL VENTILATED AREA.
USE ONLY DISTILLED WATER IN THE BATTERIES. USE
ONLY THE OEM CHARGER PROVIDED WITH THE MACHINE. ALWAYS DISCONNECT THE BATTERY BEFORE
SERVICING THE MACHINE.
REFER TO MANUAL OR CALL +011-262-681-3583
EXPLOSIVE HYDROGEN GAS FORMS WHEN
BATTERIES ARE CHARGING. AN OPEN FLAME
OR SPARK CAN CAUSE THIS GAS TO EXPLODE.
ONLY CHARGE THE BATTERIES IN THIS MACHINE IN A WELL VENTILATED AREA.
USE ONLY DISTILLED WATER IN THE BATTERIES. USE
ONLY THE OEM CHARGER PROVIDED WITH THE MACHINE. ALWAYS DISCONNECT THE BATTERY BEFORE
SERVICING THE MACHINE.
REFER TO MANUAL OR CALL +011-262-681-3583
BATTERY CHARGING LABEL
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OPERATION CONTROLS
7
6
5
8
9
4
10
3
2
11
1
1. HANDLEBAR ADJUSTMENT CLAMPS: Loosen clamps to adjust the total height of the handlebar
2. RECHARGE CYCLE METER:
3. MAIN BROOM POSITION LEVER: Controls whether the Main Broom is UP (Lever to the left) or Main
Broom is DOWN (Lever to the right)
4. MAIN POWER OFF/MAIN/SIDEBROOM SWITCH: Controls what on the machine has power - If in the
middle position, only Main Broom has power while in the top position the Side Broom has power as well
Shows the amount of charges on a machine
5. BATTERY GAUGE / HOUR METER: Indicates the amount of battery charge remaining along with total
hours used
6. CLUTCH AND BRAKE LEVER: Pulling on the lever engages the clutch wheel to drive Rear Wheels
and lowering the lever engages the Brake
7. ADJUSTABLE HANDLEBAR: Handlebars being adjustable by loosening and lowering or raising the
full handlbar piece allows Operators of any height to operator the machine comfortably
8. CLUTCH AND BRAKE CABLE ADJUSTMENT: The Clutch and Brake operator with the same control
and by way of the same clutch donut - for adjusting see Clutch and Brake Adjustment
9. HOOD LATCH: Locks the hood down in place - Release to gain access underneath the hood
10. SIDE BROOM POSITION LEVER: Contols whether the Side Broom is UP (Lever to the right) or Side
Broom is DOWN (Lever o the left)
11. FILTER SHAKER CRANK: Turn the Filter Crank to clean out the fi lter before emptying the Hopper Crank must be vertical before reomoving or replacing the Hopper
GT-OP-EN - 7 -
OPERATION CONTROLS
6
4
565
3
2
1
1. SAFETY SHUT-OFF SWITCH: Safety Switch that doesn’t apply motors to operate unless depressed -
Automatically operated by closing the Hood
2. ONBOARD BATTERY CHARGER: Onboard charger allows operator to charge machine wherever the
need may arise
3. WET-SWEEP BYPASS DOOR: Door closed to operate on normal fl oors - open door for sweeping on WET
fl oors
4. DUST FILTER ACCESS PLATE: Access Plate holds Filter in place - if need to replace fi lter should arise
remove Access Plate to gain access to the Filter
5. SIDE BROOM ADJUSTMENT KNOB: Adjust Knob in the right direction to elevate the Down position of
the Side Broom - likewise adjust knob left to lower the Down position of the Side Broom
6. BATTERY ANDERSEN CONNECTOR: Disconnect batteries easily and quickly with the quick
disconnect Andersen Connector on the battery
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