Tomcat 295, 335 Operator And Parts Manual

47
F
RA ME TOP FRONT
40
9
23
24
31
6
10
34
16
15
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37
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PAGE 23
1
30
Item Part No. Alt. Part. No. Part Description Qty
1 290-9502 FRAME WELDMENT 1 2 H-70858 NYLOK #10-32 SS 2 3 H-73747 RPH #10-32 X 1 1/4" SS 2 4 H-78009 FW 3/16" X 7/16" SS 2 5 7-125A ROLLER 2 6 H-73754 BHSCS 1/4 - 20 X 3/4 SS 12 7 290-1180 291-1180 FRONT APRON 1 8 2 90-1170 291-1170 LOWER STEERING TOWER 1 9 290-1171 291-1171 UPPER STEERING TOWER 1
10 H-250HCN HCN 1/4"-20 12
11 290-1172 291-1172 COVER 1 12 290-7050 INDEX PLUNGER 1 13 H-312HCN HCN 5/16"-18 16 14 2 90-1173 DRIVE COVER 1 15 21-0101 SERIAL NO. PL. (TOMCAT) 1 16 8-291 HEADLIGHT 1 17 8-292 BACKUP ALARM 1 18 8-294B PUSH BUTTON SWITCH, SILVER 1 19 430-2940 HORN 1
20 4-260 CONNECTOR, GREY 50 1
21 8-290 FOOT PEDAL 1
22 21-2230 MICRO SWITCH 1 23 H-33620 LW 5/16" 12 24 H-13053 HCS 5/16"-18 X 3/4" 8 25 H-13055 HCS 5/16"-18 X 1" 4 26 H-76063 FW 3/8" NYLON 5 27 H-71063 LW 1/4" SS 2 28 H-70003 HCS 1/4"- 20 X 3/4" SS 2 29 H-11380 HCS 3/4-10 X 8-1/2 2 30 H-37039 NYLOK 3/4"- 10 2
31 H-76061 FW 1/4" NYLON 12
32 H-33074 FW #10 SAE 6 33 H-29048 RPH #10-32 X 1/2" 2 34 H-28902 RPH #8-32 X 1" 2 35 H-37406 KN #8-32 2 36 290-1610 NON SKID FLOOR PLATE 1 37 290-9587 FUSE RESETTABLE 50 AMP 1 38 H-29072 RPH #10-32 X 1" 4 39 H-1032HCN HCN #10-32 3 40 H-71013 FW 1/4" X 5/8" SS 2
41 H-33066 FW #4 SAE 2
42 H-28678 RPH #4-40 X 1" 2 43 H-37006 NYLOK #4-40 2 44 H-71021 FW 3/8" X 7/8" SS 4 45 H-37024 NYLOK 3/8"-16 2 46 H-73815 BHSCS 3/8"- 16 X 1" SS 2 47 H-21253 CB 5/16"- 18 X 3/4" 1 48 H-36104 HN 5/16"-18 1 49 H-71009 FW #10 SS 2 50 H-29060 RPH #10-32 X 3/4" 2
51 H-37015 NYLOK #10-32 2
52 21-1530 FRONT TOMCAT STICKER 1
PAGE 24
F
RAME TOP REAR
10
4
3
19
20
22
4
5
26
21 11
12
27
8
7
25
15
21
6
23
9
16
3
17
2
20
22
18217
24
13
1
PAGE 25
Item Part No. Alt. Part No. Part Description Qty
1 290-9502 FRAME WELDMENT 1
2 H-70710 HN 1/4"- 20 SS 14 3 290-9512 291-9512 HOOD 1 4 290-2110 L 16 H BATTERY 6 VOLT
6
395 AH 5 290-9515 BATTERY BOX 1 6 H-375HCN HCN 3/8"- 16 4 7 H-33008 FW 3/8" USS 3 8 H-13105 HCS 3/8"- 16 X 1" 3 9 5-122 HINGE 8" SS 2
10 5-849 RECESSED HANDLE 2
11 H-70858 NYLOK #10-32 SS 3 12 8-293 STROBE LIGHT 1 13 H-73754 BHSCS 1/4 - 20 X 3/4 SS 14 14 H-250HCN HCN 1/4"-20 7 15 H-72706 FHP 1/4"- 20 X 5/8" SS 3 16 290-9504 295 STICKER 2 17 H-71063 LW 1/4" SS 14 18 H-71013 FW 1/4" X 5/8" SS 14 19 290-9589 ACCESS LID STRAP 1
20 290-9552 BURNISHER STICKER 2
21 H-72563 RPH #10-32 X 1/2" SS 3
22 290-9588 BATTERY CABLE KIT 2 23 H-62091 CLAMP 1 9/16 - 2 1/2 " SS 4 24 H-62091 CLAMP 1 9/16 - 2 1/2 " SS 2 25 SEE PAGES
35 AND 36
26 SEE PAGES
BURNISHER MOTOR,
MOUNT, AND FAN ASSY
DUST CONTROL SYSTEM 1
1
29 AND 30
27 290-9504 BACK TOMCAT STICKER 1
PAGE 26
F
ILTER BOX ASSEMBLY
1
3
4
5
36
6
34
23
2
26 21
10
9
7
32
33
19
8 28 27 24
15
37
22
29
31
13
30
PAGE 27
20
25
18
12
17
16
14
Item Part No. Alt. Part No. Part Desription Qty.
1 8-143 SEAT WITH ARM RESTS 1 2 4-522 DOOR LATCH 1 3 290-9524 291-9524 FILTER HOOD 1 4 290-9520 FILTER SEPARATOR 9 5 290-9522 FILTER ELEMENT 1 6 290-9535 FILTER GRILL 1 7 4-124-01 CLIP 4 8 290-9518 291-9518 FILTER CHAMBER 1 9 4-124 HOOD LATCH 4
10 290-9549 FILTER BEATER BAR PLATE 1
11 H-71063 LW 1/4" SS 5 12 H-71013 FW 1/4" X 5/8" SS 5 13 290-9529 HDPE SLIDE RAIL 2 14 8-221 FILTER CLEANER/SIDE BROOM MOTOR 1 15 H-73754 BHSCS 1/4 - 20 X 3/4 SS 5 16 290-9519 FILTER CLEANER MOTOR COVER 1 17 8-222 MOTOR GASKET 1 18 8-223 GASKET BACKING PLATE 1 19 8-561 FILTER CLEANER MOTOR COUPLER 2
20 H-38558 HCS M6-1.0 X 14 3
21 H-29073 PPH #10-32 X 1" 4
22 290-9517 DUST TRAY 1 23 4-503A FILTER WEIGHT ROD 9 24 H-37015 NYLOK #10-32 4 25 H-33618 LW 1/4" 3 26 H-65105 1/4" X 1 1/5" COTTER PIN 1 27 H-70710 HN 1/4"- 20 SS 5 28 H-37708 1/4-20 LC ACORN NUT 5 29 5-130 DOOR LATCH 1 30 H-72563 RPH #10-32 X 1/2" SS 10
31 KN #10-32 SS 10
32 H-72516 RPH #6-32 X 1/2" SS 16 33 H-70705 HN # 6-32 SS 16 34 290-9550 GASKET 1 36 4-502K .50 DBL SIDED TAPE 1 37 THREADED TAPER PIN 2
PAGE 28
CENTRAL COMMAND II
21
16
12
18
4
22
10
11
26
27
25
6
17
5
20
13
2
14
3
23
7
30
19
31
9
32
34 33
15
29
28
24
1
8
35
26
PAGE 29
Item Part No. Alt. Part No. Part Description Qty
1 290-2010 291-2010 CONTROL PANEL 1 2 290-2001 291-2001 ACCESS COVER 1 3 290-2006 HARDWARE PANEL 1 4 290-2891 LCD SCREEN 1 5 290-2004 ACCESS COVER GASKET 1 6 290-2015 ONE TOUCH BUTTON 1 7 290-9565 CIR. BREAKER - 15A, 36V 2 8 E-4HBB 4 HOLE BUSS BAR 2 9 290-2890 COMPUTER CONTROL 1
10 290-9555 CONT PANEL TOP PLATE 1
11 8-233 OFF-MOM SPST 1 12 5-300 EMERGENCY SHUT OFF (OPT) 1 13 5-301 EMERG LEGEND PLATE (OPT) 1 14 5-302 EMERG CONTACT BLK (OPT) 1 15 5-293 15 AMP RELAY 1 16 7-283 SWITCH, TOGGLE, MOM/OFF/MOM (DPDT) 1 17 5-892 TOGGLE, ON-OFF SPST 1 18 7-229 PUSH BUTTON SWITCH 1 19 7-287 BUSS BAR UHMW 2
20 8-234 KEY SWITCH 1
21 H-73743 BHSCS 10-32 X 1/2" SS 4
22 H-01200 PROTECTIVE BOOT, TOGGLE SWITCH, (BLACK) 1 23 H-250HCN HCN 1/4"-20 2 24 H-36102 HN 1/4"-20 12 25 H-01196 PROTECTIVE BOOT, TOGGLE SWITCH, (RED) 1 26 H-13005 HCS 1/4"-20 X 1" 4 27 H-33078 FW 1/4" SAE 4 28 H-71013 FW 1/4" X 5/8" SS 12 29 H-73754 BHSCS 1/4 - 20 X 3/4 SS 12 30 H-33618 LW 1/4" 4
31 E-5HBB 5 HOLE BUSS BAR 2
32 H-70001 HCS 1/4"-20 X 1/2 SS" 2 33 290-2020 BRACKET 1 34 RESISTOR 1 35 5-289 CIR BREAKER 24V 50A 4
PAGE 30
STEERIN G AN D TRAC TION
36
33 34
14
15 30
21 29
21
31
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32
35
37
20
12
16
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10
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13
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8
18 27 38
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1
39
17
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PAGE 31
Item Part No. Part Description Qty
1 290-7331 SMOOTH GREY TIRE 1 2 37-7316 PIVOT SHAFT 1 3 37-7317 TAPERED ROLLER BEARING 2 4 37-7315 DROP PLATE 1 5 8-723 BEARING BLOCK 1 6 290-7120 STEERING SHAFT, LOWER 1 7 5-826 10 TOOTH SPROCKET 1 8 H-24103 BHSCS 3/8 "- 24 X 1" 6 9 H-25595 SS CP 3/8"- 24 X 1/2" 1
10 37-7319 STEERING SHAFT SEAL 2
11 37-7320 PRE LOAD SLEEVE 1 12 37-7321 SLOTTED NUT, 2.0 - 12 1 13 H-13055 HCS 5/16"-18 X 1" 2 14 H-33620 LW 5/16" 5 15 H-36104 HN 5/16"-18 9 16 8-723B BEARING 2 17 290-7326 PIVOT PLATE 1 18 37-7314 LARGE STEERING SPROCKET 1 19 37-7318 BEARING CAP 2
20 H-65129 3/16" X 2-1/2" COTTER PIN 1
21 H-00270 3/16" X 3/4" KEY 3
22 H-68013 SNAPRING 5/8" 1 23 H-28121 FHS 3/8-16 X 1" 4 24 H-33618 LW 1/4" 2 25 H-24617 SHCS, LOW HEAD, 1/4- 20 X 5/8" 2 26 H-13003 HCS 1/4"-20 X 3/4" 2
27 290-7327 STEERING CHAIN 1 28 H-05233 PVC TUBING 1 29 290-7110 U-JOINT 1
30 290-7090 STEERING SHAFT, UPPER 1
31 8-703 STEERING WHEEL 1
32 8-701A STEERING COVER 1 33 4-364A FLANGE, 1.75" ID 2 34 4-352 BEARING 1 35 H-37038 JNYL 5/8"- 11 1 36 H-94071 BHSCS 5/16-18 X 1 3
37 H-25328 SSS CP 1/4"-20 X 3/8" 2 38 5-831 MASTER LINK 1 39 5-2225 END HOUSING 1
40 H-79041 SHCS 1/4-20 X 1/2 SS 3
41 290-9566 36V ELECTRIC BRAKE 1
42 290-7311 36V, 2HP, MOTOR 1
PAGE 32
F
RAME BOTTOM
NA
18
17
24
30
31
44
10
17
41
43
22 40
35
9
4
12
NA
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19
39
3
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6
32
18
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31
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17
27
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39
33
13
2
22
20
14
25
28
21
7
36
37
16
5 38 8
15
19
1
26
PAGE 33
Item Part No. Part Description Qty
1 290-9502 FRAME WELDMENT 1 2 290-9557 WHEEL DRIVE ASS'Y 1 3 290-9536 FRONT PANEL 1 4 290-9551 REAR PANEL 1 5 H-72682 FHP #10-32 X 1/2" SS 12 6 SEE PAGES
DISK SCRUBHEAD ASSEMBLY 1
31 AND 32 7 5-122 8" SS HINGE 2 8 290-9507 DOOR 2
9 290-6040 REAR AXLE 1
10 290-5000 AXLE MOUNT 1
11 5-130 DOOR LATCH 2 12 290-6186 1/2-13 X 1-1/4 " U BOLT 4 13 290-1265 SCRUB ARM BRACKET 2 14 H-36102 HN 1/4"-20 14 15 290-9505 LEFT HAND DUST HOSE 1 16 H-29598 FPH 5/16"- 18 X 1" 11 17 H-33620 LW 5/16" 15 18 H-70861 NYLOK 5/16" - 18 SS 13 19 H-13053 HCS 5/16"-18 X 3/4" 7
20 H-71017 FW 3/8" SS 5
21 H-70145 HCS 3/8"- 24 X 1 3/4" SS 6
22 H-71067 LW 3/8" SS 7 23 H-70732 HN 3/8"- 24 SS 5 24 H-36104 HN 5/16"-18 3 25 H-71063 LW 1/4" SS 14 26 290-9505 RIGHT HAND DUST HOSE 1 27 H-70858 NYLOK #10-32 SS 7 28 H-71013 FW 1/4" X 5/8" SS 8 29 H-37130 NYLOK NUT, 1/2"- 20 8 30 H-70105 HCS 3/8"- 16 X 1" SS 2
31 H-71016 FW 5/16" X 7/8" USS 14
32 H-70103 HCS 3/8"-16 X 3/4" SS 8 33 H-77862 NYLOK 3/8"- 16 SS 6 34 290-9513 LATERAL CURTAIN 2 35 290-9514 REAR CURTAIN MTG. STRIP 2 36 290-9511 SIDE CURTAIN 2 37 290-9516 DOOR CURTAIN BAND 2 38 H-73754 BHSCS 1/4 - 20 X 3/4 SS 16 39 H-72565 RPH #10-32 X 3/4" SS 12 40 H-70712 HN 3/8"-16 SS 2
41 290-6181 SMOOTH REAR WHEEL 2
42 290 -6187 LUG NUT, 1/2"- 20 8 43 H-70065 HCS 5/16"- 18 X 3" SS 2 44 5-760B SIDE WHEEL (GREY) 2
PAGE 34
14"
10
1
7
BURNIS HING DECK ASSEMBLY
9
8
16
5
12
6
7
3
1
17
10
15
22
21
20
13
4
14
2
18
3
19
DRIVER PAD ASSEMBLY 290-9532
PAGE 35
Item Part No Part Description Qty
1 290-9528 (14") LEFT SHROUD 1 2 H-72682 FHP #10-32 X 1/2" SS 38 3 H-70103 HCS 3/8"-16 X 3/4" SS 12 4 290-5786 STAR KNOB 2 5 290-9506 36 VOLT BURNISHER MOTOR 2 6 H-77862 NYLOK 3/8"- 16 SS 2 7 H-70858 NYLOK #10-32 SS 38 8 H-RUE22 1/2" RUE RING COTTER 1 9 290-4010 LIFT BRACKET 1
10 290-9526 BU RNISHER DECK 1
11 290-9527 (14") RIGHT SHROUD 1 12 H-CP238 1/2" X 3" CLEVIS PIN 1 13 290-9530 (14") SHROUD CURTAIN 2 14 290-9531 (14") SHROUD CURTAIN MTG STRIP 2 15 290-9569 LOCK DRIVER 2 16 H-76063 FW 3/8" NYLON 2 17 290-9533 SHROUD GUIDE 1 18 H-71067 LW 3/8" SS 8 19 40-434B DRIVER SCREW IN PAD LOCK 2
20 SEE COMMON
BURNISHER PAD 2
WEAR PARTS
21 290-9568 14" DRIVER PLATE 2
22 40-434A DRIVER LOCK 2
PAGE 36
17" BURNIS HING DECK ASSEMBLY
6
14
16
12
3
21
2
1
4
12
22
5
7
9
17
13
18
8
10
15
16
19
DRIVER PAD ASSEMBLY 290-9532-17
20
PAGE 37
Item Part No. Part Description Qty.
1 290-9526 BURNISHER DECK 1 2 290-4010 LIFT BRACKET 1 3 H-76063 FW 3/8" NYLON 2 4 H-CP238 1/2" X 3" CLEVIS PIN 1 5 290-9574 RIGHT SHROUD 1 6 290-9575 LEFT SHROUD 1 7 290-9577 17" SHROUD CURTAIN 2 8 290-9578 (17") SHROUD CURTAIN MTG STRIP 2 9 290-9533 SHROUD GUIDE 1
10 H-72682 FHP #10-32 X 1/2" SS 36
11 H-70858 NYLOK #10-32 SS 36 12 290-9506 36 VOLT BURNISHER MOTOR 2 13 290-9569 LOCK DRIVER 2 14 290-5786 STAR KNOB 2 15 H-71067 LW 3/8" SS 8 16 H-70103 HCS 3/8"-16 X 3/4" SS 12 17 290-9576 17" DRIVER PLATE 2 18 40-434A DRIVER LOCK 2 19 SEE COMMON
BURNISHER PAD 2
WEAR PARTS
20 40-434B DRIVER SCREW IN PAD LOCK 2
21 H-RUE22 1/2" RUE RING COTTER 1
22 H-77862 NYLOK 3/8"- 16 SS 2
PAGE 38
ACTUATOR SLIDE
ASSEM
3
4
13
2
12
BLY
8
9
4
14
18
16
12
13
25
25 23
24 12 15
17
5
6
9
9
2122
2120
4
5
1
5
7
10
7
1919
PAGE 39
Item Part No. Part Description Qty
1 290-9503 ACTUATOR CHANNEL 1 2 290-9570 36V ACTUATOR; 1000 LB. LOAD (20:1) 1 3 430-7710 CABLE TROLLEY 1 4 H-33374 SHAFT COLLAR, 1/2" ID 9 5 H-11219 HCS 1/2"- 13 X 4.0" 4 6 5-223 LIMIT SWITCH 2 7 H-28679 PPH #4-40 X 1" 4 8 H-37006 NYLOK #4-40 4 9 H-37032 JAM NYLOK NUT, 1/2"- 13 4
10 H-33066 FW #4 SAE 4
11 290-9510 LIFT CABLE 2 12 H-36152 HN 1/4"- 28 10 13 290-7712 COMPRESSION SPRING 4 14 5-772 PULLEY, NYLON 2 15 H-6389 FLANGED BUSHING 3/8" ID X 5/8" OD, NYLON 2 16 H-01320 FW 1/2" ID X 1/8" THICK NYLON 2 17 H-01321 DOUBLE ENDED STUD, 1/4-20 X 4" SS 1 18 H-NJ04C JNYL 1/4" - 20 SS 2 19 5-270 EMF SUPP DIODE 2
20 H-72566 RPH #10-32 X 1" SS 2
21 H-37408 KN #10-32 4
22 H-78LC 7/8" NYLON LOOP CLAMP 2 23 290-4010 LIFT BRACKET 1 24 290-1243 3/8" ID, 1/2" OD, 1/4" LG BEARING 2 25 .3125 OD. X .25 ID. X .5 LG 4
PAGE 40
ILTERIN G SYSTEM
F
5
13
25
17
20
16
6
9
23
24
14
9
7
12
24
1
22
21
3
8
15
10 11
4
18
19
26
2
PAGE 41
Item Part No. Part Description Qty.
1 290-9536 FRONT PANEL 1
2 SEE PAGES
DISK SCRUBHEAD ASSEMBLY 1
31 AND 32 3 290-1265 SCRUB ARM BRACKET 2 4 8-165 MOTOR SUPPORT BRACKET 1 5 290-9548 36V MOTOR AND MOUNT ASSY 1 6 4-511 BLOWER HOUSING 1 7 4-512 BLOWER WHEEL 1 8 290-9523 BLOWER DOOR PLATE 1 9 H-13105 HCS 3/8"- 16 X 1" 4
10 H-13053 HCS 5/16"-18 X 3/4" 2
11 H-33620 LW 5/16" 2 12 H-31810 HW #10 X 1/2 5 13 SEE PAGES
DUST CONTROL SYSTEM 1
29 AND 30 14 290-9505 LEFT HAND DUST HOSE 1 15 290-9505 RIGHT HAND DUST HOSE 1 16 290-9586 LATERAL LIFTING BRACKET 1 17 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE
BEARING 18 H-70055 HCS 5/16"- 18 X 1" SS 6 19 290-1247 FW BRONZE .50" ID X 1.0" OD X .062 4
20 .375 OD. X .31 ID. X .5 LG 4
21 290-1243 3/8" ID, 1/2" OD, 1/4" LG BEARING 5
22 H-70861 NYLOK 5/16" - 18 SS 3 23 290-9525 MAIN VACCUM HOSE 1 24 H-62091 CLAMP 1 9/16 - 2 1/2 " SS 4 25 H-62091 CLAMP 1 9/16 - 2 1/2 " SS 2
2
26 290-9587 ADJUSTABLE LATERAL ARM 2
PAGE 42
DOOR POD/ROLLER ASSEMBLY
15
26
10
22
23
18
19
1
7
20
10
25
20
24
5
3
27
17
5
15
13
12
17
9
16
10
21
4
6
13
12
8
2
PAGE 43
Item Part No Part Description Qty
1 290-9507 DOOR 2 2 5-122 HINGE 8" SS 2 3 290-1126 ROLLER BRACKET 2 4 21-1127 ROLLER 8 5 H-13337 HB 5/8"- 11 X 13" 2 6 H-37038 JNYL 5/8"- 11 2 7 5-130 DOOR LATCH 2 8 290-9511 SIDE CURTAIN 2 9 290-9516 DOOR CURTAIN BAND 2
10 H-73754 BHSCS 1/4 - 20 X 3/4 SS 28
11 H-71013 FW 1/4" X 5/8" SS 40 12 H-71063 LW 1/4" SS 24 13 H-70710 HN 1/4"- 20 SS 24 15 H-250HCN HCN 1/4"-20 8 16 H-72682 FH P #10-32 X 1/2" SS 6
17 H-70103 HCS 3/8"-16 X 3/4" SS 6 18 H-71065 LW 5/16" SS 8
19 H-70055 HCS 5/16"- 18 X 1" SS 8
20 H-70005 HCS 1/4"- 20 X 1" SS 8
21 290-1272 FRONT RH POD 1
22 290-1292 RH EXT POD TOP SUPPORT 1 23 290-1282 REAR RH EXT POD 1 24 290-1273 FRONT LH EXT POD 1 25 290-1293 LH EXT POD TOP SUPPORT 1 26 290-1283 REAR LH EXT POD 1 27 H-73743 BHSCS 10-32 X 1/2" SS 7
PAGE 44
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