THESE TOUGH, COMPACT SCRU BBERS COMBINED THE PRODU CTIVITY OF RI DERS WITH THE
MANEUVERABILITY OF WALK-BEHIND S. TOMCATS ARE DESIGNED TO CLEAN SCHOOLS, MALLS,
WAREHOUSES, RETAIL OUTLETS, WHILE STAN DING UP TO THE REGORS OF CONTRACT CLEANING.
WITH TWO SPECI ALIZED CLEANING SY STEM S TO CHOOSE FROM, TOMCATS OFFER THE PERFORMANCE
AND CAPACITY REQUIRED TO CLEAN YOUR U NIQUE APPLI CATION.
THE TWO "DISK" MACHINES, WITH 29", AND 35" SCRUB PATHS, OFFER GIMBALED BRUSH DRIVE AND 35%
MORE SCRUBBING POWER THAN COM PETITIVE BRANDS.
THE "CYLIN DRI CAL" M ACHINES, OFFER ALL THE PERFORM ANCE OF DISK SCRUBBERS PLUS THE ABILITY TO
SWEEP. THE CYLINDRI CAL PICKS UP WOODCHIPS, NAILS, BROKEN GLASS, GRAVEL, AND METAL CHI PS.
THE DEBRIS IS HELD IN THE SLIDE-OUT HOPPER WHICH PERMITS EASY DISPOSAL.
PRODUCTIVITY IS A FU NCTION OF SCRUB WIDTH, RUN TIME AND TANK CAPACI TY. THESE TOM CATS TOP
THE CHART, WHILE MAINTAINING UNSURPASSED MANUVERABILITY. WITH 40% LAGER TANKS, WI DER
SCRUB PATHS, HIGHER SCRUBING PRESSURES, MORE VACU UM, AND BIGGER BATTERY PACKS YOU WI LL
HAVE LE SS STOPING TO REFI LL, FEWER TRIPS DOWN THE AI SLE, LESS DOUBLE SCRUBBI NG, DRY SAFE
CLEAN FLOORS, AND EXTRA RUN TIME.
THE OPERATOR SI TS IN A SPR ING- SUSPENSIONED, FULLY ADJUSTABLE, MID-BACK CHAI R. THE STEERI NG
COLUMN HAS FOUR SETTINGS, FURTHER ENHANCING OPERATOR COM FORT. HE ADLIGHT, HORN
BACKUP ALARM , NON-M ARKING TIRES, AND AR M RE STS AR E STANDARD. OPERATORS AR E ABLE TO
TURN WI THIN A 64" AISLE, WHI LE MAINTAINING EXCELLENT WATER CONTROL. WE AL SO OFFER, FOR
CLEANING IN RE M OTE AREAS, A COM PLETE LINE OF HAND TOOLS, INCLUDING VAC WANDS, SPRAY
HOSES, AND POWERED SCRU B WANDS.
TOMCATS EXCLUSIVE "CENTRALCOMMAND II" ENERGY MANAGEMENT SYSTEM OFFERS AUTOMATIC
CONTROLS. WHEN THE OPERATOR STOPS THE MACHINE, BRUSHES, AN D SOLUTION FLOW STOPS, THE
SAFETY-SET PARKING BRAKE IS APPLI ED, AND VACUUM STOPS AFTER A 22 SECOND DEL AY. ALL
"CENTRAL COMMAND" COMPONENTS, INCLUDING THE CONTROLLER, AUTO REST CI RCUIT BREAKERS,
AND MARINE DUTY SWITCHES, ARE IN A SEALED MODULE.
TOMCATS USE THE M OST POWERFUL MOTORS AVALIABLE, SO THEY ARE TYPICALLY RUN AT ONLY 75%
OF THEIR CAPACITY. THIS LEAVES POWER IN RE SERVE FOR TIMES WHERE HEAVY STRIPPING IS RE QUIRED,
AND GREATLY PROLONGS M OTOR LIFE. THESE TOMCATS ARE CONSTUCTED OF HEAVY GAUGE STEEL,
AND SPE CIALLY PLATED OR POWDER PAINTED TO PROTECT YOUR INVESTMENT. THE TANKS HAVE EXTRA
THICK WALLS, QUALITY INSERTS, AND "THROUGH TUBES" FOR STRENGTH. STEEL BUMPERS PROTECT THE
SCRUBHEAD AND FRONT END FROM COLLISION DAMAGE. THE CORNER ROLLERS ARE POLYU RETHANE,
AND TALL TO DI SPERSE THE FORCE OF IMPACT WI THOUT LEAVING M ARKS ON YOUR WALLS. THE WHOLE
MACHINE IS PUT TOGETER WITH STAINLESS STEEL FASTENERS TO HEL P PROLONG THE LIFE AND
DURABILATY OF YOUR M ACHINE.
PLEASE FILL THIS AREA OUT AT THE TI ME OF INSTALLATION FOR FUTURE REFERENCE.
MODEL NUMBER_____________________________________________________________
SERIAL NUMBER:_________________ _____________________________________________
INSTALLATION DATE:________________________________________________________ ___
INSTALLING DEALER:__________________________________________________________
DEALER CONTACT: __________________ _________________________________________
ADDRESS:____________________________________________________________________
CITY, STATE, ZIP: _____________________________________ _________________________
PHONE NUMBER:____________ _________________________________________________
THIS OPERATOR AND PARTS MANUAL SHOULD BE CONSIDERED A P ERMANENT PART OF THE UNIT AND SHOULD
REMAIN WITH THE UNIT AT ALL TIMES. THIS OPERATOR AND PARTS MANUAL COVERS ALL THE TOMCAT 290/350
SERIES SCRUBBERS. YOU MAY FIND DESCRIPTIONS AND FEATURES THAT ARE NOT ON YOUR PARTICULAR MODEL.
THE INFORMATION AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION WERE IN EFFECT AT THE TI M E OF PRINTING.
MID-CE NTRAL RESERVES THE RI GHT TO MAKE CHANGES WITHOUT NOTICE INCURRING ANY OBLIGATION.
TO REGISTER FOR WARRANTY, FAX YOUR WARRANTY REGISTRATION FORM TODAY!
MACHINE INFORMATION FORM
WARRANTY RE GISTRATION FORM
MACHINE S PECIFICATIONS
COMMON WEAR PARTS
SAFETY MESSAGES
!!SAFETY PRECAUTIONS!!
MACHINE FEATURES AND CONTROLS
MACHINE SETUP
OPERATION
CHARGING BATTERIES
MAINTENANCE
STORING M ACHINE
PREVENTATIVE MAINTENANCE RECORDS
LCD MENU DISPLAY
TOUBLESHOOTING CE NTRAL COMM AND
TROUBLESHOOTING
MACHINE PARTS
SOLUTION SYSTE M
RECOVERY SYSTEM
FRAME TOP
FRAME BOTTOM
DOOR WIPER/ROLLER ASSEMBLY
STEERING /TRACTION ASSEMBLY
ACTUATOR SLIDE ASSEMBLY
DISK SCRUBHEAD ASSEM BLY
CYLINDRICAL DECK ASSEM BLY
CYLINDRICAL MECHANICAL
SQUEEGEE ASSEM BLY
CENTRAL COMMAND I I COMPONENTS
PARTS BREAKDOWN ILLUSTRATION
chadv
11/23/2005 9:54:13 AM
WARRANTY REGISTRATION FORM
***COMPLETE FORM IMMEDIATELY AND FAX BACK TO (886)-901-3335***
SCRUBBI NG WIDTH:
SCRUBBING RATE/HOUR (NORMAL):
SCRUBBING RATE/HOUR (MAXIMUM):
W
ARRANTY
PARTS:
LABOR:
TANKS:
chadv
11/23/2005 9:54:13 AM
COMMO N WEAR PARTS
PAGE 4
ITE
M
BRUSH TYPE
BRUSHES
SUPER-GRIT
TOUGH-GRIT
MIDI-GRIT
LIGHT-GRIT
POLY (.028)
NYLON (.016)
TAMPICO
PAD DRIVER
EXTRA PAD DRIVER RETAINING CLIP: 40-433
BRUSH REPAIR KIT: 40-423 REPLACEMENT LOCATING CLIP FOR ALL DISK BRUSHES
P
ADS
SUPER BLACK
BLACK
BROWN
GREEN
BLUE
RED
WHITE
S
QUEEGEE KITS
KIT INCLUDES: (1) REAR BLADE, (1) FRONT BLADE, AND (2) BACKUP WHEELS WITH HARDWARE
N
OTE: IT IS STAMPED INTO THE TOP OF THE SQUEEGEE BLANK, ON 32", 35", 38", AND 45" SQUEEGEES.
MODEL 290: HAS A 38" SQUEEGEE UNLESS OTHER SIZE IS SPECIALLY ORDERED AT TIME OF PURCHASE
MODEL 350: HAS A 45" SQUEEGEE UNLESS OTHER SIZE IS SPECIALLY ORDERED AT TIME OF PURCHASE
N
OTE: THE 32" AND 35" SQUEEGEES ARE DESIGNED FOR NARROW ISLES AND MAY NOT HAVE THE
SAME WATER CONTROL AROUND TIGHT TURNS AS THE LARGER SQUEEGEES.
S
OAP
HEAVY DUTY DEGREASER
CITRUS
FREEZER
TIRE MARK REMOVER
CALL YOUR LOCAL DEALER FOR MORE SOAP INFORMATION
MODEL
3
50-C
CYLINDRICAL
NA
32-521S
32-521C
32-521PS
32-521P
32-521N
32-521T
NA
YOUR SAFETY, AND THE SAFETY OF OTHERS, IS VERY IMPORTANT, AND OPERATING THIS UNIT
SAFELY IS AN IMPORTANT RESPONSIBILITY.
TO HELP YOU M AKE INFORM ED DECISI ONS ABOUT SAFET Y, WE HAVE PROVIDED
OPERATING PROCEDURES AND OTHER SAFETY INFORMATION IN THE MANUAL. THIS
INFORMATION INFORMS YOU OF POTENTIAL HAZARDS THAT COULD HURT YOU OR OTHERS.
IT IS NOT PRACTICAL OR POSSIBLE TO WARN YOU OF ALL THE HAZARDS ASSOCIATED WITH
OPERATING THIS UNIT. YOU MUST USE YOUR OWN GOOD JUDGEMENT.
THIS IS INTENDED FOR COMMERCIAL USE. IT IS DESIGNED TO BE USED ON HARD FLOORS IN
AN INDOOR ENVIRONMENT, WITH THE RECOMMEN DED PADS OR BRUSHES.
1.
DO NOT OPERATE UNIT:
UNLESS TRAINED AND A UTHORIZED.
UNLESS OPERATOR MANUAL IS READ AND UNDERSTOOD.
IF UNIT IS NOT PROPER CONDITION.
2.
WHEN OPERATING UNIT:
REMOVE LOOSE OBJECTS FROM THE FLOOR THAT MAY BE PROJECTED FROM
THE REVOLVING BRUSHES.
KEEP HANDS AND FEET AWAY FROM REVOLVING BRUSHES.
DO NOT OPERATE MACHINE WHERE FLAMMABLE LIQUIDS ARE PRESENT.
USE EXTREME CAUTION WHEN MANUEVERING.
3. BE
FORE LEAVING:
MAKE SURE MACHINE IS TURNED OFF.
STOP ON LEVEL SURFACES.
DISCONNECT BATTERIES.
4. BE
FORE SERVICING:
STOP ON LEVEL SURFACE, AND SECURE MACHINE.
DISCONNECT BATTERIES.
PAGE 5
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11/23/2005 9:54:13 AM
!! SAFETY PRECAUTIONS!!
WARNING: HAZARDOUS VOLTAGE. SHOCK, BURNS
OR ELECTROCUTION CAN RESULT. ALWAYS DISCONÂNECT THE BATTERIES BEFORE SERVICING MACHINE.
WARNING: BATTERIES EMIT HYDROGEN GASES,
EXPLOSION OR FIRE CAN RESULT. KEEP SPARKS AND
OPEN FLAMES AWAY .
WARNING: CHARGE UNIT IN A WELL VENTILATED AREA,
AND KEEP BATTERY COMPARTMENT OPEN WHEN
CHARGING. EXPLOSION OR FIRE COULD RESULT.
WARNING: BATTERY ACID CAN CAUSE BURNS.
WEAR PROTECTIVE EYE WEAR AND GLOVES WHEN
SERVICING BATTERIES.
WARNING: DO NOT STORE OUTDOORS OR PRESSU RE
WASH. PREV ENT FROM GETTING ELECTRONIC
COMPONENTS WET.
WARNING: THE USE OF P ARTS AND SOLUTIONS OTHER
THAN RECOMMENDED BY THE MANUFACTURER MAY
CAUSE DAMAGE OR ENDANGER PEOPLE.
WARNING: DRESS SAFELY. DO NOT WEAR RI NGS
OR METAL WRIST WATCHES WHI LE WORKING ON THIS
MACHINE. THEY CAN CAUSE AN ELECTRICAL S HORT,
WHICH, CAN CAUSE SERIOUS BURNS. DO NOT WORK
ON THIS MACHINE WHILE WEARING A TIE, SCARF OR
OTHER LOOSE, DANGLING NECKWARE OR CLOTHING.
THESE LOOSE ITEMS CAN TANGLE IN THE ROTATING
PARTS AND CAUSE SERIOUS INJURY OR EVEN DEATH.
WARNING: DO NOT USE THE MACHINE AS A STEP
LADDER OR CHAIR.
WARNING: ONLY OPERATE THIS MACHINE FROM
THE OPERATORS SEAT. IT WAS NOT DESIGNED TO
CARRY PASSENGERS.
WARNING: DO NOT OPERATE THIS MACHINE ON RAMPS
OR UNEVEN SURFACES. WHEN CLIMBI NG A RAMP,
ALWAYS DRIVE THE MACHINE IN FORWARD STRAIGHT
UP OR DOWN THE RAMP. NEVER DRIVE ACROSS THE
INCLINE. DO NOT BACK DOWN OR TURN ON RAMPS!
WARNING: ALWAYS USE THE CHARGER PROVIDED
BY THE MANUFACTURER TO CHARGE THE MACHINE.
IT IS AN AUTOMATIC CHARGER, SPECIFICALLY
DESIGNED TO CHARGE AT THE APPROPRIATE RATE.
IF YOU MUST USE A DIFFERENT CHARGER,
DISCONNECT THE BATTERIES BEFORE CHARGING.
THIS WILL PREVENT DAMAGE TO THE ELECTRONIC
SPEED CONTROLLER.
WARNING: UNDERSTAND THE DYNAMIC BRAKING
SYSTEM BEFORE YOU OPERATE THE MACHINE ON
RAMPS. MACHINE DOES NOT COAST. RELEASING
THE FOOTPEDAL WILL AUTOMATICALLY APPLY
BRAKING FORCE, AND STOP THE MACHINE.
WARNING: DO NOT PARK THE MACHINE ON
RAMPS OR SLOPES. THE MACHINE HAS A P ARKING
BRAKE, BUT IT IS RECOMMENDED THAT IT IS ALWAYS
PARKED ON LEVEL GROUND.
WARNING: DO NOT OPERATE THE MACHINE IF
ANY PARTS HAVE BEEN REMOVED OR DAMAGED.
WARNING: DO NOT REMOVE, PAINT OVER, OR
DESTROY WARNING DECALS. IF WARNING DECALS
BECOME DAMAGED, THEY MUST BE REPLACED.
WARNING: DO NOT OPERATE MACHINE IN
UNSAFE CONDITION. IF THE MACHINE IS IN NEED OF
REPAIR OR IS IN ANY WAY UNSAFE TO OPERATE,
THE MATTER SHOULD BE REPORTED IMM EDIATELY
TO THE SHIFT SUPERVISOR. DO NOT OPERATE THE
MACHINE UNTIL IT IS RETURNED TO PROPER
OPERATING CONDITION.
WARNING: THIS MACHINE MUST ONLY BE
OPERATED BY TRAINED OPERATOR. AS PART OF HIS
OR HER TRAINING, THEY MUST READ THIS MANUAL
THOROUGHLY. I F EXTRA COPIES ARE NEEDED,
CONTACT YOUR LOCAL DEALE R.
WARNING: ALWAYS TURN OFF THE MACHINE,
BEFORE LEAVING I T UNATTENDED.
WARNING: DO NOT OPERATE OVER ELECTRICAL
FLOOR OUTLETS. MAY RESULTS IN SERIOUS INJURY.
PAGE 6
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11/23/2005 9:54:13 AM
MACHINE CONTROLS AND FEATURES
PAGE 7
43
42
41
35
34
30
31
32
33
26
28 29
27
21
20
1918
22
23
25
24
13
14
15
16
10
9
1112
FIGURE 2.
FIGURE 3.
FIGURE 4.
FIGURE 5
FIGURE 6A.
38
7
6
8
2
1
4
3
5
FIGURE 1.
FIGURE 6B.
37
36
39
40
17
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11/23/2005 9:54:13 AM
PAGE 8
CO
NTROLS AND FUNCTIONS
SEE FIGURES (1-6B) ON PAGE 7
SEE FIGURE 1
1. STEERING WHEEL: STEERS THE MACHINE.
2. ADJUSTABLE SEAT WITH ARM RESTS: YOUR MACHINE IS EQUIPPED WITH AN ADJUSTABLE SEAT WITH ARM RESTS FOR COMFORT
3. RECOVERY TANK: HOLDS UP TO 40 GALLONS OF DIRTY WATER RECOVERED BY THE MACHINE.
4. SOLUTION TANK: HOLDS UP TO 38 GALLONS OF CLEAN WATER AND SOLUTION DETERGENT.
5. HEAD LIGHT: HELPS YOU SEE IN LOW LIGHT AREAS AND TO WARN ONCOMING TRAFFIC.
6. FRONT DRIVE WHEEL: DRIVES AND STEERS M ACHINE.
7. BUMPER ROLLERS: HELPS PREVENT DAMAGE TO MACHINE AND OBJECTS THAT YOU MAY DRIVE CLOSE TO WHILE CLEANING.
8. DOOR WIPER: GOES UP AND DOWN WITH SCRUB DECK TO KEEP WATER FROM SPLASHING OUT OF M ACHINE.
S
EE FI GURE 2.
9. SEAT ADJUSTMENT: PERMI TS THE SEAT TO BE ADJUSTED FORWARD AND BACKWARDS FOR OPERATORS COMFORT.
10. HORN BUTTON: SOUNDS THE HORN FOR WARNING ONCOMING TRAFFIC.
11. SOLUTION LEVEL INDICATOR: SHOWS OPERATOR THE PRECISE LEVEL OF CLEANING DETERGENT IN THE TANK.
12. SOLUTION FLOW CONTROL: USED TO MODULATE THE SOLUTION FLOW (GPM).
13. NON SLIP FLOOR PLATE: HELPS PREVENT SLIPPING WHILE GETTING ON AND OFF OF MACHINE.
14. FOOT PEDAL : CONTROLS THE ACCELE RATION AND DE CELERATION OF THE MACHINE.
15. CHARGER PORT: RED 50 USED TO RECEIVE CHARGER INPUT. NOTE: ONLY USE CHARGER PROVIDED.
16. ADJUSTABLE STEERI NG : FOUR SETTINGS FOR OPERATOR COMFORT AND EASE OF ENTRY.
18. RECOVERY DRAIN HOSE: ALLOWS FOR CONTROLLED DRAINING OF THE RECOVERY TANK.
19. VACUUM HOSE: VACUUMIZES SQUEEGEE . NOTE: KEEP FREE AND CLEAR OF BLOCKAGE.
20. VACUUM HOSE: MAIN VACUUM HOSE F ROM VACUUM TO RECOVERY TANK.
21. SQUEEGEE BLADE: SQUEEGEES WATER TO BE RECOVERED BY THE VACUUM HOSE.
S
EE FI GURE 4
22. SIDE DOOR: PROVIDES EASY ACCESS TO SCRUB DECK.
23. SCRUB DECK : M AIN COMPONENTS THAT SCRUB AND CLEAN FLOORS.
24. REAR WHEELS: NON MARKING REAR TIRES
25. SQUEEGE E BLADE PROTECTION WHEELS: HELP PROTECT THE SQUEEGEE WHEN CLEANING CLOSE TO OBJECTS.
S
EE FI GURE 5
26. RECOVERY ACCESS DOOR: USED FOR FLUSHING OUT RECOVER Y TANK WITH FRESH WATER.
27. BATTERIES: YOUR MACHINE IS EQUIPPED WITH FOUR (6 VOLT DEEP CYCLE 396 AMP HOUR BATTERIES)
28. FOAM PROTECTION SCREEN: USED TO PROTECT VACUUM MOTOR FROM DEBRIS.
29. BATTERY ACCESS LID: USED TO VENT BATTERIES DURING CHARGING, OR TO ACCESS BATTERIES FOR SERVICE.
S
EE FI GURES 6A AND 6B
30. HIGH WATER RECOVERY LIGHT: INDICATES WHEN THE RECOVERY TANK I S NEARLY FULL.
31. LCD SCREEN: LI STS FUNCTIONS AND SETTING OF THE MACHINE. (SEE PAGES 17-19)
32. SQUEEGEE SWITCH: RAISES AND LOWERS THE SQUEEGEE.
33. ONE TOUCH BUTTON : ACTIVATES BRUSHES, SQUEEGEE, VACUUM SYSTEM, AND SOLUTI ON FLOW SIMUTANEOUSLY.
34. LOW WATER SOLUTION LIGHT: INDICATES WHEN THE S OLUTI ON TANK IS DOWN TO 5 GALLONS.
35. MENU CONTR OL: SCROLLS THROUGH DIFFERENT OPTIONS ON THE LCD DISPLAY.
36. KEY SWITCH: TURNS THE MAIN POWER ON AND OFF.
37. OPTIONAL RECY LIN G SWITCH: TURNS ON THE RECYCLING PUMP. (GREEN)
38. SCRUB DECK DOW N PRESSURE SWITC H: CONTROLS THE PRESSURE PUT ON THE SCRUB DECK.
39. VACUUM WAN D SWITCH: TURNS ON THE VACUUM MOTOR. (WH I TE )
40. OPTIONAL SPRAY JET: TURNS ON THE SPRAY JET PUMP. (BLUE)
41. SCRUB DECK SWI TCH: RAISES AND LOWERS THE SCRUB DECK.
42. SOLUT ION SWITCH: OPENS AND CLOSES THE SOLUTION VALVE. GLOWS BLUE WHEN OPEN.
43. FORWARD/REVERSE SWITCH: CONTROLS THE DIRECTION OF THE TRACTION MOTOR. (RED)
chadv
11/23/2005 9:54:13 AM
MACHINE SETUP
UNCRATING MACHINE
CAREFULLY CHECK THE CRATE FOR ANY SIGNS OF
DAMAGE. BATTERIES ARE IN THE UNIT.
TO UNCRATE THE MACHINE, REMOVE BANDING FROM
AROUND THE CRATE. TAKE OFF THE TOP AND SIDES
AND DISPOSE OF PROPERLY. REMOVE BANDING
FROM MACHINE. REMOVE THE CHOCKS AROUND
THE DRIVE WHEELS. FOL D DOWN RAMP, AND DRIVE
MACHINE OFF OF THE BASE. NOTIFY THE CARRIER
IMMEDI ATELY IF CONCEALED DAMAGE IS DISCOVERED.
CONNE
CTING BATTERIES
YOUR MACHINE IS EQUIPPED WITH (FOUR) 6 VOLT,
DEEP CYCLE, 396 AMP HOURS BATTERIES, WHICH
FORM A 24 VOLT SYSTEM. MAXIMUM BATTERY
DIMENSI ONS ARE 7"W X 15"L X 15"H.
1. TURN ALL SWITCHES TO THE OFF POSITION AND
REMOVE KEY.
2. HINGE OPEN THE BATTERY ACCESS LID TO
ACCESS THE BATTERY COMPARTMENT.
3. ALL OF THE FOUR BATTERY CABLES ARE
CONNECTED TO THE BATTERI ES. LOCATE ANY
LOOSE ONES AND CONNECT TO THE OPEN
TERMINAL. TIGHTEN WITH 9/16" WRENCH.
(SEE FIGURE 7.)
4. TURN ON MAIN POWER SWITCH AND CHECK
THE BATTERY CONDITION METE R TO ENSURE
CORRECT INSTALLATION. CHARGE BATTERIES IF
NEEDED. (SEE: BATTERY CHARGING)
2. LOOSEN THE TWO WING NUTS ON THE SQUEEGEE
AND SLIDE THEM INTO THE SLOTS IN THE SQUEEGEE
MOUNTING PLATE. THE SQUEEGEE TRAIL WHEELS
SHOULD FACE OUTWARD. (SEE FIGURE 9.)
3. TI GHTEN THE TWO WINGNUTS, AND CONNECT
VACUUM HOSE FROM THE MACHINE TO THE
SQUEEGEE. (SEE FIGURE 9.)
4. Y OU MAY HAVE TO ADJUST THE SQUEEGEE PITCH,
BY USI NG THE PITCH ADJUSTMENT. (SEE FIGURE 9.)
PAGE 9
ATTACHING SQUEEGEE
1. LOWER THE SQUEEGEE MOUNTING PLATE BY
DEPRESSI NG THE SQUEEGEE SWITCH TO THE DOWN
POSITION. (SEE FIGURE 8 .)
FIGURE 7
FIGURE 8.
FIGURE 9.
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11/23/2005 9:54:13 AM
PAGE 10
6. WHEN BOTH BRUSHES ARE ENGAGED REPLACE
THE BRUSH ACCESS DOOR AND TIGHTEN IT BACK
DOWN WITH THE WINGNUTS. (SEE FIGURE 15.)
***FOR CORRECT PAD APPLICATION , CALL YOUR LOCAL DEALER***
ATTACHING
C
YLINDRICAL BRUSHES
1. TURN ON MACHINE POWER
2. RAISE THE SCRUB DECK BY DEPRESSING THE
BRUSH SWITCH TO THE UP AND OFF POSITION
AND TURN MACHINE POWER BACK OFF.
(SEE FIGURE 10.)
3. OPE N THE SIDE DOOR TO ACCESS CYLINDRICAL
SCRUB DECK
4. UNSCREW THE THREE WINGNUTS ON THE BRUSH
ACCESS DOOR AND REMOVE THE DOOR.
(SEE FIGURE 13.)
ATTACHING
DI
SK BRUSHES
1. TURN ON MACHINE POWER
2. RAISE THE SCRUB DECK BY DEPRESSING THE
BRUSH SWITCH TO THE UP AND OFF POSITION
AND TURN MACHINE POWER BACK OFF.
(SEE FIGURE 10.)
7. LIFT UP ON THE WIPERS FIRST TO CLOSE SIDE
DOOR AND DEPRESS THE LATCH UNTIL THE DOOR
IS SECURED. (SEE FIGURE 12.)
3. OPEN SIDE DOOR TO ACCESS SCRUB DECK
4. SELECT THE CORRECT PADS OR BRUSHES THAT
BEST MEET YOUR CLEANING APPLICATION.
CONSULT YOUR LOCAL DEALER FOR ASSISTANCE.
5. PAD INSTALLATION ATTACH PADS TO PAD
DRIVERS BEFORE CONNECTING DRIVERS TO
MOTOR HUB.
6. ATTACH BRUSHES OR PADS TO MOTOR HUBS.
SQUEEZE THE SCISSOR LOCKI NG DEVICE AND LIFT
BRUSH UP ON TO THE MOTOR DRIVE HUB. MAKE
SURE THE SCISSORS CLOSE AND LOCK ONCE THE
BRUSHES ARE ON. (SEE FIGURE 11.)
5. SLIDE THE BRUSHES IN ONE AT A TIME. WHEN YOU
GET THE BRUSH ON THE DRIVER SPIN IT WITH YOUR
HAND UNTIL YOU FEEL IT ENGAGE AND DROP IN.
(SEE FIGURE 14.)
7. LIFT UP ON THE WIPERS FIRST TO CLOSE SIDE
DOOR AND DEPRESS THE LATCH UNTIL THE DOOR
IS SECURED. (SEE FIGURE 12.)
FIGURE 10.
FIGURE 11.
FIGURE 12.
FIGURE 13.
FIGURE 14.
FIGURE 15.
chadv
11/23/2005 9:54:13 AM
PAGE 11
ONE P
ASS SCRUBBING
STEPS: (SEE FIGURE 17.)
1. TURN MACHINE ON WITH THE KEY SWITCH.
2 . LOWER SQUEEGEE BY PRESSING THE SWITCH.
3. LOWER SCRUB HEAD TO THE FLOOR, USE THE
TOP HALF (+) OF THE BRUSH SWITCH.
4. TURN ON THE SOLUTION SWITCH AND ADJUST
THE SOLUTION LEVER TO THE DESIRED SETTING.
5. BEGIN SCRUBBING BY DEPRESSING THE
FOOT PEDAL SLOWLY AND THEN TO THE
SPEED REQUIRED, THE HEADLIGHT
SHOULD ILLUMINATE.
6. ONCE THE MACHINE BEGINS TO MOVE,
CHECK THE DOWN PRESSURE GAUGE. START
SCRUBBING AT THE #1 OR # 2 MARKS, DO NOT
USE THE #4 OR #5 MARKS WITHOUT
MANAGEMENTS APPROVAL.
7. TO OPERATE MACHINE IN REVERSE,
SIMPLY SWITCH THE REVERSE SWITCH TO
THE REVERSE POSITION, BACK UP ALARM
MAY SOUND AND YOUR REV SPEED IS SET
TO ROUGHLY 50% OF FORWARD.
8. TO STOP THE MACHINE, LET OFF OF THE
FOOT PEDAL, AND THE MACHINE WILL
STOP AUTOMATICALLY.
OPERA
TION
PRE-CLEANING CHECK LIST
READ AND UNDE RSTAND THE SAFETY SECTION ON
PAGE 5 AND 6 BEFORE OPERATING MACHINE.
1. CHECK BATTERY CONDITION GAUGE ON
THE CENTRAL COMMAND II LCD SCREEN.
TO CHECK GAUGE PUSH MENU CONTROL
BUTTON UNTIL BATTERY GUAGE APPEARS.
MAKE SURE BATTERIES ARE FULLY CHARGED
BEFORE USING.
2. CHE CK THE CONDITION OF PADS OR BRUSHES.
3. CHECK THE CONDITION OF THE SQUEEGEE BLADES.
4. TRANSPORT THE MACHINE TO THE FILLING
STATION. RAISE THE SCRUBHEAD AND
SQUEEGEE WHEN TRANSPORTING.
5. TURN MACHINE OFF.
6. OPEN SOLUTION FILL DOOR AT THE SIDE OF
THE MACHINE AND FILL THE TANK WI TH UP
TO 38 GALLONS OF CLEAN WATER. THE
CLEAR TUBE AT THE FRONT OF THE MACHINE INDICATES
THE AMOUNT OF WATER IN THE TANK.
7. ADD CLEANING CHEMICAL. USE THE PROPER
DILUTION RATIO INDICATED ON THE BOTTLE.
N
OTE: USE ONLY NONFLAMMABLE COMMERCIAL
CLEANING CHEMICALS. YOUR AUTHORIZED
DISTRIBUTOR CAN ASSIST YOU IN SELECTING A
PROPER CHEMICAL.
1
2
3
4
5
4
7
6
FIGURE 16.
FIGURE 17.
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11/23/2005 9:54:13 AM
PAGE 12
OPERATING HINTS
1. OBSERVE THE AMOUNT OF SOLUTION THE MACHINE IS
DISPENSING ON THE FLOOR AND ADJUST TO THE DESIRED
FLOW. TO INCREASE THE SOLUTION FLOW RATE, MOVE
THE SOLUTION LEVER TO THE OPERATORS RIGHT. TO S HUT
THE SOLUTION OFF COMPLETELY, USE THE SWITCH, OR
JUST RELEASE THE FOOT PEDAL.
2. KEEP AN EYE ON THE REC FULL LIGHT TO MAKE SURE
THERE IS NOT FOAMY BUILDUP IN THE RECOVERY TANK. IF
EXCESS FOAM BEGINS TO DEVELOP, POUR A
RECOMMEND ED FOAM CONTROL SOLUTION INTO THE
RECOVERY TANK. FOAM IS USUALLY AN I NDI CATI ON OF
EXCESSIVE SOAP.
3. ALWAYS OPERATE AT LOWER SPEEDS WHEN SCRUBBING
AROUND WALLS AND OB JECTS. YOU SHOULD REDUCE THE
SPEED, TO MAINTAIN CONTROL WHEN TURNING.
4. IF SQUEEGEE STARTS TO STREAK, RAISE AND WIPE THE
BLADES WITH A CLEAN CLOTH. I F THE PROBLEM
CONTINUES, CHECK THE BLADES F OR WEAR OR DAMAGE,
AND ROTATE IF NEEDED . YOU NEED TO PRESWEEP BEFORE
SCRUBBING.
5. CHANGE OR TURN OVER PADS WHEN DIRTY. ROTATE
THE SCRUB BRUSHES EVERY WEEK.
6. STAY CLEAR OF OBJECTS PROTRUDING FROM THE
FLOOR, SUCH AS SOCKETS, GRATES, DIES, FOR THEY WILL
DAMAGE THE PADS AND SQUEEGEE BLADES.
7. DURING BRIEF STOPS YOU DO NOT HAVE TO TURN
ANYTHING OFF, THE BRUSHES AND SOLUTION WILL
AUTOMATICALLY STOP WHEN THE FOOT PEDAL IS
RELEASED.
8. ALWAYS KEEP AN EYE ON YOUR GAUGES. THEY LET
YOU KNOW THE STATUS OF A PARTICULAR SYSTEM AT A
GLANCE. IF YOUR BATTERY GAUGE IS READING LOW,
YOU MUST STOP I M MEDIATELY, AND RECHARGE.
RUNNING THE BATTERIES DEAD, WILL RESULT IN DAMAGE
TO THE BATTERIES. EXCESSIVE SCRUBBING PRESSURE WILL
BLOW A BREAKER.
9. WHEN YOU RUN OUT OF SOLUTI ON, RAISE THE BRUSHES,
AND CONTINUE TO VACUUM THE REMAINING WATER UNTIL
IT IS CONSUMED. THE SOLUTION SIGHT HOSE IS USED TO
INDICATE THE L EVEL OF DETERGENT REMAINING IN THE
TANK.
10. WHEN YOU ARE READY TO STOP, PI CK UP THE
BRUSHES, TURN OFF THE SOLUTION SWITCH, PICK UP THE
SQUEEGEE, AND DRI VE THE MACHINE BACK TO THE
CHARGING AREA. BE SURE TO DRAIN BOTH TANKS BEFORE
STORING MACHI NE.
DRAINI
NG RECOVERY TANK
ALWAYS EMPTY RECOVERY TANK WHEN REFILLING THE
SOLUTION TANK. TO DRAIN THE RECOVERY TANK, PERF ORM THE
FOLLWING STEPS.
1. REMOVE DRAIN HOSE FROM THE EXPANSION PLUG HOLDER
BY TUNING THE T-HANDLE COUNTER CLOCKWISE. OPEN THE TOP
"RECOVERY ACCESS LID" AND FLUSH OUT WITH WATER TO KEEP
TANK CLEAN. (SEE FIGURE 18.)
2. RINSE THE RECOVERY TANK AFTER EVERY USE. THIS WILL
PREVENT HEAVY BUILDUP ON THE BOTTOM OF THE TANK,
FOUL ODORS, AND CLOGGING OF THE DRAIN HOSE.
3. ONCE TANK IS EMPTY, PUT DRAIN HOSE BACK ON THE
PLUG AND TIGHTEN BY TURNING THE T-HANDLE CLOCK WISE.
DRAINI
NG SOLUTION TANK
TO DRAIN LEFT OVER CLEANING SOLUTION FROM THE
SOLUTION TANK, PERFORM THE FOLLOWING STEPS.
(SEE FIGURE 19 .)
1. ROTATE THE BLUE SOLUTION TANK DRAIN VALVE OUTWARDS.
FIGURE 18.
FIGURE 19.
chadv
11/23/2005 9:54:13 AM
PAGE 13
BATTERY
CHARGING
CAUTION: THE FOLLOWING INSTRUCTI ONS ARE
INTENDED FOR THE 24V CHARGER SUPPLIED WITH
THE MACHINE. DO NOT USE ANY OTHER
CHARGER WITH THIS MACHINE.
CHARGER
SPE
CIFI CATIONS
OUTPUT VOLTAGE OF 24 VOLTS.
OUTPUT CURRENT OF 36 AMPS MAX.
INPUT VOLTAGE OF 110 VOLTS/60 HZ.
AUTOMATIC SHUT OFF CIRCUIT.
MADE FOR DEEP CYCLE BATTERIES.
DANGER: ALWAYS CHARGE BATTERIES IN A WELL
VENTILATED AREA. BATTERIES EMIT HYDROGEN
GAS. EXPLOSION OR FIRE CAN RESULT. KEEP
SPARKS AND FLAME AWAY. SHIELD EYES WHEN
SERVICING BATTERIES AND AVOID CONTACT WITH
BATTERY ACID. LEAVE ACC ESS PANEL OPEN WHEN CHARGING!
1. TRANSPORT MACHINE TO A WELL VENTILATED
AREA FOR CHARGING.
2. TURN THE MACHINE OFF.
3. HINGE OPEN THE BATTERY ACCESS PANEL TO
EXPOSE THE BATTERIES. (SEE FIGURE 20.)
(CAUTION ALWAYS W EAR EYE PROTECTION WHEN
BATTERIES ARE EXPOSED)
4. CHECK THE WATER LEVEL IN EACH BATTERY.
DO NOT CHARGE THE MACHINE UNLESS THE
WATER IS SLIGHTLY HIGHER THAN THE PLATES. IF
NEEDED, ADD ENOUGH DISTILLED WATER TO JUST
SLIGHTLY COVER THE PLATES. DO NOT OVER FILL.
BATTERIES CAN OVERFLOW DURING CHARGING.
REPLACE CAPS BEFORE CHARGING.
5. WITH THE RED CHARGER PLUG DISCONNECTED
FROM THE MACHINE, PLUG THE CHARGER
POWER CORD INTO A GROUNDED 110 VOLT
STANDARD WALL OUTLET.
(SEE FIGURE 21.)
6. CONNECT THE RED CHARGER PLUG INTO THE
BATTERY CHARGING PORT LOCATED ON THE
LOWER PORTION OF THE STEERING TOWER.
7. THE CHARGER WILL AUTOMATICALLY BEGIN
CHARGING, AND AUTOMATICALLY SHUT OFF
WHEN FULLY CHARGED (CHECK GAUGE)
8. AFTE R THE CHARGER HAS TURN ED OFF, UNPLUG
THE RED CHARGER PLUG FROM THE MACHINE
AND DISCONNECT THE CHARGER FROM THE
WALL OUTLET.
9. RECHECK THE CELL LEVEL AFTER CHARGING. IF
NEEDED, ADD DISTILLED WATER UP TO THE
CORRECT LEVEL. BE CERTAIN TO REPLACE THE
CAPS SECURELY AND TO WIPE OFF THE TOP OF
THE BATTERIES WITH A CLEAN CLOTH.
FIGURE 20.
FIGURE 21.
chadv
11/23/2005 9:54:13 AM
PAGE 14
MONTHLY
MA
INTENANC E
1. CHECK SCRUB HEAD AND SQUEEGEE LIFTING CABLES FOR
WEAR AND SPRING TENSION.
2. CHECK MACHINE FOR WATER LEAKS AND LOOSE NUTS AND
BOLTS.
3. CHECK TO SEE IF BATTERY CABLES ARE TIGHTENED
(TIGHTEN IF NEEDED)
4. CHECK PARKING BRAKE
5. CHECK CONDITION OF SCRUB DECK LIFTING CABLE.
YEARLY
MA
INTENANCE
1. CALL YOUR LOCAL DEALER FOR YEARLY MAINTENANCE
STOR
ING MACHINE
1. BE SURE TO FLUSH THE TANKS OUT COMPLETELY, AND TO
DRAIN ALL WATER FROM THE MACHINE.
2. REMOVE THE RECOVERY TANK LID TO PROMOTE AIR
CIRCULATION.
3. RAISE BRUSHES AND SQUEEGEE.
MAI
NTENANCE
DAILY MAINTENANCE
1. REMOVE AND CLEAN PADS OR BRUSHES. NEVER
USE SOILED PADS WHEN CLEANING. REPLACE
PADS WHEN THEY BECOME PACKED WITH RESIDUE.
2. REMOVE AND CLEAN DEBRIS FROM THE FLOAT
SHUT-OFF SCREEN LOCATED INSIDE THE RECOVERY
TANK.
3. DRAIN AND RINSE TANKS THOROUGHLY INSPECT
VACUUM HOSE FOR ANY OBJECTS OBSTRUCTING
THE AIR FLOW.
4. RAISE SQUEEGEE AND WIPE BLADES WITH A CLEAN
CLOTH. STORE SQUEEGEE IN THE RAISED POSITION
TO PREVENT DAMAGE OR SETTING OF THE BLADES.
5. WIPE DOWN MACHINE IF NEEDED. USE A
NONABRASIVE, NON SOLVENT CLEANER, OR A
CLEAN DAMP CLOTH.
6. RECHARGE THE BATTERIES IF NEEDED.
WEEKLY
MA
INTENANCE
1. CHECK BATTERY WATER LEVEL IN EACH CELL OF THE
BATTERIES, AND FILL AS NEEDED. ALWAYS USE
DISTILLED WATER TO REFILL BATTERIES. BATTERIES
SHOULD BE FILLED APPROXIMATELY 3/4" TO 1" ABOVE
THE PLATES. OVERFILLING WILL CAUSE THE BATTERIES
TO LEAK DURING CHARGING. THE CHARGING
PROCESS CREATES GAS BUBBLES INSIDE THE BATTERY,
WHICH EFFECTIVELY INCREASES THE VOLUME OF THE
ELECTROLITE.
2. CLEAN BATTERY TOPS TO PREVENT CORROSION.
3. ROTATE BRUSHES. ROTATE THE LEFT TO THE RIGHT
AND RIGHT TO LEFT. ON CYLINDRICAL MODELS
FROM FRONT TO BACK, OR END TO END IF USING
DIFFERENT MATERIALS.
chadv
11/23/2005 9:54:13 AM
PAGE 15
PREVENTATIVE MAINTENANCE RECORDS
USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS
PREVENTATIVE MAINTENANCECHECKEDNOTE
ROTATE BRUSHES _____________ ____________________________________
ROTATE SIDE BROOMS _____________ ____________________________________
DRAIN SOLUTION TANK _____________ ____________________________________
FLUSH SOLUTION SYSTEM _____________ ____________________________________
CLEAN SOLUTION SCREEN _____________ ____________________________________
DRAIN RECOVERY TANK _____________ ____________________________________
FLUSH RECOVERY TANK _____________ ____________________________________
CLEAN VACUUM SCREEN _____________ ____________________________________
ROTATE REAR SQUEEGEE BLADE _____________ ____________________________________
CHECK BATTERY WATER LEVEL _____________ ____________________________________
CHECK BATTERY VOLTAGE _____________ ____________________________________
CHECK CHARGER CONDITION _____________ ____________________________________
CHECK BATTERY CONNECTIONS _____________ ____________________________________
CHECK CHEMICAL LEVEL _____________ ____________________________________
CHECK MACHINE PERFORMANCE _____________ ____________________________________
SCRUBBING POWER _____________ ____________________________________
VACUUM POWER _____________ ____________________________________
CONTROLS WATER ON TURNS _____________ ____________________________________
GAUGES AND CONTROLS _____________ ____________________________________
CHECK WHEEL TRA CTION _____________ ____________________________________
1. BATTERY LEVEL INDICATOR - INDICATES THE ENERGY LEVEL REMAINING IN THE BATTERIES.
(SHOWN ON ALL MENU DISPLAYS)
2. SCRUBBING DECK DOWN PRESSURE GAUGE - SETS THE DOWN P RESSUR E ON THE BRUSHES. (SEE FIGURE 22.)
3. VACUUM ON - TELLS YOU WHEN THE VACCUM IS ON.(SEE FIGURES 22. AND 23)
4. SCRUBBING MOTORS ON - TELLS YOU WHEN THE BRUSH MOTORS ARE RUNNING. (SEE FIGURES 22. AND23.)
5. KEY SWITCH HOUR METER - TELLS YOU THE TOTAL HOURS THE MACHINE HAS ON. (SEE FIGURES 23. AND 24.)
6. SCRUBBING BRUSH HOUR METER - TELLS YOU THE TOTAL HOURS THE BRUSH MOTORS HAVE BEEN USED.
(SEE FIGURE 24.)
7. T
RANSPORT HOUR METER - TELLS YOU THE TOTAL HOURS THE DRIVE SYSTEM HAS BEEN USED. (SEE FIGURE 24.)
8. ERROR WARNING SYMBOL - INDICATES WHEN THERE HAS BEEN A DIAGNOSTIC CODE ERROR. (SEE FIGURE 25.)
9. D
IAGNOSTIC CODE - WHEN THE MACHINE HAS DETECTED AN ERROR IT WILL DISPLAY THE WARNING SYMBOL
AND A DIAGNOSTIC CODE WHICH TELL YOU WHATS WRONG. (SEE FIGURE 25.)
( FOR COMMAND ERROR CODES AND DISCRIPTIONS SEE PA GE 18. AND 19.)
L
CD SCREEN MENU DISPLAYSLCD SCREEN MENU DISPLAYS
SCREEN # 2
SCREEN # 1
SCREEN #3SCREEN #1 W/ERROR CODE
*** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS***
1
1
1
1
2
3
4
3
4
5
5
6
7
9
8
(FIGURE 25.)
(FIGURE 22.)
(FIGURE 23.)
(FIGURE 24.)
chadv
11/23/2005 9:54:13 AM
PAGE 18
TROUBLESHOOTING CENTRAL COMMAND
(FIGURE 26.)
(FIGURE 27.)
(FIGURE 28.)
(FIGURE 29.)
NOTE: THIS MACHINE IS OPERATED BY A SOPHISTICATED ELECTRONIC "BRAIN" THAT HAS MANY FAIL-SAFES WITHIN IT. THE
BRAIN SELF-ANALYZES PROBLEMS AND FLASHES A FOUR-DIGI T NUMERIC CODE OF WHAT IS WRONG IN THE LCDWINDOW.
MOST OF THESE CODES REQUIRE A TE CHNICI AN'S ATTENTION. YOU SHOULD NOT ATTEMPT REPAIRS YOU ARE
UNCOMFORTABLE WITH, ESPECIALLY IF YOU ARE NOT USED TO WORKI NG ON ELECTRONICS.
THE COMPLETE LIST OF CODES IS PUBLISHED IN THE SIMPLIFIED ELECTRONIC TROBLESHOOTING MANUAL, WHICH IS
AVAILABLE TO TECHNICAL P E OPLE. HOWEVER, WE HAVE INCLUDED THE BASIC CODES THAT YOU CAN USUALLY RESOLVE
YOURSELF.
1. 1E03 AND 1E04 ERROR. CHECK THE SMALL SAFETY
SWITCH NEXT TO THE RED PLUG BELOW THE DASHBOARD.
THIS SWITCH WILL TURN OFF THE TRACTION DRIVE AND
BRUSHES AS A SAFETY FEATURE WHILE THE CHARGER IS
PLUGGED IN. THE SWITCH MAY BE STUCK, OR THE PLUG
TWISTED AT AN ANGLE, ENGAGING THE SWITCH. THIS
CODE WILL ALSO FLASH IF THE WIRING BECOMES VERY
WET. IN THIS CASE, EITHER WAIT UNTIL THE WIRING DRIES
OUT, OR CALL A TECHNICIAN.
2. 7601 AND 7602 ERROR. PAD CURRENT OVER LOAD.
THIS CAN CAN OC CUR WHEN THE PADS HIT A BUMP IN THE
FLOOR. TO RESTART THE PADS, TURN OFF THE KEY AND
TURN IT ON AGAIN. TO AVOID THIS ERROR, EITHER SLOW
DOWN ON BUMPY PARTS OF THE FLOOR, OR REDUCE
DOWNPRESSURE ON THE PADS.
3. 1600 ERROR. VOLTAGE EXCEEDS THE MAXIMUM.
EITHER THE BATTERIES ARE MIS-WIRED, OR THE CHARGER IS
STILL PLUGGED INTO THE MACHINE.
4. 7700, 7701, 7702, AND 7703 ERROR. THE VACUUM
MOTOR HAS EXCEEDED THEIR AUTHORIZED POWER LI MI TS.
TURN OFF KEY AND TURN ON AGAIN TO CLEAR.
chadv
11/23/2005 9:54:13 AM
PAGE 19
9. ALL OTHER ERROR CODES. TURN OFF THE KEY, AND DISCONNECT THE POSITVE BATTERY CABLE FROM THE BATTERIES
FOR MORE THAN ONE MINUTE (THE TIME IS NEEDED TO DRAIN THE BRAIN'S ON-BOARD CAPACITOR). RE CONNECT
CABLES, BEING SURE THAT IT IS TIGHT. TOO LOOSE AND YOU WI LL BURN BATTERY. IF YOU OVERTIGHTEN THE CABLES Y OU
CAN DAMAGE THE BATTERY'S LEAD TERMINAL. TRY AGAIN.
10. IF THE PROBLEMS C ANNOT BE SOLVED BY ANY OF THESE SOLUT ION C ALL YOUR LOCAL DEALER'S SERVICE
DEPARTMENT.
(FIGURE 30.)
5. 7900 AND 7901 E RROR. THE EMERGENCY STOP BUTTON
IS OUT
6. 2FO1 ERROR. YOU PRESSED THE FOOT PEDAL BEFORE
TURNING ON THE KEY. TURN OFF THE KEY AND TRY AGAIN,
LEAVING FOOT OFF OF THE PEDAL.
7. 2C00 AND 2C01 ERROR. LOW VOLTAGE WARNING.
VOLTAGE HAS DROPPED DOWN BELOW THE M I NIM UM
REQUIRED TO OPERATE THE MACHINE. IF YOU WAIT A FEW
MINUTES, THE BATTERIES MAY COAST UP A BIT IN VOLTAGE,
ALLOWING YOU TO DRIVE VERY SLOWLY TO THE
RECHARGE STATION. IF NOT, YOU WILL HAVE TO RELEASE
THE PARKING BRAKE ( ON THE FRONT WHEEL, PULL LEVER
TOWARD THE FRONT OF THE MACHINE TO RELEAS E) AND
PUSH THE MACHINE TO RECHARGING STATION.
8. 7802 ERROR. THE TRACTION MOTOR WAS USED TO
CLIMB A RAMP, AND WAS RUNNING UP THE RAMP FOR
MORE THAN THE 60 SECONDS ALLOWED FOR THIS. TURN
OFF THE KEY, TURN ON AGAIN, AND CONTINUE. YOU
SHOULD NOT USE THI S MACHINE TO CLIMB RAMPS SO
STEEP AND SO LON G THAT THIS CODE COMES UP
REPEATEDLY, OR YOU COULD OVE RHEAT THE TRACTION
MOTOR.
TROUB
LESHOOTING CENTRAL C OM MAND
(FIGURE 32.)
(FIGURE 32.)
(FIGURE 30.)
chadv
11/23/2005 9:54:13 AM
TROUBLE SHOOTING
PAGE 20
PROBLEM
NO POWER, NOTHING OPERATES
BRUSH MOTOR(S) DO NOT OPERATE
DRIVE MOTOR DOES NOT OPERATE
VACUUM MOTOR DOES NOT OPERATE
DRIVE MOTOR RUNS INCORRECTLY
INSUFFI CIENT SOLUTION FLOW
CAUSE
FAULTY KEY SWITCH
BATTERIES NEED CHARGING
FAULTY BATTERY
LOOSE BATTERY CABLE
MAIN CIRCUIT BREAKER T RIPPED
BRUSH DECK IS NOT DOWN
FOOT PEDAL IS NOT DEPRESSED
BRUSH CIRCUIT BREAKER TRIPPED
CARBON BRUSHES WORN
FAULTY BRUSH MOTOR OR WIRES
RECHARGE SWITCH MISADJUSTED
FAULTY SPEED CONTROLLER OR WIRES
FAULTY DRIVE MOTOR
FAULTY WIRING
CARBON BRUSHES WORN
SQUEEGEE IS IN THE UP POSITION
FAULTY VACUUM SWITCH
VACUUM CIRCUIT BREAKER TRIPPED
FAULTY VACUUM MOTOR
CARBON BRUSHES WORN
FAULTY SPEED CONTROLLER OR WIRES
FAULTY POTENTI OMETER
LOOSE WIRES
SOLUTION TANK LOW
FLOW KNOB TURNED DOWN
SOLUTION FILTER CLOGGED
SOLUTION LINE CLOGGED
SOLUTION VALV E CLOGGED
SOLUTIO
N
CONTACT LOCAL SERVICING DEALER
SEE CHARGING BATTERIES
REPLACE BATTERY
TIGHTEN LOOSE CABLE
WAIT 5 MINUTES FOR AUTO RESET
DETERMINE CAUSE AND CORRECT
PUT BRUSH DECK DOWN
ENGAGE FOOT PE DAL
WAIT 5 MINUTS FOR AUTO RESET
DETERMINE CAUSE AND CORRECT
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
ROTATE SQUEEGEE LIFT LEVER DOWN
TRY OPERATING "WHITE " TOGGLE
WAIT 5 MINUTES FOR AUTO RESET
DETERMINE CAUSE AND CORRECT
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
REFILL SOLUTION TANK, DRAIN
RECOVERY TANK
MOVE LEVER TO ON
REMOVE COVER AND CLEAN
REMOVE AND BLOW OUT WITH
COMPRESSED AIR
REMOVE COVER AND CLEAN
chadv
11/23/2005 9:54:13 AM
TROUBLE SHOOTING
PAGE 21
PROBLEM
NO SOLUTION FLOW
POOR WATER RECOVERY
POOR WATER RECOVERY ON TURNS
REAR TIRES NOISY
POOR TRACTI ON
SHORT RUN TIME
CAUSE
NO SOLUTION IN TANK
SOLUTION VALVE OFF
SOLUTION SWITCH OFF
SOLUTION SCREEN CLOGGED
FAULTY SOLUTION SOLENOID
FAULTY SOLUTION SWITCH
RECOVERY TANK IS FULL
BALL/SCREEN IN RECOVERY
TANK IS CLOGGED
VACUUM HOSE I S CLOGGED
SQUEEGEE IS CLOGGED
SQUEEGEE BLADE IS WORN
FAULTY VACUUM HOSE
VACUUM MOTOR GASKET TORN
TANK GASKET FAULTY
DRAIN PLUG LOOSE
VAC MOTOR FAULTY
BATTERY CHARGE LOW
EXCESSIVE BRUSH PRESSURE
WORN DRIVE TIRE
HEAVY SOAP CONCENTRATION
BATTERIES RUN DOWN
BATTERIES STILL DOWN
BATTERIES LOW ON WATER
BATTERIES OVER CYCLED
SOLUTIO
N
FILL SOLUTION TANK
ROTATE LEVER TO ON
TURN SOLUTION SWITCH ON
REMOVE AND CLEAN SCREEN
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
EMPTY RECOVERY TANK
REMOVE SCREEN AND CLEAN
REMOVE DEBRIS
REMOVE DEBRIS
ROTATE OR REPLACE BLADES
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
TIGHTEN LID
CONTACT LOCAL SERVICING DEALER
CHARGE BATTERIES OVERNIGHT
REPLACE WIPER MATERIAL
TIGHTEN PIVOT POI NTS
CONTACT LOCAL SERVICING DEALER
CONTACT LOCAL SERVICING DEALER
GREASE BEARINGS
CONTACT LOCAL SERVICING DEALER
REDUCE PRESSURE WITH SWITCH
CONTACT LOCAL SERVICING DEALER
CHARGE BATTERIES TWICE
CONTACT LOCAL SERVICING DEALER
FILL WITH DISTILLED WATER TO 3/4"
ABOVE THE LEAD PLATES
CONTACT LOCAL SERVICING DEALER
chadv
11/23/2005 9:54:13 AM
PAGE 22
MODEL 290/350
MACHINE PARTS SECTION
SOME PARTS ARE MADE IN RED AND YELLOW. IF YOU NEED YELLOW PARTS
USE THE AL TERNATE PART NUMBER WHICH WILL START WITH (291-XXXX). IF
YOU NEED RED PARTS, USE THE NORMAL PART NUMBER THAT WILL START WITH
(290-XXXX). IF THERE IS ONLY ONE PART NUMBER, THAT IS THE ONLY COLOR
THAT PART COMES IN.
chadv
11/23/2005 9:54:13 AM
SOLUTION SYSTEM
51
33
50
34
30
29
4
9
31
3
43
8
42
44
42
38
43
13
2
10
5
6
41
1
39
33
To
Scrubhead
20
14
37
47
40
11
34
26
26
40
12
45
25
48
49
36
35
15
35
PAGE 23
7
36
161718
19
21
27
22
23
24
28
46
SOLUTIO N SYSTEM
ItemPart No.Alt. Part No.Part DesriptionQty
1290-4140291-4140SOLUTION TANK1
2290-1480BATTERY TRAY1
3290-2110BATTERY 6 VOLT 395 AH4
4290-1300BATTERY COMP'T COVER1
5290-4152SOLUTION TANK LID1
6290-4153SOL TANK LID GASKET1
7H-015191/4-20 X 1.75 " U BOLT2
8290-4151LID STRAP1
95-122HINGE 8" SS2
1021-7101LIFT KNOB1
1121-4500ADJUSTABLE SOLUTION FLOW VALVE1
12H-3225T5RUBBER LOOP CLAMP1
135-728DETERGENT WARNING PLATE1
145-913INLINE FILTER1
15290-41581/2" NPT BALL VALVE1
16290-41751/2" ID X 3/4" OD X 28.0" LG CLEAR TUBE1
17290-8520FLOAT VALVE ASSEMBLY1
18290-41551/2" NPT X 1/2" BARBED TEE1
19H-081CLAMP 7/16"- 25/32" SS7
20290-41601/2" ID X 3/4" OD X 5.0" LG CLEAR TUBE1
21290-41641/2" ID X 3/4" OD X 24.0" LG CLEAR TUBE1
22H-99001FW 3/8" SS6
23H-71065LW 5/16" SS6
24H-70053HCS 5/16"- 18 X 3/4" SS6
25290-41591/2" ID X 3/4" OD X 15.0" LG CLEAR TUBE1
26H-NJ04CJNYL 1/4" - 20 SS2
275-4471/2" NPT TO 1/2" BARBED ELBOW1
28290-45501/2" NPT BALL VALVE1
29H-33618LW 1/4"4
30H-377081/4-20 LC ACORN NUT4
31H-13001HCS 1/4"- 20 X 1/2"3
32290-41501/4" ID X 1/2" OD X 14" LG CLEAR TUBE1
33290-41491/4" NPT X 1/4" BARB X 90 DEG2
34H-70003HCS 1/4"- 20 X 3/4" SS2
3521-40421/2" NPT X 90 DEG ST ELBOW2
36290-4176.50 NPT X .50 BARB2
37H-70858NYLOK #10-32 SS2
38H-33620LW 5/16"1
39H-71063LW 1/4" SS1
40H-70710HN 1/4"- 20 SS3
41H-13053HCS 5/16"-18 X 3/4"1
42H-33080FW 5/16" SAE2
43H-13051HCS 5/16"- 18 X 1/2"2
44H-37021NYLOK 5/16"-181
45H-72563RPH #10-32 X 1/2" SS2
46H-070051/2" NPT LOCKNUT1
47290-41741/2" ID X 3/4" OD X 19.0" LG CLEAR TUBE1
48290-7721LEVER GRIP1
49290-7720BALL VALVE LEVER1
50290-41487/32" POLYPROPYLENE BALL1
518-143SEAT WITH ARM RESTS1
PAGE 24
ECOVERY SYSTEM
R
24
37
36
35
26
28
38
26
29
14
18
22
3
38
26
4
17
18
26
37
36
35
7
26
33
5
24
16
13
39
18
20
18
26
21
20
SEE ITEM 9
(FRAME BOTTOM)
15
10
34
13
30
6
25
2
8
1
11
31
32
9
12
19
27
20
9
23
PAGE 25
RECOVERY SYSTEM
ItemPart No.Alt. Part No.Part DesriptionQty
1290-7010291-7010RECOVERY TANK1
25-920DRAIN HOSE END TUBE1
3290-4112RECOVERY TANK LID1
4290-4110VAC SCREEN INLET1
5290-7390VAC INLET GASKET1
65-7180DRAIN HOSE BRACKET1
7290-7420REC TANK LID GASKET1
8290-1120FRONT TANK SUPPORT1
95-719CLAMP 1 9/16 - 2 1/2 " SS2
1021-2211SPACER 1/2 OD X 1/4"1
117-415CLEANOUT DOOR W/GASKET & DISC1
12290-7040RECOVERY TANK ELBOW1
1338-738STRAINER GASKET2
148-1806-7/8" SS HINGE1
15H-13053HCS 5/16"-18 X 3/4"2
168-911SCREEN STRAINER1
17290-4115VAC INLET HINGE1
18H-13001HCS 1/4"- 20 X 1/2"9
19290-72121-1/2" - 2" HOSE CUFF1
32H-71063L W 1/4" SS14
33H-70732HN 3/8"- 24 SS4
34H-72684FHP 10-32 X 3/4" SS12
35H-NJ05CJNYL 5/16"- 18 SS12
36290-3001VAC BOX GASKET1
375-708AVAC MOTOR GASKET1
3838-734BLOWER RING1
39H-00221 FTS 1/4"- 20 X 5" SS1
405-891PUMP, WATER JET1
41290-8500PUMP 24V DC (OPTIONAL)1
42290-1310
290-1315
43290-1320
290-1325
44H-70003HCS 1/4"- 20 X 3/4" SS8
45H-70860NYLOK 1/4"- 20 SS4
46H-72686FHP 10-32 X 1-1/4" SS4
47H-70005HCS 1/4"- 20 X 1" SS4
48H-71009FW #10 SS6
FR. SPLASH CURTAIN - SHORT
FR. SPLASH CURTAIN - LONG
CURTAIN MTG STRIP - SHORT
CURTAIN MTG STRIP - LONG
1
1
PAGE 30
DOOR/WIPER/ROLLER ASSEMBLY
3
2
4
PN 5-123B MODEL 350 DISC POSITION BOTH SIDES 17
USE PN 290-1235 FOR 290 & 350 CYL'S LEFT SIDE
26
22
25
21
7
37
20
6
26
22
33
35
35
1
33
22
28
34
20
30
19
12
9
14
24
PN 5-123B MODEL 290 DISC POSITION BOTH SIDES 17
USE PN 290-1235 FOR 290 CYL'S RIGHT SIDE
USE PN 290-1236 FOR 350 CYL'S RIGHT SIDE
26
12
35
33
13
12
24
30
13
20
38
8
19
35
33
31
21
26
26
32
22
23
5
29
16
10
26
27
22
18
36
38
24
15
11
PAGE 31
OO R/ W IPER/ RO LLER ASSEM BLY
D
ItemPart No.Part DesriptionQty
1290-1270FRONT LH POD1
2290-1280REAR LH POD1
3290-1290LH POD TOP SUPPORT1
4290-1230LEFT WIPER1
5290-1271FRONT RH POD1
6290-1281REAR RH POD1
7290-1291RH POD TOP SUPPORT1
8290-1231RIGHT WIPER1
9290-1220DOOR2
10290-1126ROLLER BRACKET2
11290-4030WIPER BAND2
12290-1248FW BRONZE .500 ID X 1.00 OD X .125 THK8
13290-12433/8" ID, 1/2" OD, 1/4" LG BEARING8
145-130DOOR LATCH2
155-402LAWIPER BLADE2
165-1228" SS HINGE2
175-123B
290-1235
1821-1127ROLLER8
1921-1050PARALLEL LINK4
20H-70055HCS 5/16"- 18 X 1" SS16
21H-250HCNHCN 1/4"-208
22H-71013FW 1/4" X 5/8" SS36
23H-71021FW 3/8" X 7/8" SS6
24H-70861NYLOK 5/16" - 18 SS8
25H-71065LW 5/16" SS8
26H-70003HCS 1/4"- 20 X 3/4" SS36
27H-37038JNYL 5/8"- 112
28H-70712HN 3/8"-16 SS6
29H-70103HCS 3/8"-16 X 3/4" SS6
30290-1234.375 OD. X .31 ID. X .625 LG4
NOTE:
40-423-DISK BRUSH REPAIR KIT &
40-433-RETAINER RING ARE NOT
SHOWN.
BRUSH
(SEE COMMON WEAR PARTS)
25
22
23
24
21
10
PAGE 37
ISK SCRUBHEAD ASSEMBLY
D
ItemPart No.Part DesriptionQty
17-402SCRUB HEAD PLATFORM1
238-222MOTOR 1 HP X 350 RPM2
35-124LATERAL ARM4
4H-70110HCS 3/8"- 16 X 1-3/4" SS8
5H-70712HN 3/8"-16 SS11
67-4034REINF. HOSE 5/8 ID X 18" LG1
7H-70105HCS 3/8"- 16 X 1" SS7
85-4471/2 NPT X 1/2" BARB ELBOW2
95-4461/2 " PLASTIC BARB TEE1
10H-070051/2" NPT LOCKNUT4
11290-4010LIFT BRACKET1
12H-CP2381/2" X 3" CLEVIS PIN1
13H-78LC7/8 LOOP CLAMP2
14H-76063FW 3/8" NYLON2
15290-1247FW BRONZE .50" ID X 1.0" OD X .0625
16290-12453/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING3
17H-71067LW 3/8" SS11
18H-72565RPH #10-32 X 3/4" SS1
19H-70858NYLOK #10-32 SS1
20H-RUE221/2" RUE RING COTTER1
2121-5000BRUSH DRIVER2
22H-99001FW 3/8" SS2
23H-71016FW 5/16" X 7/8" USS2
24H-71065LW 5/16" SS2
25H-70055HCS 5/16"- 18 X 1" SS2
26H-71017FW 3/8" SS10
27290-12433/8" ID, 1/2" OD, 1/4" LG BEARING2
PAGE 38
CYLINDRICAL-DECK
46
53
54
8
55
31
26
26
31
19
55
7
32
4
9
52
22
SEE ITEM 12
(FRAME BOTTOM)
28
48
28
23
11
10
38
36
17
29
40
56
14
17
23
15
61
19
32
44
39
47
24
51
21
16
24
3
13
50
27
35
60
32
58
6
35
2
41
18
31
45
25
11
8
33
1
1
20
34
30
25
59
43
62
5
38 37
49
49
49
IDLER DOOR
ASSEMBLY
5-8010
30
57
42
12
PAGE 39
CYLINDRICAL-DECK
ItemPart No.Part DescriptionQty
132-900032" CYL BRUSH HEAD1
225-9050
28-9050
7-811
325-8320
28-8320
5-832
4290-8355
290-8360
290-8365
5SEE PAGE 4CYLINDRICAL BRUSH2
65-801IDLER DOOR1
7H-72710FHP 1/4"- 20 X 1" SS3
8H-70005HCS 1/4"- 20 X 1" SS5
9H-70055HCS 5/16"- 18 X 1" SS2
10H-70105HCS 3/8"- 16 X 1" SS2
11H-01219HCS 3/8"- 24 X 1 1/8" SS2
12H-72563RPH #10-32 X 1/2" SS8
13H-72565RPH #10-32 X 3/4" SS2
14290-12453/8" ID, 1/2" OD, 3/8" LG,
15290-1246 1/2" ID X 5/8" OD X 1/2" LG
16H-3225T5RUBBER LOOP CLAMP1