Tomcat 250 series Operator And Parts Manual

Operator and Parts Manual

250 SERIES

Mid-Central Corporation Phone: 1-800-450-9824 P.O. Box 241 Fax: 1-866-632-6961 Racine, Wisconsin 53401

www.tomcatequip.com

HOW TO USE THIS MANUAL

This manual contains the following sections:

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST The HOW TO USE THIS MANUAL section will tell

you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized TOMCAT dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE INFORMATION page which is filled out during the installation of your machine. The MACHINE INFORMATION is located on page one of this manual.

The serial number of your machine is located on the lower steering pedestal of the steering column of the machine. (See Picture Below)

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventative maintenance to keep the machine and its components in good working condition. They are listed in this general order:

- Batteries

- Scrub Brushes

- Adjusting Squeegee

- Service Schedule

- Machine Trouble shooting The PARTS LIST section contains assembled parts illustrations and

corresponding parts list. The parts lists include a number of columns of infor mation:

- ITEM - column refers to the reference number on the parts illustration.

- PART NO. - column lists the part number for the part.

- QTY - column lists the quantity of the part used in that area of the machine.

- DESCRIPTION - column is a brief description of the part.

- COMMENTS - column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be

sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement part numbers neededfor ordering future parts.

TABLE OF CONTENTS WARRANTY REGI STRATION FORM MACHINE SPECIFICATIONS COMM ON WEAR PARTS/SCRUB BRUSHES

SCRUB BRUSHES

SAFETY MESSAGES !!SAFETY PRECAUTIONS!! MACHINE FEATURES AND CONTROLS LCD SCREEN MENU DISPLAYS MACHINE SETUP ATTACHING SQUEEGEE ADJUSTING SQUEEGEE LEVELI NG SCUB DECK ATTACHING BRUSHES ADJUSTING SHROUDS SOLUTION SYSTEM VACUUM BOX SYSTEM MACHINE OPERATION DRAINING RECOVERY & SOLUTION TANKS REC. FLOAT SHUT OFF DRAIN SAVER BATTERY CHARGING CHANGING BATTERIES MAINTENANCE & STORING M ACHINE PREVENTATIVE MAINTENANCE RECORD S TOUBLESHOOTING CE NTRAL COM MAND I I TROUBLESHOOTI NG MACHINE PARTS

BLE OF CONTEN TS

PAGE 1 PAGE 2 PAGE 3 PAGE 4 PAGE 5 PAGE 6 PAGE 7 PAGE 8-9 PAGE 10 PAGE 11 PAGE 12 PAGE 13 PAGE 14 PAGE 15 PAGE 16 PAGE 17 PAGE 18 PAGE 19-21 PAGE 22 PAGE 23 PAGE 23 PAGE 24-25 PAGE 26 PAGE 27-28 PAGE 29-30 PAGE 31-32 PAGE 33-34 PAGE 35-92

ACHIN E PARTS ILLUSTRATION

FRONT PANEL FRONT WHEEL DRIVE REAR AXLE MOUNT SQUEEGEE DRAG PLATE HOSES AND WI RING HARNESS SCRUB DECK SQUEEGEE LIFTING BRACKET AND HI NGES CRIM P NUTS CENTRAL COM M AND II STEERING TOWER ASSEMBLY FRONT APRON DRIVE PEDAL BATTERIES AND CABLES SOL/REC TANKS TANK LID SHROUDS SQUEEGEE 250-30 DOORS (OPTIONAL) 250-34 DOORS (OPTI ONAL) DOORS AND BUM PER (OPTIONAL)

PAGE 36-39 PAGE 40-43 PAGE 44-47 PAGE 48-51 PAGE 52-53 PAGE 54-59 PAGE 60-61 PAGE 62-63 PAGE 64-69 PAGE 70-33 PAGE 74-75 PAGE 76-77 PAGE 78-79 PAGE 80-83 PAGE 84-87 PAGE 88-93 PAGE 94-99 PAGE 100-101 PAGE 102-103 PAGE 104-105

ACHINE IN FO RM ATION

PLEASE FILL THIS AR EA OUT AT THE TIM E OF INSTALLATION FOR FUTURE REFERENCE. MODEL NUMBER_____________________________________________________________ SERIAL NUMBER:______________________________________________________________ INSTALLATION DATE:___________________________________________________________ INSTALLING DEALER:__________________________________________________________ DEALER CONTACT: ___________________________________________________________ ADDRESS:____________________________________________________________________ CITY, STATE, ZIP: ______________________________________________________________ PHONE NUMBER:_____________________________________________________________

THIS OPERATOR AND PARTS M ANUAL SHOULD BE CONSIDERED A PER M ANENT PART OF THE UNIT AND SHOULD REMAIN WITH THE UNIT AT ALL TIMES. THI S OPERATOR AND PARTS MANUAL COVERS ALL THE 250 SERIES SCRUBBERS. YOU MAY F IND DESCRIPTIONS AND FE ATURES THAT ARE NOT ON YOUR PARTICULAR MODEL. THE INFORM ATION AND SPE CIFICATIONS INCLUDED IN THI S PUBLICATION WERE IN EFFECT AT THE TIME OF PRINTING. MI D-CENTRAL CORPORATION RESERVES THE RIGHT TO M AKE CHANGES WI THOUT NOTICE INCURRI NG ANY OBLIGATION.

TO REGISTER FOR WARRANTY, FAX YOUR WARRANTY REGISTRATION FORM TODAY! FAX # (886)-632-6961

PAGE 1

MID-CENTRAL CORPORATION P.O. BOX 241 RACINE, WI 53401 PHONE: 800-450-9824 FAX 866-632-6961 WWW.TOMCATEQUIP.COM

WARRANTY REGISTRATION FORM

***COMPLETE FORM IMMEDEATLEY AND FAX BACK TO (886)-632-6961***

DEALER:___________ _____________________ _____________________ ___ SERIAL NUMBER:___________ ______ LOCATION (CITY, STATE):_________________________________________ INSTALL DATE:________________ ____ CUSTOMER:________________________________ _____________________ HOUR METER:____________________ CONTACT:______________________________________________________ INSTALLED BY:___________________ ADDRESS:_______________________________________________________ CITY:_______________________STATE_______ZIP______________________ PHONE:_______________________ FAX:__________________________

MODEL NUMBER:_______________________________________ OPTIONS: 1.______________________________________ 4.______________________________________

2.______________________________________ 5.______________________________________

3.______________________________________ 6.______________________________________

PADS:_____________________________________________ BRUSHES:__________________________________________ SQUEEGEE SIZE:____________________________________

BUYER'S REPRESENTAVE HAS:

1. RECEIVED INSTRUCTION IN PROPER OPERATION OF THIS MACHINE.

2. RECEIVED OPERATOR'S MANUAL FOR THIS MACHINE.

3. BEEN MADE AWARE THAT ANY OPERATOR SHOULD READ THE MANUAL BEFORE OPERATING THIS MACHINE.

DEALER REP. PRINT:___________________________________ SIGN:__________________________________ CUSTOMER PRINT:__________________ __________________ SIGN:__________________________________

PAGE 2

ODEL

BODY CONSTRUCTION/DIMENSIONS

TANK M ATERIAL: CHASSIS CONSTRUCTION: REAR WHEELS: FRONT WHEEL: SIZE (L X W X H): SQUEEGEE SIZE: WEIGHT (WITHOUT BATTERIES): WEIGHT (W/245 AM P BATTERIES): WEIGHT (W/325 AM P BATTERIES):

RUSH/PAD SYSTEM

BRUSH DOWN PRESS URE: BRUSH ACTUATOR RATING: BRUSH PRESSU RE SETTINGS: BRUSH/PAD SIZE:

BRUSH SPEED (DISK): MOTOR POWER (STANDARD) MOTOR POWER (HD OPTION)

SOLU

TION SYSTEM

SOL. TANK CAPACITY: SOLUTION F LOW RATE: SOLUTION FILTER:

250

POLY (3/8" THICK) 7 GA. (3/16" STEEL) (2) 12" X 5" (2,200 LB. CAP.) 10" X 3" 54" X 26" X 55" 32" 784 LBS. 1,222 LBS 1,414 LBS

0-250 LBS 0-500 LBS (5) W/AUTO. ADJUST. 250-13: (2) 13" (SCRUBS 26") 250-15: (2) 15" (SCRUBS 30") 250-17: (2) 17" (SCRUBS 34") 300 RPM (2) 0.75 HP (2) 1.0 HP @ 350 RPM

35 GAL 0-1.0 GPM INLINE STAINLESS

RECOV

REC. TANK CAPACITY: VACUUM POWER: VACUUM (LIFT /AIRFLOW): DRAIN HOSE (ID): DEMISTING CHAMBER: RECOVERY STRAINER:

BATT

BATTERIES (STANDARD): BATTERIES (OPTIONAL): BATTERY RUN TIME: CHARGER (110- V/60 HZ, AUTOMATIC):

DRIVE

POWER/TYPE: SPEED CONTROL: MIN. ASLE WI DTH U-TURN: SOUND LEVEL:

SCRUBBING WIDTH: SCRUBBI NG RATE/HOUR (NORM AL): SCRUBBI NG RATE/HOUR (MAXIM UM):

WAR

PARTS: LABOR: TANKS:

ERY SYSTEM

SYSTEM

ODUCTIVITY

RANTY

35 GAL

1.0 HP 68"/70 CFM

2.0 INCHES 3-GALLON 60 CUBIC INCHES

(6) 245 AH (6) 325 AH UP TO 7 HRS. 36-V/25 AMP

1.0 HP, SEALED/ALL GEAR 0-4 MPH 56" 70 DBA

26" , 30" OR 34" 30,000, 35,000 OR 45,000 FT/HR 45,000, 47,000 OR 58,000 FT/HR

3 YEARS 1 YEAR 10 YEARS

PAGE 3

COMMON WEAR PARTS

MODEL 2

ITEM

BRUSH TYPE

RUSHES

SUPER-GRIT TOUGH-GRI T MIDI-GRIT LIGHT-GRIT POLY (.028) NYLON (.016 ) PAD DRI VER

PADS

SUPER BLACK BLACK BROWN GREEN BLUE RED WHITE

EXTRA PAD DRIVER RETAINING CLIP: 40-433 BRUSH REPAIR KIT: 40-423 REPLACEMENT LOCATI NG CLIP FOR ALL DISK BRUSHES

50-13

DISK (2)

13-421SS 13-421S 13-421C 13-421PS 13-421P 13-421N 13-421D

13-422BB 13-422B 13-422BR 13-422G 13-422BL 13-422R 13-422W

MODEL 2

50-15

DISK (2)

15-421SS 15-421S 15-421C 15-421PS 15-421P 15-421N 15-421D

15-422BB 15-422B 15-422BR 15-422G 15-422BL 15-422R 15-422W

MODEL 2

50-17

DISK (2 )

17-421SS 17-421S 17-421C 17-421PS 17-421P 17-421N 17-421D

17-422BB 17-422B 17-422BR 17-422G 17-422BL 17-422R 17-422W

SQUE

EGEE KITS

250-13 AND 250-15 250-17

KIT INCLUDES: (1) REAR BLADE, (1) FRONT BLADE.

NOTE:

IT IS STAMPED INTO THE TOP OF THE SQUEEGEE BLANK.

MODEL 250: HAS A 32" SQUEEGEE UNLESS OTHER SIZE IS SPECIALLY ORDERED AT TIM E OF PURCHASE. NOTE: THE SMALLER SQUEEGEES ARE DESIGNED FOR NARROW AISL ES AND MAY NOT HAVE THE SAM E

WATER CONTROL AROUND TIGHT TURNS AS THE LARGER SQUEEGEES.

SOAP

HEAVY DUTY DEGREASER CITRIUS FREEZER TIRE MARK REM OVER

CALL YOUR LOCAL DEALER FOR MORE SOAP INFORMATION

SIZE

32" 35"

GUM RU

22-770G 25-770G

BBER

LINATEX

22-770L 25-770L

PAGE 4

Fig. 5

BRUSH TYPE

Super

Tough

Midi

Light

Poly (.028)

Nylon (.012)

Tampico

Pad Driver

PADS

Super Black

Black

Brown

Green

Blue

Red

White

NOTE: These are only approximations. The customer should always try any brush in an inconspicuous area.

SCRUB BRUSHES

There are many different types of brushes available to cover applications from cleaning heavil y soiled floor s to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please refer to the following to assist in selecting the proper brush or pad for the work at hand.

DISK CYLINDRICAL LEVEL (10 The highest) COLOR

-Grit ##-421SS NA Very High 10 Red/Orange

-Grit ##-421S ##-521S High 9 Black

-Grit ##-421C ##-521C High 8 Blue/Grey

-Grit ##-421PS ##-521PS Moderate 6 Grey ##-421P NA Moderate 5 Black ##-421N ##-521N Light 2 White ##-421T ##-521T Light 1 Tan ##-421D NA Not Applicable NA

DISK CYLINDRICAL LEVEL (10 The highest) COLOR

##-422BB NA Very High 10 Black ##-422B NA High 8 Black ##-422BR NA High 7 Brown ##-422G NA Medium 6 Green ##-422BL NA Moderate 4 Blue ##-422R NA Moderate 3 Red ##-422W NA Light 1 White

PAGE 5

SAFETY MESSAGES

YOUR SAFETY, AND THE SAFETY OF OTHER S, IS VERY I MPORTANT, AND OPERATING THIS UNIT SAFELY I S AN IM PORTANT RESPON SIBILITY.

TO HELP YOU MAKE INFORM ED DECISIONS ABOUT SAFETY, WE HAVE PROVIDED OPERATING PROCEDURES AND OTHER SAFETY INFORM ATION IN THE MANUAL. THIS INFORM ATION INFORMS YOU OF POTENTIAL HAZARDS THAT COULD HURT YOU OR OTHERS.

IT IS NOT PRACTI CAL OR POSSIBLE TO WARN YOU OF ALL THE HAZARDS ASSOCI ATED WITH OPERATING THIS UNIT. YOU MUST USE YOUR OWN GOOD JUDGEMENT.

THIS IS INTENDED FOR COMERCIAL USE. IT IS DESIGNED TO BE USED ON HARD FLOORS IN AN IN DOOR ENVIRONMENT, WITH THE RECOM ME NDED PADS OR BRUSHES.

DO NOT OPERATE UNIT:

UNLESS TRAINED AND AUTHORIZED. UNLESS OPERATOR MANUAL IS READ AND U NDERSTOOD. IF UNIT IS NOT IN PROPER OPERATING CONDITION. OUTDOORS OR EXPOSED TO RAIN. FOR PICKING UP HAZARDOUS MATERIALS/DUST. ON SURFACES HAVING A GRADIENT EXCEEDING 2% UNLESS THE OPTIONAL PARKING BRAKE IS FUNCTIONING ON THE MACHINE.

WHEN OPERATING UNIT:

REMOVE LOOSE OBJECTS FROM THE FLOOR THAT MAY BE PROJECTED FROM THE REVOLVING BRUSHES. KEEP HANDS AND FEET AWAY FROM REVOLVI NG BRUSHES. DO NOT OPERATE MACHINE WHERE FLAMMABLE LIQUIDS ARE PRESENT. USE EXTREME CAUTION WHEN MANUEVERING.

3. B

EFORE LEAVING:

MAKE SURE MACHINE IS TURNED OFF. STOP ON LEVEL SURFACES. DISCONNECT BATTERIES.

4. B

EFORE SERV ICING:

STOP ON LEVEL SURFACE, AND SECURE MACHINE. DISCONNECT BATTERIES.

5. B

EFORE DISCARDING MACHINE:

THE BATTERI ES MUST BE REMOVED AND PROPERLY DISPOSED OF.

PAGE 6

!! SAFETY PRECAUTIONS!!

WARNING: HAZARDOUS VOLTAGE. SHOCK, BURNS

OR ELECTROCUTION CAN RESULT. ALWAYS DI SCONNECT THE BATTERIES BEFORE SERVICING MACHINE.

WARNING: BATTERIES EMIT HYDROGEN GASES,

EXPLOSION OR FIRE CAN RESULT. KEEP SPARKS AND OPEN FLAM ES AWAY.

WARNING: CHARGE UNIT IN A WELL VENTILATED AREA,

AND KEEP BATTERY COM PARTMENT OPEN WHEN CHARGING. EX PLOSION OR FIRE COULD RESULT.

WARNING: BATTERY ACID CAN CAUSE BURNS.

WEAR PROTECTI VE EYE WEAR AND GLOVES WHEN SERVICING BATTERIES.

WARNING: DO NOT STORE OUTDOORS OR PRESSURE

WASH. PREVENT FROM GETTING ELECTRONIC COMPONENTS WET.

WARNING: THE USE OF PARTS AND SOLUTIONS OTHER

THAN RECOM MEND ED BY THE M ANUFACTURER MAY CAUSE DAMAGE OR ENDANGER PEOPLE.

WARNING: DRES S SAF ELY. DO NOT WEAR RI NGS

OR METAL WRIST WATCHES WHILE WORKING ON THI S MACHINE. THEY CAN CAUSE AN EL ECTRI CAL SHORT, WHICH, CAN CAUSE SERIOUS BURNS. DO NOT WORK ON THIS MACHINE WHILE WEARING A TIE, SCARF OR OTHER LOOSE, DANGLING NECKWAR E OR CLOTHI NG. THESE LOOSE I TEMS CAN TANGLE IN THE ROTATING PARTS AND CAUSE SERIOUS INJ URY OR EVEN DEATH.

WARNING: ALWAYS USE THE CHARGER PROVIDED

BY THE M AUFACURER TO CHARGE THE M ACHINE. IT IS AN AU TOMATIC CHARGER, SPECI FICALLY DESIGNED TO CHARGE AT THE APPROPRIATE RATE. IF YOU MUST USE A DI FFERE NT CHARGER, DISCONNECT THE BATTER IES BEFORE CHARGING. THIS WILL PREVENT DAMAGE TO THE ELECTRONIC SPEED CONTROLLER.

WARNING: UNDERSTAND THE DYNAMI C BRAKI NG

SYSTEM BEFORE YOU OPER ATE THE MACHINE ON RAMPS. M ACHINE DOES NOT COAST. RELEASING THE FOOTPEDAL WILL AUTOM ATICALLY APPLY BRAKING FORCE, AND STOP THE MACHINE.

WARNING: DO NOT PARK THE MACHINE ON

RAMPS OR SLOPES. THE MACHINE HAS A PARKING BRAKE, BUT IT IS RECOMM ENDED THAT IT IS ALWAYS PARKED ON LEVEL GROUND.

WARNING: DO NOT OPERATE THE MACHINE IF

ANY PARTS HAVE BEEN REMOVED OR DAMAGED.

WARNING: DO NOT REMOVE, PAI NT OVER, OR

DESTROY WARNING DEC ALS. IF WARNING DECALS BECOME DAMAGED, THEY M UST BE REPLACED.

WARNING: DO NOT OPERATE MACHINE IN

UNSAFE CONDITION. IF THE MACHINE IS IN NEE D OF REPAIR OR IS IN ANY WAY U NSAFE TO OPE RATE, THE MATTER SHOULD BE RE PORTED I M MEDI ATELY TO THE SHIFT SUPERVISOR. DO NOT OPERATE THE MACHINE UNTIL IT IS RETURNED TO PROPER OPERATING CONDITION.

WARNING: DO NOT USE THE M ACHINE AS A STEP

LADDER OR CHAIR.

WARNING: ONLY OPERATE THIS MACHINE FROM

THE OPERATORS SEAT. IT WAS NOT DESI GNED TO CARRY PASSENGERS.

WARNING: DO NOT OPERATE THI S MACHINE ON R AMPS

OR UNEVEN SUR FACES. WHEN CLIM BI NG A RAMP, ALWAYS DRIVE THE MACHINE IN FORWARD STRAIGHT UP OR DOWN THE RAMP. NEVER DRIVE ACROSS THE INCLINE. DO NOT BACK DOWN OR TURN ON RAMPS!

WARNING: THIS MACHINE MUST ONLY BE

OPERATED BY TRAINED OPERATOR. AS PART OF HIS OR HER TRAINING, THEY MUST READ THIS MANUAL THOROUGHLY. IF EXTRA COPI ES ARE NEEDED, CONTACT YOUR LOCAL DEALER.

WARNING: ALWAYS TURN OFF THE MACHINE,

BEFORE LEAVING I T UNATTENDED.

WARNING: DO NOT OPERATE OVER ELECTRICAL

FLOOR OUTLETS. M AY RESULT IN SERIOUS INJURY.

PAGE 7

MACHINE CONTROLS AND FEATURES

FIGURE 1.

17 16

FIGURE 2.

FIGURE 3.

FIGURE 5.

FIGURE 6A.

PAGE 8

FIGURE 4.

36 37

FIGURE 6B.

44 45

C O NTROLS A N D FU NCTIO NS

SEE FIGURE 1

1. STEERING WHEEL: STEERS THE MACHINE.

2. ADJUSTABLE SEAT WITH ARM RESTS: YOUR MACHINE IS EQUIPPED WITH AN ADJUSTABLE SEAT WITH ARM RESTS.

3. RECOVERY TANK LID: LATCHMUST BE SECURED FOR RECOVERY TANK TO SEAL PROPERLY.

4. HEADLIGHT: HELPS YOU SEE IN LOW LIGHT AREAS AND TO WARN ONCOMING TRAFFIC .

5. FRONT DRIVE TIRE: (BLA CK STANDARD),(GREY OPTIONAL) DRIVES AND STEERSM ACHINE.

6. POLYURETHANE ROLLERS: HELPS PREVENT DAMAGE TO MACHINE AND OBJECTS YOUMAY DRIVE CLOSE TO.

7. SIDE WIPERS: CONTROLS WATER ON TURNS BY DIRECTI NG IT TO THE SQUEEGEE.

8. SEAT ADJUSTMENT: PERMITS THE SEAT TO BE ADJUSTED FORWARD AND BACKWARD FOROPERATOR COMFORT

9. ON BOARD CHARGER PLUG (OPTIONAL): PLUGS INTO ANY THREE PRONGED OUTLET TO CHARGEMACHINE

SEE

FIGURE 2.

10. HO RN BUTTON: SOUNDS THEHORN FOR WARNING ONCOMING TRAFFIC.

11. SERIAL # PLATE: HAS MACHINES INDIVIDUAL SERIAL NUMBER STAMPED ON IT.

12. NON SLIP FLOOR PLATE: HELPS PREVENT SLIPPING WHILE GETTING ON AND OFF THEMACHINE.

13. FOOT PEDAL: CONTROLS THE ACCELERATION AND DECELERATION OF THEMACHINE.

14. ADJUSTABLE STEERING: FOUR SETTINGS FOR OPERATOR COMFORT AND EASE OF ENTRY.

15. HO UR METER: KEEPS TRACKOF TOTAL HOURS OF USE ON THEMACHINE.

SEE

FIGURE 3

16. RECOVERY DRAIN HOSE: ALLOWS FOR CONTROLLED DRAINING OF RECOVERY TANK'S DIRTY WATER.

17. SPRAYHOSE: (OPTIONAL) PERMITS CLEANINGIN REMOTE AREAS.

18. SQUEEGEE/VAC HOSE: VACUUMIZES SQUEEGEE. NO TE: KEEP FREE AND CLEAR OF BLOCKAGE.

19. REAR BUM PER: OFFERS SQUEEGEE SYSTEM PROTECTION FROM DAMAGE.

20. SQUEEGEE BLADE: SQUEEGEES WATER TO BE RECOVERED BY THE VACUUM HOSE.

SEE

FIGURE 4

21. TANK LATCH: PERMITS ACCESS TO BATTERIES.

22. TIE DOWN POINTS: LOCATION FOR TIE DOWN STRAPS DURING TRANSPORT.

23. SQUEEGEE ROLLERS: HELP PROTECT THE SQUEEGEE.

SEE

FIGURE 5

24. SOLUTION TANK: HOLDS APPROXIMATELY 35-GALLONS OF CLEAN WATER.

25. RECOVERY TANK: HOLDS APPROXIMATELY 35 - GALLONS OF DIRTY "RECOVERY" WATER.

26. RECOVERY ACCESS DOOR: USED FOR FLUSHING OUTRECOVERY TANK WITH FRESH WATER.

27. DRAIN SAVER: PREVENTS DEBRIS FROM CLOGGING DRAIN.

28. VACUUM SCREEN BOX: HOUSES THE DUAL STAINLESS VAC SCREEN & SHUTOFF BALLS.

29. FOAM PROTECTION SCREEN: USED TO PROTECT VACUUMM OTOR FROM DEBRIS.

30. SOLUTION TANK VENT: PREVENTS VACUUM FROM FORMING IN THE TANK DURING OPERATION.

SEE

FIGURES 6A AND 6B

31. HIGH WA TER RECOVERY LIGHT (RED): INDICATES WHEN THE RECOVERY TANK IS NEARLY FULL.

32. LCD SCREEN: LISTS FUNCTIONSAND SETTING OF THE MACHINE. (SEE PAGE 9)

33. SQUEEGEE SWITCH: RAISES AND LOWERS THE SQUEEGEE.

34. "Uni-Touch" BUTTO N: ACTIVATES BRUSHES, SQUEEGEE, AND SOLUTION FLOW SIMUTANEOUSLY.

35. NOT USED ON THIS MACHINE.

36. MENU CONTROL: SCROLLS THROUGH DIFFERENT OPTIONS ON THE LCD DISPLAY.

37. SCRUB DECK DOWN PRESSURE SWITCH: CONTROLS THE PRESSURE PUT ON THE SCRUB DECK.

38. SCRUB DECK SWITCH: RAISES AND LOWERS THE SCRUB DECK.

39. SOLUTION FLOW CONTROL KNOB: TURN CLOCKW ISE TO REDUCE & COUNTER-CLOCKWISE TO INCREASE FLOW.

40. FORWARD/REVERSE SWITCH (RED): CONTROLS THE DIRECTION OF THE TRACTION MOTOR.

41. CIRCUIT BREAKER: (15 AMP) POSITIVE BUS BAR.

42. CIRCUIT BREAKER: (15 AMP) NEGATIVE BUS BAR.

43. CIRCUIT BREAKER: (10 AMP) SIDE BROOM M OTORS.

44. SPRAY JET (BLUE): (OPTIONAL) ACTIVATES SPRAY PUMP FOR REMOTE SPRAY WAND.

45. VACUUM SWITCH (WHITE): FOR USE WITH REMOTE VACUUM WAND.

46. RECYCLING SWITCH (GREEN): (OPTIONAL) TURNS ON THE RECYCL ING PUMP).

47. KEY SWITCH: TURNS THE MAIN POWER ON AND OFF.

48. SIDE BROOM (YELLOW): LIFTS AND LOWERS SIDE BROOMS WHICH TURN ON AUTO MATICALLY.

49. WATE R TO SIDE BROOMS (GREY): PROVIDES CLEANING CHEMICAL TO EXTEND CLEANING PATH.

50. CIRCUIT BREAKER: (2 AMP) SIDE BROOM LIFT ACTUATOR.

51. EMERGENCY STOP: SHUTS MACHINE DOWN IN A EMERGENCY

PAGE 9

LCD SCREEN MENU DISPLAYSLCD SCREEN MENU DISPLAYS

FIGURE 7.

SCREEN # 1

SCREEN #3

SCREEN # 2

FIGURE 8.

SCREEN W/ERROR CODE

FIGURE 9.

*** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS***

FIGURES 7-10.

1. BATTERY LEVEL INDICATOR - INDICATES THE ENERGY LEVEL REM AINING IN THE BATTERI ES.

(SHOWN ON ALL MENU DISPLAY S)

2. S

3. VA

4. SCRUBBING MOTORS ON - INDICATES THE BRUSH MOTORS ARE "RUNNING". (SEE FIG URES 7. AND 8.)

5. KEY SWITCH HOUR METER - TELLS YOU THE TOTAL HOURS THE MACHINE HAS BEE N ON. (SEE FIGURES 8. AND 9.)

6. SCRUBBING BRUSH HOUR METER - TELLS YOU THE TOTAL HOURS THE BRU SH M OTORS HAVE BEEN USED. (SEE FIGURE 9.)

7. TRANSPORT HOUR METER - TELLS YOU THE TOTAL HOURS THE DRIVE SYSTEM HAS BEEN USED. (SEE FIGURE 9.)

8. ERROR WARNING SYMBOL - INDICATES WHEN THERE HAS BEEN A DIAGNOSTIC CODE ERROR. (SEE FIGURE 10.)

CRUBBING DECK DOWN PRESSURE GAUGE - SETS THE DOWN PRESSURE ON THE BRUSHES. (SEE FIGURE 7.)

CUUM ON - INDICATES THE VACUUM IS "ON".(SEE FIGURES 7. AND 8.)

FIGURE 10.

9. DIAGNOSTI

AND A DIAGNOSTIC CODE WHICH TELL YOU WHATS WRONG. (SEE FIGURE 10.)

10. WAT

ER ON - INDICATES THE SOLUTION FLOW IS "ON" (SEE FIGURE 7.)

C CODE - WHEN THE MACHINE HAS DETECTED AN ERROR IT WILL DISPLAY THE WARNING SYMBOL

( FOR COMMAN ERROR CODES AND DESCRIPTIONS SEE PAGES 22. AND 23.)

PAGE 10

M ACHINE SETUP

UNCRATING MACHINE AND

ONECTING BATTERIES

1. CAREFULLY CHECK THE CRATE FOR ANY SIGNS OF DAMAGE. BATTERIES ARE IN THE UNIT.

2. TO UNCRATE THE MACHINE, REMOVE BANDING FROM AROUND THE CRATE. TAKE OFF THE TOP AND SIDES AND DI SPOSE OF PROPERLY.

3. REMOVE BANDING FROM MACHINE. RE M OVE THE CHOCKS AROUND THE DRIVE WHEELS.

4. TURN ALL SWITCHES TO THE OFF POSITION AND REMOVE KEY.

5. TIP BACK TANK TO EXPOSE THE BATTERY COM PARTMENT AND CONN ECT BATTERY CABLES.

YOUR MACHINE IS EQUIPPED WITH (SIX) 6 VOLT, DEEP CYCLE, 245 AM P HOURS BATTERIES, WHICH FORM A 36 VOLT SYSTEM. MAXIMUM BATTERY DIMENSIONS ARE 7"W X 11-1/2"L X 13"H .

7. VERIFY THAT ALL OF THE BATTERY CABLES ARE CONNECTED TO THE BATTERIES TIGHTLY. LOCATE ANY LOOSE ONES AND CONNECT TO THE OPEN TERM INAL. TIGHTEN W I TH 9/16" WRENCH.

PUT COVERS I N PLACE. (SEE PICTURE TO THE LEFT)

8. TURN ON MAIN POWER SWITCH AND CHECK THE BATTERY CONDITION METER TO ENSURE CORRECT INSTALLATION.

9. FOLD DOWN RAMP, AND DRIVE MACHINE OFF OF THE BASE.

NOTIFY THE CARRIER IMMEDIATELY IF CONCEALED DAMAGE IS DISCOVERED.

PAGE 11

TACHING SQUEEG E E

1. LOWER THE SQUEEGEE MOUNTING PLATE BY DEPRESSING THE SQUEEGEE SWITCH TO THE DOWN POSITION. (SEE PICTURE BELOW)

REMOVING SQUEEGEE

1. WITH THE SQUEEGEE IN THE UP POSITION, TURN KEY SWITCH OFF.

2. DISCONNECT VACU UM HOSE FROM SQUEEGEE AND LOOSEN KNOB.

3. PULL SQUEEGEE ASSEMBLY REARWARD FROM THE LIFTING CARRIER.

4. INSPECT OR REPAIR AS NECESSARY AND REINSTAL.

REPLACING OR ROTATE

QUEEGEE BLADES

2. LOOSEN THE TWO KNOBS ON THE SQUEEGEE AND SLIDE THEM INTO THE SLOTS IN THE SQUEEGEE M OUNTI NG PLATE. (SEE PICTURE BELOW)

3. TIGHTEN THE KNO BS, AND CONNECT VACUUM HOSE FROM THE MACHINE TO THE SQUEEGEE.

(SEE PICTURE BELOW)

4. YOU MAY HAVE TO ADJUST THE SQUEEGEE PITCH, BY USING THE PITCH ADJ USTM ENT KNOB.

(SEE PICTURE BELOW)

FOR SAFETY: BEFORE LEVEING OR SERVICING

MACHINE STOP ON LEVEL SURFACE, TURN OFF MACHINE AND REMOVE KEY.

1. REMOVE THE SQU EEGEE ASSEMBLY FROM THE MACHINE. REMOVE BLADE RETAINER STRAP AND REM OVE SQUEEGEE BLADE

2. ROTATE THE SQUEEGEE TO NEW EDGE POSI TION OR REPLACE AS REQUIRED.

3. INSTALL BLADE ON THE LOCATING PINS OF SQUEEGEE ASSE M BLY.

4. INSTALL SQU EEGEE RETAINER STRAP.

5. FASTEN AND LOCK KNOBS.

5. NOTE VAC EXHAUST, SINGLE VAC OUT ONE * ASSISITS IN DRYING (SEE PICTURE ABOVE)

PAGE 12

ADJUSTING SQUEEGEE

1. TURNING ADJUSTMENT KNOB CL OCK-WISE (TIGHTENING) WILL RAISE TIPS & LOWER CENTER.

(SEE PICTURE TO THE LEFT)

2. THIS SQUEEGEE IS ADJUSTED TOO F AR BACK AND WILL NOT PICK UP ON THE CORNERS. *NOTE TIPS OFF THE FLOOR. (SEE PICTURE TO THE LEFT)

3. THIS SQUEEGEE IS ADJUSTED TOO FAR FORWARD AND WILL NOT PICK UP IN THE CENTER. *NOTE CENTER SPACED OFF THE FLOOR.

(SEE PICTURE TO THE LEFT)

4. THIS SQUEEGEE IS ADJUSTED JUST RIGHT WITH GOOD DEFLECTION ACROSS THE ENTIRE REAR BLADE

(SEE PICTURE TO THE LEFT)

PAGE 13

LEVELING DECK

1. DRIVE MACHINE TO A FLAT LEVEL SURFACE AND TURN MACHI NE OFF. (SEE PICTURE TO THE LEFT)

2. WITHTHE SHROUDS AND BRUSHES OFF, M EASURE THE FROM THE GROUND TO THE BOTTOM OF ALL FOUR CORNERS OF THE SCRUB DECK.

(SEE PICTURE TO THE LEFT)

3. IF THE MEASUREMENTS ARE NOT THE SAME THE DECK IS NOT LEVEL AND NEEDSTO BE ADJUSTED.

4. LOOSING THE TWO LOCKING NUTS AND SPIN THE HEXOGONAL ARM. (SEE PICTURE TO THE LEFT)

5. TO RAISE THE FRONT OFTHE SCRUB DECK AND LOWER THE REAR EXPAND THE ADJUSTABLE ARMS BY LOOSING THE TWO LOCKING NUTS AND SPIN THE HEXOGONAL ARM. (SEE PICTURE TO THE LEFT)

6. M EASURE FROM THE GROUND TO THE BOTTOM OF A LL FOUR CORNERS OF THE DECK AGAI N.

(SEE PICTURE TO THE LEFT)

7. WHEN ALL FOUR CORNERS M ESURE THE SAME RETIGHTEN THE LOCKING NUTS.

(SEE PICTURE TO THE LEFT)

PAGE 14

ATTACHING DISK BRUSHES

1. TURN "ON" MACHINE POWER

2. RA ISE THE SCRUB DECK BY DEPRESSING THE BRUSH SWITCHTO THE UP AND OFF POSITION

AND TURNMACHINE POWER"OFF".

DISCONNECT BATTERIES.

(SEE PICTURE TO THE LEFT)

3. REM OVE SHROUDS TO ACCESS SCRUBDEC K

(SEE PICTURE TO THE LEFT)

5. PAD INSTALLATION ATTACH PADS TO PAD DRIVERS BEFOR CONNECTING PAD DRIVERS TO MOTOR HUB. (SEE PICTURE TO THE LEFT)

6. ATTACH BRUSHES OR PADS TO MOTOR HUBS. SQUEEZE THE SCISSOR LOCKING DEVICE AND LIFT BRUSH UP ON TO THE MOTOR DRIVE HUB. MAKE SURE THE SCISSORS CLOSE AND LOCK ONCE THE BRUSHES ARE ON. (SEE PICTURE TO THE LEFT)

7. WHEN BRUSHES ARE ATTACHED PUT SHROUDS BA CK ON MACHI NE AND TIGHTEN KNOBS .

(SEE PICTURE TO THE LEFT)

***FOR CORRECT PAD APPLICATION , CALL YOUR LOCAL DEALER***

PAGE 15

ADJUSTING SHROUDS

1. THE SHROUD MUST BE ADJUSTED CORECTLY I N ORDER TO HAVE PROPER WATER CONTROL DURING TURNS. THE FRONT OF THE SHROUD SHOULD BE SLIGHTLY HIGHER THAN THE REAR. (SEE PICTURE TO THE LEFT)

2. TO ADJUST SHRO UDS LOOSEN KNOBS AND

REMOVE SHROUD. (SEE PICTURE TO THE LEFT)

3. SPIN THE SHROUD SUPPORT UP OR DOWN TO GET ADJU STM ENTS.

(SEE PICTURE TO THE LEFT)

4. ONCE ADJUSTED TO THE PROPER HEIGHT PUT THE SHROUDS BACK ON TOP OF ADJUSTMENT SUPPORTS AND TIGHTEN KNOBS BACK DOWN.

(SEE PICTURE TO THE LEFT)

PAGE 16

SOLUTION SYSTEM

ACCESS FROM LEFT SIDE OF MACHINE

1. 3/4" GATE VALVE

2. STAINLESS STEEL INLINE FILTER

3. SOLENOID VALVE

(SEE PICTURE TO THE LEFT)

1. TO CLEAN FILTER CLOSE 3/4" GA TE VALVE (A).

(SEE PICTURE TO THE LEFT)

2. UNSCREW CLEAR LID (B), REMOVE STAINLESS STEEL SCREEN (C), RINSE SCREEN.

(SEE PICTURE TO THE LEFT)

3. I NSTALL STAINLESS FILTER SCREEN, TIGHTEN CAP.

4. OPEN 3/4" VALVE (D)

(SEE PICTURE TO THE LEFT)

PAGE 17

VAC

SY STEM

1. THE "HIGH RECOVERY" LIGHT(RED) WILL ILLUMINATE (A) WHEN THE RECOVERY TANK IS FULL. STOP IM MEDIATELY AND DRAIN RECOVERY TANK.(SEE PICTURE TO THE LEFT)

2. IF RED LIGHT IS IGNORED THE VAC WILL OVERHEAT .

(SEE PICTURE TO THE LEFT)

3. IF VAC IS PULLING EXCESSIVE CURRENT, CIRCUIT BREAKER (25AMP) MAY BLOW TO PREVENT DAMAGE. IF THIS OCCURS CONTACT YOUR SERVICE AGENT. (SEE PICTURE TO THE LEFT)

4. VAC SWI TCH (B) IS SET TO E NGAGE AT 65" LIFT.

5. I F FOAM OR WATER GETS PAST THE RECOVERY TANK'S VAC SCREEN/BALL SYSTEM THE

"UNLOADER VALVE" (E) WILL DRAIN IT FROM

THE VAC BOX.

(SEE PICTURE TO THE LEFT AND PICTURE BELOW)

6. "UNLOADER VALVE" (E) IS LOCATED ON THE BOTTOM OF THE VACUUM BOX IN FRONT OF THE VAC MOTOR.

(SEE PICTURE TO THE LEFT)

PAGE 18

PERATIO N

PRE-C LEANING CHECK LIST

READ AND U NDERSTAND THE SAFETY SECTION ON PAGE 5 AND 6 BEFORE OPERATING MACHINE.

1. CHECK BATTERY CONDITION GAUGE ON THE CENTRAL COMMAND II LCD SCREEN.

TO CHECK GAU GE PUSH M ENU CONTROL BUTTON UNTIL BATTERY GAUGE APPEARS. MAKE SURE BATTERIES ARE FULLY CHARGED BEFOR USING.

2. CHECK THE CONDITION OF PADS OR BRUSHES.

3. CHECK THE CON DITION OF THE SQU EEGEE BLADES.

4. TRANSPORT THE MACHINE TO THE FILLING STATION. RAISE THE SCRUBHEAD AND SQUEEGEE WHEN TRANSPORTING.

5. TURN MACHINE OFF.

6. OPEN SOLUTION FILL DOOR ON THE TOP OF THE TANK AND FILL THE TANK U P WITH CLEAN WATER. FOAM IN THE RECOVERY TANK IS USUALLY AN INDICATION OF EX CESSIVE SOAP.

(SEE PICTURE BELOW.)

7. ADD CLEANING CHEMICAL. USE THE PROPER DILUTION RATIO INDICATED ON THE BOTTLE.

ONE PASS SCRUBBING

STEPS: (SEE PICTURE BELOW)

1. TURN MACHINE ON WITH THE KEY SWITCH.

2. LOWER SQUEEGEE BY PRESSING THE SWITCH.

3. LOWER SCRUB HEAD TO THE FLOOR, USE THE TOP HALF OF THE BRUSH SWITCH.

4. ADJUST THE SOLUTION KNOB TO THE DESIRED SETTING. (SET HAL F WAY), TURN CLOCKWISE FOR LESS, COUNTER-CLOCKWISE FOR MORE.

5. BEGIN SCRUBBING BY DEPRESSING THE FOOT PEDAL SLOWLY AND THEN TO THE SPEED

REQUIRED. (NOT SHOWN)

6. START SCRUBBING AT THE #1 OR # 2 MARKS, DO NOT USE THE #4 OR #5 MARKS WITHOUT MANAGEMENTS APPROVAL.

7. TO OPERATE MACHINE IN REVERSE, SIMPLY SWITCH THE REVERSE SWITCH TO THE REVERSE POSITION, BACK UP ALARM MAY SOUND AND YOUR REVERSE SPEED IS SET TO ROUGHLY 70% OF FORWARD.

8. TO STOP THE MACHINE, LET OFF OF THE FOOT PEDAL, AND THE M ACHINE WILL STOP AUTOMATICALLY. (NOT SHOWN)

NOTE:

USE ONL Y NONFLAMMABLE COMMERCI AL CLEANING CHEMICALS. YOUR AUTHORIZED DISTRI BUTOR CAN ASSIST YOU IN SELECTING A PROPER CHEMICAL.

9. DEPRESSING THE "Uni-Touch" BUTTON ACTIVATES THE SOLUTION, VACUUM, AND BRUSHES SIMULTANEOUSLY.

PAGE 19

OPERATION

DOUBLE SCRUBBING

STEPS: (SEE PICTURE BELOW)

1. TURN MACHINE ON WITH THE KEY SWITCH.

2. LOWER SCRUB HEAD TO THE FLOOR, USE THE TOP HALF OF THE BRUSH SWITCH.

3. ADJUST THE SOLUTION KNOB TO THE DESIRED SETTING. (SET HALF WAY), TURN CLOCKWISE FOR LESS, COUNTER-CLOCKWISE FOR MORE.

4. BEGIN SCRUBBING BY DEPRESSING THE FOOT PEDAL SLOWLY AND THEN TO THE SPEED

REQUIRED. (NOT SHOWN)

5. START SCRU BBING AT THE #1 OR # 2 MARKS, DO NOT USE THE #4 OR #5 MARKS WI THOUT MANAGEMENTS APPROVAL.

6. TO OPERATE MACHINE IN REVERSE, SIMPLY SWITCH THE REVERSE SWITCH TO THE REVERSE POSITION, BACK UP ALARM MAY SOUND AND YOUR REVERSE SPEED IS SET TO ROUGHLY 70% OF FORWARD.

VAC ONL

STEPS: (SEE PICTURE BELOW)

1. TURN MACHINE ON WITH THE KEY SWITCH.

2. LOWER SQUEEGEE BY PRESSING THE SWITCH.

3. BEGIN VACUUMING BY DEPRESSING THE FOOT PEDAL SLOWLY AND THEN TO THE SPEED

REQUIRED. (NOT SHOWN)

4. TO OPERATE MACHINE IN REVERSE, SIMPLY SWITCH THE REVERSE SWITCH TO THE REVERSE POSITION, BACK UP ALARM MAY SOUND AND YOUR REVERSE SPEED IS SET TO ROUGHLY 70% OF FORWARD.

5. TO STOP THE MACHINE, LET OFF OF THE FOOT PEDAL, AND THE MACHINE WILL STOP AUTOMATICALLY. (NOT SHOWN)

Y SCRUBBING

7. TO STOP THE MACHINE, LET OFF OF THE FOOT PEDAL, AND THE M ACHINE WILL STOP AUTOMATICALLY. (NOT SHOWN)

PAGE 20

PERATING HINTS

1. OBSERVE THE AMOUNT OF SOLUTION THE MACHINE IS DISPENSING ON THE FLOOR AND ADJUST TO THE DESIRED FLOW. TO INCREASE THE SOLUTION FLOW RATE, ROTATE BLUE KNOB COUNTER-CLOCK WI SE.

(SEE PICTURE TO THE LEFT)

2. KEEP AN EYE ON THE "RED" RECOVERY FULL LIGHT TO MAKE SURE THERE IS NOT FOAMY BUILDU P IN THE RECOVERY TANK. IF EXCESS FOAM BEGINS TO DEVELO P, POUR A RECOM M ENDED FOAM CONTROL SOLUTION INTO THE RECOVERY TANK. (SEE PICTURE TO THE LEFT)

3. ALWAYS OPERATE AT LOWER SPEEDS WHEN SCRUBBING AROUND WALLS AND OBJECTS. YOU SHOULD REDUCE THE SPEED, TO M AINTAIN CONTROL WHEN TURNING.

4. IF SQUEEGEE STARTS TO STREAK, RAISE AND WIPE THE BLADES WITH A CLEAN CLOTH. IF THE PROBLEM CONTINUES, CHECK THE BLADES FOR WEAR OR DAMAGE, AND ROTATE IF NEEDED.

5. CHANGE OR TURN OVER PADS WHEN DIRTY. ROTATE THE SCRUB BRUSHES EVERY WEEK.

6. STAY CLEAR OF OBJECTS PROTRUDING FROM THE FLOOR, SUCH AS SOCKETS, GRATES, FOR THEY WI LL DAMAGE THE PADS AND SQUEEGEE BLADES.

7. DURING BRIEF STOPS YOU SHOULD TURN EVERYTHING OFF, THE BRUSHES AND SOLUTION WILL AUTOMATICALLY STOP WHEN THE FOOT PEDAL IS RELE ASED.

8. ALWAYS KEEP AN EYE ON YOUR GAU GES. THEY LET YOU KNOW THE STATUS OF A P ARTICULAR SYSTEM AT A GLANCE. IF YOUR BATTERY GAUGE IS READING LOW, YOU MUST STOP IM ME DIATELY, AND RECHARGE. RUNNING THE BATTERIES DEAD, WILL RESULT IN DAMAGE TO THE BATTERIES.

9. WH EN YOU RUN OUT OF SOLUTION, RAISE THE BRUSHES, AND CONTI NUE TO VACUUM THE REMAINING WATER UNTIL IT IS CONSUM ED. THE BLUE BALL IN THE SI GHT TUBE TELLS YOU HOW M UCH SOLUTION IS LE FT IN THE TANK,

(SEE PICTURE TO THE LEFT)

10. WHEN YO U ARE READY TO STOP, PICK UP THE BRUSHES, TURN OFF THE SOLUTION SWITCH, PICK UP THE SQUEEGEE, AND DRIVE THE MACHINE BACK TO THE CHARGING AREA.

PAGE 21

DRAINI N G RECOVERY TANK

DRAINING SOLUTION TANK

AL WAYS EMPTY RECOVERY TANK WHEN REFILLING THE SOLUTION TAN K. TO DRAIN THE RECOVERY TANK, PER FORM THE FOLLWING STEPS.

1. REM OVE DRAIN HOSE AND UNSCREW CAP. OPEN THE TOP "RECOVERY ACCESS LID" AND FLUSH OUT WITH FRESH WATER TO KEEP TANK CLEAN. (SEE PICTURE BELOW)

2. U NSCREW CAP AND BEGI N DRAINING.

(SEE PICTURE BELOW)

TODRAINLEFT OVER CLEANING SOLUTION FROM THE SOLUTION TANK, PERFORM THE FOLLOWING STEPS.

1. ROTATE THE (BLUE) SOLUTI ON TANK DRAINVALVE LOCATED IN THE FRONT LEFT SIDE OF THE FRAME

(SEE PICTURE BELOW)

2. TO OPEN THE VALVE HANDLE SHOULD BE IN LI NE.

(SEE PICTURE BELOW)

3. OPEN TH TOP "RECOVERY TANK L ID" AND FLUSH OUT WITH FRESH WATER TO KEEP TANK CLEAN.

RINSE THE RECOVERY TANK AFTER EVERY USE. THIS WILL PREVENT HEAVY BUILD UP ON THE BOTTOM OF THE TANK, FOUL ODERS, AND CLOGGING OF THE DRAIN HOSE.

3. ONCE TANK IS EMPTY, PUT THE CAP BACK ON AND PLACE HOSE BACK ON HOOK.

3. TO CLOSE VALVE HANDLE SHOULD BE PERPENDICULAR.

(SEE PICTURE BELOW)

PAGE 22

RECOVERY TANK FL

OAT SHUT-OFF

RECOVERY TANK DR

AIN SAVER

THE RECOVERY TANK DRAI N SAVERWILL HELP PREVENT THE DRAIN FROM BECOMING CLOGGEDWITH DEBRIS.

WHEN WATER IS NO LONGER BEING VACUUMED FROM THE FLOOR AND THE VACUUM FAN IS OPERATING, THE BALL FLOAT HAS ENGAGED THE RED HIGH RECOVERY LIGHT WILL COME ON.

(SEE PICTURE BELOW)

THE VACUUM MOTOR WILL NOT VACUUM WATER WITH RECOVERY TANK FULL. THE RECOVERY TANK MUST BE DRAINED

1. THE FLOAT SHUT-OFF SCREEN CAN BE CLEANED IN OR OUT OFTHE M ACHINE.

2. TO CLEAN THE FLOAT SHUT-OFFWHILE I T IS INSIDE THE MACHINE WIPE MATERIAL OFF SCREEN THEN RINCE. CHECK THAT THE BALL IS ALSO CLEAN AND MOVES FREELY.

3. TO REMOVETHE FLOAT SHUT-OFF, REMOVE THE WHITE CLAMP GRASPTHE SCREEN WITH ONE HAND AND P ULL DOWNTO REMOVE.

1. THE DRAIN SAVER SCREEN SHOULD DB EMPTIED AND CLEANED AFTER YOU DRAINTHE TANK.

2. TO CLEAN, PULL HOSE OUT OF DRAIN SAVER AND REMOVE SCREEN. EMPTY SCREEN INTOTRASH, WIPE MATERIAL OFF SCREEN AND THEN RI NSE.

3. WHEN FINISHED PLACE SCREEN BACK INTOTHE RECOVERY TANK AND RE-INSERT HOSE INTO SCREEN.

4. SCREENS, GASKETS, AND SHUTOFF BALLS MUST BE IN PLACE.

4. THE SCREEN SAVER MUST ALWAYS BE IN PLACE WHEN THE MACHI NE I S INUSE TO PREVENT CLOGGING OF DRAIN.

PAGE 23

STAND A RD B ATTERY CHARGING

HARG ER S P ECIFICAT I O N S

OUTPUT VOLTAGE OF 36 VOLTS. (STANDARD) OUTPUT CURRENT OF 25 AMPS MAX. (STANDARD) INPUT VOLTAGE OF 110 VOLTS/60 HZ. (STANDARD) AUTOMATIC SHUT OFF CIRCUIT. MADE FOR DEEP CYCLE BATTERIES.

DANGER: ALWAYS CHARGE BATTERIES IN AWELL

VENTILATED AREA. BATTERIES EMIT HYDROGEN GAS. EXPLOSION OR FIRE CAN RESULT. KEEP SPARKS AND FLAME AWAY. SHEILD EYES WHEN SERVICING BATTERIES AND AVOID CONTACT WITH BATTERY ACID. LEAVE

ACCESS PANEL OPEN WHEN CHARGING!

STANDARD CHARGER

CAUTION: THE FOL LOWING I NSTRUCTIONS ARE INTENDED

FOR THE 36V CHARGER SUPPLIED WITHTHE M ACHINE. DO NOTUSE ANY OTHER CHARGERWITHTHIS M ACHINE.

1. TRANSPORTMACHINE TO A WELL VENTILATED AREA FOR CHARGING.

2. TURN THE MACHINE OFF.

3. HINGE OPENTHE TANK TO EXPOSE THE BATTERIES.

(SEE FIGURE 50.) CAUTION: (ALWAYS WEAR EYE

PROTECTION WHEN BATTERIES ARE EXPOSED)

4. CHECK THE WATER LEVEL IN EACH BATTERY. DO NOT CHARGE THE MACHINE UNLESS THE WATER I S SLIGHTLY HIGHER THAN THE PLATES. I F NEEDED, ADD ENOUGH

DISTILLED WATER TO 1/2" ABOVE THE PLATES. DO NOT

OVER FILL. BATTERIES CAN OVERFLOW DURING CHARGING. REPLACE CAPS BEFORE CHARGING.

5. WITHTHE GREY CHARGER PLUGDISCONNECTED FROM THE MACHI NE, PLUGTHE CHARGER POWER CORD INTOA GROUNDED 110 VOLT STANDARD WALL OUTLET.

(SEE FIGURE 51A.)

6. CONNECT THE GREY CHARGER PLUG INTOTHE BATTERY CHARGING PORT LOCATED ON THE STEERING COLUMN.

(SEE FIGURE 51B)

7. THE CHARGER WILL AUTOMATICALLY BEGIN CHARGING, AND AUTOMATICALLY SHUT OFF WHEN FULLY CHARGED

(CHECK GAUGE)

8. AFTER THE CHARGER HAS TURNED OFF, UNPLUG THE GREY CHARGER PLUG FROM THE M ACHI NE AND DISCONNECT THE CHARGER FROMTHE WALL OUTLET. (SEE FIGURE 51B)

9. RECHECK THE CELL LEVEL AFTER CHARGING. IF NEEDED, ADD DISTILED WATER UP TO THE CORRECT LEVEL. BE CERTAINTO REPLACETHE CAPS SECURELY AND TOWIPE OFF THE TOP OF THE BATTERIES.

PAGE 24

OPTIONAL BATTERY CHARGING

CH ARG ER S P E CIFICAT IO N S

OUTPUT VOLTAGE OF 36 VOLTS. (STANDARD) OUTPUT CURRENT OF 25 AMPS MAX. (STANDARD) INPUT VOLTAGE OF 110 VOLTS/60 HZ. (STANDARD) AUTOMATIC SHUT OFF CIRCUIT. MADE FOR DEEP CYCLE BATTERIES.

DANGER: ALWAYS CHARGE BATTERIES IN AWELL

VENTILATED AREA. BATTERIES EMIT HYDROGEN GAS. EXPLOSION OR FIRE CAN RESULT. KEEP SPARKS AND FLAME AWAY. SHEILD EYES WHEN SERVICING BATTERIES AND AVOID CONTACT WITH BATTERY ACID. LEAVE

ACCESS PANEL OPEN WHEN CHARGING!

ON BOARD CHARGER

CAUTION: THE FOL LOWING I NSTRUCTIONS ARE INTENDED

FOR THE 36V CHARGER SUPPLIED WITHTHE M ACHINE. DO NOTUSE ANY OTHER CHARGERWITHTHIS M ACHINE.

1. TRANSPORTMACHI NE TO A WELL VENTILATED AREA FOR CHARGING.

2. TURN THE MACHINE OFF.

3. HINGE OPENTHE TANK TO EXPOSE THE BATTERIES.

(SEE FIGURE 50.) CAUTION: (ALWAYS WEAR EYE

PROTECTION WHEN BATTERIES ARE EXPOSED)

4. CHECK THE WATER LEVEL IN EACH BATTERY. DO NOT CHARGE THE MACHINE UNLESS THE WATER I S SLIGHTLY HIGHER THAN THE PLATES. I F NEEDED, ADD ENOUGH

DISTILLED WATER TO 1/2" ABOVE THE PLATES. DO NOT

OVER FILL. BATTERIES CAN OVERFLOW DURING CHARGING. REPLACE CAPS BEFORE CHARGING.

5. PLUGTHE EXSTENTION CORD INTO A GROUNDED 110 VOLT STANDARD WALL OUTLET.

(SEE PICTURE TO THE LEFT)

6. CONNECT THE EXTENTION CORD INTO THE ON BORD BATTERY CHARGER LOCATED ON THE FRONT OF THE FRAME STEERING COLUMN.

(SEE PICTURE TO THE LEFT)

7. THE CHARGER WILL AUTOMATICALLY BEGIN CHARGING, AND AUTOMATICALLY SHUT OFF WHEN FULLY CHARGED

(CHECK GAUGE)

8. AFTER THE CHARGER HAS TURNED OFF, UNPLUG THE EXSTENTION CORD FROM THE MACHI NE AND DISCONNECT FROM THE WALL OUTLET.(SEE PICTURE TO THE LEFT)

9. RECHECK THE CELL LEVEL AFTER CHARGING. IF NEEDED, ADD DISTILED WATER UP TO THE CORRECT LEVEL. BE CERTAINTO REPLACETHE CAPS SECURELY AND TOWIPE OFF THE TOP OF THE BATTERIES.

PAGE 25

CHANGING BATTERIES

STOPMACHINE INA CLEAN AREA NEXT TO THE CHARGER. TURN OFF M ACHI NE.

FOR SAFETY: BEFORE LEAVING OR SERVICING THE MACHI NE; STOP ON LEVEL SURFACE, TURN OFF M ACHI NE AND

REMOVE KEY.

1. TIP BACK TANK TO EXPOSE BATTERIES.

2. DISCONNECT MAINBATTERY CABLES FROM M ACHI NE.

3. USE THE PROPER SIZE WRENCH TO DISCONNE CT MAIN GROUND WIRE FIRST AND SECURE CABLE TERMINALAWAY FROM BATTERIES.

4. DISCONNECT MAIN POSITIVE LEAD AND SECURE CABLE AND REMOVE ONE AT A TIME.

5. LOOSEN BOTH TERMINALS ON EACH JUMPER CABLE AND REMOVE ONE AT ATIME

6. PREPARE A SUTABLE SITETO PLACE THE BATTERIES.

7. ATTACH SUITABLE BATTERY LIFTING DEVICE AND LIFT BATTERIES FROM THE M ACHI NE

WARNING!

BATTERIES ARE A POSSIBLE ENVIRONMENTAL HAZARD. CONSULT YOUR BATTERY SUPPLIER FOR SAFE DISPOSAL METHODS. NOTE: ORIENTATION OF THE POSITIVE AND NEGATIVE POSTS ARE CRITICAL FOR CABLES TO REACH (SEE BELOW)

36 VOLTS !

[

FRONT OF MACHINE

]

PAGE 26

AINTENANCE

DAILY MA

1. REMOVE AND CLEAN PADS OR BRUSHES. NEVER USE SOILED PADS WHEN CLEANING. REPLACE PADS WHEN THEY BECOME PACKED WITH RESIDUE.

2. REMOVE AND CLEAN DEBRIS FROM THE FLOAT SHUT-OFF SCREEN LOCATED INSIDE THE RECOVERY TANK.

3. DRAIN AND RINSE TANKS THOROUGHLY INSPECT VACUUM HOSE FOR ANY OBJECTS OBSTRUCTING THE AIR FLOW.

4. RAISE SQUEEGEE AND WIPE BLADES WITH A CLEAN CLOTH. STORE SQUEEGEE IN THE RAISED POSITION TO PREVENT DAMAGE OR SETTING OF THE BLADES.

5. WIPE DOWN MACHINE IF NEEDED. USE A NONABRASIVE, NON SOLVENT CLEANER, OR A CLEAN DAMP CLOTH.

6. RECHARGE THE BATTERIES IF NEEDED.

WEEKLY MAI

1. CHECK BATTERY WATER LEVEL IN EACH CELL OF THE BATTERIES, AND FILL AS NEEDED. ALWAYS USE DISTILLED WATER TO REFILL BATTERIES. BATTERIES SHOULD BE FILLED APPROXIMATELY 3/4" TO 1" ABOVE THE PLATES. OVERFILLING WILL CAUSE THE BATTERIES TO LEAK DURING CHARGING. THE CHARGING PROCESS CREATES GAS BUBBLES INSIDE THE BATTERY, WHICH EFFECTIVELY INCREASES THE VOLUME OF THE ELECTROLITE.

2. CLEAN BATTERY TOPS TO PREVENT CORROSION.

INTENANCE

NTENANCE

YEARLY MAINTENANCE

1. CALL YOUR LOCAL DEALER FOR YEARLY MAINTENACE

STORING MACHINE

1. BE SURE TO FLUSH THE TANKS OUT COMPLETELY, AND TO DRAIN ALL WATER FROM THE MACHINE.

2. OPEN THE RECOVERY TANK LID TO PROMOTE AIR CIRCULATION.

3. RAISE BRUSHES AND SQUEEGEE.

ECKING BATTERY SPECIFIC GRAVITY

USE A HYDRO M ETER TO CHECK THE BATTERY SPECIFIC GRAVITY.

CHECKING GRAVITY A. HYDROMETER B. BATTERY

NOTE: DO NOT TAKE READINGS IMMEDIATELY AFTER ADDING DISTILLED WATER, IF WATER AND ACID ARE NOT THOROUGHLY MIXED, THE READING MAY NOT BE ACCURATE.

CHECK THE HYDROMETER AGAI NST THIS CHART.

SPECIFIC GRAVITY

@ 80v F (27vC)

1.265

1.225

1.190

BATTERY CONDITION

100% CHARGED

75% CHARGED 50% CHARGED

3. ROTATE BRUSHES. ROTATE THE LEFT TO THE RIGHT AND RIGHT TO LEFT. ON CYLINDRICAL MODELS FROM FRONT TO BACK, OR END TO END IF USING DIFFERENT MATERIALS.

ONTHLY MAINTENANCE

1. CHECK SCRUB HEAD AND SQUEEGEE LIFTING CABLES FOR WEAR AND SPRING TENSION.

2. CHECK MACHINE FOR WATER LEAKS AND LOOSE NUTS AND BOLTS.

3. CHECK TO SEE IF BATTERY CABLES ARE TIGHTENED (TIGHTEN IF NEEDED)

4. CHECK PARKING BRAKE

PAGE 27

1.155

1.120

NOTE: IF THE READINGS ARE TAKEN WHEN THE BATTERY ELECTROLYTE IS ANY TEMPERATURE OTHER THAN80v F (27vC), THE READING MUST BE TEMPERATURECORRECTED.

TO FIND THE CORRECTED SPECIFIC GRAVITY READING WHEN THE TEM PERATURE OF THE BATTERY ELECTOLYTE IS OTHER THAN 8 0vF (27vC): ADD (+) TO THE SPECIFIC GRAVITY READING 0.00 4 (4 POINTS), FOR EACH 10vF (6vC) ABOVE 80v (27vC). SUBTRACT (-) FROM THE SPECIFIC READING 0.00 4 (4 POINTS), FOR EACH 10vF (6vC) BELOW 80vF (27vC).

25% CHARGED

DISCHARGED

MAINTENANCE SERVICE SCHEDULE

MAINTENANCE BEFORE EACH

WORK PERIOD

Check water level of batteries after charging; add distilled water if necessary

Check that recovery tank cover seals tightly Visually check for damaged or worn tires Check brushes or pads for proper installation Check vacuum hose connections Check that squeegee is securely attached and

properly adjusted Check that side squeegees are properly

adjusted Check for securely attached drain hose, plug

and caps Check parking brake a nd steering for proper

operation Inspect vacuum filter for debris

Clean out solution tank and filter, check flow Run vacuum motors to dry Clean brushes or pads and check wear Clean main and side squeegee blades and

check wear Clean out recovery tank and vacuum filter

Clean and inspect float shutoff Clean outsid e of tanks, ch eck for damage

Store with tank covers open Charge batteries Check side squeegee f or wear Clean off top of batteries Check battery cells with hydrometer

Inspect scrub deck skirts Clea n so lutio n straine rs

Check battery connections are tight Clean battery cases and battery compartm ent

* * * *

* *

* * *

AFTER EACH WORK PERIOD

* * * * *

50 HRS

* * * * * *

100 HRS

200 HRS

Check parking brake adjustment Check brake for damage or wear

Clean pivot points on squeegee and scrub deck

Check all motors for carbon brush wear Check motor commutators

Check steering chain tensioner

NOTE: Traction drive, wheels and batteries should be serviced based on traction drive hourmeter. The scrub brush hour meter should be used for all other service sched ule items.

* *

PAGE 28

+ 77 hidden pages

Tomcat 250 series Operator And Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual