Tomcat 200 Operator's Manual

Model 200

Operator Manual

200 Walkie Burnisher

2010 Edition: 1

00

R.P.S. Corporation Phone: [phone]

O. Box 241 Fax: [phone]

P.

Racine,

Wisconsin 53401

How to use this manual

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will
tell you how to find important information
for ordering the correct replacement parts.

Parts may be ordered from authorized dealers.
When placing an order for parts, the machine
model and serial number are important.

Refer to MACHINE INFORMATION on page one
of this manual, which is filled out during the
installation of your machine.

The serial number of your machine is located
on the lower half of steering tower of the
machine. (See Picture Below)

The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine.

Levels of hazards are identified that could result
in product or personal injury, or severe injury
resulting in death.

The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.

The MAINTENANCE section contains preventative
maintenance information to keep the machine
and its components in good working condition.
They are
listed in this general order:

- Batteries

- Burnishing Pads

- Cleaning Filter

- Service Schedule

- Machine Trouble Shooting

SERIAL NUMBER PLATE

The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include the following columns of information:

- ITEM - Refers to the reference
number on the parts illustration.

- PART NO. - Lists the part number
for the part.

- QTY - Lists the quantity of the part
used in that area of the machine.

- DESCRIPTION - Is a brief description
of the part.

- COMMENTS -For information not
noted by the other columns.

NOTE: If a service or option kit is installed on your

machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
part numbers needed for ordering future parts.

Table of contents

Machine information form
Warranty registration form
Machine specifications
Common wear parts
Safety messages
!!Safety precautions!!
Machine controls and features
Controls and fuctions
Machine preparation
Machine setup
Operation
Pre-burnishing check list
One pass burnishing
Charging batteries
Onboard charger
Maintenance
Preventative maintenance records
Troubleshooting
Machine parts section

Page 1
Page 2
Page 3
Page 4
Page 5
Page 6
Page 7
Page 8
Page 9
Page 10
Page 11
Page 11
Page 11
Page 12
Page 13-14
Page 15
Page 16-17
Page 18-19
Page 20-32

Machine Parts Illustration

Machine Bottom Components
Burnisher Deck
Actuator Slide
Machine Top Components
Central Command
Handle Bar

Pages 21-22
Pages 23-24
Pages 25-26
Pages 27-28
Pages 29-30
Pages 31-32

Machine information

Please fill this area out at the time of installation for future reference.

Model number_____________________________________________________________

Serial number:______________________________________________________________

Installation date:___________________________________________________________

Installing dealer:__________________________________________________________

Dealer contact: ___________________________________________________________

Address:____________________________________________________________________

City, state, zip: _____________________________________________________________

Phone number:_____________________________________________________________

This operator and parts manual should be considered a permanent part of the unit and should remain with the unit at
all times. This operator and parts manual covers all the Tomcat 200 Series burnishers. You may find descriptions and
features that are not on your particular model. The information and specification included in this publication were in
effect at the time of printing. R.P.S. Corporation reserves the right to make changes without notice incurring any
obligation.

To register for warranty, fax your warranty registration form today!

PAGE 1

Common wear parts

Pad

Image ultra high
speed - beige

Luster lite - blue

Combo ultra
high speed

Pad
Function

Ultra high speed
High speed buffing
And burnishing.

Ultra high speed
buffing and
burnishing.

Ultra high speed
buffing and
burnishing.

Results

For high speed buffing
and burnishing. For
frequent burnishing on
soft to medium
finishes.

For burnishing soft
floor finishes. May be
used on a daily basis.
Ideally suited for top
dressing highly
polished floors.

Blended polyester and
natural fibers. For
frequent burnishing on
medium finishes.

200 Part
Number

20-4221

20-4222

20-4223

Porko ultra high
speed

Porko elite

Porko plus

Ultra high speed
buffing and
burnishing.

Ultra high speed
buffing and
burnishing.

Ultra high speed
buffing and
burnishing.

Blended natural fiber
pad. For frequent
minimal burnishing on
hard finishes.

Blended natural fiber
pad works on all UHS
machines. For minimal
burnishing on medium
to hard finishes.

High content of
natural fibers. Ideal
for minimal burnishing
on hard finishes.

20-4224

20-4225

20-4226

PAGE 4

afety Messages

S

Your safety, and the safety of others, is very important and operating this unit safely is an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures and other safety
information in this manual. This information informs you of potential hazards that could hurt you or others.

It is not practical or possible to warn you of all the hazards associated with operating this unit.
You must use your own good judgment.

This is intended for commercial use. It is designed to be used on hard floors in an indoor environment,
with the recommended pads.

1. DO NOT OPERATE UNIT:

Unless trained and authorized.
Unless operator manual is read and understood.
If unit is not in proper operating condition.

2. W

HEN OPERATING UNIT:

Remove loose objects from the floor that may be projected from the revolving burnisher pad.
Keep hands and feet away from revolving pads.
Do not operate machine where flammable liquids or gasses are present.
Use extreme caution when maneuvering.

3. BEFORE LEAVING:

Make sure machine is turned off.
Stop on level surfaces.

4. BEFORE SERVICING:

Stop on level surface, and secure machine.
Disconnect batteries.

PAGE 5

!! Safety Precaution!!

WARNING: Hazardous voltage. Shock, burns or

electrocution can result. Always disconnect the
batteries before servicing machine.

WARNING: Batteries emit hydrogen gases. Explosion or

fire can result. Keep sparks and open flames away.

WARNING: Charge unit in a well ventilated area, and

keep battery compartment open when charging.
Explosion or fire could result.

WARNING: Battery acid can cause burns. Wear

protective eye wear and gloves when servicing
batteries.

WARNING: Do not store outdoors or pressure wash.

Prevent electronic components from getting wet.

WARNING: The use of parts and solutions other than

that recommended by the manufacturer may cause
damage or endanger people.

WARNING: Dress safely. Do not wear rings or metal wrist

watches while working on this machine. They can
cause an electrical short, which, can cause serious
burns. Do not work on this machine while wearing a
tie, scarf or other loose, dangling neckware or clothing.
These loose items can tangle in the rotating parts and
cause serious injury or even death.

WARNING: Always use the charger provided by

the maufacurer to charge the machine.
It is an automatic charger, specifically designed
to charge at the appropriate rate. If you must
use a different charger, disconnect the batteries
before charging. This will prevent damage to the
electronic speed controller.

WARNING: Do not park the machine on ramps

or slopes.

WARNING: Do not operate the machine if

any parts have been removed or damaged.

WARNING: Do not remove, paint over, or

destroy warning decals. If warning decals
become damaged, they must be replaced.

WARNING: Do not operate machine in unsafe

condition. If the machine is in need of repair or
is in any way unsafe to operate, the matter
should be reported immediately to the shift
supervisor. Do not operate the machine until it
is returned to proper operating condition.

WARNING: This machine must only be

operated by trained operator. As part of his
or her training, they must read this manual
thoroughly. If extra copies are needed,
contact your local dealer.

WARNING: Do not use the machine as a step ladder or

chair.

WARNING: Only operate this machine from the

operators position. It was not designed to carry
passengers.

WARNING: Do not operate this machine on ramps or

uneven surfaces. When climbing a ramp, always drive
the machine in forward straight up or down the ramp.
Never drive across the incline. Do not back down or
turn on ramps!

WARNING: Always turn off the machine,

before leaving it unattended.

WARNING: Do not operate over electrical

floor outlets. May result in serious injury.

PAGE 6