Tokyo Hy-Power HC-1.5KAT Instruction Manual

INSTRUCTION MANUAL
MODEL : HC-1.5KAT
HF BAND 1.5kW
Contents
1. Foreword
Page 1
2. Features
Page 1
3. Cautions
Page 2
4. Specifications
Page 4
5. Explanations of Front & Rear Panels
Page 5
6. Connections (Setting)
Page 9
7. Operation
Page10
1) Initial Status When Power Turned On
Page10
2) Operation Mode and Setting Mode
Page10
3) Manual Tuning Mode
Page11
4) Flow of Operation
Page11
5) Conditions for Self Tuning Initiation
Page13
6) Menu Map
Page14
8. Explanation of Various Functions
Page15
9. Technical Information
Page17
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1. Foreword
HC-1.5KAT is an HF high power auto antenna tuner with a maximum power handling capability of 1.5kW. It works in an auto band set mode when combined with Tokyo Hy-Power Linear amps of HL-1.5KFX and HL-2.5KFX. Also, it features an extremely fast tuning speed of 1 sec. max. in most cases. When the transmitter is keyed, the tuner detects the antenna impedance (resistance and reactance) directly, and two variable capacitors are auto-adjusted so that tuner matches the antenna impedance.
2. Features
High speed and precision tuning due to the high resolution stepping motors: Usually less than one second of tuning time and auto tracking (re-tune) during on air.
Auto band-set operation with Tokyo Hy-Power HL-1.5KFX and HL-2.5KFX amps: Our original inter-face design for a combined auto operation. Linear amps other than those two models can be combined, if band set only is manually made.
Simple operation: Auto tunes even with ssb/voice as well as keyed codes. During the auto-tuning time period linear amp is held at STBY (stand-by), and is automatically turned on to OPER. (operate) as soon as the tuning is completed.
High power quality components used throughout such as 3 kV air variable capacitors and power relays.
There are three antenna ports of SO-239 provided that can be programmed to the specific operating bands as desired. Also these ports may be programmed “Thru (through)”, as needed to by-pass the tuner network.
Pre-set positioning system is incorporated to set the initial variable capacitors positions at mid points of respective frequency bands. This makes the tuning time relatively fast and more advantageous.
“Forced tune” function is incorporated. As you move the frequency on the radio, auto-tuning may or may not be initiated. If the exact tuning is desired in such a case, forced tuning is available by pressing the SELECT dial knob.
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3. Cautions
Note the followings for the safety of the operator.
A If any smoke, odor, or fire is detected, take the following steps for safety.
Cease the transmission.
Turn off the power of linear amp and radio. ②
③B Turn off the power of tuner.
High RF Voltage A high RF voltage is generated during the transmission period.
Never remove the top cover.
C
Never operate without connecting an antenna. Never touch RF connectors. Be careful of the tuner cabinet as it may bear RF voltage depending on the antenna type connected. Those operators with heart pacemaker must not approach the tuner. Avoid the risk of RF burn from a high SWR antenna. Long wire antenna generates an extremely high RF voltage depending on its element length. Never touch cooling fan inside as well as L, C components as they generate much heat during operation.
Limited Application This tuner is designed for the use of the amateur radio station operated by qualified operator. Application for other than designed purpose leads to the failure of the device and/or the severe damage to the surrounding devices. Never exceed the maximum handling power of 1.5kW.
D Setting
Internal parts such as tuning coils and motors are forced air cooled and need air ventilations. Keep at least a few inches of space from the rear wall, and a space of rubber feet height at the bottom. Keep out of direct sun light, in a clean dry environment.
E Power Derating for High SWR Antenna
When the antenna has high SWR of 3 to 4, reduce RF output power by at least a
half not to damage the tuning components.
Also never attempt to tune to very high SWR antenna, even if the tuner happens to
work, or the tuning relays and capacitors will be severely damaged.
F Order of Turning Powers On
It is recommended to turn on in the order of transceiver at first, then linear, and the
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auto tuner.
G 50MHz (6m) The tuner does not cover 6m band.
When combined with HL-1.5K
FX amp, “50MHz BAND THRU” is displayed on LCD
panel for the band selection of 50MHz with HL-1.5KFX.
H 1.8 and 3.5 MHz Bands These bands are divided into three segments as follows; 160m
1.8, 1.9, 2.0
80m
3.5, 3.8, 4.0 Depending on your operation, you can program your favorite segments into memory. (This helps reduce the loads of tuning elements of the network.)
I. Power Off/Thru
When the POWER switch is turned off, “IN” (coax input from the linear) is by-passed to ANT1 port.
3
4. Specifications
Model HC-1.5KAT Specifications
Parameter Description Remarks
Frequency Range 1.8-29.7 MHz Output Impedance Range
12.5-200 Ω (*16.6-150 Ω)
*Reduced range on 1.8, 3.5
and 28 MHz. Maximum Handling Power 1.5 kW (P.E.P./CW) RTTY 1kW Input Impedance
50 Ω Tuning Power 50 W (80W max.) Tuning Time 1 sec. (typ.)
2.5 sec. (max.) Under typical worst SWR
condition
4.0 sec. (max.) Under absolute worst SWR
condition
DC Power Voltage DC 12 V - 14 V From external DC power
supply (Power supply not
included.). Current Drain 1.5 A max. Quiescent Current 0.7 A DC Power Polarity Negative ground Display LCD Module Operating Temp. Range 0 deg. to +40 deg. C VSWR (Max.) 1.5 (typ.) or lower After tuning Circuit Type T-shaped Driving Motors Stepping Motors for Two Air
Variable Capacitors
0.25 deg. resolution/step
L Changes Relays to short Matching Algorithm Analog Control with MPU Phase and |Z| Magnitude
Detected Dimension 200 x 140 x 300 mm
(W x H x D)
Approx. 8 x 5.6 x 12 inches
Weight Approx. 5 kg, or 11 lbs. Input Connector SO-239 (UHF) Output Connectors Three SO-239’s Cooling Partial air forced cooling fan Accessories DC power cable with 3.5 mm dia.
plug (4 feet)
Band control cable with DIN 7 pin
plugs
To connect to THP amps.
PTT Out cable with RCA plugs To connect to amps.
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