Tokheim QUANTIUM 410 Installation Manual

Quantium 410 Installation Manual
Document Ref 909342-001 Rev - 11 05/2015
Quantium 410 Installation Manual
Great care has been taken in the preparation of this manual however Tokheim shall not be liable for any misunderstanding, errors and/or loss or defect arising from the use of this manual.
Tokheim shall not be liable for damage to the product, nor for personal or third party injury, caused by incorrect use of the product or by attempts to maintain or to repair the product by parties other than those fully trained by Tokheim or by its accredited third party representatives.
© Copyright by Tokheim . All intellectual rights arising from, accruing to,and residing in this manual belong to Tokheim. No part of this document may be reproduced in any form without the express written permission of Tokheim.
Tokheim reserves the right to apply changes to this document and the equipment without further notice.
Document Ref 909342-001 Rev 11
Quantium 410 Installation Manual Revision Record
-
-
REVISION RECORD
Date Revision Page Reason
31/08/2006 1 All Original Issue 20/09/2007 2 Front cover New photo 20/09/2007 2 3-4 Main Contents revised 20/09/2007 2 1-1,1-7,1-8 New infor added for X conditions; certificate no updated 20/09/2007 2 4-1 Section 4 Contents revised 20/09/2007 2 4-3 Section 4.3.1 removed 20/09/2007 2 2-1 Section 2 Contents updated 20/09/2007 2 2-7, 2-10 to 2
12 20/09/2007 2 2-20 to 2-22 New info added for VR ethanol flame arresters 20/09/2007 2 2-23,2-24 New pages inserted (VR ethanol flame arresters) 20/09/2007 2 5-1 Section 5 Contents updated 20/09/2007 2 5-4 Info added on fixing to ground; repagination 20/09/2007 2 5-5 to 5-7 Info added for fixing to ground & manchet; references to EPZ
20/09/2007 2 5-8 to 5-18 Text and drawings updated to new terminal arrangements;
20/09/2007 2 5-19,5-20 New pages inserted; repagination 20/09/2007 2 6-1 to 6-4 New info inserted (EC & TC) 20/09/2007 2 6-5 to 6-8 New pages inserted (new info EC & TC) 10/01/2008 3 3,4 Main Contents revised 10/01/2008 3 1-1 Section 1 Contents revised 10/01/2008 3 1-8 New info added for MID 10/01/2008 3 2-2 Zoning diagram updated 10/01/2008 3 2-3 to 2-6,2-8,
2-9,2-13
10/01/2008 3 2-7, 2-10,2-11,2
12 10/01/2008 3 3-4 to 3-9 Removal of "* Not available at present" and THS models
10/01/2008 3 5-1 Section 5 Contents revised 10/01/2008 3 5-4 Numbers 2 & 3 highlighted as important 10/01/2008 3 5-8 to 5-20 New info added for earthing; repagination 10/01/2008 3 5-21,5-22 New pages inserted; repagination 10/01/2008 3 6-1 Section 6 Contents revised 10/01/2008 3 6-1 to 6-4 9 10/01/2008 3 6-5 to 6-8 Repagination 29/05/2009 4 5-1 Section 5 Contents revised
4 5.5.3 Addition of Spin on filter
30/10/2009 5 Front Cover New photograph showing hanging hose
5 2.2.1 Standard speed models. Removal of some models. 5 2.2.2 Multi prod.with HS models. Removal of some models. 5 2.2.3 Multi prod.with VHS models. Removal of some models. 5 2.2.3 Multi prod.with VHS models. Removal of some models. 5 2.3.1 Change to text on drawing to reflec t suction & submerged 5 3.2.3 Addition of VHS 2-4 drawing 5 5.4.3 New dispenser earthing photograph 5 5.6.4 Addition of new outdoor pay ment terminals and vidium power
Model schematics THS 1-2,HS 1-4,VHS 1-2,VHS 1-4,THSM 1-2,VHSM 1-2 revised
& PAS V3 removed; repagination
removal of lighting supply cable; repagination
Removal of "* Not available at present" and THS models removed; repagination Removal of "* Not available at present" and THS models removed; repagination
removed
drawings
Document Ref 909342-001 Rev 11 1
Revision Record Quantium 410 Installation Manual
Date Revision Chapter Reason
28/02/2011 6 2.1.1 Update to the Standard model graphic to reflext latest
changes .Addition of the TQC-VGA Mediahead Configuration
6 3.2 Update to the Standard model graphic to reflext latest
changes .Addition of the TQC-VGA Mediahead dimension configuration
19/08/2011 6.1 All (Rev 6.1) Tokheim Watermark
6.1 3.3 (Rev 6.1) New Groundframe drawings & part numbers
02/02/2012 7 1.5.3 Additional text to highlight care and attention when removing
and storing lighter panels and cladding.
7 1.6 Update to Machinery Directive & addition of the Stage II
Vapour Recovery sys tem European Directive.
09/03/2012 7.1 1.7 Change to text (Meter calibration)
7.1 2.3.3 Update to all VR drawings
7.1 3.1 & 3.2 Update to dispenser dimension drawings.
09/03/2012 7.1 6.2 Change to text (MID certified dispens ers)
7 Front Cover Change to front cover 7 Bac k Cover Change to bac k cover
24/05/2012 7.1 Front Cover New Photograph
7.2 2.1.1 New zoning diagram Q410 LC Standard Head
7.2 3.1.3 New dimention drawing Q410 LC Standard Head
7.1 5.4.2 New Lifting and placement procedures for Q410 LC Standard Head
06/09/2012 8 2 Revision Record updated
8 3-3, 3-4 TQC-VGA & Q410LC dimension drawings updated 8 4-5 Section 4.9 Access Cable Glands added 8 5-14 to 5-17 Drawings updated 8 5-5 Note added regarding slot dimensions
07/03/2013 9 3, 4 Main Contents updated
9 2-1 Section 2 Contents updated 9 2-5 Blank page removed 9 3-1 Section 3 Contents updated 9 3-6 Section 3.2.3 Ground Frame part numbers table added 9 5-1 Section 5 Contents updated 9 5-9 New section added, "Installation of TQP-HS Pumps" 9 5-12 New section added, "Fitting a Risbridger Check Valve" 9 5-14 Section 5.6.1 Junction Box W iring updated 9 Bac k Cover Glossary updated
07/01/2014 9.1 5-3 Q410 LC should only be lifted using forklift slots
9.1 5-7 5.4.3 Leak plate sealing added
14/04/2015 10 5.6.6 Added section on connecting VR pipes. 27/05/2015 11 5.5.7 Added Installation of New Submerged.
11 2.5 Added Submerged Connections .
2 Document Ref 909342-001 Rev 11
Quantium 410 Installation Manual Contents
CONTENTS
1 INTRODUCTION........................................................................................................ 1-2
1.1 How To Use This Manual .................................................................................... 1-2
1.2 Product Scope ......................................................................................................1-2
1.3 Authorised Technicians ........................................................................................ 1-3
1.4 Contact Information ............................................................................................. 1-3
1.5 Health & Safety ................................................................................................... 1-3
1.5.1 Safety Checklist ...................................................................................1-3
1.5.2 Duties of the Employees ...................................................................... 1-3
1.5.3 Hazards ................................................................................................ 1-4
1.5.4 Warning Signs ...................................................................................... 1-5
1.5.5 Personal Protective Equipment (PPE) ................................................ 1-6
1.6 Standards & Certificates ...................................................................................... 1-6
1.6.1 Dispenser Marking for the ATEX Directive ........................................ 1-7
1.6.2 Special Conditions for Safe Use ..........................................................1-8
1.7 MID Dispensers ................................................................................................... 1-8
2 SITE PREPARATION ................................................................................................. 2-2
2.1 General .................................................................................................................2-2
2.1.1 Zoning Diagrams ................................................................................. 2-2
2.2 Basic Model Schematics ......................................................................................2-5
2.2.1 Standard Speed Models .......................................................................2-5
2.2.2 Multi Product with High Speed Diesel Models .................................... 2-8
2.2.3 Multi Product with Very High Speed Diesel Models ...........................2-9
2.2.4 Master & Satellite Models ................................................................. 2-11
2.3 Hydraulic Connections ....................................................................................... 2-13
2.3.1 Direct Connection .............................................................................. 2-13
2.3.2 Flexible Connection (Suction only) .................................................... 2-15
2.3.3 Master to Satellite Connection ........................................................... 2-18
2.3.4 Satellite Connection ........................................................................... 2-18
2.3.5 Vapour Recovery Connections .......................................................... 2-19
2.4 Electrical Connections ........................................................................................2-23
2.5 Submerged Connections .....................................................................................2-24
3 DRAWINGS ................................................................................................................... 3-2
3.1 Dispenser Dimensions. .........................................................................................3-2
3.1.1 Standard Head (To August 2011) ........................................................3-2
3.1.2 TQC -VGA Media Head (From September 2011) ..............................3-3
3.1.3 Q410 LC - Standard Head .................................................................. 3-4
3.2 GroundFrames ...................................................................................................... 3-5
3.2.1 Retrofit Groundframe .......................................................................... 3-5
3.2.2 Direct Connection Groundframe ......................................................... 3-5
3.2.3 Groundframe Part Numbers ................................................................3-6
3.3 Ground Plan - New Installations only................................................................... 3-6
3.3.1 Generic DripTray .................................................................................3-6
3.3.2 Single Product ......................................................................................3-7
3.3.3 Two Product ........................................................................................3-8
3.3.4 Three Product ...................................................................................... 3-9
3.3.5 Four Product ......................................................................................3-10
3.3.6 Master................................................................................................ 3-11
3.3.7 Satellite .............................................................................................. 3-12
(CONT.)
Document Ref 909342-001 Rev 11 3
Contents Quantium 410 Installation Manual
4 PACKAGING & HANDLING ................................................................................... 4-2
4.1 Shipping Documentation ....................................................................................... 4-2
4.2 Packaging .............................................................................................................4-2
4.2.1 Unpacking ............................................................................................ 4-2
4.3 Inventory Inspection .............................................................................................4-2
4.4 Weights .................................................................................................................4-3
4.5 Handling ............................................................................................................... 4-3
4.6 Access to the Hydraulic Area.............................................................................. 4-4
4.7 Access the Junction Box Connections .................................................................4-4
4.8 Access to the Calculator Head ............................................................................ 4-5
4.9 Access to the Cable Glands .................................................................................4-5
5 INSTALLATION.......................................................................................................... 5-2
5.1 General .................................................................................................................5-2
5.2 Identification of Sides ...........................................................................................5-2
5.3 Lifting ...................................................................................................................5-3
5.4 Placement............................................................................................................. 5-3
5.4.1 By Forklift ............................................................................................ 5-4
5.4.2 Q410 LC By Forklift ............................................................................5-5
5.4.3 Leak Plate Sealing ...............................................................................5-7
5.4.4 Fixing to Ground ...................................................................................5-8
5.4.5 Earthing ................................................................................................5-9
5.5 Hydraulic Connections ....................................................................................... 5-10
5.5.1 Installation of TQP-HS Pumps ..........................................................5-10
5.5.2 Pipework - dispensers with direct connection
(Suction or Submerged) ..................................................................... 5-10
5.5.3 Pipework - dispensers with flexible connection (Suction only) .......... 5-11
5.5.4 Fitting a Risbridger Check Valve ....................................................... 5-13
5.5.5 Spin On Filter (Option) ...................................................................... 5-13
5.5.6 Pipework - VR .................................................................................. 5-14
5.5.7 New Submerged Installation ..............................................................5-14
5.6 Electrical Connections ........................................................................................5-16
5.6.1 Junction Box Wiring ........................................................................... 5-16
5.6.2 Communications Wiring in Main Junction Box .................................. 5-25
5.6.3 Special Dispenser Configurations ...................................................... 5-27
5.6.4 Outdoor Payment Terminals and Vidium Power ............................... 5-29
6 COMMISSIONING ..................................................................................................... 6-2
6.1 Testing and programming the Dispenser ..............................................................6-2
6.1.1 Programming the Dispenser ................................................................ 6-2
6.1.2 Dispenser Functions............................................................................. 6-2
6.1.3 Testing the Dispenser .......................................................................... 6-3
6.2 Calibration of the Dispenser .................................................................................6-3
6.2.1 Mechanical Calibration of the Meter ...................................................6-4
6.2.2 Electronic Calibration of the MPE Pulser............................................ 6-5
6.2.3 Temperature Compensation Function .................................................. 6-7
6.3 Final Checks .........................................................................................................6-8
6.4 Handing over to the Station Manager .................................................................. 6-8
4 Document Ref 909342-001 Rev 11
Quantium 410 Installation Manual Introduction
CONTENTS
1 INTRODUCTION ...........................................................................................................1-2
1.1 How To Use This Manual .................................................................................... 1-2
1.2 Product Scope ......................................................................................................1-2
1.3 Authorised Technicians .........................................................................................1-3
1.4 Contact Information ..............................................................................................1-3
1.5 Health & Safety ....................................................................................................1-3
1.5.1 Safety Checklist ...................................................................................1-3
1.5.2 Duties of the Employees ...................................................................... 1-3
1.5.3 Hazards ................................................................................................ 1-4
1.5.4 Warning Signs ......................................................................................1-5
1.5.5 Personal Protective Equipment (PPE) .................................................1-6
1.6 Standards & Certificates ....................................................................................... 1-6
1.6.1 Dispenser Marking for the ATEX Directive .......................................... 1-7
1.6.2 Special Conditions for Safe Use ........................................................... 1-8
1.7 MID Dispensers ....................................................................................................1-8
Document Ref 909342-001 Rev 11 Page 1-1
Introduction Quantium 410 Installation Manual
1 INTRODUCTION
1.1 How To Use This Manual
It is recommended that all relevant persons familiarise themselves with the contents of this manual prior to carrying out any operations or procedures.
This manual is divided into sections which are described as follows: -
Section 1 - Introduction
This section contains information on how to use the manual, the scope of equipment covered, recommendations on qualified technicians and contact information. It also includes relevant health and safety information required for the safe installation and commissioning of the product.
Section 2 - Site Preparation
This section details the procedures to be carried out in preparation for receipt of equipment at site and the necessary actions prior to installation.
Section 3 - Drawings
All necessary drawings required for reference during the installation and commissioning are listed and contained in this section.
Section 4 - Packaging and Handling
This section provides instructions for unpacking and safe handling of the equipment including access to the hydraulic and calculator areas.
Section 5 - Installation
The instructions for the correct installation of the equipment are contained within this section.
Section 6 - Commissioning
This section highlights the actions and checks, to be carried out, in preparation for the commissioning activity and the procedures required from commissioning of the equipment to handover.
1.2 Product Scope
The equipment and models covered by the contents of this manual are: -
The Quantium 410 range of fuel dispensers, with the exception of the LPG version. For information on Quantium LPG dispensers refer to the relevant LPG manual as provided by Tokheim.
All dispensers in the Quantium 410 range use the same standard sub-assemblies and offer a wide range of configurations and includes provision for options such as integrated payment terminal, vapour recovery etc.
Page 1-2 Document Ref 909342-001 Rev 11
Quantium 410 Installation Manual Introduction
1.3 Authorised Technicians
Only qualified technicians familiar with the contents of this manual should carry out the procedures contained herein.
WARNING: ANY ATTEMPTS TO CARRY OUT THE PROCEDURES OF THIS MANUAL, BY UNQUALIFIED OR UNAUTHORISED PERSONS, MAY RESULT IN SERIOUS INJURY OR LOSS OF LIFE.
NOTE: - THIS MANUAL IS NOT INTENDED TO REPLACE THE SERVICES OF A FULLY QUALIFIED TECHNICIAN.
1.4 Contact Information
For information relating to the contents of this manual please contact: -
Technical Author Tokheim UK Ltd. Dundee, Scotland
1.5 Health & Safety
1.5.1 SAFETY CHECKLIST
It is obligatory that this checklist be fully complied with during all work at the
petrol station, particularly construction or repair work.
It is the duty of the contractor to ensure that all workers employed by him obey
each and all of the relevant laws, directives and other regulations.
Areas where special caution is required
The insides of tanks, tubes, dome shafts, filling shafts, change over shafts, vessels
and dispensers.
All areas in which fuel vapour that is heavier than air can accumulate, e.g. fuel
separator, draining shafts, low located rooms, cellars, excavations, pipe trenches etc.
The areas around the outlets of tank ventilation pipes, especially during the
filling phase.
All areas near dispensers, tanker lorries and other vehicles while they are being
tanked up, and particularly when there is a lack of wind.
A radius of 1.0 metres around petrol carrying pipes, as well as pipes that are not
vapour free.
Silt traps.
1.5.2 DUTIES OF THE EMPLOYEES
To ensure optimal accident prevention in our company, in addition to general
rules applying to workers protection, it is necessary to take into account all the national protection of workers legislation and to actively support all measures which enhance safety standards.
Document Ref 909342-001 Rev 11 Page 1-3
Introduction Quantium 410 Installation Manual
It is an employee’s duty to follow all company directives regarding the prevention
of accidents, unless such directives can be proved to be unfounded.
Employees should not follow any instructions that go against safety standards.
Employees are only permitted to use equipment for its original purpose, and this
is defined by the company alone.
If an employee detects equipment that is deficient in terms of safety, he shall
eliminate this deficiency immediately. If such safety rectification is not part of his defined area of activities, or if his knowledge is insufficient to carry out such work he must immediately inform his superior about the detected safety deficiency.
This equally applies to:
1) Work Materials which have not been correctly packed or correctly marked in order to meet safety requirements.
2) Work Methods or work processes which have not been correctly coordinated or controlled in order to meet safety requirements.
3) Where dangerous activities are carried out by several persons, the need for a permanent faultless communication between them in order to avoid dangerous events shall require the appointing of one person in order to carry out overall supervision.
1.5.3 HAZARDS
Prior to starting work, the dispenser must be isolated (i.e. entirely disconnected from the mains supply) and the mains supply switch locked in the OFF position. The submerged pump (if applicable) and control signals from the dispenser must also be isolated. This is done to provide safety for the technician. As a further precaution, switch off the mains supply in the service station shop and place a clear notice on the switch to avoid it being turned on again inadvertently.
WARNING: - THE CONNECTION AND DISCONNECTION OF ELECTRICAL CONNECTIONS MAY ONLY BE CARRIED OUT BY QUALIFIED PERSONNEL AUTHORISED FOR SUCH ACTIVITIES. WORK IN DANGEROUS AREAS MUST BE MADE SAFE BY OBSERVING ALL THE NATIONAL SAFETY REQUIREMENTS IN FORCE.
It is not permitted to put a fuel dispenser into operation before an authorised official has inspected it and released it. This depends upon the national regulations in force.
Dismantled packaging and cladding must be stored in such a way as to avoid damage to components or injuries to persons. Some cladding and panels can be extremely light, therefore in windy conditions care must be taken when removing and storing. Covers that can be opened, such as the calculator housing, should be handled with care. Ensure that the retaining catch is placed in the correct position to prevent the cover falling onto the head of the service engineer or other persons in the area.
Page 1-4 Document Ref 909342-001 Rev 11
Quantium 410 Installation Manual Introduction
At unattended service stations, every end-user should be able to read the User Instructions. They should be visible on a notice board or integrated into the DIT and should be sufficiently well lit so that they can be read at night.
At unattended service stations break away couplings must always be used to reduce the danger caused by a motorist driving off with the nozzle still in the tank.
1.5.4 WARNING SIGNS
The following warning signs are fitted as standard, on the dispenser, however they may vary according to individual country requirements or customer specifications.
SIGN
MEANING POSITION
Do not use mobile phones
No naked flames
Visible from both sides of dispenser
Visible from both sides of dispenser
Do not spill fuel on the ground
Smoking forbidden
Visible from both sides of dispenser
Visible from both sides of dispenser
Stop vehicle engine Visible from both
sides of dispenser
Trucks only
At Diesel high speed dispensers near the nozzle boots
Do not drive away with nozzle in tank
Visible from both sides of dispenser
Next to User Instructions near the nozzle boot
Document Ref 909342-001 Rev 11 Page 1-5
Introduction Quantium 410 Installation Manual
1.5.5 PERSONAL PROTECTIVE EQUIPMENT (PPE)
PROTECTIVE CLOTHING
The following clothing should be worn at all times during installation and maintenance procedures:-
Protective helmet.
Protective shoes (conductive).
Protective gloves and/or protective hand cream.
Anti static clothing.
Eye protection.
SAFETY EQUIPMENT FOR WORKING IN HAZARDOUS AREAS
The following safety equipment is required for working in hazardous areas:-
Only spark free tools are permitted for work on dispensers.
Work on bearings is only permitted using the standard workshop tools authorised
for this kind of work.
The use of all electrical tools is strictly prohibited.
Only the use of explosion protected work lights is permitted.
The use of telecommunications equipment in hazardous areas is strictly
prohibited.
SAFETY INSTRUCTIONS
The following safety instructions must be adhered to during installation and maintenance procedures:-
Inhalation of petrol vapour must be avoided. Suitable precautions must be
taken and where necessary respirators used.
Avoid direct contact of fuel with the skin.
Use suitable protective clothing, protective gloves and/or protective hand cream.
Avoid fuel spills.
No smoking, no naked flames are permitted.
Long hair and ties can get caught in moving parts. Hair must be suitably covered.
1.6 Standards & Certificates
This dispenser is constructed in conformity with the requirements of all the applicable European Directives (Machinery 2006/42/EC; EMC 89/336/EEC; ATEX 94/9/EC).
The components used within the dispenser, including connection facilities, are selected in accordance with the European Standard EN BS 60079-0 (Electrical Apparatus for explosive gas atmospheres), and the supplementary Standards listed therein.
Diesel dispensers do not create an explosive hazard, but due to the probability of these being in close proximity to gasoline dispensers, the same construction rules are applicable.
Page 1-6 Document Ref 909342-001 Rev 11
Quantium 410 Installation Manual Introduction
The dispenser is certified by SIRA as suitable for use in Potentially Explosive Atmospheres Directive 94/9/EC, and marked to be in accordance with the European Dispenser Construction Standard EN 13617-1.
This dispenser is also certified to OIML International Recommendations R117 and R118. Certificate Numbers R117/1995-NL-01.04 & 08.
Dispensers fitted with a Stage II Vapour Recovery system, are in conformity with the requirements of European Directive 2009/126/EC.
The production and end test is controlled through the Quality Assurance systems within the Tokheim Manufacturing Centres, and has received Quality Assurance Notification from a Notified Body.
No modification to the dispenser may be performed without express permission from Tokheim and must always use original components or Tokheim retrofit kits. Failure to comply with the above will invalidate product conformance with the relevant European Directives and Tokheim will no longer accept product liability.
1.6.1 DISPENSER MARKING FOR THE ATEX DIRECTIVE
0518 SIRA
or
0081 LCIE
The dispenser is labelled by Tokheim in accordance with the requirements of the ATEX Directive. This labelling includes:-
The CE mark (CE conformity)
The specific explosion protection mark, together with the mark indicating the
equipment group and category; and, relating to equipment group II, the letter “G” (concerning explosive atmospheres caused by gases and vapours)
The “Tokheim” name or logo and manufacturing location
The dispenser type and serial number including the year of production
Labels can either be plastic stickers or metal plates and may vary according to national requirements. A typical example of a label follows:-
DUNDEE
or
GRENTHEVILLE
“X” CONDITIONS - refer to section 1.6.2
Document Ref 909342-001 Rev 11 Page 1-7
Introduction Quantium 410 Installation Manual
1.6.2 SPECIAL CONDITIONS FOR SAFE USE
Certain models include Special Conditions for Safe Use which must be observed prior to putting the dispensers into operation. Failure to do so will invalidate the ATEX certification of the dispenser. These models can be identified by an X at the end of the certificate number as shown on the dispenser typeplate.
The Special Conditions for Safe Use are identified in the ATEX EC Type- Examination Certificates and are repeated below:-
Where a dispenser is supplied without hoses and/or nozzles, they shall be fitted
in accordance with:
- Hoses : EN1360 or EN13483
- Nozzles: EN13012
When used for ethanol (blend) dispensing, the fuel specification must be less
than or equal to 85% ethanol, with minimum water content.
The metering pumps and dispensers are designed for use in open air. Where a
metering pump or dispenser is positioned within a building, incorporated into an enclosure, or integrated into a larger piece of equipment, additional measures shall be taken to ensure that the zoning diagrams illustrated in the schedule
drawings are not compromised.
1.7 MID Dispensers
From mid 2007, Tokheim dispensers may be shipped from European factories in accordance with the Metrological Instruments Directive (MID). Such dispensers are calibrated and the relevant seals stamped in the factory so that the dispensers are fit for trade immediately upon installation without the need for a local Weights and Measures inspector to put them into use.
The dispenser is shipped with its own “MID datasheet” which documents the serial numbers of the prime components fitted in the dispenser. This datasheet must remain with the dispenser. Similarly dispensers are shipped with a Declaration of Conformance to the MID. This document must not be lost as it is an essential document to allow the continued use of the dispenser.
MID dispensers can be identified by the typeplate which contains a reference to the MID certificate number as shown:-
CHECKING THE SEALS
It is the responsibility of the Installer to check that all required seals are present and correct prior to putting the dispenser into use. This includes seals on the pumping unit, meter, pulser and calculator.
during installation.
Under no circumstances must any seals be disturbed or broken
METER CALIBRATION
If requested by the site owner a calibration check could be performed as part of the commissioning procedure. (refer to section 6).
Page 1-8 Document Ref 909342-001 Rev 11
Quantium 410 Installation Manual Site Preparation
CONTENTS
2 SITE PREPARATION ................................................................................................. 2-2
2.1 General .................................................................................................................2-2
2.1.1 Zoning Diagrams ................................................................................. 2-2
2.2 Basic Model Schematics ......................................................................................2-5
2.2.1 Standard Speed Models .......................................................................2-5
2.2.2 Multi Product with High Speed Diesel Models .................................... 2-8
2.2.3 Multi Product with Very High Speed Diesel Models ...........................2-9
2.2.4 Master & Satellite Models ................................................................. 2-11
2.3 Hydraulic Connections ....................................................................................... 2-13
2.3.1 Direct Connection .............................................................................. 2-13
2.3.2 Flexible Connection (Suction only) .................................................... 2-15
2.3.3 Master to Satellite Connection ........................................................... 2-18
2.3.4 Satellite Connection ........................................................................... 2-18
2.3.5 Vapour Recovery Connections .......................................................... 2-19
2.4 Electrical Connections ........................................................................................2-23
2.5 Submerged Connections .....................................................................................2-24
Document Ref 909342-001 Rev 11 Page 2-1
Site Preparation Quantium 410 Installation Manual
2 SITE PREPARATION
2.1 General
Tokheim dispensers must only be installed on a level island or forecourt surface.
The ground plan will depend on the model ordered. See drawings in Section 3.
2.1.1 ZONING DIAGRAMS
The classification of vapour barriers are indicated in the following diagrams. The zone classifications shown are always the highest applicable to that location within the dispenser.
Q410 DISPENSER - STANDARD CONFIGURATION
2389
200
Zone
2
Zone
1
Zone 1
Zone 2
Zone
2
Zone 1
Calc
Head
Zone
2
Non-hazardous zone
Zone
Zone
1
2
50
Zone
2
620
Zone 1
Zone
2
50
Island Level
Note:- On this drawing all zone 2 areas are external of the dispenser. Zone 1 is internal in the dispenser.
Zone 1
1250 200200
520200
200
Page 2-2 Document Ref 909342-001 Rev 11
Quantium 410 Installation Manual Site Preparation
Q410 DISPENSER - TQC-VGA MEDIA HEAD CONFIGURATION
2389
200
Zone
2
Zone
1
Zone 1
Zone 2
Zone
2
Zone 1
TQC-VGA Mediahead
Zone
2
Non-hazardous zone
Zone
Zone
1
2
50
Zone
2
620
Zone 1
Zone
2
50
Zone 1
1250 200200
Note:- On this drawing all zone 2 areas are external of the dispenser. Zone 1 is internal in the dispenser.
520200
200
Document Ref 909342-001 Rev 11 Page 2-3
Site Preparation Quantium 410 Installation Manual
Q410 LC DISPENSER - STANDARD CONFIGURATION
2389
Zone 1
Zone 2
Zone
2
Zone
2
Non-hazardous zone
570
74
1265
50
Zone
2
200 200
Note:- On this drawing all zone 2 areas are external of the dispenser. Zone 1 is internal in the dispenser.
Zone 1
1250 200200
Zone
2
Zone
2
Zone 1
520200
Zone
2
200
Page 2-4 Document Ref 909342-001 Rev 11
Quantium 410 Installation Manual Site Preparation
2.2 Basic Model Schematics
KEY
EPZ (TQP-RS) Pump
TQM Meter
PAS (TQP-HS) Pump
Satellite pipe connection
Solenoid Valve
Note : The following schematics are for information purposes only and do not represent the actual positions of the components.
Note : The Schematics show configurations where pumping units are fitted.
For submerged configurations there would be no pumping units.
2.2.1 STANDARD SPEED MODELS
Model 1-2
A side (right)
Prod 1
40
EPZ
40
Prod 1
B side (left)
Document Ref 909342-001 Rev 11 Page 2-5
Site Preparation Quantium 410 Installation Manual
Model 2-4
Model 3-3
Prod 1
40
EPZ
40
Prod 1
EPZ
A si de (right)
B side (left)
Blind Side A side (right)
EPZ
Prod 2
40
EPZ
40
Prod 2
EPZ
40
B side (left)
Prod 1
In case of non-preset with EPZ, the valves are not needed. The valve is needed for Preset or in any case of submerged pump. Example shown is B sided (left), A sided (right) is also available.
40
Prod 2
40
Prod 3
Model 3-6
A side (right)
Prod 1
40
EPZ
40
Prod 1
Prod 2
40
40
Prod 2
B side (left)
EPZ
Prod 3
40
EPZ
40
Prod 3
Page 2-6 Document Ref 909342-001 Rev 11
Quantium 410 Installation Manual Site Preparation
Model 4-4
Blind Side A side (right)
EPZ
40
Prod 1
EPZ
40
Prod 2
EPZ
40
Prod 3
EPZ
40
Prod 4
B side (left)
In case of non-preset with EPZ, the valves are not needed.
The valve is needed for Preset or in any case of submerged pump.
Example shown is B sided (left), A sided (right) is also available.
Model 4-8
A side (right)
Prod 1
40
EPZ
Prod 2
40
Prod 3
40
EPZ EPZ
Prod 4
40
EPZ
40
Prod 1
40
Prod 2
Prod 3
B side (left)
40
40
Prod 4
Document Ref 909342-001 Rev 11 Page 2-7
Site Preparation Quantium 410 Installation Manual
2.2.2 MULTI PRODUCT WITH HIGH SPEED DIESEL MODELS
Model HS 1-2
Prod 1 Diesel
A side (right)
PAS
80
80
Prod 1
Diesel
In case of non-preset with PAS, the valves are not needed.
The valve is needed for Preset or in any case of submerged pumps.
B side (left)
: Option exists to interchange products 1 & 2 (“High speed in first coloumn”)
Model HS 2-4
Prod 1
40
EPZ
40
Prod 1
A side (right)
B side (left)
Prod 2
Diesel
80
PAS
80
Prod 2
Diesel
: Option exists to interchange products 1 & 2 (“High speed in first coloumn”)
Model HS 3-6
A side (right)
Prod 1
40
EPZ
40
Prod 1
B side (left)
Prod 2
40
40
Prod 2
: Option exists to interchange products 1 & 2 (“High speed in first coloumn”)
EPZ
Diesel
Prod 3
80
PAS
80
Prod 3
Diesel
Page 2-8 Document Ref 909342-001 Rev 11
Quantium 410 Installation Manual Site Preparation
Model HS 4-8
A side (right)
Diesel
EPZ
Prod 3
40
EPZ
Prod 4
80
PAS
80
Prod 4
Diesel
Prod 1
40
EPZ
40
Prod 1
Prod 2
40
40
Prod 240Prod 3
B side (left)
: Option exists to interchange products 1 & 2 (“High speed in first coloumn”)
2.2.3 MULTI PRODUCT WITH VERY HIGH SPEED DIESEL MODELS
Model VHS 1-1 A Side (Right)
Diesel Prod 1
A side (right )
130
PAS
Blind Side
B side (left)
In case of non-preset with PAS, the valves are not needed.
: Option exists to interchange products 1 & 2 (“High speed in first coloumn”)
Model VHS 1-1 B Side (Left)
Blind Side A side (right)
PA S
130 Prod 1 Diesel
B side (left)
In case of non-preset with PAS, the valves are not needed.
: Option exists to interchange products 1 & 2 (“High speed in first coloumn”)
Document Ref 909342-001 Rev 11 Page 2-9
Site Preparation Quantium 410 Installation Manual
Model VHS 1-2
130
Prod 2
A side (right)
PAS
Diesel
PAS
Diesel
Prod 1
130
In case of non-preset with PAS, the valves are not needed. The valve is needed for Preset or in any case of submerged pumps.
B side (left)
Model VHS 2-4 (1-4) (40 / 130 shared)
40
Prod 2
Diesel
A side (right)
130
Prod 2
Diesel
PAS
PAS
Diesel
Prod 1
130
B side (left)
Diesel
Prod 1
40
2 Diesel nozzles per side connected to 1 pump.
Page 2-10 Document Ref 909342-001 Rev 11
Quantium 410 Installation Manual Site Preparation
2.2.4 MASTER & SATELLITE MODELS
Model VHSM 1-1 A Side (Right)
Satellite Feed
Diesel Prod 1 130
PAS
A side (right)
with continuous filling button
Blind Side
B side (left)
Model VHSM 1-1 B Side (Left)
Blind Side
A side (right)
PAS
130 Prod 1 Diesel
Satellite Feed with continuous
filling button
B side (left)
Document Ref 909342-001 Rev 11 Page 2-11
Site Preparation Quantium 410 Installation Manual
Model VHSM 1-2
A side (right)
PAS
130 Prod 1 Diesel
Satellite Feed with continuous filling button
Model SAT - Side A (Right)
A side (right)
Satellite Feed
with
continuous
filling button
From Master Dispenser
Diesel Prod 2
130
PAS
B side (left)
Diesel Prod 1
130
With continuous filling button
Blind Side
B side (left)
Double sided does not exist. All control valves are in the Master dispenser. The display head is always present and needs connection inside Master.
Model SAT - Side B (Left)
Blind Side A side (right)
130 Prod 1 Diesel
With continuous filling button
Double sided does not exist.
All control valves are in the Master dispenser. The display head is always present and needs connection inside Master.
From Master Dispenser
B side (left)
Page 2-12 Document Ref 909342-001 Rev 11
Quantium 410 Installation Manual Site Preparation
2.3 Hydraulic Connections
The Installer is responsible for supplying the riser pipe to the heights given in this section and all pipework and connections below the dispenser.
For new installations, the riser pipes will be positioned directly below the filter box (where fitted), accessible from side B of the dispenser (see section 5.2 for the identification of side B). Different types of hydraulic connection are available depending on the dispenser configuration.
PLEASE NOTE :- If the inlet riser pipe has a female connection, an adaptor must be used.
If an adaptor is used, the dimensions shown will need to be reduced (maximum 36mm).
GROUNDFRAMES
For new installations, ensure that the top of the groundframe is level with the height of the finished island, including any tiling and/or cladding.
For retrofit installations, the fixing points on the existing Q400T groundframe are compatible with Q410 dispensers but the Q410 dispenser is wider (520mm) than the Q400T dispenser/groundframe (500mm). This means that, where any tiling and/or cladding is higher than the top of the groundframe, packing material will be required to make the surface level.
2.3.1 DIRECT CONNECTION
Standard Direct Connection (Suction)
7
8
M10
2
8
201
70
Document Ref 909342-001 Rev 11 Page 2-13
Site Preparation Quantium 410 Installation Manual
Direct Connection with Adaptor Flange option (Submerged)
Optional gasket
(906960) & Female
1.5" adaptor flange (901320-002)
M10
82
201
70
1.5" pipe with male thread (BSP)
Direct Connection with Nefit Adaptor option
Nefit Adaptor (optional)
200
M10
78
82
201
70
Plain 1.5" pipe
min - 200 max
180
Page 2-14 Document Ref 909342-001 Rev 11
Quantium 410 Installation Manual Site Preparation
Direct connection with Nefit Adaptor & Tokheim Shear Valve option
Nefit Adaptor (optional)
Pipe 903583 (optional)
201
70
2.3.2 FLEXIBLE CONNECTION (SUCTION ONLY)
Recommended Riser Heights
1.5" male thread on flexi
70
90
50
Tokheim Shear Valve 901108 (optional)
1.5" female thread on flexi
5090
1.5" Pipe with female thread
(incl. plastic pipes)
Note : The rubber cover (manchet) for the driptray must be lower than the pipe joints (& thread adaptors)
Document Ref 909342-001 Rev 11 Page 2-15
1.5" Pipe with male thread
2" Pipe with
male thread
2" Pipe
with female thread
Site Preparation Quantium 410 Installation Manual
Filterbox with Special KPG & Brugg Connections
Flexwell Installation Kit (901928)
with 1.5" female coupling
Flexwell Installation Kit (940480) with 2" female coupling
201
70
116.5
KPS
90
BRUGG
Filterbox with Flexible Coupling to 1.5” O-Ring Compression Flange
Flexible Coupling
to 1.5" O-ring Compression
Flange
Ø50
70
Page 2-16 Document Ref 909342-001 Rev 11
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