Great care has been taken in the preparation of this manual however T okheim
shall not be liable for any misunderstanding, errors and/or loss or defect
arising from the use of this manual.
Tokheim shall not be liable for damage to the product, nor for personal or
third party injury, caused by incorrect use of the product or by attempts to
maintain or to repair the product by parties other than those fully trained by
Tokheim or by its accredited third party representatives.
Please contact your nearest service department, at the relevant address printed
on the back cover of this manual, should any aspect of this manual be unclear.
It is recommended that all relevant persons familiarise themselves with the contents of
this manual prior to carrying out any operations or procedures.
This manual is divided into sections which are described as follows: -
Section 1 - Introduction
This section contains information on how to use the manual, the scope of equipment
covered, recommendations on qualified technicians and contact information. It also
includes relevant health and safety information required for the safe installation and
commissioning of the product.
Section 2 - Site Preparation
This section details the procedures to be carried out in preparation for receipt of equipment
at site and the necessary actions prior to installation.
Section 3 - Drawings
All necessary drawings required for reference during the installation and commissioning,
are listed and contained in this section.
Section 4 - Packaging and Handling
This section provides instructions for unpacking and safe handling of the equipment.
Section 5 - Installation
The instructions for the correct installation of the equipment are contained within this
section.
Section 6 - Commissioning
This section highlights the actions and checks, to be carried out, in preparation for the
commissioning activity and the procedures required from commissioning of the equipment
to handover.
1.2Product Scope
The equipment and models covered by the contents of this manual are: -
The Quantium 110 & 210 range of fuel dispensers, with the exception of the LPG versions.
For information on Quantium LPG dispensers refer to the relevant LPG manual as provided
by T okheim.
All dispensers in the Quantium 110 & 210 ranges use the same standard sub-assemblies
and offer a wide range of configurations and includes provision for options such as vapour
recovery etc.
Only qualified technicians familiar with the contents of this manual should carry out the
procedures contained herein.
WARNING : ANY ATTEMPTS TO CARRY OUT THE PROCEDURES OF THIS
MANUAL, BY UNQUALIFIED OR UNAUTHORISED PERSONS, MAY RESULT
IN SERIOUS INJURY OR LOSS OF LIFE.
NOTE : THIS MANUAL IS NOT INTENDED TO REPLACE THE SERVICES OF
A FULLY QUALIFIED TECHNICIAN.
1.4Contact Information
For information relating to the contents of this manual please contact: T echnical Author
Tokheim UK Ltd.
Dundee, Scotland
author@dundee.tokheim.com
For technical assistance please contact the appropriate service division listed on the back
cover of this manual.
1.5Health & Safety
1.5.1SAFETY CHECKLIST
•It is obligatory that this checklist be fully complied with during all work at the
petrol station, particularly construction or repair work.
•It is the duty of the contractor to ensure that all workers employed by him obey
each and all of the relevant laws, directives and other regulations.
Areas where special caution is required
•The insides of tanks, tubes, dome shafts, filling shafts, change over shafts, vessels
and dispensers.
•All areas in which fuel vapour that is heavier than air can accumulate, e.g. fuel
separator, draining shafts, low located rooms, cellars, excavations, pipe trenches
etc.
•The areas around the outlets of tank ventilation pipes, especially during the
filling phase.
•All areas near dispensers, tanker lorries and other vehicles while they are being
tanked up, and particularly when there is a lack of wind.
•A radius of 1.0 metres around petrol carrying pipes, as well as pipes that are not
vapour free.
•Silt traps.
1.5.2DUTIES OF THE EMPLOYEES
•To ensure optimal accident prevention in our company, in addition to general
rules applying to worker’s protection, it is necessary to take into account all the
national protection of workers legislation and to actively support all measures
which enhance safety standards.
•It is an employee’s duty to follow all company directives regarding the prevention
of accidents, unless such directives can be proved to be unfounded.
•Employees should not follow any instructions that go against safety standards.
•Employees are only permitted to use equipment for its original purpose, and
this is defined by the company alone.
•If an employee detects equipment that is deficient in terms of safety, he shall
eliminate this deficiency immediately . If such safety rectification is not part of
his defined area of activities, or if his knowledge is insufficient to carry out
such work he must immediately inform his superior about the detected safety
deficiency.
This equally applies to:
1)Work Materials which have not been correctly packed or correctly marked in
order to meet safety requirements.
2)Work Methods or work processes which have not been correctly coordinated
or controlled in order to meet safety requirements.
3)Where dangerous activities are carried out by several persons, the need for
a permanent faultless communication between them in order to avoid dangerous
events shall require the appointing of one person in order to carry out overall
supervision.
1.5.3HAZARDS
Prior to starting work, the dispenser must be isolated (i.e. entirely disconnected
from the mains supply) and the mains supply switch locked in the OFF position.
The submerged pump (if applicable) and control signals from the dispenser
must also be isolated. This is done to provide safety for the technician. As a
further precaution, switch off the mains supply in the service station shop and
place a clear notice on the switch to avoid it being turned on again inadvertently .
WARNING : THE CONNECTION AND DISCONNECTION OF
ELECTRICAL CONNECTIONS MAY ONLY BE CARRIED OUT BY
QUALIFIED PERSONNEL AUTHORISED FOR SUCH ACTIVITIES.
WORK IN DANGEROUS AREAS MUST BE MADE SAFE BY
OBSERVING ALL THE NATIONAL SAFETY REQUIREMENTS IN
FORCE.
It is not permitted to put a fuel dispenser into operation before an authorised
official has inspected it and released it. This depends upon the national
regulations in force.
Dismantled packaging and cladding must be stored in such a way as to avoid
damage to components or injuries to persons. Covers that can be opened, such
as the calculator housing, should be handled with care. Ensure that the retaining
catch is placed in the correct position to prevent the cover falling onto the head
of the service engineer or other persons in the area.
At unattended service stations, every end-user should be able to read the User
Instructions. They should be visible on a notice board or integrated into the DIT
and should be sufficiently well lit so that they can be read at night.
At unattended service stations break away couplings must always be used to
reduce the danger caused by a motorist driving off with the nozzle still in the
tank.
1.5.4WARNING SIGNS
The following warning signs are fitted as standard, on the dispenser, however
they may vary according to individual country requirements or customer
specifications.
SIGN
MEANINGPOSITION
Do not use mobile
phones
No naked flames
Visible from both
sides of dispenser
Visible from both
sides of dispenser
Do not spill fuel on the
ground
Smoking forbidden
Visible from both
sides of dispenser
Visible from both
sides of dispenser
Stop vehicle engineVisible from both
sides of dispenser
Trucks only
At Diesel high speed
dispensers near the
nozzle boots
This dispenser is constructed in conformity with the requirements of all the applicable
European Directives (Machinery 2006/42//EC; EMC 89/336/EEC; ATEX 94/9/EC).
The components used within the dispenser, including connection facilities, are selected in
accordance with the European Standard EN BS 60079-0 (Electrical Apparatus for explosive
gas atmospheres), and the supplementary Standards listed therein.
Diesel dispensers do not create an explosive hazard, but due to the probability of these
being in close proximity to gasoline dispensers, the same construction rules are applicable.
The dispenser is certified by SIRA as suitable for use in Potentially Explosive Atmospheres
Directive 94/9/EC, and marked to be in accordance with the European Dispenser
Construction Standard EN 13617-1.
This dispenser is also certified to OIML International Recommendations R1 17 and R1 18.
Certificate Numbers R117/1995-NL-01.04 & 08.
The production and end test is controlled through the Quality Assurance systems within
the Tokheim Manufacturing Centres, and has received Quality Assurance Notification
from a Notified Body.
No modification to the dispenser may be performed without express permission from
Tokheim and must always use original components or Tokheim retrofit kits. Failure to
comply with the above will invalidate product conformance with the relevant European
Directives and Tokheim will no longer accept product liability.
1.6.1DISPENSER MARKING FOR THE ATEX DIRECTIVE
The dispenser is labelled by Tokheim in accordance with the requirements of
the ATEX Directive. This labelling includes:-
•The CE mark (CE conformity)
•The specific explosion protection mark, together with the mark indicating the
equipment group and category; and, relating to equipment group II, the letter
“G” (concerning explosive atmospheres caused by gases and vapours)
•The “Tokheim” name or logo and manufacturing location
•The dispenser type and serial number including the year of production
Labels can either be plastic stickers or metal plates and may vary according to
national requirements. A typical example of a label follows:-
Certain models include Special Conditions for Safe Use which must be observed
prior to putting the dispensers into operation. Failure to do so will invalidate
the ATEX certification of the dispenser. These models can be identified by an
X at the end of the certificate number as shown on the dispenser typeplate.
The Special Conditions for Safe Use are identified in the ATEX EC TypeExamination Certificates and are repeated below:-
•Where a dispenser is supplied without hoses and/or nozzles, they shall be fitted
in accordance with:
-Hoses :EN1360 or EN13483
- Nozzles:EN13012
•When used for ethanol (blend) dispensing, the fuel specification must be less
than or equal to 85% ethanol, with minimum water content.
•The metering pumps and dispensers are designed for use in open air. Where a
metering pump or dispenser is positioned within a building, incorporated into
an enclosure, or integrated into a larger piece of equipment, additional measures
shall be taken to ensure that the zoning diagrams illustrated in the schedule
drawings are not compromised.
1.7MID Dispensers
From mid 2007, T okheim dispensers may be shipped from European factories in accordance
with the Metrological Instruments Directive (MID). Such dispensers are calibrated and
the relevant seals stamped in the factory so that the dispensers are fit for trade immediately
upon installation without the need for a local W eights and Measures inspector to put them
into use.
The dispenser is shipped with its own “MID datasheet” which documents the serial numbers
of the prime components fitted in the dispenser. This datasheet must remain with the
dispenser. Similarly dispensers are shipped with a Declaration of Conformance to the
MID. This document must not be lost as it is an essential document to allow the continued
use of the dispenser.
MID dispensers can be identified by the typeplate which
contains a reference to the MID certificate number as
shown:-
CHECKING THE SEALS
It is the responsibility of the Installer to check that all required seals are present and
correct prior to putting the dispenser into use. This includes seals on the pumping unit,
meter, pulser and calculator.
broken during installation.
Under no circumstances must any seals be disturbed or
METER CALIBRA TION
A calibration check should be performed during Commissioning (refer to section 6).
If a seal is damaged or missing, or if the calibration is outwith legal tolerances or in the
unlikely event that any repair is required to a pumping unit, meter, pulser or calculator
during installation, the factory MID verification is invalidated and a local National
verification will need to be performed before the dispenser can be used.
Site PreparationQuantium 110 & 210 Installation Manual
2SITE PREP ARATION
2.1General
Tokheim dispensers must only be installed on a level island or forecourt surface.
The ground plan will depend on the model ordered. See drawings in Section 3. Refer to
separate LPG Dispenser Manuals for information on LPG dispenser classifications.
VENTILATION
There are no vapour traps in the structure of the dispenser. The hydraulic cabinet is
ventilated via the hydraulic doors. Note : The hydraulic doors must not be blocked
during installation.
VAPOUR BARRIERS
Hazardous areas, as defined in this manual, are applicable only when the dispenser is
located in open air. The control of the hazardous areas in and around the fuel dispenser is
by the use of Vapour Barriers. No specific precautions are taken to reduce the Zone 1
classification of the internal hydraulic housing of the dispenser.
2.1.1ZONING DIAGRAMS
Quantium 110 and 210 dispensers comply with the requirements of the ATEX
Directive 94/9/EC by conforming to PrEN13617-1.
The classification of vapour barriers are indicated in the following diagrams.
The zone classifications shown are always the highest applicable to that location
within the dispenser. The zone drawings respect the zones created by the use of
vapour recovery systems. No fuel pipes pass through any vapour barrier except
dispensers with Mechanical Registers where a drive shaft passes through the
airgap. Cables glands and blanking plugs used in the vapour barriers are certified
to an equivalent protection rating.
The suction pipes are accessible from either side of the Dispenser. Different types of
hydraulic connection are available depending on the dispenser configuration.
Please note : If the inlet riser pipe has a female connection, an adaptor must be used
(1.5” or 2”).
If an adaptor is used, the dimensions shown will need to be reduced (maximum 36mm).
2.3.1TQP CONNECTIONS
Q110 Dispenser with TQP (Standard configuration)
Riser VR pipe height (Std)
40
Vapour
Recovery
pipe
55.5
Ø1.5"
NEW DRA WINGS REQUIRED
Electrical Supply
Suction pipe
Ø1"
End threaded (VR pipe)
Riser knee height
(Ø40/49)
Dimensions shown from the bottom of base
Suction pipes
Q210 Dispenser with TQP (Standard configuration)
70 Min - 90 Max
Riser pipe height
55.5
70 Min - 90 Max
NEW DRA WINGS REQUIRED
Suction pipes
Ø1.5"
Riser VR pipe height (Std)
40
Electrical supply
Vapour
recovery
pipes
Document Ref 947571-001 Rev 2Page 2-7
Ø1"
End threaded (VR pipe)
Suction pipes
Riser knee height
(Ø40/49)
Dimension shown from the bottom of chassis.
Riser pipe height
Site PreparationQuantium 110 & 210 Installation Manual
Q210 Dispenser with TQP & Satellite Connection
201
Riser flange connection height
Satellite connection - Product 2
Accessible from Side A
Satellite connection - Product 1
Accessible from Side B
Product 1
NEW DRA WINGS REQUIRED
Suction pipes
Product 2
Electrical supply
55.5
Suction pipe
Ø1.5"
Riser knee height
(Ø40/49)
Dimension shown from the bottom of chassis.
70 Min - 90 Max
Riser pipe height
2.3.2PAS V3 CONNECTIONS
Q110 & Q210 Dispensers with PAS V3 (Standard configuration)