Tokheim ProGauge MAGLINK LX User Manual
USER MANUAL
MAGLINK LX
Rev. 9 – 04-2016
This page is left intentionally blank.
Maglink LX
S
UMMARY
User Manual | Summary
1 PREFACE ............................................................................................................................................................. 4
2 GENERAL WARNINGS ......................................................................................................................................... 4
3 INTRODUCTION .................................................................................................................................................. 5
4 GENERAL DESCRIPTION ...................................................................................................................................... 7
4.1
L
ABELLING AND TYPE DESIGNATION
4.2
D
ESCRIPTION
4.3
C
OMPATIBLE PROBES
5 INTENDED USE AND REASONABLY FORESEEABLE MISUSE .................................................................................. 9
6 POWER ON/OFF ................................................................................................................................................10
7 OPERATION .......................................................................................................................................................11
7.1
F
UNCTIONS
7.1.1 Tanks ........................................................................................................................................................... 13
7.1.2 Tank details ................................................................................................................................................. 14
7.1.3 Location....................................................................................................................................................... 22
7.1.4 List of ON/OFF sensors ................................................................................................................................ 23
7.1.5 Alarm Log .................................................................................................................................................... 24
7.1.6 INFO ............................................................................................................................................................ 25
8 MANUAL UPDATE PROCEDURE .........................................................................................................................27
9 PRINT INVENTORY .............................................................................................................................................28
......................................................................................................................................................... 7
.............................................................................................................................................. 8
......................................................................................................................................................... 12
............................................................................................................................ 7
10 SHIFT REPORT....................................................................................................................................................29
11 MAINTENANCE ..................................................................................................................................................30
12 SUPPORT ...........................................................................................................................................................31
13 SAFETY INSTRUCTIONS ......................................................................................................................................32
14 CERTIFICATION ..................................................................................................................................................33
15 NOTIFICATION ...................................................................................................................................................37
16 REVISIONS .........................................................................................................................................................38
Rev. 9, 04-2016
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Maglink LX
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Start Italiana S.r.l. has made every effort possible so that this document is complete, accurate and updated.
With every revision of the console, the corresponding information is periodically added to the document.
Start Italiana S.r.l. reserves the right to make unannounced improvements and/or changes in the product
and/or associated programs. Start Italiana S.r.l. is not liable for damages of any kind, including those
resulting in the document, including typographical errors.
Making copies, citing quotes or other reproductions of all or part of this document is permitted only after
written consent of Start Italiana S.r.l.
Trade mark or name is protected by patents.
Copyright 2015© Start Italiana S.r.l. – All rights reserved
REFACE
«Manual_name»l | Preface
2 G
Before working on this equipment, please be certain to carefully read the instructions in this manual.
Configuration must be performed by properly trained personnel.
The manufacturer is not responsible for any operation performed which is not covered in this manual.
Any tampering with the equipment and software relieves the manufacturer of any responsibility in regards
to competent bodies.
In case of failure or defect, refer to an authorized service provider or manufacturer directly.
The manufacturer accepts no responsibility for any injury and/or damage to persons and/or property
and/or pets caused by failure to follow instructions relating to safety.
Qualified and trained staff has to know all safety requirements in this manual, in the user manual and in the
installation manual.
In case of doubt concerning the operation of the equipment, refer to an authorized service provider or
manufacturer directly.
ENERAL WARNINGS
IMPORTANT: It is compulsory to consult safety instructions before using the equipment
IMPORTANT: Improper use, not in accordance with the requirements described herein, may
compromise safety
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This manual has been prepared in accordance with IEC 82079-1 standards. “Preparation of instructions for
use - Structuring, content and presentation - Part 1: General principles and detailed requirements”and
according to the ATEX Directive 2014/34/EU concerning equipment and protective systems intended for
use in potentially explosive atmospheres.
The manual provides all necessary information on using a Maglink LX console.
The following table lists the symbols used in the document:
Symbol Description
The following table lists reference data of the manufacturer:
NTRODUCTION
ATTENTION: Important information and notes regarding operations and use
considerations
IMPORTANT: Danger to persons (including death), to property or to the
environment
User Manual | Introduction
Data Description
Name Manufacturer_name
Address
Address
Telephone Tel
Fax Fax
Website www
e-Mail eMail
ATTENTION: This manual must be used in conjunction with the following manuals:
In order to use the console as described below in this manual, you must have installed the
consoles as per Installation Manual and use the console as per the Configuration Manual
20813 Bovisio Masciago (MB)Address
ItaliaAddress
• Configuration Manual
• Installation Manual
Rev. 9, 04-2016
ATTENTION: This manual must be used in conjunction with safety instructions:
IMPORTANT: Console installation should be performed by qualified/trained personnel, as
shown in the Installation Manual, Configuration Manual and according to safety instructions
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Maglink LX
User Manual | Introduction
The Maglink LX console complies with the requirements of Directive 2012/19/EC on waste of electrical and
electronic equipment (WEEE) and hence displaying the according symbol:
IMPORTANT: The crossed out wheelie bin symbol indicates that the product, at the end of
its useful life, must be disposed of with household waste and must be brought to a
collection point for electrical and electronic equipment
ATTENTION: The units of measurement contained in this manual refer to a specific choice by
the user himself/herself. You can set the measurement units in a different way (see
Configuration Manual)
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Maglink LX
User Manual | General description
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ENERAL DESCRIPTION
4.1 Labelling and type designation
The following table lists the labels placed on the equipment:
Labelling Description
The labelling on the outer container contains the following
data:
• Name and address of the manufacturer
• CE marking with the Notified Body
• Product Name
• The "Caution" symbol (0434B of 01/2004), according to
ISO 7000
• Serial number
• Year of production
• Power Supply(VAC and Hz)
• Power consumption (VA)
• Operating temperature (°C)
• Ingress protection (IP grade)
• Fuse rating
• Indication that inside there is intrinsically safe circuit
ATEX labelling on the outer container contains the following
data:
• Name and address of the manufacturer
• Equipment Type (BRA-SIP, or BRA-2SIP)
• ATEX Reference number of the certificate
• ATEX Marking: II (1) G [Exia] IIB FISCO power supply
UM=250 V [Exia] IIB
• Serial number
• Electrical data
4.2 Description
The console is a device for the monitoring of the level of probes and for signalling the relative tank alarms.
32 probes can be supported, 16 on-board (8 with the addition of a MagDirect ,Max 2 MagDirect), 32 DVD
(Fuel Quality Sensors, one for each tank), 4 on board relays, 6 inputs on board, and an external expansion
module that can carry up to 4 expansion cards. Each expansion card supports 8 relay outputs, 8 Digital
Inputs or 4-20mA. With a combination of these cards the system can support 32 relays and 0 inputs, 32
inputs and 0 relays, and combinations of both with modularity of 8.
The console can be interfaced with the FCC/POS on the station via either serial or Ethernet.
The console is equipped with a resistive type touch screen, so it is possible to use it with fingers (even with
gloves), special pens and likewise. It required to contact and apply a pressure to use it.
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Maglink LX
User Manual | General description
The following table lists the principal technical characteristics of the console:
Characteristic Value
Power supply 100 ÷ 240 V~, 50÷60 Hz
Consumption 15 VA
Operating temperature (-10 ÷ +50) °C
Relative humidity (5 ÷ 95)%, non-condensing
Number of probes 32
Number of ON-OFF external sensors Up to 32
Number of ON-OFF internal sensors 6 (only with Dipswitch 2 on ON)
External relay outputs Up to 32
Internal relay outputs 4
Lower power of the relay output 0,5 A, 33 V~, or 2 A, 30 V DC
Output power for the probes
12 V DC, 100 mA per output per probe, connectors
MR3 MR4 (up to 8 probes per connector)
Serial communication of the probes RS485
Host communication (management) RS232
Printer communication and management software RS232
Integrated web server for configuration,
consultation, communication, and emails.
TCP/IP
GSM modem for SMS service 1 Optional
IFSF 1 Optional
Case Plastic
Protection IP40
Dimensions 265 x 190 x 95 mm
4.3 Compatible probes
The following table lists the probes compatible with the MAGLINK LX console:
Probe
XMT EXD 485
XMT SI 485
XMT RF (RF receiver required)
The following table lists the auxiliary equipment of the MAGLINK LX console:
Auxiliary equipment
Expansion cards, up to 32 relays and 0 inputs, up to 32 inputs and 0 relay, and various combinations in
modules of 8
Local printer
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The intended use for the MAGLINK LX console is only for that described in this manual.
The console is used for monitoring the level of the probes installed in the tanks.
The console must be installed in a safe area and includes an Intrinsic safety barrier, 2 channels (BRA-2SIP)
that serve to connect the XMT-SI-485 probes
The following table lists the characteristics of use of the intrinsically safe barrier contained in the console:
MAGLINK LX Features (barrier) Description
Group (area of use) II (Surface industries different from mines)
NTENDED USE AND REASONABLY FORESEEABLE MISUSE
User Manual | Power On/Power Off
Category and type of potentially explosive
atmosphere
Protection mode ia
Group of substances (gases, vapours or mists) IIB
The specifications of use for console security and for the Barrier are provided in this manual and on the
product label.
IMPORTANT: Safety instructions constitute an attachment to this manual and users must
acknowledge it before using the equipment
IMPORTANT: The Console should not be used in areas at risk of fire and explosion. The
probes of the XMT-SI-485 family are installed in risk of fire and explosion areas and must be
connected to the Barrier contained in the console itself.
The following table lists some reasonably foreseeable incorrect uses:
Element considered Incorrect use
(1) G
Resistive touch screen
USB and USB Port devices
Serial ports
Network cable
Rev. 9, 04-2016
Do not use for selection of options other than your
fingers and/or special accessories intended for
resistive touch screens
Do not use other USB devices than those formatted
as FAT 32
Do not connect the printer, PC, tablet, mobile phone
to the USB ports
Do not use serial ports other than for the printer
and PC with management programs that interface
with the protocols provided by Start Italiana S.r.l.
Do not use the other network cable to connect your
PC or the corporate network
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The following table lists the steps necessary to switch on the console:
When switched on if the console is not configured it will emit an alarm when it does not communicate with
any tank. Press the red arrows up and down until you reach the page "ALARM LOG" and press the ACK
button to silence the alarm.
For any changes to be made to the console configuration, refer to the manual "Configuring the Console.”
The following table lists the steps necessary to switch off the console:
OWER
Step Description
1 Check that the power button is OFF (0)
2 Connect the power cable.
3 Connect the corporate network cable, if required
4 Press the power button ON (1)
ON/OFF
IMPORTANT: Only authorized/trained personnel following the installation inline with the
manufactures instructions can switch on the console. This operation must be in accordance
with the instructions of the Installation Manual and according to Safety Instructions.
User Manual | Power On/Power Off
Step Description
1 Press the INFO button at the top right of the screen
2 Press the "Off" button within the INFO page
3 Wait for the screen to turn black
4 Press the power OFF (0) button on the console
IMPORTANT: If the console is switched OFF simply removing power the SD card might be
damaged and the console might not restart. If this happen a new SD card is needed and the
image of the Operating System and application should be loaded, and at last the backup
restore in order to have the previous saved configuration
The Console needs to be shut down from info page before removing power for proper
operation.
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Maglink LX
Information
Description
Red arrow on
Circular menu including: "Tanks
,” "Tank Details
,” "Location
,” "ALARM LOG"
Tokheim
Station name
Tanks
Page Title
INFO
Button to access system information/functions
Information
Description
Red arrow below
Circular menu including: "Tanks
,” "Tank Details
,” "Location
,” "ALARM LOG"
050 Page Number
192.168.1.209
IP address of the console
Current date and time (There may
be a message about the static/dynamic
2.3.3
– 2.3.0
Firmware, application and web versions
P 01/02
Tank number examined/total number of reservoirs
User Manual | Manual update
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The application has an easy-to-use "circulate" menu, with which the user can browse through all the
available functions.
The following image shows the opening page of the console:
This page summarizes the main information relating to one or more tanks. You can view up to 4 tanks
simultaneously on the same page. If there are more than 4 tanks configured you can view the next one by
pressing the large red arrows in the left and right parts of the page.
The first line at the top of the page contains a list of tanks connected to the console: The icon colour of tank
number reflects the state of the reservoir.
The following table lists the data visible in the second row at the top of the page:
PERATION
In the central part of the page press the red right/left arrows to display the previous and/or subsequent
data of the tanks, in the case where more than 4 tanks are connected to console (The page allows
displaying 4 tanks at a time).
The following table lists the data visible in the lower row at the bottom of the page:
05/11/2015 11:44:23
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leakage/loss)
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Maglink LX
User Manual | Manual update
7.1 Functions
Using the up/down red arrows, you can access the functions of the console. The following table lists the
available functions:
Paragraph Function Description Icon
7.1.1 Tanks
7.1.2 Tank details
7.1.2.1
Tank Configuration Display Tank parameters
7.1.2.2 Historical chart
Display tanks connected to the console/Select tank to be
displayed
"Multi page" dedicated to a single tank with
the ability to view multiple screens
Display of trends over time for
levels/volumes/temperatures, etc.
7.1.2.3 Historical list Time display of tank levels in graph form
7.1.2.4 Delivery list Viewing the delivery list
7.1.2.5 Diagnostics Display diagnostic data
7.1.2.6 Reconciliation Display reconciliation data
7.1.2.7 Shift Report Display Shift Report
7.1.2.8 Product quality DVD View DVD data
7.1.3 Status Display tank level as a percentage for all connected tanks
7.1.4 List of ON/OFF sensors Display ON/OFF sensors connected to the tank
7.1.5 Alarm Log Display current and previous alarms
7.1.6 INFO System Information/Functions
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